April 2004 Matterhorn

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    metteur07/05/2004

    The Matterhorn projectPresentation at the Marine Technology Society Luncheon April 22, 2004

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    C.Van der Linden

    Matterhorn Project

    Agenda

    General Project Overview

    Development architecture

    Key challenges

    Execution highlights

    Conclusions

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    Matterhorn Project

    General overview

    High

    Island

    Brazos

    Galveston

    MU

    West

    Cameron

    East

    Cam.Verm.

    SMI EugeneIsland Shoal South

    Timbalier

    GI

    WestDelta

    East Breaks

    Alaminos

    Canyon KeathleyCanyon

    Garden

    Banks Green Canyon

    Walker

    Ridge

    EW

    MO

    200m

    Texas

    Louisiana

    SP

    MississippiCanyon

    Main

    Pass

    VK

    BS

    Lund

    1000m

    2000m

    3000m

    Atwater

    Ship

    Aconcagua

    Virgo

    Matterhorn

    New Orleans

    Total Properties

    Exploration

    Production

    0 50 10025

    Miles

    VKHouston

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    Matterhorn Project

    Key Time line

    Discovery early 1999: 2800 ft water-depth, Multi-layered reservoir

    Decision to develop: July 2001

    Start development drilling: December 2001

    Installation: August 2003

    Start well completion: September 2003

    First oil: November 2003

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    Matterhorn Project

    The platform : a SeaStar TLP

    Surface piercing structure (TLP or SPAR) w/dry tree chosen due to reservoir complexity

    (Multi-levels).

    Atlantia chosen after design competition withan EPCI Lump Sum Contract.

    Hull : draft 104, height 125, dia. 84 weight5,500 T.

    9 slots for production risers and dry trees(spacing 10x10)

    Mooring : 6 x 32tendons, 6 x 96 piles(tension 2,800 klbs per tendon).

    1,000 HP W/O rig (separate contract). 10 Gas and 8 Oil Export SCRs, WI flexible Provisions for future subsea tie-backs ABS Class FOI

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    Matterhorn Project

    Topsides general Overview

    140x140, 3 decks

    11,000kips dry, 12,600 kips operating

    33,000 bopd, 55 MMscfd, 20,000bwpd

    100 MMscfd gas drying, WI 30,000 bwpd

    2 Cranes: 45 t and 75t

    2x 4.5 MW turbines (2x50%);1.2 MW e-gen

    Gas engine driven recip. compressors

    3 survival capsules, 50 pax eachLQ: 22 pax permanent, 78 temporary

    Blast &fire wall

    Helideck: 56x56 for Bell 412, Sik 76

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    Matterhorn Project

    Risers and pipelines

    Export by two 16 miles

    pipelines (8 and 10), 8owned by Chevron.Hot-tap tie-in points totrunklines

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    Matterhorn Project

    SCR Overview (first Total SCRs)

    MWL

    10" GAS EXPORT (SCR)10.75" O.D x 0.625" W.T PIPE

    HANG -OFF ANGLE15

    WD @ TLP = 2811 ft.

    1300'STRAKE

    LENGTH

    MUDLINE @ CL TLP

    HORIZONTAL DISTANCE TO TDP (MEAN)

    MUDLINE EL.(-) 2706 ft.

    SCR TOUCH DOWN (MEAN)

    3 SEA BED SLOPE

    1955'

    Lcate

    nary

    =35

    08

    ft.

    1499'HORIZONTAL DISTANCE TO TDP (NEAR)

    2464'

    HORIZONTAL DISTANCE TO TDP (FAR)

    Lcate

    nary

    =3

    248

    ft.

    Lcatena

    ry=382

    3ft.

    SCR TOUCH DOWN (NEAR)SCR TOUCH DOWN (FAR)

    NOT TO SCALE

    1300FT.HELICALSTRAKES

    SCALE: NONE16D X 0.25DHELICAL STRAKE

    MATTERHORN

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    Matterhorn Project

    Development architecture screening process

    PHASE 1: SCREENING STUDYDRILLING/COMPLETION COST

    PRE-SIZING AND COST OF 12 CONCEPTS(Summer 1999)

    PHASE II: DEVELOPMENT OPTIONS DRY TREE OR SUBSEA?CONCEPTS SELECTION

    PHASE III: TOPSIDES DESIGNPROCESS DESIGN LAYOUT DRAWINGS(Nov 1999 April 2000)

    PHASE IV: CONCEPT COMPETITION FINAL PROPOSALS / SELECT ONE

    CONCEPT (March 2000 to June 2001)

    PHASE V: PROJECT July 2001 - November 2003 (FIRST OIL)

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    Matterhorn Projectoncepts Considered in Phase I (Screening Study)

    Dry Tree Atlantia Sea Star

    Modec Moses

    ABB TLP and Mini-TLP

    Spars Classic Spar and Truss Spar

    Kvaerner DDF

    Technip TPG 3300

    Mustang Compliant Tower

    Hutton TLP

    Sub-Sea

    Atlantia Sea Star Cal Dive EGB Semi-Submersible

    Oceaneering Converted Semi-Submersible

    Intec Remote Subsea ( Taylor MC 20 Platform)

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    Matterhorn Projecthe retained concepts

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    Matterhorn Project

    Key Project Technical Challenges

    Drilling: Deviated wells with shallow kick-off and shallow waterflow

    Biggest mono-hull TLP and first with dry risers

    Met-Ocean: consideration of Cold core current profile

    Production risers with Surface Xmas trees: Keel joint development

    Reeled SCRs

    M tt h P j t

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    Matterhorn Project

    Challenge: biggest mono-hull TLP + dry trees

    M tt h P j t

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    Matterhorn Project

    Challenges: Drilling of High Angle wells

    A1

    A2

    A3 A4

    A5A6

    A7

    A9

    MC199#1

    MC243#1

    MC243#2

    MC243#3

    Conoco #1

    2000'

    4000'

    6000'

    7 Dry Tree

    1 Wet Tree (A6)

    A1

    A2

    A3

    A4

    A5

    A7

    A9

    0

    1,000

    2,000

    3,000

    4,000

    5,000

    6,000

    7,000

    8,000

    9,000

    10,000

    11,000

    0 1,000 2,000 3,000 4,000 5,000 6,000 7,000

    7 Dry Tree

    1 Wet Tree (A6)

    A6

    Matterhorn Project

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    Matterhorn Project

    Challenges: Consideration of Cold Core Current (CCE)

    FUTURESCR

    10"G

    ASEXPORT

    FUTURESCR

    F U T U R E

    S C R

    6" WATER

    INJECTION

    SCR

    UMBILIC

    ALS

    FUTURE

    SCR

    8"OILE

    XPORT

    #2

    #3#4

    #5 #6 #7#8

    #1

    FUTURESCR

    ORIGINAL RISER ARRANGEMENT

    QTY - 1 OIL EXPORT 8" SCRQTY - 1 GAS EXPORT 10" SCRQTY - 1 WATER INJECTION 6" SCRQTY - 1 FUTURE WATER INJECTION 6" SCRQTY - 4 FUTURE PRODUCTION 6" SCRs

    FUTURESCR

    10"G

    ASEXPORTFUTURE

    SCRFUTURE

    FLEXIBLE

    RISER

    FUTURE

    FLEXIBLE

    RISER

    8"OILE

    XPORT

    A-6WATER INJE

    CTIONRISER

    FUTUREWATERINJECTIONRISER

    A-6 WATER INJECTION UMBILICAL

    FUTUREWATER INJECTION UMBILICAL

    FUTUREUM

    BILICAL

    F U T U R E U M B I L I C A L

    #1

    #2

    #3#4

    #5

    #6#7

    #8

    CURRENT RISER ARRANGEMENT

    QTY - 1 OIL EXPORT 8" SCRQTY - 1 GAS EXPORT 10" SCRQTY - 1 WATER INJECTION 6" SCR / FLEXIBLEQTY - 2 FUTURE FLEXIBLESQTY - 1 FUTURE WATER INJECTION SCRQTY - 2 FUTURE PRODUCTION SCRs

    Fatigue:

    9design life at 10 x recorded event9Need fairings to 1500

    Platform offset

    Riser/tendon interference

    Before

    After

    0

    500

    1000

    1500

    2000

    2500

    30000 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

    Non-Dimensionalised Current Speed (1=max)

    WaterDepth

    (ft)

    100yr Loop

    Cold-Core Eddy

    Matterhorn Project

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    Matterhorn Project

    Challenges: Production riser keel joint

    Matterhorn Project

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    Matterhorn Project

    Project Highlights

    Drilling

    Construction

    Installation

    Production risers

    SCRs

    Matterhorn Project

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    Matterhorn Project

    Drilling: pre-drilling of 7 wells, seabed spacing 25ft

    ENSCO 7500

    Tropical Storm Hanna

    Matterhorn Project

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    Matterhorn Project

    Hull construction by Keppel/Fels - Singapore

    Matterhorn Project

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    j

    Topsides Construction by Gulf Marine Fabricators

    Matterhorn Project

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    Tendons fabrication by Kiewitt Offshore

    Tendon main body sections with

    fairings

    Bottom connector

    Matterhorn Project

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    Hull transport on the Tai an Kou

    Matterhorn Project

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    HULL Load-on Transportship

    Matterhorn Project

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    Installation by HMC Hermod

    Installed piles in March 03. Tendon Installation started on June 3, 03. Went on Stand by during tendon installation on June 10

    due to high current (Eddie Current >1.5 knts) and two

    tropical storms. Resumed work on July 16 after 34 days stand-by Deck was set on August 3.

    Platform was habitable on Aug 5.

    Matterhorn Project

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    Eddy Currents

    Matterhorn Project

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    Pile and tendon Installation

    Tendon spacer

    Buoyancy cans

    Matterhorn ProjectHull Installation

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    Hull Installation

    Matterhorn Project

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    Topsides lift: 5800 t

    Matterhorn Project

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    Production risers

    Keel joint centraliser

    PRTs

    Well bay

    Matterhorn Project

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    Pipelines & sub sea

    Multi-contract &PO approach Pipelines were installed in April

    May 2003 by the reel-ship DeepBlue (Technip) before platforminstallation and picked up by thecrane barge Hermod.

    Commissioning by Stolt Subsea injection well completion

    and connection to be performed in

    May-June 2004.

    Matterhorn Project

    SCR R l

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    SCR Results

    Installed Within Tolerance

    Both Lines Have BeenPigged

    CP Inspection Results OK

    Touchdown Point Trenching

    As Predicted

    Matterhorn Project

    C l i

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    Conclusions

    3.2 Million manhours

    LTIF