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BAE Systems SwedenARAS - Mission ready PLM
Kalle HagströmHead of Information Systems, Platforms & Services Sweden
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BAE Systems SwedenPart of a Leading Global Defence Company
2
© BAE Systems 2016 Uncontrolled/Open
Air
Land
Naval
Support
solutions
Cyber
Our global operations
3
BAE Systems Key markets
Australia
circa 4,100 employees
Omancirca 25 employees
Saudi Arabiacirca 6,100 employees
United Kingdomcirca 33,300 employees
United Statescirca 31,200 employees
Othercirca 8,700 employees
Global Business Development Offices
* Employee figures correct as of 31 December 2014, and include share in joint venture companies.
© BAE Systems 2016 Uncontrolled/Open
BAE Systems Sweden: Locations
4
© BAE Systems 2016 Uncontrolled/Open
Karlskoga (Weapons)
Stockholm (Office)
Linköping (Office)
Örnsköldsvik (Vehicles)
BAE Systems Sweden: Our Main Products
5
All Terrain Vehicles Combat Vehicles
Howitzers Naval Gun Systems Ammunition
© BAE Systems 2016 Uncontrolled/Open
Complex Products
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Mechatronic
Offset
CustomMade
Support Solutions
Softwaredesign
Manysubsystems
Simulations
Complexinterfaces
Support Solutions
Mechanicaldesign
Systems Engineering
ElectricalDesign
Business Characteristics
© BAE Systems 2016 Uncontrolled/Open
Product (long) LIFECYCLE Management
8
Disposal
Fielding In-service
Manufacturing
Design
Concept
…through system life cycle
0 5 10 15 20 25 30 35 40 45 50
Year
Business Characteristics
© BAE Systems 2016 Uncontrolled/Open
Complex Programmes
9
Security and Export Control
Offset
Customization
Short Series and lead
times
Support Contracts
ManySuppliers
Information Managementdeliverables
Change Management
Business Characteristics
© BAE Systems 2016 Uncontrolled/Open
Our PLM Maturity
11
Unstructured
•No processes defined
•Manual work
•Document oriented
•No central repository
Repeatable
•Basic processes
•Basic central filestorage
•Document Oriented
Defined
•Process aredescribed and followed
• Different information systems per domain
Managed
•Change management process implemented
•Data stored centrally
Optimized
•Closed loop changemanagement processes
•Applications areintegrated
•Central repository for all information domains
Busi
ness
Valu
e
Maturity
Our PLM maturity
Our PDM maturity
PLM Selection Process
© BAE Systems 2016 Uncontrolled/Open
Background
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• Two outdated PLM systems, one per site
• One bespoke PDM implementation (PDA) which has been implemented from 1989 and onwards.
• One PDM implementation based on Teamcenter Enterprise 2005.
• Risk and constraints with current solutions
• The PLM IT-environment as such is outdated and unstable.
• All additional functionality has to be funded
• Current process coverage is only core PDM
• Dependent of local support
• Configuration and Change Management is inefficient
• BoM management is time consuming for TeamCenter
• Tight CAD integration is missing for TeamCenter
• Current solution is out of vendor support
• Dependencies on external key resources
PLM Selection Process
© BAE Systems 2016 Uncontrolled/Open
Challenge
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Dear Management Committee, we propose to assess SystemX and SystemY!
Manufacturing: ”Why not useour ERP system instead?”
Wider BAE: ”Why not just share or copy anotherexisting enterprise PLM
system?”
Finance: ”Why not recodeour bespoke system to modern technology?”
”Hey, you IT guys and youEngineering folks.
Your wet dream is to implement a expensive highend PLM system, go out and
find something else!”
PLM Selection Process
Why not consolidate PLM
systems in Sweden?
© BAE Systems 2016 Uncontrolled/Open
Vendor Positioning*
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LargeEnterprise
Small Enterprise
Ne
w P
rod
uct
De
ve
lop
me
nt
Ba
ck
Off
ice
Ca
pa
bil
ity
SAPOracleIFS
ARAS
Autodesk
PDA
Size reflects PLM capability
DassaultSiemens
PTC
*based on slide from Marc Halpern, Gartner
PLM Selection Process
© BAE Systems 2016 Uncontrolled/Open
High Level Plan
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PLM assessment
2014 Q1-Q3
• Gap analysisprevious studies
• Assess suppliers/systems
• Down select of suppliers/system
• Define implementation plan and RoM costing
• Presentation to engineering management and MC
• PLM Core team
PLM Scoping
2015 Q1
• Define AS-IS view of process, toolset, information models and interfaces to other systems
• Detailed implementation plan
• Total cost for implementation phase
• Schedule with activities and dependencies
• PLM Coreteam+workshops with SME:s
PLM Implementation
2015-2016
• Scope: Replaceexisting PDA/TC functionality
• Implement best practise PLM processes
• ReimplementInterfaces toexisting systems
• Migrate appropiatePDA/TC data
• Develop and conduct training
• Full blownimplementation project
PLM Phase II
2017->
• Implementfurthercapabilities like: LSAR, MRO, Systems Engineering…
• Extendedenterprise PLM
• Wider CM
• Separate impl. Projects RoI
PLM Selection Process
© BAE Systems 2016 Uncontrolled/Open
The Maths
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1 – Shall requirements fulfilled2 – Cost 50%3 – Requirements 50%
Vendor
Checksum 100 100
W1 W2 W3
Pos. Requirements 501 Vendor, commercials, licenses... 5 100
1.1 Company specific/culture 50
1.2 Commercial agreement, license model 50
2 Non functional requirements 10 100
2.1 Security 35
2.2 Integration and Technology 30
2.3 Searching and reporting 25
2.4 Printing 10
3 Functional requirements 40 100
3.1 General functional Demands 2
3.2 BOM & Configuration Management 18
3.3 Content and document Management 5
3.4 Compliance 3
3.5 Maintenance Repair Ovehaul 2
3.6 Manufacturing Process Managment 5
3.7 Part classification 8
3.8 Project and portfolio Management 5
3.9 Simulation Management 2
3.10 Visualization 8
3.11 Workflow Management 4
3.12 xCAD 16
3.13 Change management 10
3.14 External/Internal collaboration 5
3.15 Mechatronics process management 2
3.16 Requirements management 5
4 Proposed infrastructure, Technical solution 10 100
4.1 Central infra(server, DB mm) 15
4.2 Technical solutions (instances, segregation etc) 70
4.3 Client HW 15
5 Service, maintenance and support 12
5 Service, maintenance and support 100
6 Training 1
6 Training 100
7 Documentation 2
7 Documentation 100
8 Project 20
8.1 Implementation Model and Process 90
8.2 Scoping phase 0 10
Total cost 50Total cost 100
Total sum 100
PLM Selection Process
© BAE Systems 2016 Uncontrolled/Open
The Result
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PLM Selection Process
TCO SystemX SystemY ARAS
Impl time More Less Equal
Internal time Equal Equal Equal
Licence cost 1-off More More None
Scoping cost More More Less
Impl cost More Equal Equal
Annual renewal cost Equal More Equal
Upgrade More More None
Ext impl cost BAE More More Less
Total 1-off More More Less
5 year ext cost More More Less
© BAE Systems 2016 Uncontrolled/Open
ARAS SWOT
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Strength
• License Management
• Upgrades
• Technology
• Configurable
• Openess
• Architecture for CAD
Weakness
• Overall OOTB capabilities
• Manufacturing Process Planning
• Local support
• xCAD-integration
• Unclear RFP response
• 3D-support in PDM
Opportunity
• Possibility to consolidate systems
• More capabilites to use for ”free”
• Reports
Threat
• Too much configaration
• No CatiaV6 integration
• Third parties used for CAD integration
• Risk for M&A:s
• Need more internal resources
PLM Selection Process
© BAE Systems 2016 Uncontrolled/Open
Why Aras?
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• No upfront investment
• Lower Total Cost of Ownership
• ”Good enough” and broad capabilities to support our business
• Strong on configuration management and change management
• Good culture fit
• Open and resilient solution
Differentiator
Support ourcomplexbusiness
Support ourlong lifecycles
PLM Selection Process
© BAE Systems 2016 Uncontrolled/Open
Lessons learned…so far
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© BAE Systems 2016 Uncontrolled/Open
Partners
System
Migration
Business Change
Deployments
Project plan
2015 2016 2017 2018 2019C
on
ce
pt
Desig
nC
olla
bora
tion
Change Management Manufacture Support
ObsolescenceProposals?
ReplaceReqMgnt?
New SupplierPortal?
Externalchange
management?
Process planningMBOM?
ReplaceCM Portal
ReplacePDA/TC
ReplaceTechPubs?
Project/PortfolioManagement?
ReplaceLSA tools?
Compliance
IT CostReduction
Business Optimisation
RevenueGrowth
Replace IPC:s?
ReplaceDMS:s?
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© BAE Systems 2016 Uncontrolled/Open