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MACROTECH FILTERALL
press Ctrl + L
AN ISO 9001:2008 ORGANISATION
Smiles Service Trust Technology Expertise
-dedicated to your service..
ABOUT MINERAL OIL
ABOUT US
GENERAL DIMENSIONS
COMPONENT LIST
OPTIONS AVAILABLE
CONTROL PANEL
GURANTEED OIL PARAMETERS TO BE ACHIVED
FLOW CHART
BUILT OBJECTIVE
FEATURES OF MTHV-SERIES
PHOTO GALLERY
CONTACT US
INDEX
MTHV-SERIES
press Ctrl + L & CLICK ON THE LISTED TABS TO NAVIGATE
*** Refer To TECHNICAL OFFER For Detailed Specification Of Each Components index
Happy to Help You at- +91 9830130224/ +91 9537693329
(0288) 2570006.
www.macrotechfilterall.com
MACROTECH FILTERALL smiles, service, trust, technology, expertise, dedicated to your service ..
AN ISO 9001:2008 ORGANISATION
MAIN COMPONENTS
NEW PLACEMENT FORMAT
Ref. NAME OF COMPONENT QTY
1P PRIMARY FILTER CHAMBER 1 no
1F FINE FILTER CHAMBER 1 no
H1 HEAT EXCHEAGER - 1 1 set
H2 HEAT EXCHEAGER - 2 1 set
2 SEMI-DOUBLE STAGE
DEGASSING CHAMBER 1 set
3 VACUUM RECIVER 1 no
4 MOISTURE SEPERATOR 1 no
5 FOAM TRAP 1 no
6 GLANDLESS OTLET PUMP 1 no
7 VACUUM PUMP 1 no
8 INLET STRAINER 1 no
9 INLET GEAR PUMP 1 no
STANDARD OIL FILTRATION PLANT
MTHV-SERIES
index
Happy to Help You at- +91 9830130224/ +91 9537693329
(0288) 2570006.
www.macrotechfilterall.com
MACROTECH FILTERALL smiles, service, trust, technology, expertise, dedicated to your service ..
AN ISO 9001:2008 ORGANISATION
Ref
. NAME OF COMPONENT QTY
1 INLET STRAINER 1 no
2P PRIMARY FILTER CHAMBER 1 no
2F FINE FILTER CHAMBER 1 no
3 HEAT EXCHENGERS 2 sets
4 SEMI-DOUBLE STAGE
DEGASSING CHAMBER 1 set
5 FOAM TRAP 1 set
6 MOISTURE SEPERATOR 1 no
7 VACUUM RECIVER 1 no
P1 INLET GEAR PUMP 1 no
P2 GLANDLESS OUTLET PUMP 1 no
P3 VACUUM PUMP – 1 1 no
P4 VACUUM PUMP – 2 1 no
P5 ROOTS BOOSTER PUMP 1 no
MAIN COMPONENTS
NEW PLACEMENT FORMAT Plant With
Separate Evacuation System
….page 2 of 2
MTHV-SERIES
Engineered with conviction, commitment & competence to meet exacting demand of modern world.
Happy to Help You at- +91 9830130224/ +91
9537693329
(0288) 2570006.
www.macrotechfilterall.com
MACROTECH FILTERALL smiles, service, trust, technology, expertise, dedicated to your service ..
AN ISO 9001:2008 ORGANISATION
MACROTECH FILTERALL is devoted & specializes in making World Class Ultra High
Vacuum Transformer Oil Filtration plants for the past decade. All MACROTECH make machines are built with utmost dedication & conviction for delivering unmatched result along with very high economic gain in every aspect for user.
Designed, Developed & Optimized with objective of—
Making the simplest machine of its kind. Every component in the filtration plant has been organized in a very uniform &
logical way for easy understanding, operation & maintenance by even layman with very basic technical know-how.
Serving rugged environment of filtration sites for headache free operation.
Best possible operator comfort.
All machines are designed in very compact way & calculatively dimensioned as per its weight, such that it could be carried in vehicles with weight caring capacity matching that of the machine’s weight for cheap transportation costs.
Built Features :—
Built with branded Essar steel sheet, Flange and all SS nut bolt. Machines are painted following all latest method, anti rusting epoxy Zn rich quote,
surfacer are put before final painting. multi color pipeline signifying vacuum line, oil line are made in the machine with powder quoted door body and costly metallic paints .
Loaded with features like parallel oil top-up, hot oil circulation, transformer evacuation system, line-interchangeability system, etc for un-interrupted, valuable time saving operation ensuring high profitability.
Special foam reduction system
index
….page 1 of 1
MTHV-SERIES
Only of it’s kind FOAM CANCELLATION
System consisting of Foam Trap where from
low density porous oil void spaces are
removed , any left over dissolved gases are
exhausted using the vacuum pumping
system & any vaporized or volatile oil body
is sucked back in the DG chamber . Thereby
converting oil foam into normal liquid state. It allows the plant to operate at full vacuum from starting
of oil filtration. Thereby accelerating Dehydration Process
by 60-70 % in comparison to other plants.
MACROTECH HIGH VACUUM - series oil filtration plants has been designed for
serving medium to high voltage sophisticated power transformers requiring high purification value of parameters of insulating oil. Machines of this series has been designed keeping in mind its long time operational needs & is the most site friendly machine providing best in class operator comfort.
index
Happy to Help You at- +91 9830130224/ +91 9537693329
(0288) 2570006.
www.macrotechfilterall.com
MACROTECH FILTERALL smiles, service, trust, technology, expertise, dedicated to your service ..
AN ISO 9001:2008 ORGANISATION
….page 1 of 3
MTHV-SERIES oil filtration plants have the following key technical features—
Semi -Double Stage Degasification & Dehydration for unmatched result in single pass :-
In Semi-Double Stage Degasification Chamber,
Degasification & Dehydration is done mainly by FIBER
GLASS COALESCING METHOD & then by RASING RIG
technology. Glass fibers of 4 to 7 micron dia not only
exposes each liter of oil into a corresponding surface up
to 400 m2 area but sharp ends of glass fiber contributes
to the evolution of the gas from the oil break-up to gas
bubbles. Thermo-Vacuum Treat, using the Fiberglass
Coalescing Method ensures Water removal from 50 PPM
to 2 PPM and Gas removal from fully saturated with air (
say 10% ) down to 0.1%. Upon that oil is made to pass
from a well ventilated Racing-Rig bed for complete
removal of evolved moisture & gas to achieve unmatched
result in single pass.
FOAM REDUCTION SYSTEM
MTHV-SERIES
index
Happy to Help You at- +91 9830130224/ +91 9537693329
(0288) 2570006.
www.macrotechfilterall.com
MACROTECH FILTERALL smiles, service, trust, technology, expertise, dedicated to your service ..
AN ISO 9001:2008 ORGANISATION
….page 2 of 3
Seperate Transformer Evacuation System has been designed to be used in multiple ways as- To substitute primary vacuum
pumping system for filtration plant in case of breakdown.
Primary Vacuum Pumping set could perform transformer evacuation in case of breakdown of the later.
For faster evacuation of bigger transformers both vacuum pumping systems could be taken to use via any single evacuation outlet provided in the plant, while filtration unit is not running .
VACUUM PUMPING SYSTEM They are Capable of multiple operations as
OIL TOP-UP & HOT OIL CIRCULATION
providing complete solutions during
transformer maintenance works.
(OPTIONAL)
SINGLE POINT OPERATION & MONITORING:
The entire plant could be operated &
monitored from a single point by one
operator only. All necessary valves &
control devices are within reach of
the operator standing in front of the
control panel. After easy manual
startup the plant is capable of caring
out fully automatic operation.
MTHV-SERIES
index
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(0288) 2570006.
www.macrotechfilterall.com
MACROTECH FILTERALL smiles, service, trust, technology, expertise, dedicated to your service ..
AN ISO 9001:2008 ORGANISATION
DESIGN FEATURES:-
INLET STRAINER: Inlet strainer is cleanable very easily by opening the front lid without dismantling the main console. It has been placed at a place free from other components interference for ease of work. A oil collection tray has been placed beneath it, which is connected to the draining point to prevent oil spillage on the machines base during servicing.
Every component of the plant has been designed & placed in most simplest & logical way possible for being operated, repaired & serviced by any technician with very basic technical knowhow.
We have achieved in reducing regular servicing time by almost 40% by taking into consideration our clients on-site valuable feedbacks & implementing them through thoughtful well engineered design , thereby making the plant most site-friendly machine ensuring high profitability for user.
CAPSULED CARTRIDGE HOUSING: Thro away type filtration cartridges are placed in individual capsules for enhanced performance & reduces on-site replacement time by 50%.
….page 3 of 3
Dedicated Maintenance side:
The entire right side of the plant has been fully dedicated for carrying out maintenance work. All the pumps & motors are placed on this side, free from any obstruction for ease of servicing or dismantling.
INLET STRAINER
MTHV-SERIES
COMPONENT MAKE
MCCB,MCB, MPCB &
CONTACTORS
C & S, L&T or
Schnider
DIGITAL METERS &
CONTROLLER SELEC – USA.
MOISTURE METER
(OPTIONAL)
E+E
Elektronik-
Austria
FLOW METER
(OPTIONAL)
Nxl Flow Inst.
-INDIA
MECHANICAL RELAYS SALZER (L&T)
SELECTOR SWITCHS
(LED ILLUMINATED) Schnider
PHASE PROTECTIONS GIC - INDIA
LIGHT & BUZZERS C & S, Schnider.
CONTROL PANEL MACROTECH FILTERALL has designed & developed the control panel of MTHV-SERIES in very compact & portable form & has succeeded in achieving fully automatic operation with
use of only branded widely available basic electrical switchgear materials without the use of any logic controllers for easy, cheap repairing & maintenance of electrical panel. ENCLOSER: Control panel encloser is made up of 1.4mm Thick M.S. Galvanized C.R.C sheet.
Safety Features :--
Single Phasing, Phase Un-balance & Sequence Protection.
Earth Leakage & L.V. Protection. Short Circuit Protection For Incomer Line, Control
Voltage, Heater & All Individual Motors. Over Load & Short Circuit Protection For Every
Individual Motors. Over Load ,Loop Short Circuit & Other Fault
Audio-visual Annunciation System. Safety Thermostat Along With Digital Temperature
Controller For Avoiding Over Heating Of Oil Thereby Preventing Black Spot Formation.
index
Happy to Help You at- +91 9830130224/ +91 9537693329
(0288) 2570006.
www.macrotechfilterall.com
MACROTECH FILTERALL smiles, service, trust, technology, expertise, dedicated to your service ..
AN ISO 9001:2008 ORGANISATION
INTERLOCKINGS :--
Heater could not be activated unless
Inlet Gear pump is running (if under any
circumstances gear pump trip heater would also trip).
Temperature is below final assigned temperature at
both digital temperature controller & Safety
Thermostat .
Oil level is normal in Degassing Chamber (DG).
Level Controller:
o In case of over flowing of oil in DG chamber
Gear Pump would trip along with heater
to avoid black spot formation in stagnant oil.
Gear pump would trip on high pressure at delivery
line of the pump
In case of tripping of Gear Pump due to
Short Circuit or Over Load; OUTLET PUMP & HEATER would also trip.
MTHV-SERIES
index
Happy to Help You at- +91 9830130224/ +91 9537693329
(0288) 2570006.
www.macrotechfilterall.com
MACROTECH FILTERALL smiles, service, trust, technology, expertise, dedicated to your service ..
AN ISO 9001:2008 ORGANISATION
Options Available For MTHV-SERIES Oil Filtration Plant:-
STRUCTURAL-
MOUNTING SKID MOUNTED, CASTOR WHEEL MOUNTED, TROLLEY MOUNTED, DETACHABLE TROLLEY MOUNTED. VEICHEL MOUNTED.
WITH CANOPY ENCLOSER or WITHOUT CANOPY ENCLOSER
FOR CANOPY ENCLOSER
G.I LIGHT WEIGHT ROLLING SHUTTER or METAL DOOR
OPTIONAL TECHNICAL COMPONENTS-
SEPARATE TRANSFORMER EVACUUATION SYSTEM.
IONIC REACTION COLUMN (IRC).
FLOW METER WITH TOTALIZER.
MOISTURE CONTENT MEASURING METER,
PLC’s, etc.
We also widely design & customize as per user’s specific preferences, specifications & need.
MTHV-SERIES
FLOW RANGE— 1200 LPH, 2400 LPH, 3000 LPH , 4500 LPH & 6000 LPH
GURENTED OIL PARAMETERS TO BE ACHIVED IN MTHV-SERIES TRANSFORMER OIL FILTRATION PLANT
index
Happy to Help You at- +91 9830130224/ +91 9537693329
(0288) 2570006.
www.macrotechfilterall.com
MACROTECH FILTERALL smiles, service, trust, technology, expertise, dedicated to your service ..
AN ISO 9001:2008 ORGANISATION
PARAMETERS BEFORE
FILTERATION AFTER
FILTERATION
BREAKDOWN VOLTAGE below30Kv 75Kv
MOISTURE CONTENT 50ppm 5ppm≤
GAS CONTENT BY VOLUME
10% 0.1%
SUSPENDED PARTICLES ∞ 1µ≤
MTHV-SERIES Oil filtration plant has been designed to deliver results as per following table in Single Pass Only .
But depending on the quantity & quality of oil & internal construction of the transformer or oil storage vessel maximum of 2-3 passes of total mass of oil through the plant is required as purified oil continuously mixes with unpurified oil inside the storage vessel.
Engineered with conviction, commitment & competence to meet exacting demand of modern world.
***This machine is meant for purification & rectification of physical parameters like moisture content, gas content, suspended particles sizes, etc. BDV value is the outcome of physical parameters as well as Chemical property of oil.
MTHV-SERIES
Flow Chart
1. Flow Chart for MTHV-SERIES Transformer oil Filtration Plant
Engineered with conviction, commitment & competence to meet exacting demand of modern world. index
Happy to Help You at- +91 9830130224/ +91 9537693329
(0288) 2570006.
www.macrotechfilterall.com
MACROTECH FILTERALL smiles, service, trust, technology, expertise, dedicated to your service ..
AN ISO 9001:2008 ORGANISATION
….page 1 of 2
MTHV-SERIES
Flow Chart
2. Flow Chart for MTHV-SERIES Transformer oil Filtration Plant WITH Separate Evacuation System
Engineered with conviction, commitment & competence to meet exacting demand of modern world. index
Happy to Help You at- +91 9830130224/ +91 9537693329
(0288) 2570006.
www.macrotechfilterall.com
MACROTECH FILTERALL smiles, service, trust, technology, expertise, dedicated to your service ..
AN ISO 9001:2008 ORGANISATION
….page 2 of 2
MTHV-SERIES
index
Happy to Help You at- +91 9830130224/ +91 9537693329
(0288) 2570006.
www.macrotechfilterall.com
MACROTECH FILTERALL smiles, service, trust, technology, expertise, dedicated to your service ..
AN ISO 9001:2008 ORGANISATION
MTHV-series
GENERAL DIMENSIONS
….page 1 of 1
MODEL
LENGTH WIDTH HIGHT
SKID MOUNTED
TROLLEY MOUNTED
SKID MOUNTED
TROLLEY MOUNTED
SKID MOUNTED
TROLLEY MOUNTED
MTHV 1200 4’ 6” 7’ 3’ 6” 4’ 4’ 6’6”
MTHV 2400 4’ 6” 7’ 3’ 8” 4’ 4’ 3” 6’ 9”
MTHV 3000 6’ 8’ 6” 4’ 4’ 6” 5’ 7’ 6”
MTHV 4500 6’ 6” 9’ 4’ 4’ 6” 6’ 8’ 6”
MTHV 6000 7’ 9’ 6” 4’ 4’ 6” 6’ 4” 8’ 10”
MTHV--- Series TRANSFORMER OIL FILTER MACHINE, 2400 LPH
PHOTO GALLERY
Happy to Help You at- +91 9830130224/ +91 9537693329
(0288) 2570006.
www.macrotechfilterall.com
MACROTECH FILTERALL smiles, service, trust, technology, expertise, dedicated to your service ..
AN ISO 9001:2008 ORGANISATION
….page 1 of 9
MTHV--- Series TRANSFORMER OIL FILTER MACHINE, 3000 LPH
PHOTO GALLERY
Happy to Help You at- +91 9830130224/ +91 9537693329
(0288) 2570006.
www.macrotechfilterall.com
MACROTECH FILTERALL smiles, service, trust, technology, expertise, dedicated to your service ..
AN ISO 9001:2008 ORGANISATION
picture for reference only. ….page 2 of 9
PHOTO GALLERY
Happy to Help You at- +91 9830130224/ +91 9537693329
(0288) 2570006.
www.macrotechfilterall.com
MACROTECH FILTERALL smiles, service, trust, technology, expertise, dedicated to your service ..
AN ISO 9001:2008 ORGANISATION
….page 3 of 9
MTHV--- Series TRANSFORMER OIL FILTER MACHINE, 4500 LPH
LATEST MODEL
MTHV- series TRANSFORMER OIL FILTER MACHINE
pictures for reference only
PHOTO GALLERY
Happy to Help You at- +91 9830130224/ +91 9537693329
(0288) 2570006.
www.macrotechfilterall.com
MACROTECH FILTERALL smiles, service, trust, technology, expertise, dedicated to your service ..
AN ISO 9001:2008 ORGANISATION
SKID MOUNTED
WITH DETACHABLE
CASTOR WHEELS
TROLLEY MOUNTED
….page 4 of 9
MTUHV -- SERIES TRANSFORMER OIL FILTER MACHINE, WITH SEPERATE EVACUATION SYSTEM
Happy to Help You at- +91 9830130224/ +91 9537693329
(0288) 2570006.
www.macrotechfilterall.com
MACROTECH FILTERALL smiles, service, trust, technology, expertise, dedicated to your service ..
AN ISO 9001:2008 ORGANISATION
picture for reference only.
PHOTO GALLERY
MTUHV 10000
….page 5 of 9
MTUHV-2D-4500
….page 1 of 2
What is Mineral Insulating Oil or Transformer Oil?
• TRANSFORMER OIL IS A COMPOSITION OF SEVERAL HYDROCARBONS. • ITS MAIN CONTENTS ARE NAPTHANIC, PARRAFINIC AND AROMATICS HYDROCARBONS.
Why Mineral Insulating Oil is used?
Mineral insulating oil or commonly known as Transformer oil is used in Transformers , High Voltage Capacitors, Fluorescent Lamp Ballast & some type of High Voltage Switches & Circuit Breakers ---
•To provide dielectric strength. •To provide high flash point. •To provide High Insulating Resistance. •To provide efficient cooling. •To provide freedom from moisture & freedom from oxidation •To protect the transformer core and coil assembly from chemical attack. •To prevent the buildup of sludge in the transformer.
index
How Transformer Oil gets contaminated?
Transformer oil is liable to absorb un-acceptable contaminants formed inside high voltage instruments due to development of ageing products. Such as- • Formation of Acids due to Chemical decomposition. • Oxidation. • Formation of Gases. • Electrical stresses • Thermal stresses • Effect of oxidation products. • Moisture. • Solid Matters like Dust, Fibers, Metallic particles , Varnish and Sludge
& also due to any kind of physical contamination as a result of leakage in the encloser of the instrument, etc
Why oil filtration is required?
When the concentrations of impurities are significant the oil has to be made fit for service by filtration . The process is made in a Filtration plant. MACROTECH insulating oil reconditioning & filtration plant has been designed for High & Ultra High Vacuum and Low Temperature ( 450 C) of oil for achieving high parameter of oils as per IS-6034-1989 and IS-1866-2000. Benefits of oil filtration are—
• Insulating mineral oil is highly expensive oil, therefore replacing the oil is very cost effective & impractical but filtering this oil is not only highly economically profitable but also eco friendly.
• With Presence of contamination in oil Performance & Life expectancy of
extremely valuable High voltage Transformers are affected greatly. Contamination in Transformer oil can result in complete breakdown of the transformers worth millions of Dollars. Whereas with good quality transformer oil transformers life expectancy could be enhanced by 200%.
….page 2 of 2
index
MACROTECH FILTERALL :-
• is engaged in making Vacuum, High Vacuum & Ultra
High Vacuum Transformer oil purification plants .
• having fully equipped ISO 9001:2008 certified modern
factory at Jamnagar, Gujarat (INDIA) & marketing office at
Kolkata, West Bengal (INDIA).
• equipped with engineers having rich knowledge on
manufacturing of oil processing units over 2 decades & is
being lead forward by young turks.
• over 1400 Macrotech make machines are running across
India & Asia successfully.
• Macrotech make plants are proven to be most popular,
high performing & aesthetically beautiful amongst all
machines in Asia.
Engineered with conviction, commitment & competence to
meet exacting demand of modern world.
index
Marketing Office –
Flat no: 23 & 32,
J-372 Patuli, “ISHAN BUILDING”
(near Patuli Police Station)
Kolkata-700094, West Bengal
India.
Pone no: +91 9830130224, +91 9537693329
Tele Fax: (0288) 2570006
Web: www.macrotechfilterall.com
E mail: [email protected],
marketing @macrotechfilterall.com
index
MACROTECH FILTERALL smiles, service, trust, technology, expertise, dedicated to your service ..
AN ISO 9001:2008 ORGANISATION
Contact Us:-
Factory & Registered
Office -
Plot No: 8,
Hapa Industrial Estate, Jamnagar-Rajkot Highway,
Opp Meldi Mata’s Mandir,
Hapa-361120
Jamnagar, Gujarat
India.