73
HSB Global Standards – Code Services Technical Service Bulletin ASME B&PV Code 2004 Edition Synopsis Codes and Standards Group October 2004

ASME 2004 Complete Synopsis

Embed Size (px)

Citation preview

Page 1: ASME 2004 Complete Synopsis

HSB Global Standards – Code Services

Technical Service Bulletin

ASME B&PV Code 2004 Edition Synopsis

Codes and Standards Group October 2004

Page 2: ASME 2004 Complete Synopsis

HSB Global Standards - Code Services

Intro - 1

2004 ASME Code Edition Synopsis The 2004 Edition of the ASME Boiler and Pressure Vessel Code was published on July 1, 2004. The revisions/additions/errata published in these addenda represent items voted and approved by the ASME B&PV Committee between May 2003 and February 2004 meetings. The changes associated with the publishing of the 2004 Edition are called out by the designation “A04” in the margin next to the revised paragraph. Please note that the revisions published in the 2004 Edition do not become mandatory until March 31, 2005 due to the delays in publishing and delivering the books. However, you may begin using them immediately, as long as you identify construction to the 2004 Edition on the Manufacturers Data Reports. The Codes and Standards Group of HSB CT prepared the following summary of Code revisions. Summary tables containing revisions/additions/errata are provided for Sections I, II, III, IV, V, VI, VIII, IX, X, XI, & XII. In addition to the summary tables for each Code section, an Executive Summary of the more significant changes in the 2004 Edition has been provided. This year the Executive Summary includes helpful information about using the Codes in their new metricated format, and a descriptive overview of the new Section XII, Rules for the Construction and Continued Service of Transport Tanks. Commentary on revisions represents HSB CT's opinion of the changes, and is not intended to be an official interpretation of the ASME Code. Every effort was made to accurately describe the addenda changes. However, we caution Code users to always refer to the actual Code rules that apply and to use this document as a supplementary tool to the Code. Please contact HSB CT’s Codes & Standards group if further background information is desired on any of the revisions or Code Cases published. Code Cases This Synopsis includes a listing of Code Cases that have been newly approved or revised between May 2003 and February 2004. Since Code Cases are published four times per year, they are not actually part of the published Edition, however we use this document as an opportunity to alert our customers of the significant Code Cases approved during the past year. We have intentionally not included reaffirmations or annulments of Code Cases. The status of a known Code Case may be found by visiting ASME’s website, www.ASME.org , clicking on the Codes and Standards button, and then accessing the BPVC Code Case Database. Many of the cases listed in our Synopsis have not yet been published in hard copy by ASME; however, you can always obtain the latest publication status of a Code Case in this database on ASME’s website. Any questions or comments on this document may be directed to: Thomas P. Pastor (860) 722-5615 e-mail [email protected] Sandy Babka (860) 722-5197 e-mail [email protected] John Swezy (860) 722-5205 e-mail [email protected] Wil LaRochelle (860) 722-5662 e-mail [email protected] Jay Cameron (860) 722-5653 e-mail [email protected]

Page 3: ASME 2004 Complete Synopsis

HSB Global Standards - Code Services

Intro - 2

TABLE OF CONTENTS

EXECUTIVE SUMMARY...............................................................................................................E1 METRICATED CODE USER’S GUIDE..........................................................................................M1 ASME SECTION XII, TRANSPORT TANKS; A DETAILED OVERVIEW.......................................T1 SECTION I - POWER BOILERS........................................................................................................1 SECTION II - MATERIALS ..............................................................................................................6 SECTION III – Subsection NCA – General Requirements for Divisions 1 and 2 .................................. 16 SECTION III – DIVISION 1 – RULES FOR CONSTRUCTION OF NUCLEAR FACILITY COMPONENTS............................................................................................................................... 17 SECTION III – DIVISION 2 – CODE FOR CONCRETE REACTOR VESSELS AND CONTAINMENTS .................................................................................................................. 23 SECTION III – DIVISION 3 – CONTAINMENT SYSTEMS FOR STORAGE AND TRANSPORT PACKAGINGS OF SPENT NUCLEAR FUEL AND HIGH LEVEL RADIOACTIVE MATERIAL AND WASTE............................................................................. 24 SECTION IV- HEATING BOILERS ................................................................................................ 26 SECTION V - NONDESTRUCTIVE EXAMINATION ..................................................................... 28 SECTION VIII, DIVISION 1- PRESSURE VESSELS ...................................................................... 30 SECTION VIII, DIVISION 2 - PRESSURE VESSELS - ALTERNATIVE RULES ............................ 38 SECTION VIII, DIVISION 3 - ALT. RULES FOR HIGH PRESSURE VESSELS .............................. 41 SECTION IX - WELDING AND BRAZING QUALIFICATIONS ..................................................... 44 SECTION X - FIBER-REINFORCED PLASTIC PRESSURE VESSELS ........................................... 47 SECTION XI – RULES FOR INSERVICE INSPECTION OF NUCLEAR POWER PLANT COMPONENTS ....................................................................................................................... 49 SECTION XII-RULES FOR CONSTRUCTION AND CONTINUED SERVICE OF TRANSPORT TANKS.................................................................................................................................... 54

Page 4: ASME 2004 Complete Synopsis

2004 ASME Code Addenda Synopsis Executive Summary

E-1

The 2004 Edition was published on July 1, 2004, representing revisions/additions/errata approved between May 2003 and February 2004 by the ASME B&PV Committee. The synopsis before you is the result of an extensive review of the changes published in the 2004 Edition compared with the B&PV Main Committee minutes to provide insights into the changes presented. The following Executive Summary highlights those revisions considered to be of major significance. John P. Swezy, Jr. Senior Code Consultant, HSB-CT Codes & Standards October 15, 2004 Mandatory Implementation Date The mandatory implementation date for the 2004 Edition of the Code has been postponed until March 31, 2005 due to the delays in publication and release. As before, the 2004 Edition may be optionally implemented upon receipt. Metrication

The ASME Boiler and Pressure Vessel Codes were “metricated” with the 2004 Edition. Code users must apply consistent units from design through certification, using either US Customary or SI units. Separate versions of Section II, Part D have been published in US Customary and SI units for Code user convenience. Nomenclature is now presented with either no units or US Customary units followed by parenthetical SI Units. Each Code Section now contains a new Mandatory Appendix listing the both the US Customary and SI units that are acceptable for use. Requirements tied to dimensions in the text with SI units may have been slightly revised when applying the conversion guidelines. Be sure to carefully check these quantities instead of assuming they are the same as before. Each Code Section now includes a Nonmandatory Appendix with the metrication philosophy and guidelines. The new Appendices are:

Code Book Mandatory Appendix Nonmandatory Appendix

I, Power Boilers II A-390 II, Materials, Parts A, B & C I N/A II, Materials, Part D 9 C III, Nuclear Components XXIV AA IV, Heating Boilers I M V, Nondestructive Examination II A VIII-1, Unfired Pressure Vessels 33 GG VIII-2, Alternate Rules for PV 27 N VIII-3, High Pressure Vessels 7 I IX, Welding and Brazing F G X, Fiber Reinforced Plastic 7 AH XI, Nuclear Inservice X P XII, Transport Tanks XII G

A more detailed explanation, the “Metricated Code Users Guide” prepared by the Technical Staff of HSB Global Standards is included in this Executive Summary.

Page 5: ASME 2004 Complete Synopsis

2004 ASME Code Addenda Synopsis Executive Summary

E-2

Certified Individual The Board of Conformity Assessment has issued Conformity Assessment Policies

CAP-18 and CAP-19, permitting a single individual to carry out the responsibilities of BOTH the Certified Ind ividual and the Manufacturers Authorized Representative when signing Manufacturers Data Reports. This policy has been incorporated into construction Code requirements wherever a Certified Individual is required. Code Specific Revisions Section I New paragraph PG-68.7 (and associated Table PG-68.7) provides the proper technique for determining the relieving capacity of safety valves in superheated steam service. Paragraph PG-110 was revised to address the different approaches to be applied when stamping the valves, dependent upon the intended service application. Revised PG-99 and PG-99.1 to remove the 6% overpressure limit on hydrostatic tests, while retaining an upper pressure test limit of 90% of yield stress. As a result, boilers subjected to pressures greater than 6% over MAWP are no longer in violation of the Code and are still eligible for Code Symbol stamping, provided the resulting stresses do not exceed 90% of yield strength (at 0.2% offset) and there is no evidence of yielding on any components. This is a tremendous development for boiler manufacturers, as the capability to stamp and certify these boilers in compliance with Section I has now been greatly facilitated. New Paragraph PG-106.8.3 has been added, permitting Parts to be transferred between different Code fabrication facilities under the same corporate ownership without preparation of a Partial Data Report, providing such transfers have been addressed adequately in the Manufacturer's Quality Control Program. This practice was supported by Interpretations, but is now permitted within the Code text. PG-107.2 and PG-107.2.3 have been revised to implement the requirements for stamping and documenting the assembly of a completed boiler by multiple Assemblers. A partial Assembler is required to stamp the organization’s name, Code symbol, and the words “Partial Field Assembly” on a major pressure part listed on the partial Assembler’s P-3 Data Report. The stamping location must be described on the Data Report. This implements the provisions of Code Case 2365. Table PW-39 was revised for P-No. 1 materials, allowing the attachment of qualifying connections to a boiler with combination groove and fillet welds without post weld heat treatment for P-No.1, Group 1 or 2 materials. This provision is similar to the existing exemption for connection attachment by fillet welds. The required minimum PWHT temperature for P-No. 4 materials was increased to 1200oF (650°C), to more effectively temper the heat affected zones. Research has shown that this trans formation is only effective when a PWHT of 1200oF (650°C), is applied.

Page 6: ASME 2004 Complete Synopsis

2004 ASME Code Addenda Synopsis Executive Summary

E-3

The requirements for NDE personnel certification have been relocated to new paragraph PW-50, and PW-51.5 and PW-52.4 were revised to require initial certification of Level III RT and UT examiners by written examination and performance demonstration, effective after the mandatory implementation date for the 2004 Edition of the Code (March 31, 2005). The provisions of older versions of SNT-TC-1A permitted designation of a Level III examiner based upon performance, without written tests or demonstrations. With publication of SNT-TC-1A-1992, initial certification of a Level III by examination and demonstration was required, but it was unclear how this affected current Level III Examiner qua lifications. The practice of recertifying previously designated Level III examiners based upon satisfactory performance is now specifically permitted, when acceptable within the employer’s written practice. This is a substantial change, impacting existing Written Practices of Manufacturers and NDE subcontractors. PW-54.3 was revised to allow welded attachment of non-pressure parts made of any carbon steel alloy (not just P-No.1) having a carbon content less than 0.2% to a P-No. 1 pressure retaining component after the pressure test. Weld size limitations and preheat conditions apply. This incorporates the provisions of Code Case 2292. This greatly benefits Manufacturers, allowing welded attachment of inconsequential non-pressure parts to power boilers, even when the parts are not Code materials. PEB-15 and PEB-18 have been revised to permit completed electric boilers to be trimmed for a lower pressure than the rating of the boiler pressure vessel, provided the installed safety valve has a set pressure corresponding to the MAWP of the completed boiler. A separate change to PEB-17.2 permits using a final test pressure corresponding to the safety valve setpoint. This precludes the potential for damage to sensitive components, and eliminates removal and replacement of the safety valve for performance of the pressure test. Section II, Parts A and B Appendix A for both Parts A and B was revised to add columns to indicate the acceptability of materials for use in Section VIII, Division 3 and Section XII construction. Many of the SA/SB specifications have been updated to conform to the latest ASTM A/B specifications. See Appendix A in Parts A & B for details. Section II, Part D A separate SI Units version of Section II, Part D has been published. A Statement of Policy was added to Subpart 1 to clarify which requirements are considered mandatory. Added a new column to Tables 1A, 1B & 3 to indicate material acceptability for use in Section XII construction. The new or revised specification changes are listed alphabetically by specification (i.e., SA, SB). Listings in the synopsis should only be used as a quick guide to significant changes; but the actual Code pages should be used to examine, review, compare and use the rules of Section II, Part D.

Page 7: ASME 2004 Complete Synopsis

2004 ASME Code Addenda Synopsis Executive Summary

E-4

Appendix 6, Metallurgical Phenomenon, has been moved to Nonmandatory Appendix A. Nonmandatory Appendix B has been added to Section II, Part D to help the user understand the listing order for materials in the various stress tables and charts, making it easier to locate the stress line for a specific material more efficiently. Section V Article 4, Ultrasonic Examination, has been thoroughly rewritten and reformatted, including some significant technical changes. Manufacturers using UT examinations in Code construction should review this Article for possible revisions to their procedures. Section VIII, Division 1 UG-35 was rewritten to clarify that quick acting closures are to be designed with redundancy in the locking components, but not in the holding elements. When applying these requirements the Code user must understand the difference between holding elements and locking elements. A holding element is a part of the closure used to hold the cover to the vessel, and which directly carries the pressure load. Locking components are parts of the closure that prevent a reduction in the load and/or the release of a holding element. Put simply, the holding elements carry the load due to pressure; locking components prevent accidental opening of the closure under pressure. Additionally, a new Nonmandatory Appendix FF has been added, providing additional design information for the Manufacturer; along with installation, operating and maintenance guidelines for the owner. Since the philosophy driving the revised rules may be significantly different from a previous understanding of these requirements, Manufacturers should review their designs to ensure compliance with the revised requirements. New paragraph UG-116(a)(4) specifically addresses stamping of pressure vessels with external pressure ratings, and adds a new footnote to indicate that external pressure stampings are only required when external pressure is a specified design condition. Figure UG-118 now shows the placement for external pressure data. The abbreviation "FV" for full vacuum has been added to Appendix 3-2, legitimizing its use on Data Reports and stampings. Appendix W, Form U-1A has been revised to permit indicating both internal and external pressure and temperature ratings. UW-16(c)(2) was revised to adjust fillet weld sizing requirements for reinforced nozzles, and UW-16(f)(3)(a)(5) revisions clarified the reinforcement calculation requirements for nozzle attachments with single fillet welds. Manufacturers are encouraged to review their design calculations and weld sizing specifications to ensure compliance with the revised requirements.

Page 8: ASME 2004 Complete Synopsis

2004 ASME Code Addenda Synopsis Executive Summary

E-5

Interpretation VIII-1-89-247R was issued, and UW-26(d) revised to require welding performed by subcontracted welders to be conducted at the location on the Certificate of Authorization, or field sites under their control. This is a significant departure from past practice (per Interpretation VIII-1-89-247), tending to permit subcontracted welding at off-site locations when UW-26(d) requirements are met. Interpretation VIII-1-92-167 was rescinded to maintain consistency between Interpretations. Manufacturers currently using off-site welding operations to supplement production needs are encouraged to review their QC Program for possible revisions. UW-40(f)(5)(c) revised the nominal thickness definition with regards to flange-to-nozzle or flange-to-shell attachment welds when determining PWHT requirements. This change only impacts designs where attachment welds fully penetrate the flange thickness. Code users applying this construction detail should review these requirements to determine the need to apply additional preheat or PWHT. Table UCS-56 was revised to increase the required minimum PWHT temperature for P-No. 4 materials to 1200oF (650°C), to more effectively temper the heat-affected zones. Research shows this transformation is only achieved when a PWHT of 1200oF (650°C) is applied. Part UHX has undergone further refinement to eliminate errors and to sharpen the requirements. Manufacturers constructing heat exchangers under the rules of Part UHX are encouraged to carefully review the provisions for potential impact on their designs. The Tables for acceptable material specifications previously located at the end of Subsection B have been relocated into the various Parts associated with those materials. For example, Table UCS-23 has been moved to Part UCS, and Table UHA-23 has been relocated to Part UHA, etc. Section IX New paragraph QW-290 addresses requirements for temper bead welding procedure qualification, collecting various requirements found in other Code sections into a single location with a common content. Manufacturers currently applying the construction Code rules for this welding technique should verify their procedures against these new guidelines for consistency. QB-305 was revised to reduce repetitive brazing operator performance qualifications when using automatic brazing processes. New brazing operator performance qualifications are still required when altering any of the essential variables noted in QB-351.2, but needlessly redundant qualification tests that do not demonstrate the skill of the operator have been eliminated.

Page 9: ASME 2004 Complete Synopsis

2004 ASME Code Addenda Synopsis Executive Summary

E-6

Section XI IWA-2221 was revised to set the minimum lighting requirements for surface examinations using non-fluorescent techniques at 50 fc, superseding the lighting requirements given in Section V, Articles 6 & 7. Case N-685 allows immediate use of these provisions. Revised VII-4121, VII-4122, and VII-4123 and Note (b) of Table VII-4110-1 to eliminate the minimum nuclear examination experience requirements for UT Level III examiners. The combination of non-nuclear experience and the performance demonstration rules of Appendix VIII make nuclear experience unnecessary. Added a new Nonmandatory Appendix N to summarize the NDE qua lification and Certification requirements. Section XII

A new Code Section XII, Transport Tanks, has been published to provide rules for the construction of pressure vessels used in intermodal transport of hazardous goods. These rules are not mandatory until incorporated by reference into the Title 49 DOT rules. Since there is a public review period to be observed, this may be at least a year off. In the meantime, current DOT rules are still in effect. The rules set forth in this book are very similar to Section VIII, Division 1. Applicability is limited to cryogenic portable tanks in excess of 450 L (120 gal) for the transport of refrigerated non-toxic gasses. Other types of tanks will be addressed in future additions to this Code section. For a more detailed explanation of these requirements, and the primary differences between Section XII and Section VIII, Division 1 see “Section XII Portable Tanks: A Detailed Overview” prepared by the Technical Staff of HSB Global Standards found at the end of this Executive Summary.

Page 10: ASME 2004 Complete Synopsis

Metricated Code User’s Guide

M-1

With the publication of the 2004 Edition, the ASME Boiler and Pressure Vessel Code will be presented in a metricated format. This guide attempts to address the underlying principles for applying the metricated Code rules. The conversion philosophy for metricating the ASME Code was selected after careful consideration. A written conversion guideline was prepared, directing the actions of the individual book sections as they began metricating their rules. Some conversions are “soft” or determined using a conversion factor, with appropriate rounding to a significant number of places. Other conversions have been “hard” converted, or made with an empirically assigned numerical value favorable for common usage, but which may be less accurate mathematically. Hard conversions are used where industry norms are commonly used, to maintain more evenly spaced intervals between increments, or to maintain underlying concepts of the Code rules. The conversion guideline document used for metrication is being published as a Non-Mandatory Appendix to provide guidance for Code users when unit conversions are necessary. Examples of Soft and Hard Conversions Conversion Method

Unit Soft Hard Comment ¼ in 6.35 mm 6.0 mm Represents a 5.5% difference between soft

and hard conversion 3/8 in 9.525 10 mm Represents a –5% difference between soft

and hard conversion 1 hour/in 2.36min/mm 2min/mm Although this results in a heat treatment of

only 51 minutes for a 25.4 mm thick section, this is considered to be within the range of intended precision of the US Customary requirement.

15 min/in 0.591 min/mm

0.5 min/mm Although converting and rounding would give 0.6 minutes/mm, it was necessary to use 0.5 minutes/mm to be consistent with the rounding for 1 hour / inch [2 min/mm].

The greatest difference in the metricated Code is the publication of two distinctly different versions of Section II, Part D. One is given in US customary units, and the other in the metricated SI units, and must be purchased separately. It is also important to note that the allowable stress tables require careful application. Stress values will appear in the various tables at corresponding temperatures that may exceed the upper temperature limits for the materials. These “out of bounds” values are provided to allow the Manufacturer to perform interpolations for their design temperatures, up to the upper temperature limit for a given stress line. The upper temperature limit is not to be violated.

Page 11: ASME 2004 Complete Synopsis

Metricated Code User’s Guide

M-2

Example – Allowable Stresses for SA-516-70

US Customary (ksi) VIII-1 Temp Limit

-20 to 400F

500F 600F 650F 700F 750F 800F 850F 900F 950F 1000F

1000F 20 20 19.4 18.8 18.1 14.8 12.0 9.3 6.7 4.0 2.5

SI (MPa) VIII-1 Temp Limit

-30 to 250 C

275C 300C 325C 350C 375C 400C 425C 450C 475C 500C 550C (1022F)

538C 138 137 136 132 128 123 101 83.8 67.1 51.0 33.6 21.3 In the above example for SA-516-70, you will see that the upper temperature limit in US Customary is 1000°F (538°C). The upper temperature limit in the SI table is 538°C [soft conversion], however a temperature point at 550°C is given only to allow interpolation at 538°C; design above 538°C is not permitted. In the construction Codes, the specified units have been deleted from the defining statements for variables found under the nomenclature for with design formulas. This was done to simplify presentation of variables in the Code; otherwise every variable would have to have two units (US Customary & SI) defined. Some design formulas include numerical constants, which are a function of the units and not geometry. When this is the case, alternate formulas are provided for use with the specific units. When performing design calculations the user must apply pressure units compatible with the units for allowable stress. Since the metricated allowable stresses are expressed in MPa, the pressure should also be expressed in these units for the calculations to be correct. The metricated B&PV Code was prepared based on the use of consistent sets of units as presented in Table (1). Manufacturers of boilers and pressure vessels are advised to carry out all code required calculations using the consistent set of units presented in this Table (1). Note that once a set of units is selected [US Customary or SI] the Manufacturer shall apply a construction approach utilizing the selected unit set from design through certification. It is not permissible to selectively apply differing set of units at various stages of construction, but to follow a consistent approach.

Page 12: ASME 2004 Complete Synopsis

Metricated Code User’s Guide

M-3

TABLE (1)

Table of Standard Units for Use in Equations. Quantity US Customary Unit SI Unit Linear dimensions (e.g. length, height, thickness, radius, diameter)

inches (in) millimeters (mm)

Area square inches (in2) square millimeters (mm2) Volume cubic inches (in3) cubic millimeters (mm3) Section modulus cubic inches (in3) cubic millimeters (mm3) Moment of Inertia of Section

inches4 (in4) millimeters4 (mm4)

Mass (Weight) pounds mass (lbm) kilograms (kg) Force (Load) pounds force (lbf) Newtons (N) Bending moment inch-pounds (in- lbs) Newton-millimeters (N-mm) Pressure, Stress, Stress Intensity and Modulus of Elasticity

pounds per square inch (psi) megapascals (Mpa)

Energy (e.g. Charpy Impact values)

foot-pounds (ft- lbs) Joules (J)

Temperature degrees Fahrenheit (°F) degrees Celsius (°C) Absolute Temperature Rankine (R) Kelvin (K) Fracture Toughness ksi square root inches

(ksi√in) Mpa square root meters (MPa√m)

Angle degrees or radians degrees or radians Boiler Capacity BTU/hr Watts (W) A working knowledge of the various SI units appearing in the metricated ASME Code is helpful in understanding the metricated Code. Table (1) is included in all the Code Sections. Table (1) lists both SI and US Customary units, but some of the SI units are different from those found on the SI Units pages in previous Editions of the Code. Below is further explanation of the different units and their use in the code. Length/Area/Volume Linear dimensions are given in millimeters (mm). Area is expressed in square millimeters

(mm2). Volumes are given in cubic millimeters (mm

3). Liters (l) may be used in text

discussions, but not calculations. Mass is expressed in kilograms (kg). The linear and volume units have achieved some familiarity by users of the US Customary unit system, through their parallel use on many things in American life. The conversions are straightforward, and the conversion factors often familiar, so these units are usually handled with little fanfare. Temperature Relative temperature is expressed in degrees Celsius (C), and absolute temperature in Kelvin (K). Converting temperature units is a two-step process, since the “zero” reference point on each

Page 13: ASME 2004 Complete Synopsis

Metricated Code User’s Guide

M-4

scale represents significantly different real temperatures. First the user must make an adjustment to reach a common point of reference, and then apply a conversion ratio. Depending upon the direction of the conversion, sequencing of these operations changes. If simply converting an absolute value between different temperatures, reference point adjustment is not necessary. For Example, a 30°F reduction in impact test temperature would not be equivalent to -1.1°C [soft conversion of 30°F], but instead to 17°C; see below. In US Customary 70°F - 40°F = 30°F, and then converting the US Customary temperature to metric 21.1°C – 4.44°C = 16.667°C = 17°C Pressure Some Code users may be familiar with the pressure unit “bar”, where a bar is equal to the average value of atmospheric pressure, 14.5 psi. In this case 500 psi converts to about 35 bar. A bar is considered a “local customary unit”, which may be listed parenthetically on documentation and Data Reports, but is not addressed in the metricated requirements of the ASME Code. SI units of pressure vary, depending on their magnitude. Smaller values are expressed in kPa, and larger values (150 psi and greater) are expressed in MPa. The converted quantities may feel a bit odd, as the numerical value seems disproportionate to the original quantity. For example, 500 psi converts (by exact conversion) to 3.448 MPa or 3448 kPa. Force Force is expressed in newtons (N). Roughly, a pound of force is equal to about 4.5 (N). Energy (as in Charpy fixed energy) is expressed in joules (J). A ft- lb of energy is about 1.3 Joules. Boiler output is rated in watts (W). A watt is about 3.4 BTU/hr. PWHT Postweld heat treatment requirements and exemptions are based upon the section thickness, with heat treatment requirements stated as a specified holding time at a specified temperature. Both thickness and temperature are expressed in the units chosen by the Manufacturer. The holding times have been converted from 1 hr/in to 2 min/mm and from 15 min/in to 0.5 min/mm. These are “hard” conversions, used for consistency with the intended precision of the US Customary requirement, and to improve the correlation between them. Pressure Relief Devices Safety Valve capacities are expressed in units of volume per unit of time or mass flow rate. The metricated units for safety valve capacity will be kilograms per hour (kg/hr) for saturated steam, liters per minute (l/min) for water flow, and Standard Cubic Meters per Minute (SCMM) for gaseous flow. The term SCMM is based on standard conditions of 20 degrees Celsius and 101 kPa verses 60 degrees Fahrenheit and 14.7 psia. Summary An ASME certificate holder usually begins the fabrication process with a design. Converting units back and forth increases the probability of introducing errors in the design process. Published data such as allowable stresses have been converted in the Code, but the conversions

Page 14: ASME 2004 Complete Synopsis

Metricated Code User’s Guide

M-5

are often “hard” conversions. Using the soft conversions approach would result in widely disparate stress values. This helps explain why the designer is required to select a single unit format, and apply it consistently through the entire Code construction process. The vessel dimensions, pressure and temperature ratings, allowable stresses, and in some cases even specific design formulas must adhere to this principle. Constructing identical objects to comply with both unit systems will be more cumbersome. It requires the Manufacturer to have a copy of Section II, Part D in both sets of units to properly apply the Code rules. Separate design packages, welding documents, and Data Reports forms may be necessary. Some objects constructed for shipment outside the US could possibly require re-certification or re-registration of the design to meet import requirements. Manufacturers must evaluate these situations for each market they serve. Finally, marking and certification must be in the selected unit set [Table (1)], however alternate units may be listed in parentheses.

Page 15: ASME 2004 Complete Synopsis

ASME Section XII Transport Tanks A Detailed Overview

T-1

Section XII, Rules for the Construction and Continued Service of Transport Tanks has been introduced with the 2004 Edition of the ASME Boiler and Pressure Vessel Code. It addresses the construction, continued service, and repair of Transport Tanks. A Transport Tank is defined as a pressure vessel for the transportation of dangerous goods via highway, rail, air or water. The scope of Section XII is limited to vessels having a volume greater than 450 liters (120 gallons), designed for a maximum pressure rating of 0-207 bar (full vacuum to 3000 psi), with design temperatures between –269 C and 343 C (-452 F to 650 F), where the vessel shell or head thickness is not greater than 38 mm (1-1/2 in). The geometric scope is the same as with Section VIII, Division 1. Definitions for terms used in this Section (such as “dangerous goods”) can be found in Mandatory Appendix III. In some aspects, Section XII is a significant departure from the other pressure equipment Codes. Unlike the other ASME Codes for new construction of pressure equipment, the Scope of Section XII does not end with the application of the Code symbol stamp on the completed vessel, but also includes provisions for determining “fitness for service” to recertify the tanks for continued service, and the performance of repairs and alterations to transport tanks. Section XII presents information somewhat differently. Section XII was written to encourage acceptance by the international community, with SI Units as the primary form of expression, and US Customary units as secondary. Section XII is presented in a format similar to Section VIII, Division 2, with the requirements found in various Parts:

Part TG: General Requirements Part TM: Materials Part TD: Design Part TW: Welding Part TF: Fabrication Part TE: Examination Part TT: Testing Part TR: Pressure Relief Part TS: Stamping and Certification, and Part TP: Repair, Alteration, Testing, and Inspection for Continued Service.

Most of these Parts have been further subdivided into Articles, such as TG-1 through TG-4 within Part TG, General Requirements. Section XII subdivides Parts into Articles, grouping common topics together. The Parts are followed by Modal Appendices. Modal Appendices provide mandatory requirements applicable to specific types of vessels. The Modal Appendix requirements are additive, and take precedence over primary requirements. Only Modal Appendix 3, Portable Tanks is currently complete, containing only Article 1, Cryogenic Portable Tanks. Modal Appendices are being prepared for Cargo Tanks, Rail Tank Cars, and Ton Tanks, and will be published as they become available.

Page 16: ASME 2004 Complete Synopsis

ASME Section XII Transport Tanks A Detailed Overview

T-2

The Modal Appendices are followed by Mandatory Appendices, containing requirements more broadly applicable to multiple types of tanks. These requirements are invoked by the Code text, with most of those currently in place addressing NDE requirements. Others are in preparation to address Special Commodities and Low Pressure Tanks. The Mandatory Appendices are followed by Non-Mandatory Appendices, containing recommended practices and guidelines applicable to specific tank configurations or types of construction. The Non-Mandatory Appendices may present construction techniques as alternative options for the Manufacturer to consider. Section XII will be familiar to those experienced with using Section VIII, Division 1. Many of the provisions were directly adopted from Section VIII, Division 1. Be careful when applying Section XII requirements, because some of the requirements brought over from Section VIII, Division 1 have been modified in transition, and are not necessarily identical in Section XII. Since the formatting is different from Section VIII, Division 1, the requirements are located a bit differently. For example, the general requirements for design, materials, fabrication, and documentation are located in the respective Parts dealing with those areas, and not within the general requirements. Part TG, General Requirements is very brief, containing little beyond the Scope of the document and primarily administrative requirements. The specific responsibilities of the Owner, Manufacturer, and Inspector are found in Article TG-3. These responsibilities are virtually the same as those found in U-2(a), UG-25(a), UG-90 & UW-2(a) of Section VIII, Division 1. General material requirements are in Part TM, Article TM-1; including acceptable specifications, material recertification, standard pressure parts, material identification, and cut edge examinations. Subparagraphs include specific material requirements for High Alloy, Non-Ferrous, and Quenched and Tempered materials. Impact test requirements and exemptions are located in Article TM-2. Impact test exemption provisions similar to UG-20(f) in Section VIII, Division 1 are in TM-240.4, but apply material curve thickness limits only half as thick as similar limits in UG-20(f). Design calculations in Part TD, Design Requirements are essentially identical to those in Section VIII, Division 1. Since transport tanks are used in dynamic service environments, additional design considerations are given in the Modal Appendices for the unique transport and service modes. The units for pressure are not given in the nomenclature definitions, but must be the same as those used for allowable stress for the calculations to work properly. Though this Section uses “bar” when discussing general requirements associated with pressure, this is a local customary unit that will not work in design calculations.

Page 17: ASME 2004 Complete Synopsis

ASME Section XII Transport Tanks A Detailed Overview

T-3

Part TW, Requirements for Tanks of Welded Construction contains requirements for joint designs, efficiencies, attachment details, and weld sizing identical to those in Section VIII, Division 1. Welding procedure and performance qualification must be in compliance with Section IX requirements. Brazing is not currently permitted for fabricating transport tanks. Fabricating requirements are located in Part TF, Fabrication Requirements, including: material identification, cutting, forming, joint alignment, controls for welding operations, acceptable weld profiles, postweld heat treatment (PWHT), corrosion resistant linings, and special fabricating requirements associated with specific material types. The requirements are identical to Section VIII, Division 1. Visual Examination requirements are addressed in this Part, but are not handled as an NDE technique. Examination requirements are found in Part TE, Requirements for Examination Procedures and Personnel Qualification. Four main types of NDE are addressed, including radiographic (RT), ultrasonic (UT), magnetic particle (MT), and liquid penetrant (PT) examinations. RT and UT examinations require personnel qualification per their employer’s written practice, using SNT-TC-1A, CP-189, or ACCP as a guide. Examination personnel qualified by demonstration per the Code requirements may perform PT and MT surface NDE. Testing requirements are found in Part TT, Vessel Testing. Hydrostatic tests are performed at 1.3 x MAWP, pneumatic testing permitted at 1.1 x MAWP, and both are multiplied by a temperature correction stress ratio. Proof testing for design verification is limited to burst testing, though Section XII permits cessation of the test when pressure has reached the point where the pressure rating has been sufficiently justified. This Part also addresses spark testing of elastomeric linings on transport tanks. Overpressure protection requirements are found in Part TR, Pressure Relief Devices. While Section XII has rules for producing pressure relief devices and applying the “TV” or “TD”, it also accepts the use of pressure relief devices that are marked with the ASME “UV” and “UD” symbols provided these devices meet the requirements of the Modal Appendices and are rated consistent with the intended service conditions. Pressure Relief Valves not complying with Section XII requirements may be installed as permitted within the Modal Appendices. This allows certain liquid bulk transport applications to install specialized safety valves meeting unique set point and lifting criteria. Safety valves produced under Section XII and marked with the “TV” symbol are required to undergo seat tightness testing as set forth in API-527 after the normal production testing. Code Stamping requirements are located in Part TS, Content and Method of Stamping Transport Tanks. A “T” Code symbol is applied, with SI units as primary units. The service class designator is directly under the Code Symbol. Type of construction, RT, and HT designators are below the Class designator. The Class designator replaces any special service designators. Section XII Parts shall include a Class designation in their stamped information.

Page 18: ASME 2004 Complete Synopsis

ASME Section XII Transport Tanks A Detailed Overview

T-4

Part TP contains Requirements for Repair, Alteration, Testing, and Inspection for Continued Service. Repairs of Transport Tanks are to be made by an organization with a National Board R Stamp Certificate of Authorization, and be performed in compliance with the National Board Inspection Code. Inspection requirements for welded repairs, alterations and ratings are dependent upon the class of service. Owner/User Inspectors are also permitted to conduct these inspections within their normal restrictions. The required inspections and pressure tests for continued service may be performed by the tank Owner or User, provided that no re-rating, welded repairs, or alterations are undertaken or required. Tanks shall be marked to indicate the completion of periodic tests and inspections in compliance with the jurisdictional authority. Additional fitness for service inspection and test requirements are addressed in the Modal Appendices. Section XII will also feel familiar to those with experience using DOT specifications. Following the pattern set by other intermodal hazardous goods transport container standards, Section XII defines different classes of vessel service; Class 1, 2, or 3. The vessel class designation is assigned by Modal Appendices for the specific type of transport tank. Class designations are assigned based upon the hazard class of dangerous goods transported, and the relative risk associated with the particular transport mode. In some cases, the class of service invokes alternate construction requirements for weld joint designs, NDE, etc. Each Class requires a different level of inspection associated with its construction, service, and repair. Class 3 tanks may be self-inspected by the Manufacturer, with object certification by a Certified Individual (CI). Class 2 tanks require a third party Qualified Inspector (QI), employed by an ASME accepted Qualified Inspection Organization (QIO). Class 1 tanks require involvement of an Authorized Inspector (AI), employed by an ASME accredited Authorized Inspection Agency (AIA). Each level of Inspector is also permitted to carry out inspections on tank classes below their qualification level if desired by the Manufacturer. Rules for qualifying and designating the various levels of inspectors are found in QAI-1, an ASME procedural document containing qualification requirements for Inspectors and Inspection Organizations. These rules for CIs, QIs, and QIOs are not fully developed, but appear to be headed in the following direction:

CI: Responsibility for training, qualification, and designation of a CI is assigned to the Manufacturer, and includes conduct and documentation of training and experience, completion of a written examination, and formal designation by the Manufacturer.

QI: Qualification will follow ASME-developed criteria, including completion of a written examination, with employment and formal designation by a QIO. QIO’s will be qualified by ASME, but not on the same level as an AIA. The QI and QIO roles are similar to the current DOT Inspector and DOT Inspection Organization, and will include “fitness-for-service” inspections, certain types of repair inspections, and inspections associated with new construction of Class 2 tanks.

Page 19: ASME 2004 Complete Synopsis

ASME Section XII Transport Tanks A Detailed Overview

T-5

Non-Mandatory Appendix C contains the required Data Report Forms for Section XII, including instructional notes for their completion. There are separate report forms for each service class designation (hence the “A”, “B” and “C” suffix designations), since each class has different inspection certification requirements. On all Section XII report forms, the “Location of Installation” line has been replaced with a line for identifying the Competent Authority (or jurisdiction) and the specific regulation the tank is built to comply with. The special service designation line has been replaced on the data report and partial data report forms with a volumetric capacity blank.

The Data Report Forms (Form T-1A, T-1B, & T-1C) are essentially the same as Form U-1A in Section VIII, Division 1. Besides the differences mentioned above, the line for recording shell thickness has been revised to require indication of the minimum required thickness, rather than nominal thickness as required in Section VIII, Division 1.

Partial Data Report Forms (Form T-2A, T-2B, & T-2C) are essentially the same as Form U-2A in Section VIII, Division 1 except for the differences noted above.

Supplementary Information Sheets (Form T-4A, T-4B, & T-4C) are essentially the same as Form U-4 from Section VIII, Division 1 except for the differences noted above.

Page 20: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 1

Errata Items Errata PG-37.3, revised reference to "PW-33" to correctly reference "PG-33";PG-73, deleted editorial comment to publisher that appeared in print between PG-73 and PG-73.1;PG-93.1, revised references to PG-31(i) to read (i-1) and (i-2);

PG-8.4 & PG-67.7 Addition SB-148 Aluminum Bronze Castings Grades C65200 and C95400, are now acceptable for use in PG-8.4, PG-8.4.2.1, and PG-67.7 under the same conditions as currently permitted for SB-61 leaded tin bronze castings.

PG-9.6 & PW-39 Addition Material Specifications SB-265 Titanium and Titanium Alloy Strip, Sheet and Plate; SB-338 Seamless and Welded Titanium and Titanium Alloy Tubes for Condensers and Heat Exchangers;SB-348 Titanium and Titanium Alloy Bars and Billets; SB-861 Titanium and Titanium Alloy Seamless Pipe; SB-862 Titanium and Titanium Alloy Welded Pipe in Grades 1, 2 and 3 are nowaccepted for use in new paragraph PG-9.6 as instrument wells. This revision also adds a table for P-No. 51 materials to PW-39.

PG-19 Revision Incorporated Code Case 2083, permitting the use of Alloy 690 (58Ni-29Cr-9Fe) in superheater construction under Section I rules to a max temperature of 1200F.

PG-19 Revision Adopted SA-213-TP347HFG for use in superheater construction under Section I rules.

PG-42.1.13 and Table A-360

Revision ASME B16.28 has been withdrawn by the B16 Committee after incorporating its provisions into ASME B16.9. This action deletes references to this standard in PG-42.1.13 and Table A-360.

PG-67.2.1 Revision Revisions to PG-67.2.1 clarify that the Manufacturer must determine the maximum designed steaming capacity (MDSC) for a boiler while operating at the rated MAWP. Some boiler arrangements have a higher MDSC at a lower pressure, so this action was necessary to clarify how to determine the required safety valve capacity.

PG-68.7 & PG-110 Revision New paragraph PG-68.7 (and associated Table PG-68.7) provides the proper technique for determining the relieving capacity of safety valves in superheated service. Paragraph PG-110 was revised to address the different approaches to be applied to stamping the valves, dependingupon their intended service applications.

PG-99 Revision Revised PG-99 and PG-99.1 to remove the 6% overpressure limit on hydrostatic tests, while retaining upper limit to 90% of yield. As a result, boilers exposed to pressures greater than 6% over MAWP are not automatically in violation of the Code and are still eligible for Code Symbol stamping, provided that the 90% of yield strength limit has not been exceeded, and there is no evidence of yielding on any components.

PG-106.8.3 Revision New Paragraph PG-106.8.3 permits the transfer of Parts between different Code fabrication facilities having their own Code Certificates but operating under the same corporate ownership without preparation of a Partial Data Report. These transfers must be addressed adequately in the Manufacturer's Quality Control Program. This practice was previously supported by Interpretations, but is now adressed within the Code.

PG-107.2 Revision PG-107.2, PG-107.2.3 & PG-107.2.4 have been revised to implement the requirements of Code Case 2365, for stamping and documenting the assembly of a completed boiler by multiple Assemblers. A partial Assembler is required to stamp the organization’s name, Code symbol, and the words “Partial Field Assembly” on a major pressure part listed on the partial Assembler’s P-3 Data Report. The stamping location must be described on the Data Report.

Code Book: I

Part:

Subpart/Table: Part PG

Paragraph Type Subject

Page 21: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 2

PG-112.2 Revision A new Data Report Form, Form P-2B, is being introduced to allow for properly documenting the construction of electric superheaters and reheaters. Appropriate references to the new form have been inserted into the Appendices, including the form itself, and instructions for its completion.

PG-112.5 & PG-113 Revision Revised paragraphs PG-112.5.1, PG-112.5.2., PG-113.1 and PG-113.3 to delete the use of Form P-5 as a Master Data Report; and describe it as a Summary Data Report, rather than a Master Data Report. The Form itself was also revised to include a signature line for the Authorized Inspector. Various Code text was revised to address this change in use of Form P-5.

Errata Items Errata Figure PW-15, revised the weld strength model formula for sketch (b) to read "t2 in tension" versus "t2 in shear", revised sketch (c) to properly align the dimension "WL1" to the fillet leg, terminate dimension "d" at the Nozzle ID, and revise the "W" formula in part (2) to delete "A2"and substitute "A5" for "A3";Figure PW-16.1, revised nomenclature for sketch (y) to change "tn" to "tc";PW-43.1.2, revised strange appearing angle symbols to read as lower case script "L";PW-53.4.2(c), revised the word "of" in the last line preceeding "1/4" to read "or"

PW-27.1 Revision Revisions to PW-27 extend the previous limitations for resistance welded products to apply to resistance welding of long seams by Manufacturers. Previous requirements imposed no limits for resistance welding upon ASME Certificate Holders. Circumferential butt welds and pressurebearing attachment welds remain unrestricted, based upon the limited use of resistance welding in those applications and the absence of a strong technical basis for adding such restrictions.

PW-27.3 Revision Revised the reference to NDE requirements for electroslag welding to direct the reader to their new location in Table PW-11. These requirements had previously been located in PW-11.2.2

PW-27.5 Addition New paragraph PW-27.5 restricts welding processes to GTAW and GMAW when welding UNS N06230 materials using filler metals of the same chemical composition. Research has uncovered a tendency for microfissures to form when using covered electrodes.

PW-50 Addition Added new paragraph PW-50 to address NDE personnel certification requirements, and deleted PW-51.5 and PW-52.4. Initial certification of Level III RT and UT examiners must now be conducted by written examination and performance demonstration. Provisions were added to preserve the practice of recertifying previously designated Level III examiners based upon satisfactory performance, as permitted by the written practice. This is a significant change, requiring a review of written practices for revision.

PW-51.1 Revision Revised the reference to the geometric unsharpness requirements found in Section V, Article 2 due to a change in their location. The exception taken to those requirements remains without revision.

PW-54.3 Revision PW-54.3 has been revised to allow the attachment of non-pressure parts made of any low carbon steel alloy with a carbon content less than 0.2% to P-No. 1 pressure retaining components after the pressure test, when weld size limitations and preheat conditions are met. This incorporates Code Case 2292 into PW-54.3, expanding these provisions for applicability to low carbon steels other than P-No. 1 materials.

Table PW-11 Revision Revised Table PW-11 to reference the requirements for NDE personnel certification requirements. An editorial change has been made to A-360 to reinstate CP-189 as a referenced standard, as it had been inadvertantly deleted in a previous Addenda

Table PW-39 Revision Revisions to the PW-39 PWHT Tables add restrictions against cold working strains of greater than 3% on weld overlaid P-No's 1, 3 and 4 pipe and tubing, due to the cracking that results from excessive strains.

Subpart/Table: Part PW

Paragraph Type Subject

Page 22: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 3

Table PW-39 Revision Revised Table PW-39 to increase the required minimum PWHT temperature for P-No. 4 materials to 1200F, to more effectively temper the heat affected zones. This revision will be consistent with B31.1 when that revision is completed.

Table PW-39 Revision Revised PW-39 for P-No. 1 materials to allow the attachment of qualifying connections to a boiler with combination groove and fillet welds without post weld heat treatment for P-No.1, Group 1 or 2 materials, incorporating the provisions of Code Case 2332.

PWT-11.2 Errata PWT-11.2, revised reference to PG-39 to read "PW-39"

PFT-16 & PFT-51.1 Revision The Adamson type furnace is obsolete and not used any longer. Deleted PFT-16 and Figure PFT-16, and revised PFT-51.1 to delete references to Adamson furnaces.

PFT-23.2 Revision The formula for determining the MAWP of a wrapper sheet in a locomotive type boiler has been revised to allow the use of the current allowable stress values, instead of a fixed value for allowable stress. This updates the formula for the current design margins, and permits the use ofthe actual stress values for the material in question.

PFT-25.2 Revision Revisions to PFT-25.2 clarify that a water cooled turnaround chamber may be considered equivalent to a furnace in providing a point of support when determining staying requirements for heads on a firetube boiler.

PFT-43.5.2 Errata PFT-43.5.2, revised the word "under" to read "less than or equal to"

PEB-5.3 Revision Revised PEB-5.3 to include 347 stainless steel, completing incorporation of Code Case 2042.

PEB-15 & PEB-18 Revision This revision permits completed electric boilers to be trimmed for a lower pressure than the rating of the boiler pressure vessel, provided the installed safety valve has a set pressure corresponding to the designated MAWP.

PEB-17.2 Revision PEB-17.2 has been revised to permit performing a final pressure test on a completed electric boiler at a test pressure corresponding to the safety valve setpoint. This precludes the potentialfor damage to sensitive components, and makes it unnecessary for the Manufacturer to remove and replace the safety valve to perform the pressure test.

A-301 Revision The revisions to Appendix A-301 clarify that the Certified Individual and the Authorized Representative signing the Manufacturer's Data Reports may be the same person.

Subpart/Table: Part PWT

Paragraph Type Subject

Subpart/Table: Part PFT

Paragraph Type Subject

Subpart/Table: Part PEB

Paragraph Type Subject

Subpart/Table: Appendix

Paragraph Type Subject

Page 23: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 4

A-360 Revision Adopted the 2001 Edition of ASME B16.11. The earlier Edition included provisions for fittingsto be made of nonstandard materials upon agreement of the purchaser and the manufacturer. This provision has been removed. Because of the way Section I implements ASME product standards, there is no effective impact upon Section I.

A-360 Revision Adopted the "a" addenda from 1998 for B16.34

A-370 Revision Appendix A-370 was revised to delete statements that are inconsistent with ASME Conformity Assessment Policy, and to add new certificate scopes for coverage of parts fabrication.

A-390 Addition A new Appendix A-390 has been added to Section I to provide the guidelines used in Metricating the Code. These guidelines are to be applied as necessary when performing conversions other than those prepared by the Code Committeees.

Errata Items Errata Figure A-69, revised tube diameter nomenclature from "dt" to "dl", and revised formulas associated with example

Code Case 1325-17 Revision Code Case revised to apply Section II, Part D allowable stresses to these materials (UNS N08800 and N08810).

Code Case 1750 Revision The CC 1750 was revised to accept various materials with alternate base metal chemistry for use in pressure relief devices.

Code Case 1750 Revision Revised CC 1750 to permit restricted application of tack welds on ASTM A576 Grade 1117, but only in the secondary pressure zone.

Code Case 1750-16 Errata Code Case 1750-16, Table 1, deleted the minus sign from the temperature range for SA-352, Grade LCC

Code Case 1827-1 Revision Revised CC 1827-1 to reference allowable stresses from Section II,Part D.

Code Case 1949-3 Revision Revised CC 1949-3 for use in Section I construction in water wetted service, and apply the Section II, Part D allowable stresses.

Code Case 2010-4 Revision Allowable stress values have been updated to reflect the 3.5 design margin.

Code Case 2235 Revision Some of the nomenclature in Figure 5 of the Case was not properly defined. This revision corrects that error.

Code Case 2328-1 Revision Revisions were made to the chemistry and hardness limits to provide additional protection against hot shortness during welding and tubing production. Other mechanical property adjustments and minor chemistry changes were made to bring the requirements of the code case into conformance with those of the Japanese code.

Code Case 2330 & 2331 Revision Revised Code Cases 2330 and 2331 to remove the specific radius requirements for the out surface of a localized thin area. The sharp corner (i.e. without a radius) at the outer surface is not known to affect the fatigue strength or burst strength of the vessel in the presence of an LTA. Thus a blend radius is not required at this location.

Code Case 2357 Revision Reaffirmed Code Case 2357, Use of Ni-Fe-Cr Alloy UNS N08801, due to continuing need in industry.

Code Case 2374 Addition This is an implementing Code Case to permit early use of revisions to PEB-15, which permit mounting of safety valves in other than vertical positions when the qualifying conditions can be satisfied. The actual Code revisions should appear in the 2004 Edition.

Code Case 2440 Addition Implementing Code Case to allow immediate use of this material pending publication in Section I and Section II, Part D.

Code Case 2444 Addition Adopted CC 2444, permitting alternate requirements for Code required inspection openings andpiping connections for small scale model boilers

Subpart/Table: Code Cases

Paragraph Type Subject

Page 24: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 5

Page 25: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 6

Appendix A Addition Revised Appendix A to include a new column to address material applicability for Section VIII, Division 3 construction.

Appendix A Addition Revised Appendix A to add a new column to address material applicability for Section XII.

Appendix A, SA-350 Revision Added Note (1) for SA-350 in Appendix A to inform the user of subtle differences in impact testing requirements between the current version and previous versions regarding impact test temperatures for the different classes in grade LF2. This Note is placed at the end of the Appendix A table. A revision for the A05 has been requested to make reference to this Note onthe line for SA-350 in App. A.

SA-47 Revision Adopted ASTM A 47-99 as SA-47. Updated Appendix A. Editorial changes only in this updated version. The ASTM provision for weld repairs was deleted in the ASME version as noted in Appendix A and the spec subtitle.

SA-53 Revision Adopted ASTM A 53-01 as SA-53. Updated Appendix A. Noteable change is the addition of a mandatory marking sequence.

SA-53 Revision Revised SA-53, paragraph 11.1.1 to clarify that Practice E213, E309, or E 570 is to be applied for conducting the nondestructive electric test of Type E pipe NPS 2 or larger during manufacture. Previously only Practice E 570 was specifically permitted. This action also revised Interpretation II-A-01-17.

SA-134 Revision Adopted ASTM A 134-96(R2001) as SA-134. Updated Appendix A. Editorial changes only in this updated version.

SA-135 Revision Adopted ASTM A 135-01 as SA-135. Updated Appendix A. Hydrotest pressures have been changed, with an option provided to test at higher pressures.

SA-194 Revision Adopted ASTM A 194-01a as SA-194. Updated Appendix A. Adds grades 9C and 9CA. Noteable changes include a heavier reliance upon A 766 and A 962 as references, shifting many of the previous requirements for inspection, testing, and method of manufacture to governing specification A 962. Reduced the allowable Phosphorus content for grades 7 and 7M, and made formatting adjustments to the chemical composition requirements.

SA-209 Revision Adopted ASTM A 209-98 as SA-209. Updated Appenedix A. Editorial changes only to this updated version.

SA-217 Revision Adopted ASTM A 217-02 as SA-207. Updated Appendix A. A cautionary note was added to 6.1 Chemical Composition, to advise the user that using strong nitride forming deoxidation elements can interfere with high temperatuire strengthening mechanisms.

SA-307 Revision Adopted ASTM A 302-97E1 as SA-307. Updated Appendix A. Noteable change is the mandatory requirement for production to fine grain practice. Previously permitted coarse grain material is still an option only through the use of older ASTM versions as accepted in Appendix A.

Code Book: II

Part: A

Subpart/Table: Appendices

Paragraph Type Subject

Subpart/Table:

Paragraph Type Subject

Page 26: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 7

SA-312 Revision Adopted ASTM A 312/A 312M-01a as SA-312. Updated Appendix A. Added grades UNS S20400, S31635, S35045, and N08926 (some were accepted by Code Cases); increased mechanical properties for S31254; modified Table 1 chemical requirements for TP304N; removed references to Tantalum in Table 1 footnotes (I, J) for alloys UNS S34700, S34709, S34800, and S34809; and added process annealing (direct quench) for other than the H grades and alloys UNS S33228, S30815, and S31275.

SA-334 Revision Adopted ASTM A 334-99 as SA-334. Updated Appendix A. Noteable change is that selection of NDE or hydro is up to the material producer, unless specified by the purchaser.

SA-350 Revision Adopted ASTM A 350-02b as SA-350. Updated Appendix A. Editorial changes only in this updated version.

SA-358 Revision Adopted ASTM A 358-01 as SA-358. Updated Appendix A. Added alloys UNS S20400, S31266, S32050, N08020, N08800, N08810, N08904, and N08926, some of which are coveredby Code Case. Replaced A 530 with A 999 as the general specification. In-process annealing (direct quench) is prohibited in the ASME version. The ASTM provisions for incomplete heat treatment, HT-O and HT-SO, were deleted in the ASME version.

SA-376 Revision Adopted ASTM A 376-02 as SA-376. Updated Appendix A. Adds alloy UNS S34565 (Code Case 2146). Other noteable changes include the use of NDE in lieu of hydrotest (Code Case 2096); prohibiting the direct quench heat treatment of H grades; deletion of the ASTM provision for incomplete heat treatment (HT-O); and changing the General Specification to A 999 from A 530.

SA-387 Revision Adopted ASTM A 387/A 387M-99e1 as SA-387. Updated Appendix A. This change adds grade 911, currently accepted by Code Cases 1973 and 2327. Note: the creep strength enhanced materials, such as grades 91 and 911, are in process in ASTM of being transferred to A 1017

SA-437 Revision Adopted ASTM A 437-01a as SA-437. Updated Appendix A. Noteable changes include the addition of macro-etch testing requirements, requirements for NDE after heat treatment, and new supplemental requirement for NDE after machining.

SA-449 Revision Adopted ASTM A 449-00 as SA-449. Updated Appendix A. Adds provisions for PIN Codes. ASME deleted the ASTM provisions for marking by private label distributors.

SA-476 Revision Adopted ASTM A 476-00 as SA-476. Updated Appendix A. Editorial changes only in this updated version.

SA-537 Revision Adopt ASTM A 537/A 537M-95 (R2000) as SA-537. Updated Appendix A. Editorial changes only in updated version.

SA-540 Revision Adopted ASTM A 540/A 540M-00 as SA-540. Updated Appendix A. Editorial Changes only in updated version.

SA-553 Revision Adopted ASTM A 553/A 553M-95(R2000) as SA-553. Updated Appendix A. Added footnoteto Table 1 to permit Si < 0.15% if Al > 0.030% .

SA-564 Revision Adopted ASTM A 564/A 564M-02 as SA-564. Updated Appendix A. Added alloy UNS S46500 and H1150 condition for XM-25.

SA-572 Addition Adopted ASTM A 572/A 572M-01 as SA-572. Updated Appendix A. This is a new HSLA structural steel specification for use in Section XII construction.

SA-666 Revision Adopted ASTM A 666-00 as SA-666. Updated Appendix A. A notable change is the addition of a Cu content limit for Type 201LN in Table 1.

SA-671, 1.3.3 Revision Revised SA-671, paragraph 1.3.3 to correct references to "6.3.1, 6.3.2, 6.3.3, and 6.3.4" to "5.3.1, 5.3.2, 5.3.3, and 5.3.4", respectively, to properly address heat treatment requirements.

SA-688 Revision Adopted ASTM A 688-01a as SA-688. Updated Appendix A. Adds alloys UNS S31254 and S32654. Appendix A was also revised to control an error in a historical version of the spec.

SA-691 Revision Adopted ASTM A 691-98 as SA-691. Updated Appendix A. Adds grade P91 with this updated version.

Page 27: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 8

SA-693 Revision Adopted ASTM A 693-02e1 as SA-693. Update Appendix A. Added alloy UNS S46500, and deleted strength limits for annealed 630 alloy in the solution-treated (non-aged) condition.

SA-703 Revision Adopted ASTM A 703-01b as SA-703. Updated Appendix A. Editorial changes only in this updated version.

SA-705 Revision Adopted ASTM A 705/A 705M-95(R2000) as SA-705. Updated Appendix A. Editorial changes only in this updated version.

SA-724 Revision Adopted ASTM A 724/A 724M-99 as SA-724. Updated Appendix A. Editorial changes only in this updated version.

SA-747 Revision Adopted ASTM A 747-99 as SA-747. Update Appendix A. Editorial changes only in this updated version.

SA-751 Revision Adopted ASTM A 751-01 as SA-751. Updated Appendix A. A noteable change is the addition of new chemical composition test methods.

SA-790 Revision Adopted ASTM A 790/A 790M-99 as SA-790. Updated Appendix A. Noteable changes include the addition of alloy UNS S32520, and a revision of Section 3 to allow the material producer to select either hydro or NDE when not otherwise specified.

SA-803 Revision Adopted ASTM A 803-02 as SA-803. Updated Appendix A. Editorial changes only with this updated version.

SA-814 Revision Adopt ASTM A 814-01a as SA-814, Updated Appendix A. Added alloy UNS N08367. Changed general specification from A 530 to A 999.

SA-832 Revision Adopted ASTM A 832-99E1 as SA-832. Updated Appendix A.

SA-961 Revision Adopted ASTM A 961-02 as SA-961.

SA-999 Addition Adopted ASTM A 999-01 as SA-999. Updated Appendix A. This is the new general requirement specification for alloy and stainless steel pipe (such as SA-312), replacing SA-530. This version adds detailed NDE requirements which may be used in lieu of hydro test.

SA-1008 Revision Adopted ASTM A 1008-01a as SA-1008. Updated Appendix A.

SA-1017 Addition Adopted ASTM a 1017-01 as SA-1017. Updated Appendix A. This is a new Cr-Mo-W alloy steel specification used in Section I construction.

Appendix A Addition Revised Appendix A to include a new column to address material applicability for Section VIII, Division 3 construction.

Appendix A Addition Revised Appendix A to add a new column to address material applicability for Section XII.

SB-61 Revision Adopted ASTM B 61-02 as SB-61. Updated Appendix A. Editorial changes only in updated version.

SB-62 Revision Adopted ASTM B 62-02 as SB-62. Updated Appendix A. Editorial changes only in updated version.

SB-423, 4.1.7 Revision Revised SB-423, paragraph 4.1.7 to correct the reference to "9.1.1" to read "9.1" clarifying the hydrostatic test requirements.

Part: B

Subpart/Table: Appendices

Paragraph Type Subject

Subpart/Table:

Paragraph Type Subject

Page 28: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 9

SB-462 Revision Adopted ASTM B 462-02 as SB-462. Updated Appendix A. This change effectively adds alloys UNS N06200, N06022, N06030, N08367, N10276, N10665, and N10675, which were previously acceptable under Code Cases.

SB-626 Revision Adopted ASTM B 626-03 as SB-626. Updated Appendix A. Notable changes include deletion of the dimension tables, referring the reader to B-751 for dimensional tolerances (some are different) and mechanical property test methods. Paragraph 1.4 was added as a safety caveat. Referenced documents largely replaced by reference to ASTM B 751, general requirements. Note that App. A takes exception to the -01 edition of ASTM B 626 as that specification was full of errors.

Errata Items Errata Corrected the following items:Table of Contents, Line entry for SFA-5.11, corrected "Niclel" to "Nickel"SFA-5.24, Table 2, corrected Oxygen content from "0.16" to "0.016"

Errata Items Errata Corrected the following items:SFA-5.5, Table 7, corrected "E8018-P1" to "E8010-P1"SFA-5.29, Table 4, corrected "E11TX1-K3, -K3M" to "E11XT1-K3, -K3M"

SFA-5.28, A6.1 Errata The welding process lable "GMAW" was inadvertantly published as "GTAW" in this paragraph, and has been corrected.

Metrication Addition All material stress tables and physical property tables have been revised for inclusion in a separate metricated version of Section II, Part D. Note that the covers of the two books look very similar except that one has "(Customary)" (US Customary or USC, previously known as "English units") and the other has "(Metric)" on the cover under the word "Properties".

Statement of Policy Addition A new Statement of Policy on Information Provided in the Stress Tables has been added to Subpart 1 on page 1, drawing attention to the importance of the Notes within the tables, and clarifying which requirements are considered mandatory within the stress tables of Section II, Part D.

Tables 1A, 1B, & 3 Addition All materials currently accepted for use in Section VIII, Division 1 are being adopted for use in Section XII, at the same maximum temperatures (up to 650 F). A new column is being added forSection XII applicability to Tables 1A, 1B, and 3.

Part: C

Subpart/Table:

Paragraph Type Subject

Part: D

Subpart/Table: All Tables

Paragraph Type Subject

Subpart/Table: Table 1A

Paragraph Type Subject

Page 29: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 10

304L Stainless Alloys Revision For specifications SA-182, SA-240, SA-249, SA-312, SA-336, and SA-403, Table 1A has been revised to permit use of 304L Stainless Steels for Section VIII, Division 1 construction up to 1200F. This eliminates a previously "hidden" requirement in Table 1A, since Note G12 that requires a carbon concentration > 0.04% (the minimum for 304H) for temperatures above 1000F. This action incorporates Code Case 2224-1.

CD4MCuN & CE8MN Revision Cast duplex stainless steel CD4MCu has been replaced by CD4MCuN, and has been moved and redesignated as Gr. 1B, along with CE8MN, which was redesignated as Gr. 2A, to SA-995.

Note G18 Revision Deleted Note G18 from Table 1A, and all references to this note from the applicable stress linesfor Section I materials. This note has been determined to be obsolete. Only materials which havea designated external pressure chart are permitted for external pressure service in Section I.

Note G5 Revision Revised Note G5 for Table 1A to indicate that the Table Y-2 multiplying factors should only be used when the applicable material is used for Section III, applications.

Note (c) Revision Removed Note (c) from Table 1A, which had previously imposed a multiplier of 1.1 to the stress values for Class MC components built under the rules of Section III, Division 1 Subsection NE. The multiplier has since been written into the design formulas of Subsection NE, and needed to be deleted from Section II, Part D.

SA-213 TP347HFG Revision Adopted SA-213, TP347HFG UNS S34710 for use in superheater construction under Section I rules.

SA-240 & SA-479, UNS S32109

Revision Revised Table 1A to increase the maximum allowable service temperature for SA-240 and SA-479 Type 321H to 1500F for Section VIII, Division 1 construction.

SA-350 LF3 Cl. 1 & 2 Revision Revised the stress line entries for SA-350 LF3 to separate Class 1 and 2 into separate line entries.

SA-508 & SA-543 Revision Revised Table 1A to change the P-No and Gr. No assignments for SA-508 and SA-543 to be consistent with Section IX. This action corrects inconsistencies in P-No assignments for these materials.

SA-765 Revision Revised Table 1A to increase the maximum temperature limit for SA-765 Gr. I & II to 1000F for greater consistency with SA-350, and add references to Notes G10 and T2 for the affected line entries.

SA/AS 1548 Revision Revised Table 1A to remove reference to Note G37 from the stress line for SA/AS 1548, however this reference remains since Note G43 has been redesignated as G37.

Various Specifications Addition Revised Tables 1A and 1B to indicate applicability of various additional materials for Section XII construction.

Note G4 Revision Deleted Note G4 from Table 1B, and all references to this note from the applicable stress lines for Section I materials. This note has been determined to be obsolete. Only materials which havea designated external pressure chart are permitted for external pressure service in Section I.

Note G5 Revision Revised Note G5 for Table 1B to indicate that the Table Y-2 multiplying factors should only be used when the applicable material is used for Section III, applications.

Note (c) Revision Removed Note (c) from Table 1B, which had previously imposed a multiplier of 1.1 to the stress values for Class MC components built under the rules of Section III, Division 1 Subsection NE. The multiplier has since been written into the design formulas of Subsection NE, and needed to be deleted from Section II, Part D.

SB-148, UNS C95200 & C95400

Addition Revised Table 1B to reflect adoption of SB-148 Aluminum Bronze Castings Grades C95200 and C95400 for use in Section I construction at a maximum temperature of 550F.

SB-167, UNS N06690 Addition Added SB-167, UNS N06690 cold drawn and annealed for use in Section I construction

Subpart/Table: Table 1B

Paragraph Type Subject

Page 30: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 11

SB-265, SB-388, SB-348, SB-861 & SB-862

Addition Material Specifications SB-265 Titanium and Titanium Alloy Strip, Sheet and Plate; SB-338 Seamless and Welded Titanium and Titanium Alloy Tubes for Condensers and Heat Exchangers;SB-348 Titanium and Titanium Alloy Bars and Billets; SB-861 Titanium and Titanium Alloy Seamless Pipe; SB-862 Titanium and Titanium Alloy Welded Pipe in Grades 1, 2 and 3 have been added for use in Section I construction as instrument wells.

SB-366, UNS N08367 Addition Added stress lines for SB-366, UNS N08367 to Table 1B, and assigned external pressure chart NFN-12. Section IX has assigned P-No. 45. This material has been accepted for use in Section VIII, Division 1 construction, incorporating Code Case 1997-4.

SB-366, SB-564, SB-574, SB-575, SB-619, SB-622 & SB-626

Addition Revised Table 1B to add UNS N06200 to specifications SB-366, SB-564, SB-574, SB-575, SB-619, SB-622, SB-626, assigning external pressure chart NFN-13. Section IX has reassigned this material to P-No. 43. This material has been accepted for Section VIII, Division 1 construction, incorporating Code Case 2240.

SB-407, UNS N08810 Revision Table 1B in Section II, Part D has been revised to increase the maximum design temperature for SB-407, UNS N08810 (alloy 800H) to 1800F, and provide appropriate allowable stresses. Thisis a final action required to incorporate Code Case 1983.

SB-462 Addition Add SB-462 alloys UNS N06200, N06022, N06030, N08367, N10276, N10665, and N10675, which were previously acceptable under Code Cases.

SB-564, UNS N08825 Addition Added stress lines for SB-564, UNS N08825 large forgings to Table 1B, assigning external pressure chart NFN-7. Section IX assign to P-No.45. Accepted for use in Section VIII, Division1 construction up to 1000 F. Several product forms of UNS N08825 are already listed in Sections II, Part D; VIII, Division 1; and IX, but the large-forging product form covered by SB-564 UNS N08825 was not.

SB-564, SB-574, SB-575, SB-619, SB-622 & SB-626

Addition Revised Table 1B to add stress lines for UNS N06686 in product form specifications SB-564, SB-574, SB-575, SB-619, SB-622, and SB-626, and assigned external pressure chart NFN-10. Section IX has assigned P-No. 43. This material has been accepted for use in Section VIII, Division 1 construction, incorporating Code Case 2198.

SB-675, SB-676, SB-688, SB-690 & SB-691

Revision Revised Table 1B to remove UNS N08366 (AL6X) from specifications SB-675, SB-676, SB-688, SB-690, and SB-691, since this alloy is no longer produced. UNS N08367 (AL6XN) isthe current form of this alloy.

SB-815 & SB-818 Addition Revised Table 1B to add stress lines for UNS R31233 to specifications SB-815 and SB-818, and assigned external pressure chart NFN-15. A new General Requirements Note has been added to Table 1B, indicating the allowable stresses are based upon weld strength limitations. Section IX has assigned P-No. 49. The material has been accepted for use in Section VIII, Division 1 construction, incorporating Code Case 2121.

UNS N06230 Addition Revised Table 1B to add references to Notes T15 and/or T16 to the stress lines for UNS N06230 for specifications SB-366, SB-435, SB-564, SB-572, SB-619, SB-622, and SB-626; drawing attention to the time-dependent properties of this material at temperatures above 1100F/1150F.

Various Specifications Addition Revised Tables 1A and 1B to indicate applicability of various additional materials for Section XII construction.

SA-182, SA-213, SA-335 & SA-387

Addition Added SA-182 F91, SA-213 T91, SA-335 P91, and SA-387 91 to Table ACS-1, incorporating the provisions of Code Case 1973-2; Use of 9Cr-1Mo-V Material in Section VIII, Division 2 construction.

SA-508 & SA-543 Revision Revised Table 2A to change the P-No and Gr. No assignments for SA-508 and SA-543. This action corrects inconsistencies in P-No assignments for these materials.

Subpart/Table: Table 2A

Paragraph Type Subject

Page 31: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 12

UNS N06022 Addition Revised Table 2B to add stress lines for alloy UNS N06022 to specifications SB-366, SB-564, SB-574, SB-575, SB-619, SB-622, and SB-626, and assigned external pressure chart NFN-10. Section IX has reassigned this material to P-No.43. This material has been accepted for use in Section III, Division 1 and Section VIII, Division 2 construction, and incorporates Code Case N-621.

UNS N06059 Addition Revised Tables 2B, to add stress lines for UNS N06059 to specifications SB-366, SB-564, SB-574, SB-575, SB-619, SB-622, and SB-626, and assigned external pressure chart NFN-14. Section IX assigned to P-No.43. Accepted for use in Section VIII, Division 2 construction up to800F, incorporating Code Case 2355.

Note (b) Revision Removed Note (b) from Table 3, which had previously imposed a multiplier of 1.1 to the stressvalues for Class MC components built under the rules of Section III, Division 1 Subsection NE.The multiplier has since been written into the design formulas of Subsection NE, and needed to be deleted from Section II, Part D.

Various Specifications Addition Revised Tables 1A and 1B to indicate applicability of various additional materials for Section XII construction.

Note G6 Revision Note G6 was deleted from the "Notes to Table 4" because it is not referenced on any of the stress lines in the table. It was previously referenced on an SA-193 B7 stress line in the 2001 edition, but was deleted by the 2002 Addenda.

CD4MCuN & CE8MN Revision Cast steel CD4MCu has been replaced by CD4MCuN, and has been moved, along with CE8MN, to SA-995.

SB-366, SB-564, SB-574, SB-575, SB-619, SB-622 & SB-626

Addition Revised Table U to add UNS N06200 to specifications SB-366, SB-564, SB-574, SB-575, SB-619, SB-622, SB-626, assigning external pressure chart NFN-13. Section IX has reassigned P-No. 43. This material has been accepted for Section VIII, Division 1 construction, incorporating Code Case 2240.

SB-564, UNS N08825 Addition Added stress lines for SB-564, UNS N08825 large forgings to Table U, assigning external pressure chart NFN-7. Section IX assign to P-No.45. Accepted gfor use in Section VIII, Division 1 construction up to 1000 F. Several product forms of UNS N08825 are already listed in Sections II, Part D; VIII, Division 1; and IX, but the large-forging product form covered by SB-564 UNS N08825 was not.

Subpart/Table: Table 2B

Paragraph Type Subject

Subpart/Table: Table 3

Paragraph Type Subject

Subpart/Table: Table 4

Paragraph Type Subject

Subpart/Table: Table U

Paragraph Type Subject

Page 32: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 13

SB-564, SB-574, SB-575, SB-619, SB-622 & SB-626

Addition Revised Table U to add UNS N06686 to specifications SB-564, SB-574, SB-575, SB-619, SB-622, and SB-626, assigning external pressure chart NFN-10. Section IX has assigned P-No. 43. This material has been accepted for use in Section VIII, Division 1 construction, incorporating Code Case 2198.

SB-675, SB-676, SB-688, SB-690 & SB-691

Revision Revised Table U to remove UNS N08366 (AL6X) from specifications SB-675, SB-676, SB-688, SB-690, and SB-691, since this alloy is no longer produced and will be abandoned by ASTM

SB-815 & SB-818 Addition Revised Table U to add stress lines for UNS R31233 to specification SB-815 and SB-818, assigning external pressure chart NFN-15. A new General Requirements Note has been added toTable 1B, indicating the allowable stress are based upon weld strength limitations. Section IX has assigned P-No. 49. The material has been accepted for use in Section VIII, Division 1 construction, incorporating Code Case 2121.

CD4MCuN & CE8MN Revision Cast duplex stainless steel CD4MCu has been replaced by CD4MCuN, and has been moved and redesignated as Gr. 1B, along with CE8MN, which was redesignated as Gr. 2A, to SA-995.

SA-182, SA-213, SA-234,SA-335, SA-336, SA-369 & SA-387

Revision Revised stress line entries for SA-182, SA-213, SA-234, SA-335, SA-336, SA-369 & SA-387; UNS K90901in Table Y-1 to delete the previous limitation to material not greater than 3 inches in diameter

SA-213 TP347HFG Revision Adopted SA-213, TP347HFG for use in superheater construction under Section I rules.

SB-366, SB-564, SB-574, SB-575, SB-619, SB-622 & SB-626

Addition Revised Table Y-1 to add stress lines for UNS N06200 to specifications SB-366, SB-564, SB-574, SB-575, SB-619, SB-622, SB-626, assigning external pressure chart NFN-13. Section IX has reassigned P-No. 43. This material has been accepted for Section VIII, Division 1 construction, incorporating Code Case 2240.

SB-462 Addition Added SB-462, alloys UNS N06200, N06022, N06030, N08367, N10276, N10665, and N10675, which were previously acceptable under Code Cases for Section VIII, Division1 construction.

SB-564, UNS N08825 Addition Added stress lines for SB-564, UNS N08825 large forgings to Table Y-1, assigning external pressure chart NFN-7. Section IX assign to P-No.45. Accepted gfor use in Section VIII, Division 1 construction up to 1000 F. Several product forms of UNS N08825 were already listed in Sections II, Part D; VIII, Division 1; and IX, but not the large-forging product form covered by SB-564 UNS N08825.

SB-564, SB-574, SB-575, SB-619, SB-622 & SB-626

Addition Revised Table Y-1 to add UNS N06686 to specifications SB-564, SB-574, SB-575, SB-619, SB-622, and SB-626, assigning external pressure chart NFN-10. Section IX has assigned P-No. 43. This material has been accepted for use in Section VIII, Division 1 construction, incorporating Code Case 2198.

SB-675, SB-676, SB-688, SB-690 & SB-691

Revision Revised Table Y-1 to remove UNS N08366 (AL6X) from specifications SB-675, SB-676, SB-688, SB-690, and SB-691, since this alloy is no longer produced and will be abandoned by ASTM

SB-815 & SB-818 Addition Revised Table Y-1 to add stress lines for UNS R31233 to specification SB-815 and SB-818, assigning external pressure chart NFN-15. A new General Requirements Note has been added toTable 1B, indicating the allowable stress are based upon weld strength limitations. Section IX has assigned P-No. 49. The material has been accepted for use in Section VIII, Division 1 construction, incorporating Code Case 2121.

Subpart/Table: Table Y-1

Paragraph Type Subject

Page 33: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 14

Note 10 Revision The word "prestressed" in the phrase "prestressed inner layer(s)" is no longer needed. Paragraph KD-104 in Section VIII, Division 3 defines the phrase "prestressed inner layer(s)", and any other uses of this phrase in Table Y-3 Note 10 has been be modified to "inner layer".

SA-564 XM-12, XM-13, XM-16 & XM-25

Addition Revised Table Y-3 to add stress lines for SA-564 XM-12, XM-13, XM-16, and XM-25 stainless steel bar stock to correlate with other product forms of these materials being added.

SA-705, Type XM-16 Addition Add SA-705, Type XM-16, in the H900, H950, and H100 conditions to Table Y-3, for use in Section VIII, Division 3 construction up to 100F.

Introduction Addition Added a descriptive Introduction to Section II, Part D, Subpart 2 to provide the user a better understanding of the intent of Subpart 2, its contents, and how to use them effectively.

Table TM-1 Errata Corrected Table TM-1, Note (7) to revise "16Cr-12Ni" to "16Cr-12Ni-2Mo" for type 316 stainless steel.

Tables TE-X, TCD &TM-X

Revision Revised the physical properties Tables TE-1, TE-2, TE-3, TE-4, TE-5, TCD, TM-1, TM-2, TM-3, TM-4 and TM-5. Revisions were primarily associated with metrication of the existing tables, and applying some new curve fits to the available data.

Figure NFN-25, HA-8 Revision Redesignated external pressure chart Figure NFN-25 (and associated tabular values) as HA-8. UNS S39274 was the only material referencing this figure. Since UNS S39274 material is a ferrous alloy, it should not have been assigned to the NFN Nickel grouping.

Figure NFN-24 Revision Expanded the applicable temperature range of Figure NFN-24 to a maximum of 1700 F. This figure applies to alloy UNS N06230 only

Appendix A, A-330 Revision Revised paragraph A-330 to provide more detailed information, including cautionary warnings about the potential for caustic cracking in Table Y-3 materials

Subpart/Table: Table Y-3

Paragraph Type Subject

Subpart/Table: Subpart 2

Paragraph Type Subject

Subpart/Table: Subpart 3

Paragraph Type Subject

Subpart/Table: Appendices

Paragraph Type Subject

Subpart/Table: Appendices

Paragraph Type Subject

Page 34: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 15

All Appendices Addition The Appendices were broken up in the Table of Contents to designate them as either Mandatory (numbered) or Nonmandatory (lettered). All appendices except for Appendix 6 remain numbered as they were before and are therefore designated as mandatory. Appendix 6 was redesignated as Appendix A. Appendix 8 was deleted as it is no longer necessary with a separate metric II-D. New Appendices B & C were added - see separate Synopsis entries for details.

Appendix B Addition A new Appendix B for Section II, Part D has been added to help the user understand the listing order for materials in the various stress tables and charts, helping them locate the stress line for a specific material more efficiently.

Appendix C Addition A new Appendix C has been added to Section II, Part D to provide the guidelines used in Metricating the Code. These guidelines are to be applied as necessary when performing conversions other than those prepared by the Code Committees.

Page 35: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 16

NCA-3687(c) Addition Added NCA-3687(c), requiring each welded support to be traceable to the NS-1 Certificate of Conformance using a marking method that is not detrimental to the support being supplied.

NCA-3689 Revision Revised NCA-3689 to require Certificate Holders with design responsibility to provide a number and revision level for the Design Report, the Certified Design Report Summary, or the Load Capacity Data Sheet on the Certificate of Compliance.

Code Book: III

Part: NCA

Subpart/Table:

Paragraph Type Subject

Page 36: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 17

Appendix AA Addition A new Appendix AA has been added to Section III-1 to provide the guidelines used in Metricating the Code. These guidelines are to be applied as necessary when performing conversions other than those prepared by the Code Committees.

Appendix J Revision Appendix J deleted. The information in Appendix J, Owners Design Specification for Core Support Structures, was previously incorporated into Appendix B, Owners Design Specifications, and therefore Appendix J is no longer required.

Appendix N, N-1311 Revision Revised N-1311 to provide guidance and data on damping and added mass for analysis of flow induced vibration. Added Tables N-1311-1 and N-1311-2, and paragraph N-1311(h)

Appendix Q Errata Appendix Q, Q-1140(d), revise equation (5) to read "W = (Am + Ab)Sa"

Appendix X & Y Errata Note: Appendix X redesignated as Appendix Y in 2004 Edition. Figure Y-2300-1, revised dimension "t " to "T "; Y-2410(a) & (b), extensively revised nomenclature in equations Y-3300, nomenclature definition for "Al " changed from "2L1L2" to "4L1L2"; Y-3410(a) & (c), revised nomenclature in equations Y-4300, revise nomenclature definition for "Zt ", from "lT/rO" to "IT/rO" , added parentheses to the exponential values for "e" in Notes (a) and (b) under the Table for values of CW , CL, and CN , and added "MT** " to the list of absolute values of maximum loadsY-4410(a), revised Eq. (4) to change "MT" to "MT** "Y-5300, added parentheses to the exponential values for "e" in Notes (a) and (b) under the Table for values of CW , CL, and CNY-5420(b), revised Eq. (8) to change "MT" to "MT** "

Appendix II Errata Appendix II, II-2340(d), to delete "and preferably 1000 cycles,"

Appendix XIII Errata Appendix XIII, XIII-1110(a), revised reference from "(NC-3217)" to "(NC-3219)"

Appendix XIII & XIV Revision Revised references within Appendix XIII and XIV to extend applicability of their provisions to Section III, Division 3.

Appendix XIV Errata Appendix XIV, XIV-1213, revised reference from "NC-6700" to "NC-6100"Appendix XIV, XIV-1222, revised reference from "NB-3232.2(c)6700" to "XIV-1322"Appendix XIV, XIV-1223, revised reference from "Fig. NC-3251-1" to "Fig. NC-3351"

Code Book: III-1

Part: Appendices

Subpart/Table: Nonmandatory Appendices

Paragraph Type Subject

Subpart/Table: Mandatory Appendices

Paragraph Type Subject

Part: Code Cases

Subpart/Table: Code Cases

Paragraph Type Subject

Page 37: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 18

N-253-12, N-530 & N-595-3

Errata Code Case N-253-12, changed the fatigue strain range reduction factors for 2 1/4 Cr-1Mo @ 1000F and 1100F to "0.27" and "0.16" respectivelyCode Case N-530, changed the mathematical expression "alpha rho" to "alpha p" in the equation. Code Case N-595-3, Added "N" in front of "Certificate Holder" in subparagraph (g)(1)

N-405 Errata Code Case N-405, changed Figure 1 from "tc min. = nominal thickness of connecting part" to read "tc min. = 0.7 tn" and "tn= nominal thickness of connecting part"

N-500-1 Revision Revised CC N-500-1 by adding paragraphs 2.7 and 2.8 dealing with fatigue requirements (paragraph 2.7) and bolting design (paragraph 2.8) to address a concern raised by the NRC.

N-646 Errata Code Case N-646, revised "Cx /tn" to read "tn /Cx"

N-659 Revision Revised CC N-659 as follows:(1) Added references for different Section V Articles and Tables necessary due to changes made in the 2002 Addenda(2) Revised the coverage requirement from "0.5T" on each side of the weld to "0.5 inch (13 mm)" on each side of the weld. (3) Added the optional use of surface examination to evaluate surface connected flaws.

N-673 Addition Adopted Code Case N-673, use of SB-221, ASTM B243 & B311 (boron containing powder metallurgy aluminum alloy) for construction in Subsections NF and NG of Section III, Division 1.

N-693 Revision Adopted CC N-693, permitting an alternative to the reverse dynamic load analysis of NB-3228.6. This is an implementing Code Case passed to allow early implementation of relatedCode Changes.

N-698 Addition Adopt CC N-698 to allow hot worked and annealed alloy UNS N06690 to use a 35 ksi yield stress as a basis for design stress intensity values.

NB-2121(d) Revision Revised paragraphs NB/NC/ND-2121(d) to address material requirements for valves NPS 1 andsmaller.

NB-2541(e) Errata Revised reference in NB-2541(e) from "NB-2541" to "NB-2541(a)".

NB-2580 Revision Revised subparagraphs of NB/NC/ND/NE/NF/NG/WB-2580 to clarify the UT examination requirements for bolting. Also made a minor editorial change in the way paragraphs are referenced in NB/NF/NG/WB-2581.

NB-3222.5(a) Errata NB-3222.5(a), added reference to footnote 11 to the definition of the variable "x"

NB-3224.7(b), NB-3225(b) & NB-3228.6

Revision Revised NB-3224.7(b) & NB-3225(b) to apply the rules of NB-3600 for piping which is subject to the current NB-3228.6 requirements, eliminating the reverse dynamic loading analysisrequirements., as they are extremely difficult if not impossible to correctly apply. Deleted NB-3228.6, which contained the reverse dynamic loading analysis requirements.

NB-3228.6 Errata NB-3228.6, Step 4, revised second line to change subscript in the second factor of the first parenthetical expression from "xi" to "zi"

Part: NB

Subpart/Table: Article NB-2000

Paragraph Type Subject

Subpart/Table: Article NB-3000

Paragraph Type Subject

Page 38: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 19

NB-3656(b)(3) Errata NB-3656(b)(3), revised numerical coefficients in the definitions for variables B2' , B2b' , and B2r' to read "0.87". "0.27", and "0.33" respectively

NB-3683.4 Revision Revised NB-3684.2(b) to add units to "0.237" including SI units, and stated the value of C2 = 1.0 when T> 0.237 in. The 1995 Edition, up to and including the 1997 Addenda, Table NB-3681(a)-1 gave the C2 Secondary Stress Index for an as-welded girth butt weld as 1.0. The 2001 Edition does not list the C2 Secondary Stress Index for an as-welded girth butt weld in Table NB-3681(a)-1.

Table NB/NC/ND-3132-1 Revision Revised Tables NB/NC/ND-3132-1 to reflect adoption of MSS-SP-97-2001.

Figure NB-4250-1 Errata Revised Figure NB-4250-1 to correct the following errata: General Note (b), changed reference from "NC-4426" to "NB-4426", and corrected spelling of "nvelope" to "envelope"Note (1), changed "2min" to "tmin"Note (2)(a), changed "0.515" to "0.15"Note (2)(b), Changed "1.0 tmin" to "tnom"

NB-4622.7 Revision Revised NB-4622.7 to clarify that cladding repairs, or dissimilar weld or buttering repairs, madeby the temper bead welding technique are not required by NB-4622.10 or NB-4622.11 when the remaining cladding, dissimilar weld, or buttering thickness is greater than 1/8 inch.

Tables NB/NC/ND/NF/NG/WB-4622.1-1

Revision Revised Tables NB/NC/ND/NF/NG/WB-4622.1-1 to increase the minimum PWHT hold temperature for P-No.5B, Gr. 2. A further action will set a maximum temperature limit as well. Manufacturers are cautioned to limit PWHT as close to the minimum temperature as practical until the new upper limit has been established. Field reports indicate significant embrittlement occurs at temperatures higher than 1425F, depending on the chemistry of the specific material.

NB/NC/ND/NE-7000

Revision Revise references to PTC-25 to the 2001 Edition, reflecting its adoption. .

NC-2551 Revision Revised NC-2551 to separate weld examination requirements from the other requirements, clarifying that volumetric examination is required on weld seams in autogenously welded nickel alloy and copper alloy tubular products.

Various Errata NC-2211 & NC-2212.1, changed "Material Manufacturer" to "Material Organization"NC-2212.1, changed reference from "NC-2226.4" to "NC-2226"NC-2311(a)(8), changed footnote (3) to reference the 1991 Edition of ASTM E-208NC-2332.1(c), changed to reference the 1991 Edition of ASTM E-208NC-2359, changed "Material Manufacturer" to "Material Organization"NC-2552.1(a) & (b), changed reference from "ASTM E 213-79" to "SE-213"

Subpart/Table: Article NB-4000

Paragraph Type Subject

Subpart/Table: Article NB-7000

Paragraph Type Subject

Part: NC

Subpart/Table: Article NC-2000

Paragraph Type Subject

Page 39: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 20

Figure NC-3673.2(b)-1 Errata Figure NC-3673.2(b)-1, changed the exponential value of "1/3" to "1/2" on the second parenthetical expression in the branch leg equation for "fillet welded and partial penetration welded branch connections"

NC-3655(b)(3) Errata NC-3655(b)(3), revised the definition of Mg to replace the words "and in place of" that appear immediately after "15%" with "and the"

NC/ND-3521(b) Addition Revised NC/ND-3521(b) to provide a stress limit acceptance for Level B, C, & D Service in addition to the pressure limits that are clearly permitted.This action implements Code Case N-611.

NC/ND-3611.3 Addition Added new paragraphs NC/ND-3611.3 to provide an opportunity for the designer to use NB-3600 or NB-3200 methods to calculate stresses, provided the calculations do not exceed theallowable stresses of NC/ND-3600.

NC/ND-3653.3 & Figure NC/ND-3672.2(b)-1

Errata Revised NC/ND-3653.3 to change "(r 'm) " to "r " in the formulas for the run legs, and revised the definitions to r 'm and Tb' to add the word "pipe"Revised Figure NC/ND-3672.2(b)-1, changing variable "Th " to "Tb " in the branch leg equation for the stress intensification factor for fillet welded and partial penetration welded branch connections, Note (1) for reference to "Fig. NC-3673.2(d)" to expand it to "Fig. NC-3673.2(b) thru (d)", Note (8) to change "R'm" to "Rm" and "T'r" to "Tr", and Note (13) to change "of" to "for"Revised Figure ND-3672.2(b)-1, Note (1) changed "paddle" to "pad" in the definition of "tc" , and changed ">" to "<" in the second equation under "For Figs. ND-3673.2(b)-2(a) and (b)", Note (2) changed "bending" to "moments" and "They" at the beginning of the second sentence to "Flexibility factors"

NC/ND-3672.2(b)-1 Addition Revised Tables NC/ND-3672.2(b)-1, changing the stress intensification factors for circumferential fillet welded or socket welded joints to 1.3 for larger size welds (Cx greater than or equal to 1.09 Tn). This action incorporates Code Case N-646.

Various Errata NC-5370(a), changed reference from "ASTM E 2" to "ASTM E 883-99"NC-5521(a), changed footnote 6 to revise "Material Manufacturers and Material Suppliers" to "Material Organizations"

Various Errata ND-2212.1, changed reference from "NC-2226.4" to "NC-2226"

Subpart/Table: Article NC-3000

Paragraph Type Subject

Subpart/Table: Article NC-5000

Paragraph Type Subject

Part: ND

Subpart/Table: Article ND-2000

Paragraph Type Subject

Page 40: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 21

Figure ND-3673.2(b)-1 Errata Figure ND-3673.2(b)-1, changed the exponential value of "1/3" to "1/2" on the second parenthetical expression in the branch leg equation for "fillet welded and partial penetration welded branch connections"

ND-7700 Revision Revised paragraphs within NB-7700 to address the testing and setting of pressure relief valves for service ratings of less than 15 psi. These revisions complete the incorporation of Code Case N-410, which was previously incorporated into Subsection NC

NE-3353.2(b) & NE-5280(b)

Revision Redesignated previous NE-3352.2 as NE-3352.2(a), and added new paragraphs NE-3352.2(b) &NE-5280(b). Allowable stress reduction factors and limits on base materials are contained in NE-3352.2(b) for Category B weld joints. Alternative examination requirements are found in NE-5280(b), which addresses special exceptions to radiography.

NF-3412.2 Revision Revised NF-3412.2 to clarify that the 25% variability limit is a recommendation, not a Code requirement.

Table NF-3223.2-1 Errata Table NF-3225.2-1, Title revised to change "TRESS" to "STRESS"

Errata Items Errata NF-1110(e), added footnote 1 to the word "stops" in the next to the last line of the left-hand columnAppendix NF-B, revised title to read "DESIGN ALLOWABLE STRESSES FOR PLATE-, SHELL-, AND LINEAR-TYPE SUPPORTS"Article NF-B-3000, revised first line to read "Allowable stresses for plate and shell type supports" Figure NF-3332.3-1, revised sketch (14) to add a bi-directional arrow to the left side of the sketch

Subpart/Table: Article ND-3000

Paragraph Type Subject

Subpart/Table: Article ND-7000

Paragraph Type Subject

Part: NE

Subpart/Table: Article NE-3000

Paragraph Type Subject

Part: NF

Subpart/Table: Article NF-3000

Paragraph Type Subject

Subpart/Table:

Paragraph Type Subject

Page 41: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 22

NG-1132(c) Revision Added a new paragraph NG-1132(c) to permit the setting of boundaries within a casting used asboth a core support and a internal structure. This action incorporates the provisions of N-243.

NG-2212.2 Revision Deleted footnote 2 to Paragraph NG-2212.2, since the referenced Special Requirements Specification, SA-654, no longer exists. Redesignated remaining footnotes as 2 through 5.

NH-2160(d) & NH-3221(b)

Addition Added a new paragraph NH-2160(d) to address reductions in yield strength and ultimate tensilestrength after long term exposure to elevated temperatures. Revised NH-3221(b)(1) & (2) to add reference to NH-2160(d) in the definition for "Sm" and "Smt". Revised Tables I-14.3A thru D, listing values for "Sm" and "Smt", deleting the bracketed values shown, and the accompanying Note (where applicable) to refer the reader to NH-1260(d) for necessary adjustments in values.

Various Revision Revised Parts NB, NC, ND, NE, NF, NG, NH, WB, and WC-2121 to call attention to all the applicable footnotes in the stress tables of Section II, Part D, and the maximum allowable temperature limits for the materials. In some instances information regarding interpolation of stress values at the maximum allowable temperature has been added.

Various Revision Added or corrected SI Unit conversions within the text of Section III, Division 1

Part: NG

Subpart/Table: Article NG-1000

Paragraph Type Subject

Subpart/Table: Article NG-2000

Paragraph Type Subject

Part: NH

Subpart/Table: Article NH-2000

Paragraph Type Subject

Part:

Subpart/Table:

Paragraph Type Subject

Page 42: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 23

CC-3521.4 & CC-3522 Errata CC-3521.4(a) revised "2pt" to read "2pr" in Equation (20); CC-3521.4(c) revised "2pt" to read "2pr" in Equation (21)CC-3522(a), revised reference from "Eq. (17)" to "Eq. (16)"CC-3522(b), revised reference from "Eqs. (18) to (20)" to "Eqs. (17-(19)"CC-3522(f), replaced the radical in the replacement equation with a "<"CC-3522(h), reordered sequencing of the subparagraphs by combining (3) and (4) into (1),

and renumbering the previous (1), (2) and (5) as (2), (3) and (4) respectively, changed the references to Eq. (21) and (22) to Eq. (20) and (21) respectively

CC-3542(b) Errata CC-3542(b), reference corrected from "Eq. (24)" to "Eq. (23)"

CC-4330 Addition Paragraphs CC-4331.2(b)(6); CC-4333.2.3(a) & (b); CC-4332.4(e)(3) & (g); CC-4333.3(b)(6), (c)(4), (d)(5) & (f); and CC-4333.5.3(b) were either added or revised to add references or requirements for the use of cold rolled formed parallel threaded splices as an acceptable splicing method. Many of the substantive changes are related to testing requirements

Appendix G Addition "Reference Material" has been redesignated as Appendix G. PTC 25-2001 has been adopted.

Code Case N-693 Revision Revised CC N-693 to eliminate applicability to Section III, Division 2, as it is not needed at thistime.

Code Book: III-2

Part: CC

Subpart/Table: CC-3000

Paragraph Type Subject

Subpart/Table: CC-4000

Paragraph Type Subject

Subpart/Table: Nonmandatory Appendices

Paragraph Type Subject

Part:

Subpart/Table: Code Cases

Paragraph Type Subject

Page 43: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 24

Correct Various Errata Addition Revised Subsection WA to incorporate rules for Storage Containments. Disposal Containment rules are still under development. Globally replaced "component" and "item" ( where "item" is used as containment) with "containment".WA-1110, revised to include storage containments in the scope, and introduce the concepts of storage and disposal as unique and separate.WA-1140, revised to require the QA Program be updated to meet the requirements of the latest edition and addenda within six months of issuance.

Correct Various Errata Addition Revised Subsection WA to incorporate rules for Storage Containments. Disposal Containment rules are still under development. Globally replaced "component" and "item" ( where "item" is used as containment) with "containment".WA-2120, changed "operating conditions" to "service limits", and revised terminology for consistency with Division 1.

Correct Various Errata Addition Revised Subsection WA to incorporate rules for Storage Containments. Disposal Containment rules are still under development. Globally replaced "component" and "item" ( where "item" is used as containment) with "containment".WA-3351.2, revised Contents of Design Specification.WA-3360, added requirement for the Fabrication Specification to address examination and testing of closure welds.WA- 3400 (and elsewhere), deleted distinction of a "Division 3" NPT Certificate Holder. WA-3800, revised to refer to NCA-3800, as these are the rules for accrediting Material OrganizationsTables WA-3134.17-1 and -2 are retained for clarity and to address the Fabrication Specification.

Code Book: III-3

Part:

Subpart/Table: WA-1000

Paragraph Type Subject

Subpart/Table: WA-2000

Paragraph Type Subject

Subpart/Table: WA-3000

Paragraph Type Subject

Subpart/Table: WA-4000

Paragraph Type Subject

Page 44: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 25

Correct Various Errata Addition Revised Subsection WA to incorporate rules for Storage Containments. Disposal Containment rules are still under development. Globally replaced "component" and "item" ( where "item" is used as containment) with "containment".WA-4000, revised to refer to NCA-4000, as these are the rules for accreditation.

Correct Various Errata Addition Revised Subsection WA to incorporate rules for Storage Containments. Disposal Containment rules are still under development. Globally replaced "component" and "item" ( where "item" is used as containment) with "containment".Table WA-8100, revised to add Class 2 piping for Storage Containments.Corrected forms N-7, N-8 and N-9.

Correct Various Errata Addition Revised Subsection WA to incorporate rules for Storage Containments. Disposal Containment rules are still under development. Globally replaced "component" and "item" ( where "item" is used as containment) with "containment".WA-9000, revised to state that unless otherwise specifically defined in WA-9000, the definitions of NCA-9000 apply. All common definitions deleted. Revised the definitions of "containment" and "Regulatory Authority".

Errata Items Errata Section III, Div 3 (WA & WB) cover page to reflect title changes, and updated the Organization page to reflect Subsection WA, WB, and WC.

Errata Items Errata WB-2331.1(a)(2) inserted a "+" in front of 60F in first lineWB-3342.4(b), revise the SI unit equivalent value in the definition for "r2" to "(6 mm)"WB-5521(a), revised footnotes (2) & (3) to reflect adoption of the 1992 Edition of SNT-TC-1A

Subpart/Table: WA-8000

Paragraph Type Subject

Subpart/Table: WA-9000

Paragraph Type Subject

Subpart/Table:

Paragraph Type Subject

Page 45: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 26

Errata Items Errata Revise HG-306.1 reference to HG-503 to correctly reference HG-305.Revise HG-604(a) to correctly identify the diameter referenced as NPS 1(DN 25) per conventional nomenclature.

Figure HG-703.1(b) Errata Revised Figure HG-703.1(b) to correct an Errata. On the return line to the boiler depicted on theleft, there is an extra connection a the bottom of the Tee. This makes the Tee appear to be crossconnected, which is incorrect. This revision removes this apparent misconnection.

HG-360 Revision Deleted the last sentences of both HG-360.2(d) and HG-360.3(d), leaving HW-713(c) as the remaining guidance for attaching tubes by welding without expansion. This action incorporates the provisions of Code Case 2294.

HG-402.8(a) Revision Revised HG-402.8(a) to delete the date code at the end of the reference to PTC-25, and updatedthe reference to PTC-25 in Table 2-100 to reflect the current version accepted for Section IV Construction.

HG-703.1 Revision Revised HG-703.1 to reference B31.9, Building Services Piping as a suggested guideline for piping installations. This reference is purely suggestive, and nonmandatory.

Table HG-709-1, Table 3.31C-1

Revision Deleted Table HG-709-1 and Table 3.31C-1, due to incorrect information, and the fact that gravity hot water system technology is considered obsolete. Also revised HG-709.2 to delete reference to Table HG-709.1.

Errata Items Errata Revised the first page of Table HF-300.1 to properly align the stress values.Revised Table HF-300.2, changing descriptive information in "Form" column for SB-61, SB-62, and SB-584 to correctly define the product forms.

Errata Items Errata Revised HW-731.2(b) to remove reference to sketch (z), since this sketch does not depict recessed tubes. Revised reference to HG-360.2(c) in HW-731.8 to correctly reference to HG-360.3(d). Revision to HW-713(c) reflects a voted action that was missed by the publisher.

Code Book: IV

Part:

Subpart/Table: Part HG

Paragraph Type Subject

Subpart/Table: Part HF

Paragraph Type Subject

Subpart/Table: Subpart HW

Paragraph Type Subject

Subpart/Table: Part HLW

Paragraph Type Subject

Page 46: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 27

Errata Items Errata Revise HLW-501 second line to replace the words "water heaters" with "vessels"Table HLW-300, revised specified minimum tensile strength for SA-513 from 42 to 45 ksi. Revise Part HLW, Article 3, to reorder paragraphs HLW-301, 302, and 303 for more logical sequencing. Revised many Index references to remove the word "lined" from references to "lined water heaters" and add references to storage tanks.

HLW-100, HLW-300, & HLW-701.1

Revision Deleted portions of HLW-100(d), (e), and (g), as they were repeated elsewhere. Refined the words currently found in HLW-100(g)(2) limiting the maximum thickness for stainless steel shells. Cleaned up the wording in HLW-300 by reordering some paragraphs, deleting useless statements, and inserting a reference to Table HF-300.2. Deleted the words "actuated combustion" from HLW-701.1.

Appendix M Addition A new Appendix M has been added to Section IV to provide the guidelines used in Metricating the Code. These guidelines are to be applied as necessary when performing conversions other than those prepared by the Code Committees.

Code Case 2258 Addition Adopted CC 2258, Use of flared tube fitting attachments for watertubes in Section IV construction. This case permits the use of flared tubing fittings made from SB-283, alloy C37700. This material is already permitted for Section IV construction in other forms, and the temperature limit of 350o F provided in the Code Case is within the limits given in Section II, Part D.

Code Case 2382 Revision Revised CC 2382 to clarify and refine the provisions for conducting welded repairs of Aluminum castings, and requiring the pressure test be applied after repairs.

Code Case 2394 Addition Adopted CC 2394, allowing the use of impregnation techniques to seal pinhole leaks in aluminum castings. The process of impregnation is accomplished by forcing or drawing impregnation resin into porosity voids in a casting using either pressure or vacuum. The resin is then cured by placing the castings in a 194°F water bath.

Code Case 2432 Addition Adopted CC 2432, permitting the use of wrought Aluminum (5052-H32, 6061-T6, and 6061-T651)in Section IV under qualifying conditions.

Subpart/Table: Appendices

Paragraph Type Subject

Subpart/Table: Code Cases

Paragraph Type Subject

Page 47: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 28

Article 2 Revision Revised T-221.1 to clarify the dimensional descriptions for source-to-object distance, source size, and distance from source side of object to film. Revised T-274 by changing the title, adding a clarifying statement for dimensions "D" and "d", and including geometric unsharpness limits previously found in T-285 (deleting T-285, and redesignating T-286 as T-285). Revised T-291, clarifying identification requirements, source size, source-to-object distance, anddistance from source side of object to film.

Article 2 Revision Revised Mandatory Appendix I, para. I-274.1, including geometric unsharpness limits previously found in I-280 in new I-274.3 (deleting I-280)Revised Nonmandatory Appendix A, changing the Appendix title, editorially revising A-210 (changesd "the " to "this" before "Appendix"), and deleting "pipe" from the first column heading in the sketches.

Article 2, T-262.3(a) Revision Revised T-262.3(a) to delete the second sentence, which incorrectly refences T-262.1(c), and simply reiterates acceptance criteria in T-262.1(d).

Article 2, T-277.2(b)(7) Revision New paragraph T-277.2(b)(7) permits the use of only three IQIs on flat or curved subjects when three or more film cartridges are used in a single exposure. The IQI image sensitivity requirements and film density requirements must still be met, providing a natural limit for the length of weld that may be successfully examined using this technique in a single exposure. Previous subparagraphs (7) and (8) have been redesignated as (8) and (9).

Article 2, T-283.2 Revision Revised T-283.2 to allow use of thinner IQIs with hole sizes capable of demonstrating equivalent or better radiographic sensitivity. Previously the selection criteria for IQIs of equivalent sensitivity was limited to IQIs along the same row of Table T-283.

Article 2, Table T-233.2 Errata Revised the metric conversion value shown for equivalency with 0.004 inches from 0.01 mm to the correct value of 0.10 mm.

Article 4 Revision Many technical changes needed to be made that were not a part of the general reformatting that was recently completed. These changes include alternative calibration blocks, considerations for different beam types, and coarsely grained material examination techniques.

Article 5, T-510 Revision Revised T-510 to follow the model of the Scope set forth in Article 4, giving the prime authority for administrative requirements to the referencing Code section.

Article 6, T-641 & II-642 Revision Revised T-641 and Appendix II, II-642 to broaden the restriction of inspection materials containing halogen to include applications for duplex stainless steels in addition to austenitic stainless steels. Inspection materials containing halogen may continue to be used on ferritic stainless steels.

Article 7, T-779 Revision Previous Code Editions carried the post examination cleaning requirements under T-756. This paragraph was inadvertantly deleted during the rewrite of Article 7. These requirements are being reinstated in new paragraph T-779.

Article 8, Appendix V Addition Added new Nonmandatory Appendix V to adress the thickness measurement of nonconductive and nonmagnetic coatings on nonmagnetic metallic materials.

Article 9, T-921.2 & Table T-921

Revision Revised T-921.2 for better consistency with other Articles for personnel certification requirements. Reorganized Table T-921 to revise examination configurations to a non-essential variable, and regroup the variables with essential variables at the top, and non-essential variablesat the bottom.

Errata Items Errata Revised Article 7, Figure T-766.1 to insert the proper metric units in Notes (2) and (3) Revised Article 2, T-262.1 to indicate that "the original" and not "a" light-tight and water-proof package must remain intact.

Code Book: V

Part:

Subpart/Table: Subsection A

Paragraph Type Subject

Page 48: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 29

Errata Items Errata Revised Article 6, T-692(c) to add a close parenthesis after "designation"Revised Article 10, T-1021.2.to correct misspelling of "demonstration" in the fourth line.

Page 49: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 30

Table U-3, UG-44(g) Revision Deleted ASME 16.28, “Wrought Steel Buttwelding Short Radius Elbows and Returns” from Table U-3 and UG-44(g), as the specification has been withdrawn by the B16 Committee and its provisions incorporated into ASME B16.9, “Factory Made Wrought Buttwelding Fittings”. This action also adopts ASME B16.9-2001.

Table U-3 Revision Adopted ASME B-16.11-2001

UG-23(b)(Step 2), UG-28(c)(1)(Step 4 & 7), UG-29(a)(Step 2a)

Revision Revisions have been made to permit interpolation between the tabular values for modulus of elasticity in Section II, Part D. Other changes include a direction to Code users to apply the lastvalue given in the table when tabular values do not extend to the required point for a determination.

UG-23(e) Errata UG-23(e) changed reference from "Appendix AA" to "Part UHX"UG-23(e)(2) revised to read "specified minimum yield strength to specified minimum tensile strength"

UG-35.2, Appendix FF Revision UG-35.2 was rewritten to make it clear that quick acting closures are to be designed with redundancy in the locking components, but not in the holding elements. UG-35.2(c)(2) cautions designers that rules of Appendix 2 may not be applicable for designs such as breach lock closures. UG-35.2(c)(3) cautions designers to consider the effects of cyclic loading and mechanical wear on the holding and locking components. Added Appendix FF, providing additional design information for Manufacturers; and installation, operating and maintenance guidelines for the owner.

UG-36(c)(3)(d) Revision Added a new final sentence to UG-36(c)(3)(d), requiring reinforcement exempted openings to belocated such that their centerline is no closer than their finished diameter to any reinforcing material of an adjacent reinforced opening. Note that this new requirement should have been published as new paragraph UG-36(c)(3)(e), and not as an addition to UG-36(c)(3)(d). It is meant to apply to any small opening exempt from reinforcement by UG-36(c)(3).

UG-47(b) Revision Staying of plates with stay bolts or rods is only permitted on material with a minimum thickness of 5/16" (8 mm). The previous rules in UG-47(b) provided an exemption to this rule for UW-19 construction, which has now been extended to apply to dimpled and embossed assemblies under Appendix 17.

UG-79(c), UCS-79(e) Revision The requirements for documenting strain relieving heat treatments applied after cold forming of carbon steel material were moved from UCS-79(e) to UG-79(c). In addition, this requirement was extended to cold forming applications involving high alloy material [UHA-44], non-ferrous material [UNF-79] and high tensile strength material [UHT-79].

UG-84(f)(2) Errata UG-84(f)(2) revised reference from "UG-85(f)" to "UG-85(g)"

UG-93(a)(1) Errata UG-93(a)(1), add footnote 2 reference after second word "plate"

Code Book: VIII-1

Part:

Subpart/Table: Introduction

Paragraph Type Subject

Subpart/Table: Part UG

Paragraph Type Subject

Page 50: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 31

UG-101(l)(1) & UG-101(o)(1)

Revision A reference to SA-370, paragraph 13.1 was added to paragraphs UG-101(I)(1) & UG-101(o)(1), clarifying “definitely determinable yield point” to help Code users understand that proof tests such as brittle coating and displacement measurement tests are not acceptable for materials that do not display a sharp kneed portion on their stress-strain curve, such as austenitic stainless steels. This is an important clarification to a rule often missed by Code Users.

UG-116(a)(4), Figure UG-118, 3-2, & Appendix W

Revision UG-116(a)(4) added to address stamping of pressure vessels with external pressure ratings. A new footnote indicates external pressure stampings are only required when external pressure is aspecified design condition. Figure UG-118 shows placement of external pressure data. "FV" for full vacuum was added to Appendix 3-2, legitimizing use on Data Reports and stampings. Appendix W, Form U-1A revised to indicate both internal and external pressure and temperature ratings. Renumbered previous paragraphs UG-116(a)(4) thru (6) as (a)(5) through (a)(7).

UG-118(c) Errata UG-118(c) revised reference from "UG-116(j)" to "UG-116(i)"

UG-120(d)(2) Errata UG-120(d)(2) revised reference from "UHT-60" to "UHT-6"

UG-125(c)(2), Appendix M, M-13(a)

Revision UG-125(c)(2) adds reference to Appendix M for considering fire engulfment overpressure protection. Additional guidance was added to Appendix M, M-13 to notify the Code user thereare circumstances when a vessel exposed to fire experiences a pressure rise that is insufficient toopen safety relief devices. It may be necessary to review other technical standards for additionalrules for protecting the vessel from fire. Some significant formatting problems were noted in Appendix M afetr revision, so contact Codes and Standards if assistance is needed.

UG-136(d)(5) Revision Added the phrase "or another specification agreed to by the user" to the second sentence of UG-136(d)(5). This effectively permits the use of any leakage test criteria or standard for seat tightness of pressure relief valves agreeable to the Manufacturer and User.

Errata Items Errata UG-23(e) changed reference from "Appendix AA" to "Part UHX"UG-23(e)(2) revised to read "specified minimum yield strength to specified minimum tensile strength"UG-84(f)(2), revised reference from "UG-85(f)" to "UG-85(g)"UG-118(c), revised reference from "UG-116(j)" to "UG-116(i)"UG-120(d)(2), revised reference from "UHT-60" to "UHT-6"

UW-2(d)(2) Errata UW-2(d)(2), delete reference to UCS-25

UW-2(a)(1)(c), UW-13(g)

& Appendix 20

Revision Revised UW-2(a)(1)(c) to address fabricating lap joint stub ends from plate by machining, and directing Code readers to UW-13(g) for detailed requirements. UW-13 (g) was added to invoke requirements of Appendix 20 for these type stub ends. Previous UW-13(g) was redesignated as UW-13(h). Appendix 20, 20-1 was revised to add lap joint stub ends into the Scope of the Appendix, and 20-4 was revised to remove language tending to exclude lap joint stub ends.

UW-2(d)(2) Errata UW-2(d)(2), delete reference to UCS-25

UW-12(f) Errata UW-12(f) Line 14 change "late" to "plate"

UW-16(f)(3)(a)(5) Addition Added new paragraph UW-16(f)(3)(a)(5), prohibiting inclusion of any nozzle neck material as reinforcing material when attaching fittings to an opening with a single fillet weld.

UW-16(c)(2) Revision The current rules in UW-16(c) for sizing inner and outer fillet welds on reinforcing plates are inconsistent with the sketches in Fig. UW-16.1 due to revisions to the Figures over the years without corresponding revisions to the governing paragraph. This revision corrects these inconsistencies. Paragraph UW-16(c)(2)(c) now requires a cover fillet weld with a minimum throat dimension of tc at the inner edge of a reinforcement pad attached to the nozzle with a fullpenetration weld.

Subpart/Table: Part UW

Paragraph Type Subject

Page 51: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 32

UW-19(c)(2) Revision A new sentence was added to UW-19(c)(2), informing Code users that a value of E = 0.80 shall be used in UG-101[proof test] calculations to determine the allowable working pressure for dimpled or embossed assemblies fabricated per the rules for welded stayed construction of UW-19(c). This action incorporates information previously presented in an Interpretation.

UW-26(d) Revision UW-26(d) was revised to require welding by subcontracted welders to take place at the address on the Certificate of Authorization or the final installation site. This is a significant departure from past practice. Interpretation VIII-1-89-247 permitted using subcontracted welding at locations other than the Certificate Holders address or final installation site. Interpretation VIII-1-89-247 was revised [VIII-1-89-247R] and Interpretation VIII-1-92-167 rescinded to assure consistency between Interpretations and applications for using subcontracted welders.

UW-40(f)(5)(c) Revision Revised UW-40(f)(5)(c) to redefine the governing thickness for attaching flanges per Figure 2-4, sketch (7) as the actual weld thickness through the flange ring. This corrects PWHT application requirements when weld thickness is substantially greater than the shell thickness, causing dramatically higher heat inputs. This may require production changes by Manufacturers using this construction detail.

UB-14(c) Addition Added paragraph UB-14(c) to specify values of "E" to be used when calculating the required thickness of seamless shells and heads in brazed construction. Previous Code rules referenced UW-12 for determining the value of "E", but did not address brazed construction using seamlessparts.

UB-42 Errata UB-42, inserted the word "has" before the word "been" at the beginning of line 6.

Figure UCS-66.2 Errata Figure UCS-66.2, Change "thickness" to "thicknesses"

Table UCS-56, P-No.4 Revision The required minimum PWHT temperature for P-No. 4 materials has been increased to 1200oF,to improve tempering of the heat affected zones. Research has shown that effective transformation of the HAZ only occurs when a minimum PWHT of 1200oF is applied. This action brings Section VIII in alignment with Sections I and B31.1.

Table UCS-56, P-No.10B Revision The required minimum PWHT temperature for P-No. 10B materials has been increased to 1200oF. It is believed that this change was made in error, and should not be applied to Code construction without further assistance from the Codes and Standards Technical Staff.

Table UCS-56, P-No.1 Revision The required minimum PWHT temperature for P-No. 1 materials has been increased to 1200oF.It is believed that this change was made in error, and should not be applied to Code constructionwithout further assistance from the Codes and Standards Technical Staff.

UCS-79(d)(4) Revision UCS-79(d)(4) was revised, clarifying the limit of 10% on reduction in thickness due to forming applies to any location where extreme fiber elongation exceeds 5%. Exceeding the thickness reduction limit in these locations requires strain relieving heat treatment to be performed after cold forming. The following intent interpretation was also published as part of this action:Question: Is it the intent of the Committee, when applying the rules of UCS-79(d) that the reduction by cold forming from the as rolled thickness as limited by UCS-79(d)(4) is to be determined at the same location where the extreme fiber elongation exceeds 5%? Reply: Yes

Subpart/Table: Part UB

Paragraph Type Subject

Subpart/Table: Part UCS

Paragraph Type Subject

Page 52: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 33

Table UNF-23.3, UNS N08825

Addition Table UNF-23.3 was revised to add the large forging product form SB-564 for alloy UNS N08825. Several product forms of UNS N08825 were previously listed in Table UNF-23.3, butthe large-forging product form covered by SB-564 was not.

Table UNF-23.3, UNS R31233

Addition Approved the inclusion of UNS R31233 into Table UNF-23.3 of SC VIII-1 as well as the addition of weld and heat treatment information in para. (e) of Section VIII-1 UNF-19 and para.(f) of UNF-56.

Table UNF-23.3, UNS N08367

Addition Revised Table UNF-23.3 to add UNS N08367 under SB-366

Table UNF-23.3, UNS N06686

Addition Revised Table UNF-23.3 to adopt UNS N06686 under SB-564, SB-574, SB-575, SB-619, & SB-622.

Table UNF-23.3, UNS N06200

Addition Revised Table UCS-23.3 to adopt UNS N06200 under SB-366, SB-564, SB-574, SB-575, SB-619, SB-622.

Table UNF-23.3, SB-462

Addition Adopted B 462-02 as SB-462. Added SB-462 to Table UNF-23.3, with alloys UNS N06022, N06030, N06200, N10276, N10665, and N10675.

Table UNF-23.3, UNS N08366

Revision Removed UNS N08366 (AL6X) from specifications SB-675, SB-676, SB-688, SB-690, and SB-691, since this alloy is no longer produced. UNS N08367 (AL6XN) is the current form of this alloy.

UNF-19(e) Addition New paragraph UNF-19(e) restricts welding processes to GTAW and GMAW when welding UNS N06230 materials using filler metals of the same chemical composition. Research has uncovered a tendency for microfissures to form when using less restrictive welding techniques.

UNF-19(f) & UNF-56(f) Addition Added new paragraph UNF-19(f) to address requirements for filler metal selection and testing of welding procedures when joining SB-815 or SB-818, UNS R31233. Also added new paragraph UNF-56(f) to address PWHT requirements for these materials. These changes are part of the action to incorporate Code Case 2121.

UNF-19(d) Errata UNF-19(d) revise SI units from "51 mm" to "12.7 mm" (this change was made as shown, but requires further correction due to metrication guidelines)

Table UHA-23, SA-995 Revision Cast duplex stainless steel CD4MCu has been replaced by CD4MCuN, and has been moved and redesignated as Gr. 1B, along with CE8MN, which was redesignated as Gr. 2A, to SA-995.

Table UHA-23, UNS S32109

Addition Added UNS S32109 321H stainless steel to SA-240 and SA-479 in Table UHA-23.

UCL-35 Errata UCL-35(a), (b), and (c); delete "(a)" from all references to UW-11(a)

UCL-35(a), (b)2(d)(2) Errata UCL-35(a), (b), and (c); delete "(a)" from all references to UW-11(a)

Subpart/Table: Part UNF

Paragraph Type Subject

Subpart/Table: Part UHA

Paragraph Type Subject

Subpart/Table: Part UCL

Paragraph Type Subject

Page 53: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 34

Part UHX Errata Numerous errors were made to Part UHX in the 2003 Addenda. This item was opened to correct these errors.

UHX-4(e)(1) Revision UHX-4(e)(1) required tube wall thickness under internal and external pressure to comply with UG-31. This was considered misleading, since additional requirements for tubes are found in UG-8 as well. Consequently, UHX-4(e)(1) has been deleted and UHX-4(e)(2) & (3) renumbered accordingly. The general reference to Subsection A in UHX-4(a) "turns on" all applicable requirements for tubes.

UHX-11 thru UHX-14 & UHX-20

Revision -Revised UHX-11 to account for designs where tubes are welded to the back side of the tubesheet, and not extending through the tubesheet; and for multiple pass partitions within a single exchanger tube bundle. -Revised UHX-12 to clarify the process for determining the yield strength for materials. -Relocated rules for determining the effect of radial differential thermal expansion at the tubesheet on shell and/or channel joint for integral construction to UHX-13.8 and UHX-14.6, now requiring these analyses be performed only in critical high pressure and high temperature applications. -Resequencing of operations delays calculating the seven load cases until later in the design procedure, reducing the number of calculations to be performed.

Part ULW & Appendix 29

Revision Manufacturers are no longer building these strip-wound vessels, and for this reason Section VIIItook action to delete the following references to rules for their construction:-Sketches (e), (e-1), and (e-2) from Figure ULW-2.1-Paragraph ULW-17(b)(3)-Sketches (h) and (h-1), depiction of interlocking strip, and Note (3) from Figure ULW-17.4-Paragraph ULW-76(c), and redesignate the following subparagraphs accordingly-Appendix 29 in its entirety

Table ULT-23 Revision Approved metricated values for Table ULT-23.

Appendix 1-4 Errata 1-4(f)(1), changed "0002" to "0.002", and "lager" to "larger"1-4(f)(1)(f), changed "Sy" to Se"1-4(h) &(i), changed "Pek" to "Pck"

Appendix 10 Revision The revisions to Appendix 10 clarify that the Certified Individual and the Authorized Representative signing the Manufacturer's Data Reports may be the same person.

Subpart/Table: Part UHX

Paragraph Type Subject

Subpart/Table: Part ULW

Paragraph Type Subject

Subpart/Table: Part ULT

Paragraph Type Subject

Subpart/Table: Mandatory Appendices

Paragraph Type Subject

Page 54: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 35

Appendix 13, 13-4(j)(2) Revision Revised 13-4(j)(2) to clarify that the intended minimum thickness "t" to be used when perfoming the reinforcement calculations referenced in UG-39 is determined by 13-4(b), including membrane and bending stress considerations.

Appendix 14, 14-1(a) & 14-3(b)(2)

Revision Added the last sentence to paragraph 14-1(a) and revised the first sentence ot 14-3(b)(2) to provide directions for applying Appendix requirements to flat heads with nozzles attached by nonintegral welds (such as fillet and partial penetration welds).

Appendix 17, 17-2(c)(1) Revision Deleted 17-2(c)(1), redesignating (c)(2) as simply (c), removing prohibitions against using TableUCS-23 materials in dimpled or embossed vessel construction with an intended MDMT colder than -20F unless specifically exempted. Exemption paragraphs previously appearing in 17-2(c)(1) was incomplete, and required revision. However, existing rules of Part UCS are adequate, no further restrictions for carbon steels in Appendix 17 construction are necessary.

Appendix 20 Errata Appendix 20, revised reference in third paragraph of 20-2 from Figure "5" to Figure "4" of SA-370

Appendix 23, 23-4(a)(2), 23-3(b)

Revision Revised 23-4(a)(2) to allow the design temperature of finned copper tubes to be as great as the maximum temperature shown on the external pressure chart when the tubes have been annealed after finning. 23-3(b) was revised to indicate the F factor used to adjust allowable stresses for temperature in the equation used to determine MAWP now applies equally to titanium, copper and copper alloy tubes.

Appendix 26 Revision Appendix 26 was rewritten, expanding its scope to include toroidal bellows and multiple layer bellows. New rules apply EJMA formulae for stress calculations; fatigue design is based on B31.3 with design margins from VIII-2 Appendix 6 (2.6 on cycles & 1.25 on stress) to develop to the design fatigue curve. BELLOWS MANUFACTURERS SHOULD TAKE NOTE OF THESE REVISIONS BEFORE THE MANDATORY IMPLEMENTATION DATE OF 3/31/2005.

Appendix 26 Revision Editorial changes have been made to Appendix 26. The more noteworthy changes include:-Clarifications and better consistency between Clauses-Revised notations for consistency with EJMA : K changed to Kb , nu changed to nub-Addition of notations Ef , Er , Lf which were previously missing.

Appendix 32 Errata 32-2(a), changed "of" to "or" in line 432-4(e), changed "depths" to "depth" in line 532-6(e), changed "mid" to "and" in line 232-6(h), changed "mid" to "and" in line 3

Appendix 5 Revision Appendix 5 was found to be inadequate in addressing cyclic load conditions. A new paragraph 5-1(d) was added to notify Code users that cyclic loading conditions are not addressed in Appendix 5, sending them to U-2(g). The former paragraph 5-1(d) has been redesignated as 5-1(e). 5-3 has been revised to delete cyclic design calculation requirements.

Appendix 5, 5-6 Revision Revised 5-6 to ensure essential expansion joint design and service information is included on theManufacturer’s Data Report, and to remove redundancies between UG-116(h) and 5-6.

Appendix A Errata Appendix A, deleted references to UW-20 in A-1(a) and Table A-2 Note (4), and replaced themwith references to UHX-15.

Appendix FF Addition This is a new NonMandatory Appendix on the subject of Quick Opening Closures, providing guidance on design considerations, fail-safe behavior, installation, cleanliness, operating and other issues associated with these devices.

Appendix GG Addition New Appendix GG has been added to Section VIII-1 to provide the guidelines used in Metricating the Code. These guidelines are to be applied as necessary when performing conversions other than those prepared by the Code Committees.

Subpart/Table: Nonmandatory Appendices

Paragraph Type Subject

Page 55: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 36

Appendix W, Note 24 Revision Note 24 of Appendix W has been revised to indicate that the joint efficiency may come from UW-12 as well as Table UW-12. The U-1A Manufacturer's Data Report was also revised to permit indication of a numerical value for circumferential joint efficiency in the shell in a new blank provided for this purpose.

Code Case 1750 Revision The CC 1750 was revised to accept various materials with alternate base metal chemistry for use in pressure relief devices.

Code Case 1750 Revision Revised CC 1750 to permit restricted application of tack welds on ASTM A576 Grade 1117, but only in the secondary pressure zone.

Code Case 1750-18 Errata Code Case 1750-18, revised lowest permissible design temperature for SA-352,Grade LCC from "55F" to "-55F"

Code Case 2046-1 Revision When the minimum required test pressure is equal to the maximum permitted test pressure, and the actual pressure varies by more than 1 or 2 psi, then the Manufacturer could be in violation of the requirements of the Code Case. The proposed changes will allow for tolerance without sacrificing the integrity test of the vessel. Variations may be due to accuracy of the device used to measure the pressure.

Code Case 2235 Revision Some of the Nomenclature of Figure 5 in the Code Case was revised to correct some inaccurate definitions.

Code Case 2240-1 Revision Revised CC 2240-1 to change the P-No. of the subject material from P-No. 44 to P-No. 43, to align with other P-No. changes in nickel alloys in QW/QB-422 of Section IX.

Code Case 2240-1 Revision Revised CC 2240-1, permitting ASTM B 462-02 materials to be used under qualifying conditions.

Code Case 2319-2 Errata Code Case 2319-2, changed reference from "NFN-G" to "NFN-6"

Code Case 2398 Errata Code Case 2398, paragraph 3.0, revised "Dj" to "Di" , and replaced "V" with a radical (this line item was not published in the 2004 Edition)

Code Case 2408 Addition Adopted CC 2408 to permit the laser cutting of the UV or UD Code symbols into nameplates for pressure relief devices under qualifying conditions.

Code Case 2418 Addition Adopted CC 2418, permitting the use of SA-182, SA-240, and SA-479 UNS S32101 in Section VIII, Division 1 construction under qualifying conditions. Note that despite the similarity of the UNS number, this alloy is a duplex stainless steel and has no relation to type 321 (UNS S32100) austenitic stainless steel.

Code Case 2421 Addition Adopted Code Case 2421, allowing the use of a single fillet lap (Type 6) joint for tube-to-tube connections [tube-to-tube splices and tube-to-u-bend attachments] in a heat exchangers. Diameter and thickness limitations have been applied.

Code Case 2436 Addition Adopted CC 2436, permitting the use of Forged Nickel Alloys (ASTM B 462-02) under UNS N06022, N06030, N10276, N10655, and N10675 under qualifying conditions.

Code Case 2445 Addition Adopted CC 2445, permitting the use of 23Cr-25Ni-5.5Mo-N under qualifying conditions.

Code Case 2452 Addition Adopted CC 2452, permitting the use of SA-182 & SA-240, UNS S32750 for Section VIII, Division 1 construction under qualifying conditions.

Code Case 2456 Addition Adopted CC 2456, Use of SA-451, Grades CPF3M and CPF8M for Section VIII, Division 1 construction under qualifying conditions.

Subpart/Table: Code Cases

Paragraph Type Subject

Page 56: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 37

Errata Items Errata VIII-1, UW-11(a)(5), Revise Category "D" to "B" (this particular entry did not make publication in 2004 Edition)VIII-1, UW-12(f) Line 14 change "late" to "plate"VIII-1, Figure UCS-66.2, Change "thickness" to "thicknesses"VIII-1, UNF-19(d) revise SI units from "51 mm" to "12.7 mm" (this change was made as shown, but requires further correction due to metrication guidelines)VIII-1, Index, Change location of information for clamp connections from Appendix "Z" to "24"

Errata Items Errata Part UHX, revised many editorial itemsAppendix 20, revised reference in third paragraph of 20-2 from Figure "5" to Figure "4" of SA-370Appendix A, deleted references to UW-20 in A-1(a) and Table A-2 Note (4), and replaced themwith references to UHX-15.Code Case 2398, paragraph 3.0, revised "Dj" to "Di" , and replaced "V" with a radical (this line item was not published in the 2004 Edition)

Index Errata Index, Change location of information for clamp connections from Appendix "Z" to "24"

Subpart/Table:

Paragraph Type Subject

Page 57: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 38

AG-150.1 Revision Adopted ASME B-16.11-2001 in Table AG-150.1

AG-150.1, AD-623 Revision Adopted ASME B16.9-2001 and deleted ASME 16.28, “Wrought Steel Buttwelding Short Radius Elbows and Returns” from Table AG-150.1, as this specification has been withdrawn by the B16 Committee and its provisions incorporated into ASME B16.9, “Factory Made Wrought Buttwelding Fittings”. The deletion of ASME B16.28 makes AD-623 unnecessary, so it has been deleted.

AG-300 & AG-301.1(d) Revision Revised AG-300 and AG-301.1(d) to more clearly state that the Code Edition year and Addenda date of Section VIII, Division 2 appearing on the User's Design Specification and the Manufacturer's Design Report shall be the same as those appearing on the Manufacturer's Data Report. Former paragraph AG-301.1(d) has been redesignated as AG-301.1(e).

AM-218.3(c) Errata AM-218.3(c), changed reference in line 4 from subparagraph "(b)" to subparagraph "(a)"

Table ACS-1 Addition Added SA-182 F91, SA213 T91, SA-335 P91, and SA-387 91 to Table ACS-1, incorporating the provisions of Code Case 1973-2; Use of 9Cr-1Mo-V Material in Section VIII, Division 2 construction.

Table ANF-1.3 Addition Added alloys UNS N06059 to SB-366, SB-564, SB-574, SB-575, SB-619, SB-622, and SB-626 to Table ANF-1.3, incorporating Code Case 2355.

Table ANF-1.3 Addition Added UNS N06022 to SB-366, SB-564, SB-574, SB-575, SB-619, SB-622, and SB-626 in Table ANF-1.3. This action is associated with the incorporation of Nuclear Code Case N-621.

AD-213(c) Errata AD-213(c) deleted, incomplete implementation of a voted action

AD-213(c) Errata AD-213(c) deleted, incomplete implementation of a voted action

AD-300.1, AD-310.1, AD-320, AD-331, & AD-340

Revision Revisions have been made to the nomenclature for "B" in AD-300.1, and to paragraphs AD-310.1, AD-320, AD-331, and AD-340 to permit interpolation of tabular values for the modulus of elasticity from Subpart 3 of Section II, Part D when performing associated calculations. It also directs the Code user to apply the last value given in the table when tabular values do not extend to the required point for a determination.

AD-420.1 Errata AD-420.1, changed reference to "AD-120(a)(1)" to "AG-120(a)(1)"

Part AD, Part AF, & Appendix 24

Revision Deleted all of the following:-Sketches (h) and (h-1), depiction of interlocking strip, and Note (c) from Figure AD-1117.4-Sketch (h) from Figure AD-1117.6-Paragraph AF-810.2(b)(5), and redesignate (6) as (5)-References to interlocking wound strips from Category A of Table AF-810.1-Appendix 24 in it entirety

Code Book: VIII-2

Part:

Subpart/Table: Part AG

Paragraph Type Subject

Subpart/Table: Part AM

Paragraph Type Subject

Subpart/Table: Part AD

Paragraph Type Subject

Page 58: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 39

AF-210.1(b) Revision AF-210.1(b) was revised to clarify that welding performed by subcontracted welders must take place at the address on the Certificate of Authorization or the final installation site. Though thispractice was not common in Section VIII, Division 2, and the Division 1 Interpretations supporting it did not specifically apply to Division 2, the possibility of applying it to Division 2 remained. These actions eliminate this possibility.

AF-612 Errata AF-612, redesignated subparagraphs (8), (9), (9)(a), (9)(b), and (9)(c) to (e), (f), (f)(1), (f)(2), and (f)(3).

AF-730.3 Revision Revised AF-730.3 to specify that the requirements for heat treatment after forging and welding is completed are applicable to SA-372 forged materials.

Table AF-810.1, AF-810.20(b)(5) & Appendix 24

Revision Deleted references to strip wound vessel from Table AF-810.1 in Category A , and deleted AF-810.20(b)(5) and Appendix 24. Former paragraph AF-810.20(b)(6) has been redesignated as AF-810.20(b)(5).

Appendix 18 Revision Revised paragraph 18-100 to clarify acceptability for the Certified Individual to also serve as the Manufacturers Authorized Representative for certifying Code documents.

Appendix 5 Errata Revised "=" in Figure 5-120.1 to "<"

Appendix N Addition A new Appendix N has been added to Section VIII-2 to provide the guidelines used in Metricating the Code. These guidelines are to be applied as necessary when performing conversions other than those prepared by the Code Committees.

Code Case 1750-1 Errata Code Case 1750-1, revised lowest permissible design temperature for SA-352,Grade LCC from "55F" to "-55F"

Code Case 2295 Addition Adopted CC 2295, permitting the use of UNS S32906 austenitic-ferritic (duplex) stainless steel for Section VIII, Division 2 construction.

Code Case 2409 Addition Adopted CC 2409, permitting the use of "UD" stamped rupture disk devices certified under therules of Section VIIII, Division 1 for Section VIII, Division 2 applications.

Code Cases 2067-3 & 2068-2

Revision Revised the allowable stress values for the materials approved in Code Cases 2067-3 & 2068-2 to align them with the values published in SC II-D, Tables U and Y-1.

Subpart/Table: Part AF

Paragraph Type Subject

Subpart/Table: Mandatory Appendices

Paragraph Type Subject

Subpart/Table: Nonmandatory Appendices

Paragraph Type Subject

Subpart/Table: Code Cases

Paragraph Type Subject

Page 59: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 40

Errata Items Errata VIII-2, AD-420.1, changed reference to "AD-120(a)(1)" to "AG-120(a)(1)"VIII-2, AM-218.3(c), changed reference in line 4 from subparagraph "(b)" to subparagraph "(a)"Code Case 1750-1, revised lowest permissible design temperature for SA-352,Grade LCC from "55oF" to "-55oF"

Subpart/Table:

Paragraph Type Subject

Page 60: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 41

KG-420 Revision Reorganized KG-420 to clarify the requirements for subcontracted work. KG-420(a) requires controls for subcontracted activities to be presented in the Manufacturer's quality control manual. Former KG-420(a) is now KG-420(c). KG-420(d) has controls for contract welders. References in KF-211 to KG-420 have been corrected. KS-120 and KS-301 were revised to allow acceptance of partial data reports from Division 1 and Division 2 subcontractors under the provisions of KG-420(c).

Table KG-141 Revision Adopted ASME B-16.11-2001

KM-230 Revision Revise KM-230 and KM-234.2 to clarify the intent of Section VIII, Division 3 to exempt protective liner materials from impact tests, and add the existing exemption for nuts and washers to Table KM-234.2(b).

Table KHA-1 Addition Added SA-705, Type XM-16, Conditions H900, H950, and H1000 age-hardening stainless steel forgings to Section II, Part D, Table Y-3 up to 100F and to Section VIII, Division 3, Table KHA-1.This action incorporates Code Case 2386 into Section VIII, Division 3.

Table KHA-1 Addition Added SA-564 Type XM-12, XM-13, XM-16, XM-25 age-hardening stainless steel bar forgings to Section VIII, Division 3 Table UHA-1.

KD-231, Figure KD-230 Revision Revised KD-231 and Figure KD-230 to eliminate the knock down factor previously assigned to materials with high Sy/Su ratios. The knock down factor has been mooted by additional requirements restricting the use of linear elastic plastic analysis to small diameter ratios less than 1.5.

KD-240, KD-251, KD-1254

Revision Revised KD-240(a) & (b) to decrease the design margin for plastic collapse from 2.0 to 1.732, for greater consistancy with other design margins in Section VIII, Divisions 2 and 3. Revised theformulas of KD-251 and KD-1254 to apply this design margin reduction directly to associated calculations. This action maintains the viability of Section VIII, Division 3 for vessel designs affected by this margin.

KD-301 Revision The references to specific fatigue curves has been deleted, as these references are obsolete.

KD-312.4(b), KD-321(c),Table KD-320.1, Fig. KD-320.4

Revision Paragraphs KD-312.4(b), KD-321(c), Table KD-320.1, and Figure KD-320.4 have been revisedto apply the properties of Figure KD-320.4 to both 17-4PH and 15-5PH. These properties have been determined to be suitable, if not a bit conservative for 15-5PH.

KD-322(d) Revision Revised KD-322(d) to align the surface roughness requirements with those of KD-322(a), and revised the reference for Figure KD-320.5 accordingly.

KD-522, KD-523 Revision The 1.15 terms in the equations in KD-522.1 and KD-523 were previously included to account for the difference between the Von Mises and Tresca analyses. This difference is now accounted for in equation (2) of KD-522.2(b), and the 1.15 factor eliminated from KD-522.1 and KD-523.

Code Book: VIII-3

Part:

Subpart/Table: Part KG

Paragraph Type Subject

Subpart/Table: Part KM

Paragraph Type Subject

Subpart/Table: Part KD

Paragraph Type Subject

Page 61: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 42

KG-311.10(d), KD-104, KD-141(c), KD-810(f), &KD-931(a) & (b)

Revision Deleted KD-104 and revised KG-311.10(d), KD-141(c), and KD-931(a) & (b) to facilitate revised requirements for leak before burst design criteria. Added new paragraph KD-810(f) to clarify the requirements for shrink fit vessels. KD-931 deleted references to strip wound vessel,and now addresses only wire wound vessels.

Table KD-320.1M Revision Added values for SI Units to Table KD-320.1. SI Unit curves for Figures KD-320.1 through KD-320.5(b)are being brought forward under a separate action item.

Various Revision Delete references to interlocking strip wound vesels from various places within Section VIII, Division 3, including complete deletion of Articles KD-10, KF-10, and other isolated references.The company that fabricated these vessels in the past does not appear to produce them now and has not done so in the recent past. Technical support for this type of construction is inadequate. If a new fabricator is interested in manufacturing these types of vessels, a Code Case with the appropriate amount of rigor and supporting data should be submitted to the Committee.

Errata Items Errata KR-523.3, substituted "76.1" for "76.08" in the calculation for "WT " for "water or incompressible fluids"KR-531(b) and (c), revised units within nomenclature descriptions from "lb/hr" to lbm/hr"

Appendix 2 Revision Revised paragraph 2-100 in Appendix 2 to clarify that the Certified Individual and the Authorized Representative signing the Manufacturer's Data Reports may be the same person.

Appendix D Revision Revisions clarify the process for including the plastic zone correction, by setting the values to be applied when performing fatigue crack growth calculations in D-401 and D-403.

Appendix E, E-200 Addition Added a cautionary note as a final paragraph to E-200 to alert Code users to the possibility of nonconservative results when designing vessels with non-uniform outside surfaces (enlarged ODin the area of threaded enclosures).

Appendix G Errata Figure G-100.1, sketch (a), change "N" to "NH"Figure G-100.3, sketch (b), Relocate dimension "Xj"Figure G-100.3, sketch (c), extend the arrow for "Cn" to bore surface on clamp instead of flange ODG-300 and G-600, Revised some nomenclature and changed formatting of some formulas

Appendix I Addition A new Appendix I has been added to Section VIII-3 to provide the guidelines used in Metricating the Code. These guidelines are to be applied as necessary when performing conversions other than those prepared by the Code Committees.

Subpart/Table: Part KR

Paragraph Type Subject

Subpart/Table: Mandatory Appendices

Paragraph Type Subject

Subpart/Table: Nonmandatory Appendices

Paragraph Type Subject

Page 62: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 43

Errata Items Errata VIII-3, KR-523.3, substituted "76.1" for "76.08" in the calculation for "WT " for "water or incompressible fluids"VIII-3, KR-531(b) and (c), revised units within nomenclature descriptions from "lb/hr" to lbm/hr"

Errata Items Errata VIII-3, Figure G-100.1, sketch (a), change "N" to "NH"VIII-3, Figure G-100.3, sketch (b), Relocate dimension "Xj"VIII-3, Figure G-100.3, sketch (c), extend the arrow for "Cn" to bore surface on clamp instead of flange ODVIII-3, G-300 and G-600, Revised some nomenclature and changed formatting of some formulas

Subpart/Table:

Paragraph Type Subject

Page 63: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 44

Appendix G Addition A new Appendix G has been added to Section IX to provide the guidelines used in Metricating the Code. These guidelines are to be applied as necessary when performing conversions other than those prepared by the Code Committeees.

Errata Items Errata Tables QW-255, QW-255.1, deleted "and Flux-Cored arc" from title, corrected PWHT variablesTable QW-259, changed from "Electroslag" to "Electrogas", and from "(ESW)" to "(EGW)"

QW-200.2 and QW-200.4 Revision Revised QW-200.2 and QW-200.4 to clarify the requirements for qualifying a WPS to weld dissimilar material thicknesses.

QW-202.4, QW-284, QW-384, QW-408.9, QW-420.1, QW-423.1, & QW-466.1

Addition Revised QW-202.4, QW-284, QW-384, QW-408.9, QW-420.1 and QW-423.1 to add P-No. 49 in places where it was inadvertantly omitted.

QW-253.1, QW-254.1, QW-255.1, QW-256.1, QW-257.1, QW-258.1, QW-264.1, and QW-407.6 (PWHT)

Addition Added a new essential variable to QW-407 and the variable tables for welding procedure variables to address changes in PWHT when applying corrosion resistant weld overlay. Time attemperature will affect corrosion resistance when excessive holing times are applied for some materials.

QW-290 Addition Added a new paragraph QW-290 to address the requirements for temper bead welding procedure qualification, collecting various requirements found in other Code books into a single location with a common content.

Table QW-252.1 Errata Table QW-252.1, revised QW-408.14

Errata Items Errata Table QW-355, revised spelling from "Flux-Corded" to "Flux-Cored"

Errata Items Errata QW-432, removed "(NONFERROUS)" from the F-No. Table (all pages)Table QW-451.1, replaced reference of Note (1) to "QW-403.32" with "QW-404.32"Table QW-451.2, replaced reference of Note (1) to "QW-403.32" with "QW-404.32"

QW-404.12, QW-404.33 Revision Revised QW-404.12 and QW-404.33 to clarify the difference between a filler metal specification, which is an ASME document, and the filler metal classification, which is assigned by AWS.

Code Book: IX

Part:

Subpart/Table: Appendix

Paragraph Type Subject

Subpart/Table: Article II

Paragraph Type Subject

Subpart/Table: Article III

Paragraph Type Subject

Subpart/Table: Article IV

Paragraph Type Subject

Page 64: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 45

QW-420 Revision Revised QW-420.1 and QW-420.2 to clarify that a welding procedure qualification performed on materials assigned an S-No. is only qualified to weld materials assigned that S-No. Other editorial changes were made for clarity, but did not change technical requirements.

QW-423 and QW-424 Revision Revisions to QW-423 clarifies that welder performance qualifications on either P-No. or S-No. materials qualifies the welder for joining both P-No. and S-No. materials. Revisions to QW-424 clarify that welding procedure qualifications on P-No. coupons also qualify for welding S-No. materials, but not vice-versa.

QW-433 Addition Revised QW-433 to add F-55 filler metals. These filler metals were added to table QW-432 in 2000 Addenda however, table QW-433 was never revised to include F-Number 55.

QW-452.1(b) Errata QW-452.1(b), revised Note (3) to correct spelling of "gaulifying" to "qualifying"

QW-452.4 Revision Revised QW-452.4 to align the fillet welded pipe coupon diameter limitations with those in QW-452.3 for welder performance qualification on groove welded pipe coupons. Fillet welded pipe coupons of NPS 2 1/2 (or OD of 2 7/8") now qualify for fillet welding pipe diameters as small as 1 inch.

QW-462.7 & QW/QB-492

Errata Figure QW-462.7, corrected spelling of "brase" to "braze"QW/QB-492 definition for filler metal brazing revised to reverse the order of the temperatures shown, placing US Customary units in the first position.

Table QW/QB-422 & Appendix D

Addition Added SB-367 Gr. 7B cast material to Table QW/QW-422 & Appendix D, assigned P-No. 51.

Table QW/QB-422 & Appendix D

Addition Added UNS S32205 in specifications A182, A240, A789, A790, A276, A815, and A928 to Table QW/QB-422 & Appendix D, assigned S-No. 10H.

Table QW/QB-422 & Appendix D

Addition Added A-356 Grades 1,2,6,9,10, &12 to Table QW/QB-422 & Appendix D, assigned appropriate S Numbers to each due to their adoption by ASME B31.1.

Table QW/QB-422 & Appendix D

Revision Revised Table QW/QB-422 & Appendix D to reflect the replacement of cast steel CD4MCu with CD4MCuN and relocating it from SA-351 to SA-995. Another Grade with SA-351, CE8MN, is also being moved to SA-995.

Table QW/QB-422 & Appendix D

Addition Added the large forging product form of UNS N08825 covered by SB-564 to QW/QB-422 and Appendix D, and assigned it P-No. 45.

Table QW/QB-422 & Appendix D

Revision Revised QW/QB-422 and Appendix D to align materials in SA-508 and SA-543 into their correct P-No. and Gr. No. assignments

Table QW/QB-422 & Appendix D

Addition Added SA-812 to Table QW/QB-422 & Appendix D, assigned to P-No. 1.

Table QW/QB-422 & Appendix D

Addition Added ASTM B-564 Alloy N08825 to Table QW/QB-422 and Appendix D, assigned S-No. 45, to support adoption by ASME B31.3.

Table QW/QB-422 Errata Table QW/QB-422, revised minimum specified tensile strenght for SA-240, Type 305 from "70" to "75"Table QW/QB-422, deleted UNS K12554 from SA-672 J80 and J90Table QW/QB-422, deleted UNS K32018 from SA-203 FTable QW/QB-422, revised UNS K91151 to S41000 on SA-182 F6a Cl.1 and Cl.2

Table QW/QB-422 & Appendix D

Addition Added SA-815 and SA-818 UNS R31233 to Table QW/QB-422 and Appendix D, assigned P-No. 49 to support adoption by Section VIII, Division 1.

Table QW/QB-422 & Appendix D

Addition Added SB-366 UNS N08367 to Table QW/QB-422 and Appendix D, assigned P-No. 45

Table QW/QB-422 & Appendix D

Addition Added UNS N06200 under SB-366, SB-564, SB-574, SB-575, SB-619, SB-622 to Table QW/QB-422 and Appendix D, assigned P-No. 43.

Table QW/QB-422 & Appendix D

Addition Added SB-462, UNS N06200, N08367, N06022, N06030, N10276, N10665, N10675 to Table QW/QB-422 and Appendix D. Assigned P-Nos. 43, 44, or 45 to each UNS Number as appropriate

Page 65: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 46

Table QW/QB-422 Errata Table QW/QB-422, Changed nominal composition on SA-672 B60 from "C-Si" to "C", and SA-672 B65 from "C" to "C-Si"

Table QW/QW-422 & Appendix D

Addition Added UNS N06686 under SB-564, SB-574, SB-575, SB-619, & SB-622 to Table QW/QB-422 and Appendix D, assigned P-No. 43.

QB-300.3 Revision This paragraph was revised to delete references to "deposited braze metal thickness", and correctly address appropriate variable(s) to be considered for simultaneous performance qualifications of brazers and brazing operators.

QB-305 Revision Revised QB-305 to reduce repetitive brazing operator performance qualifications previously required when using automatic brazing processes. New brazing operator performance qualifications are still required when any of the essential variables noted in QB-351.2 are changed, This revision makes QB-305 more consistent with QB-351.2.

QB-462.1(c) Revision Revised Figure QB-462.1(c) to increase the length of the reduced section, added an alternate dimensioned diagram for pin loaded specimens as an alternative, and clarified the dimensions shown in the Figure.

Table QB-452.1 & Form QB-484

Errata Restored the heading "QB-452 Performance Qualification Specimens" above Table QB-452.1Revised Form QB-484 certification statement to change "welded" to "brazed"

Errata Items Errata Deleted unnecessarily repeated line entries for SA-240, Type XM-17, XM-18, and XM-19 from P-No 8, Gr. 3.

Errata Items Errata Deleted SA-213 UNS S01815 from P-No. 8, Gr. 4Replaced UNS "C32550" with "S32550" on SA-479 in P-No. 10H, Gr. 1

Code Case 2142 Revision Revised CC 2142 to add UNS N06054 to the existing Case.

Code Case 2240-1 Revision Revised CC 2240-1 to change the P-No. of the subject material from P-No. 44 to P-No. 43, aligning it with P-No. changes in nickel alloys in QW/QB-422 of Section IX.

Code Case 2467 Addition Adopted CC 2467 to permit the classification of Ti-Ru alloy wire under UNS R56324 under P-No. 53 when qualifiying conditions are met.

Subpart/Table: Article XIII

Paragraph Type Subject

Subpart/Table: Article XIV

Paragraph Type Subject

Subpart/Table: Appendix D

Paragraph Type Subject

Subpart/Table: Code Cases

Paragraph Type Subject

Page 66: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 47

Appendix AH Addition A new Appendix AH has been added to Section X to provide the guidelines used in Metricatingthe Code. These guidelines are to be applied as necessary when performing conversions other than those prepared by the Code Committeees.

RG-100(c) Revision Added new paragraph RG-100(c) to clarify the priority of Section X requirements over other requirements that may apply.

RG-100(a) Revision RG-100(a) was revised to eliminate the word "minimum" from the first line.

RM-121 Revision Revised RM-120 to reduce the frequency of required verification tests of resin on hand. Previously the required frequency was every 14 days, which was determined to be excessive. The new requirement is for testing to occur upon first use, and at each remaining 1/4 of the stated shelf life of the resin.

RD-200 Revision RD-200 was revised to eliminate the references to RM-130, which was deleted in the 2001 Edition.

RD-620.1 Revision Revised Table RD-620.1, enlarging the flange OD and bolt circle dimensions to accomodate the required spot facing diameters and to eliminate fastener interference with the pipe wall.

RD-1120 & Figure RD-1120.1

Revision Revised RD-1120 and Figure RD-1120.1 to expand the limts of size and pressure for construction of Section V Class 2 vessels.

RD-1180, Article RT-8 Revision RD-1180.1, RD-1188, & RD-1189 have been revised to permit a damage based design criterion to be applied as an acceptable alternative design method. This approach uses the onset of acoustic emission (AE) of the material under strain as a point of reference to establish the ultimate strength of the material. To support this design method, new Article RT-8 has been added to provide AE examination details.

Code Book: X

Part:

Subpart/Table: Appendix

Paragraph Type Subject

Subpart/Table: Part RG

Paragraph Type Subject

Subpart/Table: Part RM

Paragraph Type Subject

Subpart/Table: Part RD

Paragraph Type Subject

Subpart/Table: Part RT

Paragraph Type Subject

Page 67: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 48

RT-301, RT-310 Revision Revised RT-301 and RT-310 to reduce the required frequency for performing cyclic pressure and hydrostatic pressure tests, with the concurrence of the Inspector. This applies only to Manufacturers who apply the Code stamp to at least 24 vessels per year, and allows the time period to be extended from annually required testing to once every three years. Manufacturers who produce less than 24 Code stamped vessels per year must continue to conduct annual cyclic pressure and hydrostatic pressure testing.

Nonmandatory Appendix AD

Errata Revise Equation (37) in paragraph AD-507.3 to change "+" to "-" between the two rational expressionsRevise Equation for G12 in paragraph AD-510 to change "+" to "-"

RP-3 & RP-5 Revision Revisions to Form RP-3 to include adding a description of fitting attachment methods to section13, deleting referenced to threaded fittings from section 14, and deleting the Identification of theFabricator from the Certificate of Shop Inspection block. Created a new Form RP-5, Fabricator's Data Report Supplementary Sheet, along with a guide for preparing the form.

Code Case 1750 Revision The CC 1750 was revised to accept various materials with alternate base metal chemistry for use in pressure relief devices.

Code Case 1750 Revision Revised CC 1750 to permit restricted application of tack welds on ASTM A576 Grade 1117, but only in the secondary pressure zone.

Code Case 2303 Revision Retroactively reaffirmed CC 2303 while awaiting publication of incorporating revisions under BC00-062.

Subpart/Table: Appendices

Paragraph Type Subject

Subpart/Table: Forms

Paragraph Type Subject

Subpart/Table: Code Cases

Paragraph Type Subject

Page 68: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 49

Foreword Revision Revised the last paragraph of the Foreword to require that when local customary units are to be shown on the nameplate, they should also be shown in parenthesis on the Manufacturer’s Data Report.

IWA-2210 through 2216 Errata Deleted revisions to IWA-2210 through IWA-2216 that were inadvertently made with the 2002Addenda

IWA-2221, Case N-685

Revision Revised IWA-2221 to establish the minimum lighting requirements for surface examinations using non fluorescent techniques at 50 fc. These requirements supersede the lighting requirements given in Section V, Articles 6 & 7. Case N-685 allows immediate use of these provisions.

IWA-4120(b)(4) Revision Revised IWA-4120(b)(4) to eliminate the <1/2 thickness exemption limit for orifice plates, making orifice plates of all thickness exempt from the requirements of Article IWA-4000 when held in place mechanically (not welded), and connecting piping of the same design pressure.

IWA-4131.1(a)(1) Errata IWA-4131.1(a)(1), Footnote 6, deleted "applicable" from in front of "ASME B36.10" and changed "ASME B36.10" to "ASME B36.10M"

IWA-4132, Case N-508-2 Revision Revised IWA-4132 and CC N-508-2 to add provisions for snubber rotation when performed forpreventive maintenance, and clarify testing requirements.

IWA-4224.2(c) & IWA-4225(b)

Revision Revised IWA-4224.2(c) and IWA-4225(b) to permit the reconciliation of technical requirementswhen parts, appurtenances, and piping sub-assemblies are fabricated to an earlier Edition or Addenda of the Construction Code.

IWA-4511 Revision New paragraph IWA-4511 establishes the basis for NDE personnel qualification for Repairs/Replacements, and clarifies that IWA-2300 may be used in lieu of the Construction Code (i.e., either SNT-TC-1A or User Developed Program).

IWA-4600(b)(2) Revision Revised IWA-4600(b)(2) to remove the pre/post heat application requirements inadvertently imposed upon IWA-4650 butter bead/temper bead requirements in a previous action. Now the pre/post heat application requirements of IWA-4610 are only applied to IWA-4620 temper bead welding applications.

IWA-9000 Revision Revised the IWA-9000 definition of "component" to be more consistent with Section III. The previous definition used the word "item", which could be construed to apply the definition to materials, applying some requirements inappropriately.

Table IWA-1600-1 Revision Revised Table IWA-1600-1 to delete SNT-TC-1A, since the intent of Section XI is for CP-189 to be used as the base personnel qualification document.

Code Book: XI

Part: Div. 1

Subpart/Table: Foreword

Paragraph Type Subject

Subpart/Table: IWA

Paragraph Type Subject

Subpart/Table: IWB

Paragraph Type Subject

Page 69: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 50

IWB-1220, IWC-1221, IWC-1222 & IWD-1220

Revision Revised IWB-1220, IWC-1221, IWC-1222 & IWD-1220 for better consistency between the Subsections. Additionally, clarified that primary and secondary sides of heat exchangers are to be handled separately, and that components connected by exempt piping segments are also exempt.

IWB-3523 Revision Revised IWB-3522 to provide alternative examinations requirements for PWR Control Rod Drive (CRD) Housing Welds and add examination requirements for In-Core-Instrumentation (ICI) Housing welds greater than NPS 2. Added the ICI weld requirements to Table IWB-2500-1, Category B-0, and revised Figure IWB-2500-18 to address these added requirements.

IWB-3660, Case N-694 Revision Added new paragraph IWB-3660 and Case N-694 to expand coverage of flaw evaluation methods and acceptance criteria for both upper and lower head penetrations. The flaw locationsrelative to the pressure boundary have been clarified, to ensure proper interpretation of the Acceptance Criteria. Figure IWB-3662-1 and Table IWB-3663-1 have been added as associated actions.

Table IWB-2500-1 & Case N-652

Revision Revised Table IWB-2500-1 & Case N-652 to clarify Examination Category B-G-1. The locationof references to notes (3) and (4) made in the 2002 Addenda are being moved to ensure that the Cat. B-G-1 bolting of all steam generators is examined, even if the steam generator welds are notselected for examination. This clarifies that the notes were not intended to include steam generators with other heat exchangers. Similar changes were made to Code Case N-652.

Table IWB-2500-1 Errata Table IWB-2500-1, changed "WIB-3518" to "IWB-3518" as seen in the line entry for B12.30 inthe "Acceptance Standard" columnTable IWB-2500-1, added references to Footnote 5 in the headings for both columns under "Extent and Frequency of Examination"Table IWB-2500-1, deleted references to Footnote 4 from the line entries for "B6.70", "B6.100", "B6.130", "B6.160", "B6.190", and "B6.220"

Table IWB/IWC/IWD-2500-1

Revision Revised footnote 4 of Tables IWB/C-2500-1 for Examination Categories B-K and C-C and footnote 3 of Table IWD-2500-1 for Examination Category D-A to clarify the examination requirements. For single vessels, only one attachment need be examined. For multiple vessels with common attachments, the examination is required to be performed on a single attachment under continuous load during plant operation, or if none is so loaded, one with intermittent loads.

IWA-2430 Errata IWC-2430, corrected the spelling of "parts"

IWD-5200 Revision Revised IWD-5200 by deleting IWD-5200(a)(1) & (2). Moved the test boundary requirements previously contained in IWD-5240 into IWD-5222. Moved the requirements previously contained in IWD-5222 into IWD-5230, and the requirements previously contained in IWD-5230 into IWD-5240. Paragraph references from IWA paragraph were changed to reflect these revisions. These actions complete the incorporation of Case N-498-1, and aligns the requirements more closely to those in Part IWC.

Subpart/Table: IWC

Paragraph Type Subject

Subpart/Table: IWD

Paragraph Type Subject

Page 70: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 51

IWE-3511.3 Revision Revised IWE 3511.3 to expand applicability of the examination requirements to metallic shell and penetration liners of Class CC pressure retaining components.

IWF-2430 Revision IWF-2430(a), (c), and (d) were revised to clarify that when flaws exceeding the acceptance criteria are identified during outage examinations, the required additional examinations of IWF-2430 are to be conducted during the same outage, and not postponed until a subsequent outage. This makes Part IWF more consistent with Parts IWB, IWC, and IWD for these examinations.

Appendix VII-4120 Revision Revised VII-4121, VII-4122, and VII-4123 and Note (b) of Table VII-4110-1 to eliminate the minimum nuclear examination experience requirements for UT Level III examiners. The combination of non-nuclear experience and the performance demonstration rules of Appendix VIII make nuclear experience unnecessary.

Appendix VIII, Supplement 10

Revision Revised Appendix VIII, Supplement 10 to address the differences in qualification between OD and ID examinations. Added Table VIII-S10-1, providing acceptance criteria for personnel performance demonstrations. Also included are provisions for use of alternative flaw mechanisms and improvements in the performance demonstrations gained from several years experience. Implementing Code Case N-695 was approved to allow immediate use of these provisions.

Appendix VIII, Supplement 14

Addition Added a new Supplement 14 to Appendix VIII, providing a coordinated implementation of the fundamental qualifications required for the typical examinations performed from the ID of PWR nozzles. This supplement uses the more technically stringent Supplement 10 qualification as a base, and adds a limited number of Supplement 2 and Supplement 3 samples. Implementing Code Case N-696 allows immediate use of these provisions.

Appendix H Errata H-4410(a), revised the formula for "I'm", moving the closing bracket forward to just before the division bar.H-4410(c), revised the formula to enclose the first rational expression into parentheses, and remove the division bar prior to the last parenthetical expression.H-4420, substantially revised the formula in the first nomenclature entry.H-4520, substantially revised the formula in the first nomenclature entry, changed "K1 " in nomenclature to "KI ", added division bar between first two parenthetical expressions in formula for "fc"

Subpart/Table: IWE

Paragraph Type Subject

Subpart/Table: IWF

Paragraph Type Subject

Subpart/Table: Mandatory Appendices

Paragraph Type Subject

Subpart/Table: Nonmandatory Appendices

Paragraph Type Subject

Page 71: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 52

Appendix K Errata K-4322, in the formula for "K'r ", moved the open parentheses to just after the division bar, bracketed everything after "KI" but the exponent

Appendix L Errata L-1300, added "for normal (including upset and test) conditions, in. (mm)" at the end of the definition for "ac"

Appendix N Addition Added a new Nonmandatory Appendix N to summarize various sources of information which may be used to develop a Written Practice for NDE personnel qualification and certification.

Appendix O Addition Added new Nonmandatory Appendix O, Evaluation of Flaws in PWR Reactor Vessel Upper Head Penetration Nozzles. This provides guidelines for evaluating such flaws for continued service of affected vessels. Implementing Code Case N-694 included for immediate use.

Appendix P Addition A new Appendix P has been added to Section IX to provide the guidelines used in Metricating the Code. These guidelines are to be applied as necessary when performing conversions other than those prepared by the Code Committees.

N-513-1 Revision Revised Code Case N-513-1, Section 3.0 to expand coverage of the Code Case provisions to qualified through wall non-planar flaws. Many editorial revisions have been made as well, including metrication of the Case.

N-532-2 Revision References within CC N-532-2 were erroneous due to a delayed action to delete IWA-4180, requiring an editorial correction reflecting this deletion as occurring in the 2003 Addenda.

N-597-1 Revision Revised Code Case N-597-1 to correct various errata and metricate its provisions. Revisions include:-3210, changed "tp.min " to "tp, min "-3222, inserted "or" before "-3224" in second line-3224, deleted comma at the end of the second lineFigure -3220-1, corrected spelling of "activity" to "activity", and added space in the phrase inside the lower diamond shaped boxFigure -3500-1, changed ">" to ">" in diamond shaped flow chart box-3500(a)(5), changed "shall not be less than" to "shall be not less than" in two places-3500(f), metricated values added-3610(f), changed "tpr" to "tp"-3621(d), changed "R/tp" to "Ro/tp"-3622.1(a), changed "shall not be less than" to "shall be not less than"-3622.1(c)(1). changed the first "Di " to "(Di +0.5 Lm)"-3622.1(c)(3), revised equation-3622.1(a), changed "Lm.avg" to "Lm,avg " in two places-3622.3(a), added "below" to the end of the second sentence-3622.3(d), added "above" after "(c)" in the first line-3622.4(a), changed "2 Lma,max" to "2 Lm(a),max "-3622.5(a), deleted the semicolon before the equation, and changed "tmin.pipe" to "tmin,pipe "-3623.1(b), deleted the comma after "evaluation" in the first line-3623.2(b), changed "tp.min" to "tp, min" in three places-3623.2(b), deleted the semicolon before the equation, and changed "4 tp. min" to "4 tp, min"-3622.3(c), deleted the colon before the equation-3623.3(a), deleted the colon before the equation-3623.3(b), changed "tp.min " to "tp, min "-

Subpart/Table: Code Cases

Paragraph Type Subject

Page 72: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 53

N-654 Errata N-654, changed "K1c" to "KIC" ; "K1a" to "KIa" ; "K'1c" to "K'IC" ; "K'1a" to "K'Ia" and "K'1" to "K'I"

Revised formulas (1) through (7) to delete the division bar, making all formulas straight multiplication expressions

N-702 Revision Adopted CC N-702, which relaxes the inspection requirements of the inner radius and nozzle tovessel welds on boiling water reactors. These alternate rules are intended to reduce the personnel radiation exposure resulting from such inspections,due to a fracture mechanics analysis demonstrating a low risk of failure.

Section XI, Division 3 Revision A 2004 Edition of Section XI, Division 3 Part IMA will not be published. Instead, the Foreword for Section VIII, Division 3 will reference the 2001 Edition, 2003 Addenda. This reactor design is not in current use, making this section obsolete.

Part: Div. 3

Subpart/Table: IMA

Paragraph Type Subject

Page 73: ASME 2004 Complete Synopsis

HSB Code ServicesSynopsis of the 2004 Addenda to the ASME Code

Friday, October 15, 2004 Page 54

All Addition This action is intended to permit adoption of ASME Section XII, Transport Tanks.

Code Book: XII

Part:

Subpart/Table:

Paragraph Type Subject