“Paving the path to a digital future”in order to manage rotating equipment performance

Karl Dalton I.Eng MIMechE

Water Segment Manager / Business Development Manager, Service – SKF (U.K.) Limited 7th Feb 2018

© SKF Group

Water Industry Challenges

29 April, 2018Slide 2

Population Growth• Demanding demographic trends

• Uncertain housegrowth

• Intensified building on flood plains

Ageing Infrastructure• Higher risk of failure

• Fines & penalties

• Replacement costs

Rising Energy Costs• Predicted increases

Increased Regulation• Changing Laws & Directives

• Carbon footprint reduction

• Energy management

• Bathing waters

• Competition

Customer Expectations• Technology major part of customer’s lives.

• Expectations services match

Affordability• Household budgets

• Increased Bills

Climate Change• Flooding

• Pressure on ageing assets

• Drought

• Increased demand for water

Protect and enhance

the environment

Employees• Increasingly aged

© SKF Group

Population Growth & Climate Change

Population growth

• Pressure on ageing infrastructure

• Intensified building on flood plains

Climate Change

• Increased demand due to hot dry summers

• Longer wetter winters & intense storms – localised flooding & additional pressure

on wastewater treatment works.

Infrastructure Resilience

29 April, 2018Slide 3 Ofwat Outcome Delivery Incentives (ODI) : Deteriorating | Marginal | Stable | Improving

© SKF Group

OFWAT KPI Reliability & Availability

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Key Themes for PR19

1. Great customer service

2. Long-term resilience in the round

3. Affordable bills

4. Innovation and new ways of working➢ developing and implementing new ways of working, including changing the culture and focus of companies and the

ways they work with their supply chain and wider stakeholders; and

➢ building on best practice from the water sector and other sectors.

Asset health performance commitmentsCompanies need to make sure that their assets are being maintained appropriately for the benefit of current and

future generations. This is a key area of network and service resilience

Source: Delivering Water 2020: Our final methodology for the 2019 price review

© SKF Group

Rotating equipment performance

Slide 6

• Right solution

• Right performance

• Right total cost of ownership

Advanced bearing

and sealing

solutions

Sealing

Technology

upgrades

Maintenance

procedures

Lubrication

Bearing

remanufacturing and

customizations

Bearings

and units

Power

transmission

Reliability

services

Machine

health

Rotating

equipment

performance

Rotating Equipment Performance

© SKF Group

OEE

Your daily decision making…

Create Shareholder

Value

Reduce

Cost

Operations

Maintenance

Resources

Improve

Output

Availability

Performance

Quality

Ensure Compliance

Product Safety

Human Safety

Environment

© SKF Group Slide 9

The value of data throughout the complete lifecycle

Is the machine performing

as it was designed?

What maintenance is

required to keep the

machine performing?

What needs to be

designed to increase the

machine performance

and reliability?

What has caused

the machine to fail

eventually?

Design & Build

Operate & Monitor

Maintain & Repair

Post Mortem Analysis (EoL)

© SKF Group

Depending on the specifics, an equipment component can be assigned to one of the maintenance types:

• “Run to failure” maintenance, failure will be repaired after the failure occurs

• “Scheduled” maintenance, where a component is simply replaced after a fixed period of time (calendar, operating hours or legislation driven), maintenance is performed, independent of technical condition.

• “Condition based” maintenance, through equipment check-ups done by based manual collection or, increasingly more common, data obtained from sensors installed on the equipment and digitally linked.

• “Predictive” maintenance, utilising data from the sensors mentioned above with the operational data used to identify correlation between various system states and failures caused by them after a period of time.

The “reliability-centred maintenance strategy” (RCM)

© SKF Group

Evolution of IIoT

Monitoring

Optimization

Prognostics

The measure of intelligence is the ability to change Albert Einstein

© SKF Group 29 April 2018Slide 12

Selecting the most appropriate technology

Critical

Medium

Sudden Onset FailureGradual Degradation

Co

st

of

Lo

st

Pro

du

cti

on

Time To Machine Failure

Examples:

Required Scan Rate FastSlowLow

HighC

ost

pe

r P

oin

t

Walk Arounds

Semi-Online

Online

Critical Online

• Pumps and motors

• Fans

• Remote Locations

• Odour Control Fans

• Gearboxes

• Blowers

• Turbines

• Generators

© SKF Group

Cloud Server

Reports,

Diagnostics

SKF

QuickCollect

Sensor

DataCollect app

SKF

QuickCollect

App

Expert Portable devices

On-line systemsWireless systems

Remote Diagnostic Services

• Work flows

• User Views

• Dashboard

Machine Health Management System

Tablets Based Apps

Digitalization and Rotating Equipment Performance

© SKF Group

F1 digitalization: from data to decisions

Sensing / Hardware Analytics / Software

Data

Information

Decisions

…if you can’t measure it – you can’t improve it Lord Kelvin 1880

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Smartifying industry

Mobility becomes the window

the Cloud becomes the infrastructure

Big Data Management becomes the intelligence

Connected sensors/systems

become the data feed

18-04-29Slide 16

© SKF Group

Modern Industrial Edge Computing

© SKF Group

Industrial digitalization: from data to decisions

Collect Connect Detect Analyze Diagnose Prognose

Sensing / Hardware Analytics / Software

Data Information

Decisions

(Corrective) Actions

(Planned) Maintenance

Supply Chain

Rebuild

Re-engineer

Operational

Other Information

Sources

e.g.

Operational Data

© SKF Group

Plant Goals

• Cost

• Output

• Compliance

Maintenance Strategy

• Reactive

• Planned

• Condition Based

• Proactive

Data Collection

• Component

• Equipment

• Process

Diagnostics Prognostics

• Failure pattern

• Remaining life

• Recommendations

Maintenance Plan

• Resources

• Spares

• Tools

• Job plans

Maintenance Execution

• Knowledge

• Quality

• Improvement

Application

Engineering

Solve and Upgrade

Detect Predict

From plant goals to reliable rotation

Providing customers:

✓ Increased reliability

✓ Reduced downtime

✓ Increased output

✓ Reduced maintenance

costs

✓ Reduced bearing spend

✓ Predictable cost

Customers tell us they require:

• Improved utilisation of assets

• Reduced downtime

• Increased preventive equipment maintenance

• Improved effectiveness of plant maintenance

© SKF Group

Brg X available

when ?

• RCFA

• Re-engineering

• Other Services

Data Collection Data AnalysisReporting

systems

SKF Supply chain

SKF Service

Regional

warehouse

Manufacturing

Application

Engineering

Digitalization– In Water Now !

• Process

• Machine

• Components

Which

bearing is

failing

• Why is failing and what to do

UK Office

• Sales channel

✓SKF

✓Supply chain partner

Value propositions

Solve and Rebuild

Detect

Providing customers:

✓ Increased reliability

✓ Reduced downtime

✓ Increased output

✓ Reduced maintenance costs

✓ Reduced bearing spend

✓ Lowered stock costs

✓ Predictable cost

Digitalization enabling new business models.

© SKF Group

Smart Data enabling new business models

Transactional Performance based

© SKF Group

Thank you

Questions and discussions