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AN ANALYSIS ON DEMAND AND FORECASTING

OF PLASTIC PRODUCT IN PUDUCHERRY WITH

REFERENCE TO ACT PLASTIC PVT (LTD)SUMMER PROJECT REPORT

Submitted by

C.GANESH KUMAR 

REGISTER NO:27348309

Under the Guidance of 

Ms. G.VIDHYA, M.B.A,M.Phil.

Faculty in the Department Of Management Studies

 In partial fulfilment for the award of the degree

Of 

MASTER OF BUSINESS ADMINISTRATION

DEPARTMENT OF MANAGEMENT STUDIES

SRI MANAKULA VINAYAGAR ENGINEERING COLLEGE

PONDICHERRY UNIVERSITY

PUDUCHERRY, INDIA

SEPTEMBER 2007

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SRI MANAKULA VINAYAGAR ENGINEERING COLLEGE

PONDICHERRY UNIVERSITY

DEPARTMENT OF MANAGEMENT STUDIES

BONAFIDE CERTIFICATE

This to certify that the project work entitled “AN ANALYSIS ON DEMAND ANDFORECASTING OF PLASTIC PRODUCT IN PUDUCHERRYWITH REFERENCE

TO ACT PLASTIC PVT (LTD).” Is a bonafide work done by C.GANESH KUMAR 

[REGISTER NO: 27348309] in partial fulfilment of the requirement for the award of Master 

of Business Administration by Pondicherry University during the academic year 2007 – 

2008.

HEAD OF DEPARTMENT GUIDE

Viva-Voce Examination held on

EXTERNAL EXAMINER 

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TABLE OF CONTENTS

CHAPTER TITLE PAGE NO

ACKNOWLEDGEMENT

ABSTRACT

LIST OF TABLES

LIST OF CHARTS

ii

iii

iv

v

I

INTRODUCTION

1.1 Profile of Organization

1.2 Corporation Vision

1

II NEED FOR THE STUDY 7

III REVIEW OF LITERATURE 8

IV OBJECTIVES 25

IV RESEARCH METHODOLOGY 26

VI DATA ANALYSIS AND INTERPRETATION 28

VII FINDINGS OF THE STUDY 42

VIII SUGGESTION AND RECOMMENDATIONS 44

IX CONCLUSIONS 45

X LIMITATIONS 46

XI SCOPE FOR THE FUTHER STUDY 47

ANNEXURE 48

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ACKNOWLEDGEMENT

The successful completion of any task would be incomplete without mentioning the names of 

 persons who help to make it possible. I take this opportunity to express my gratitude in few

words and respect to all those who helped me in the completion of this summer project.

I express my heartiest and deep gratitude to Mr.N.Kesavan, Chairman ,

Mr.M.Dhanasekaran ,Managing Director and Mr.S.V.Sugumaran , vice-chairman of Sri

Manakula Vinayakar Engineerning College.

I am extremely grateful to Our Principal Dr. V.S.K. VENGATACHALAPATHY to provide

necessary and essential facilities to do this project report.

I express our sincere thanks and deep sense of gratitude to our Head of Department

Mr. S. JAYAKUMAR, Department of Management Studies  for providing me with an

opportunity to study and to do this report

I express a deep sense of gratitude to my Guide Ms. K.VIDHYA, Lecturer, Department of 

Management Studies, his encouragement, support and guidance to complete this project work 

successfully.

I convey my heartiest thanks to, Mr.V.A..MANIMARAN Chief Operating Officer, ACT

Plastic Private Ltd, Puducherry, who kindly granted permission to do this project report in his

esteemed organization,

I express our sincere thanks to Mr. S.A.GANESH, Manger-Admin., ACT Plastic Private

Ltd, Puducherr y, for guiding me in all the ways to do the project

I express our sincere thanks and deep sense of gratitude to My best friends, S.RAJA ,

and R. PADMARAJ encouraged from time to time all possible ways

Finally, I thank my beloved PARENTS without those supports this project report would not

have been completed in a successful.

- C.GANESH KUMAR 

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ABSTRACT

Demands are wants for specific products backed by an ability to pay. Many people want a

Mercedes; only a few are willing and able to buy one. Companies must measure not only how

many people want their product but also how many would actually be willing and able to buy

it

Forecasting is the process of estimation in unknown situations. Prediction is a similar, but

more general term, and usually refers to estimation of  time series, cross-sectional or 

longitudinal data. In more recent years, Forecasting has evolved into the practice of Demand

Planning in every day business forecasting for manufacturing companies. The discipline of 

demand planning, also sometimes referred to as supply chain forecasting, embraces bothstatistical forecasting and consensus process.

This is the project about an analysis on demand and forecasting of plastic product in

Puducherry with reference to ACT Plastic Private Ltd, Mettupalayam. This may helpful to

identify the demand of the plastic product in Puducherry areas.

This projects has following objectives.

To identify potential demand for the plastic product at different areas in Puducherry.

To estimate demand of plastic product in near future.

To find out the consumption rate of plastic product in Puducherry.

To study and understand the quality needs of plastic product by the customer.

To identify competitor market demand.

 

The Research design of this project, it contains 50 samples which were taken from

 plastic related company in Puducherry locations. This project analysed on the basis of two

statistical tools such as percentage and weighted average tools. Finally the result of the study

concluded that there is huge need of plastics will be demanded after two years in plastic

sectors. Once the demands are identified, it would be possible for the management to take the

necessary action to improve in getting highly sophisticated markets.

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  LIST OF TABLES

Sl.

No Table Name Page no.

01 Respondent on type of industry 28

02 Respondent on business period 29

03 Respondent on preference to the place the order 30

04 Respondent on quantity needed per month 31

05 Respondent on supplier rating 32

06 Respondent on specification needed of plastic products. 33

07 Respondent on types of raw material using 34

08 Respondent on quantity needed per month ( Blow moulding) 35

09 Respondent on demand after 2 years in injection moulding 36

10 Respondents on satisfaction 37

11 Respondent on major suppliers 38

12 Respondents on satisfaction level 39

13 Respondent on factors influence to purchase 40

14 Weighted average table 1 41

15 Weighted average table 2 41

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LIST OF CHARTS

Sl.

No

Table Name Page no.

01 Respondent on type of industry 28

02 Respondent on business period 29

03 Respondent on preference to the place the order 30

04 Respondent on quantity needed per month 31

05 Respondent on supplier rating 32

06 Respondent on specification needed of plastic products. 33

07 Respondent on types of raw material using 34

08 Respondent on quantity needed per month ( Blow moulding) 35

09 Respondent on demand after 2 years in injection moulding 36

10 Respondents on satisfaction 37

11 Respondent on major suppliers 38

12 Respondents on satisfaction level 39

13 Respondent on factors influence to purchase 40

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CHAPTER-1

INTRODUCTION – COMPANY

1.1.1 COMPANY MILESTONES:

June 2003 : ACT Commissioned with Two Injection Molding Machines

October 2004 : Installed 5 more machines in 2004

January 2005: Commissioned Paint Unit in Chennai

March 2005 : Achieved the Target of 1 Crore Turnover 

June 2005: Machine service and mold service facility installed

January 2006: Fabrication of Plastic Chairs

February 2007: Got ISO 9001:2001 Certificate

1.1.2 COMPANY PROFILE:

ACT is prestigious manufacturer and supplier of industrial mouldings, commodity

mouldings, automotive mouldings, machine parts painting, single point source for spares, etc.

Initially started in Pondicherry, ACT soon expanded our operations to Chennai.

ACT are one of the leading manufacturers and exporters of industrial moulding,

commodity moulding, automotive moulding, machine parts painting, single point source for 

spares, etc. Established in July 2003 in Pondicherry, ACT soon expanded our operations and

set up office in Chennai in March 2006.

 

An ISO 9001: 2000 certified company for quality management system, ACT produce

 premium quality products for our distinguished customers. ACT has the technical expertise to

 produce innovative products. ACT has the caliber to deliver small batches for a large variety

of application. Within a short span of time ACT have earned a strong foothold in the market.

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1.1.3 TEAM

ACT has a team of expert professionals who strive to achieve customer satisfaction.

ACT use the famous ‘5S methodology’ in our work culture. Our quality control department

strives hard to sustain the same standards of high quality of the products.

1.2.1 CORPORATE VISION

ACT envisage becoming a single source supplier of molding, painting requirements

and any other outsourcing requirements”

1.2.2 MISION

Building up high quality of performance with team spirit

Meeting Customer Requirements by Zero defects

Continual Improvement

1.2.3 CLIENTELE

GM Pens International Private Ltd., (Reynolds,)

 Nilkamal Plastics

Brite Brothers Private Ltd.

Supreme Industries Private Ltd,

TVS Sundaram Fasteners Limited, etc.

1.3. ACT – PRODUCTION

1.3.1 Manufacturing Capability

ACT have total building area of 4500 sq. feet. ACT has the capability to store raw

materials. Our manufacturing unit is designed in such a way that it has the capacity of 

 processing plastic of 30 tons per month.

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1.3.2 About Injection Molding Machine

The Injection molding machine converts granule are pelleted raw plastic into final

molded parts via a melt inject and pack and cool cycle. A typical injection molding machine

consist of the following major components

Injection System

Hydraulic system

Mold system

Clamping Control System

1.3.3 Industrial Molding

Molded articles, like PPHP, PPCP, HIPS, ABS, PC, and NYLON. ( OEM )

1.3.4 Machine parts Coating

ACT offer a heterogeneous variety of coating techniques to serve our clients needs in

economical and artistic manner. ACT apply finishes on products from phosphates, oil, paint,

lacquer, and rust preventatives, to color coding by either bulk or other methods.

1.3.5 Bulk Coating

This is a cost-effective method of applying decorative and protective paint finishes to

small parts, which lend themselves to one of these processes

1.3.6 Spray Coating: 

Spray coating is a method through which can select the coating from a broad varity of 

colours and textures.

1.3.7 Power Coating

It is the direct application of powdered paint on to a metallic part by charging the

 paint particles with electrostatic electricity, which is applied by a powder spray gun. These

 particles are attracted to the grounded part. The coated part is then heated to a degree, which

when the paint particles melt, flow and are fused into a high quality uniform protective finish

that is aesthetically pleasing any highly durable. Finishes utilizing this method are available

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in variety of colors and textures. Powder coatings offer Urethanes, Epoxies, Polyesters, Hi-

Brids, Full range of colors, glosses and textures.

1.3.8 Electrostatic Power Spray Conveyor System 

This system uses a powder spray booth and a curing oven connected by an overhead

conveyor. The parts are suspended on racks on the overhead conveyor. These parts are then

carried by conveyor to the powder booth for coating either manually or automatically and

then to the oven for curing. The conveyor chain speed for is variable from 1 to 16 feet per 

minute to accommodate part size, mass and powder curing.

1.3.9 Single Point Source for Spares

ACT supply single point source for spares such as hydraulic, pneumatic, electrical &

electronic spares with in 48 hrs.

1.3.10 Hydraulic and pneumatic

ACT supply components for horizontal pumps, vertical pumps, submersible pumps,

submerged pumps (pump body, impellers, housing for the electric parts, command panels,

venturi pipes, diffusers), filters for compressors, filter casings, non-return valves,

thermometers for oil circuit manufacturing machines. Furthermore ACTsupply the folloing

 products mentions below.

Lock – Tide

Ring Core

Bearing Industrial & Automotive

Oil Seals

V- Belts

Pulleys

Sprockets

Tapes and Couplings

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Hydraulic Hoses & fittings and repairs to valves, pumps and cylinders

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ACT also stock hydraulic spares, which comprises of 

Seal kits

Seals (Individual)

Pumps (complete)

Pump Cartridges

Pump Seal Kits

Pump Shafts

Pump Couplings

Pump Valves (Proportional)

Valves (Directional)

Motors

Check Valves

Flow Control Valves

Lubrication Parts

Pressure Gauges

Temperature Gauges

1.3.11 Pneumatic spares

ACT supply jack hammer / hand held rock drills in India. Our hand held drill

machines are carefully designed and used for marble mines and construction sites in

rocks. These machines drill vertically and horizontally.

1.3.12 Electrical & electronic spares

ACT also deal with diverse kinds of electrical and electronic spares such as

EAPL, OMRON, PLA, LAKSHMI, SALZER, EMCO, PCB and Sensors.

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1.4 ORGANIZATIONAL CHART

 

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Managing Director 

Admin.& Account

Manager Production

Engineer 

Maintenance 

Executive

Store &

Dispatch

Executive

Supervisor 

ProductionElectricians

Operators

HR- Assistant

Executive- QA

& Customer 

Service

Store

AssistantQA-Inspectors

Chief OperatingOfficer 

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CHAPTER-2

NEED FOR THE STUDY

• This analysis helps to pre estimate the demand about the plastic products.

• This analysis helps concern to get the decision about the market and devise suitable

strategies for expansion.

• Since forecasting considers being backbone of the Company sales, this progression

will lead to the success of the Company’s expansions strategy.

.  This analysis help to know the opportunities and threats of plastic product demand

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CHAPTER-3

REVIEW OF LITERATURE

DEFINITIONS:

Demands are wants for specific products backed by an ability to pay. Many people

want a Mercedes; only a few are willing and able to buy one. Companies must measure not

only how many people want their product but also how many would actually be willing and

able to buy it

Forecasting the art of anticipating what buyers are likely to do under a given set of 

conditions

MEANING:

Forecasting is the process of estimation in unknown situations. Prediction is a similar,

 but more general term, and usually refers to estimation of  time series, cross-sectional or 

longitudinal data. In more recent years, Forecasting has evolved into the practice of Demand

Planning in every day business forecasting for manufacturing companies. The discipline of 

demand planning, also sometimes referred to as supply chain forecasting, embraces both

statistical forecasting and consensus process.Forecasting is commonly used in discussion of 

time-series data.

NATURE AND USE OF FORECAST

A forecast is an estimate of an event which will happen in future. The event may be

demand of a product, Rain fall at a particular place, population of a country or growth of a

technology. The forecast value is not a deterministic quantity. Since it is only an estimate

 based on the past data related to a particular event, proper care must be given in estimating it.

In any industrial enterprise forecast is the first level decision activity. That is the demand of a

 particular product must be available before taking up any other decision problem like,

material planning, scheduling type of production system ( Mass or batch production) to be

implement, etc,.

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So forecasting provides a basis for coordination of plans for activities in various part of a

company. All the functional managers in any organization will base their decisions on the

forecast value. so, it is a vital information for the organization. Due to these reasons, roper 

care should be exercised while estimating forecast values.

In business, forecasts may be classified into technology forecast , economic forecasts and

demand forecasts.

TECHNOLOGY FORECAST:

Technology is a combination of hardware and software. Hardware is any physical

 product while software is the know-how , technique or procedure. Technology forecast deals

with certain characteristics such as level of technical performance, rate of technological

advances.

Technological forecast is a prediction of the future characteristics of useful machines,

 products, process, procedures or techniques. Based on the importance of this activity,

Government of India has established a “technology information forecasting and assessment

council (TIFAC)”, under the ministry of science and technology to promote action oriented

studies and forecasting in selected areas.

ECONOMIC FORECASTS:

Government agencies and other organizations involve in collecting data and

 prediction of estimate on the general business environment. These will be useful to

government agencies in predicting future tax revenues, level of business growth, level of 

employment, level of inflation, etc. Also, these will be useful to business circles to plan their 

future activities based on the level of business growth.

DEMAND FORECAST:

The demand forecast gives the expected level of demand for goods or services. This is

the basic input for business planning and control. Hence, the decisions for all the functions of 

any corporate house are influenced by the demand forecast.

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FACTORS AFFECTING FORECAST(DEMAND):

The factors affecting forecast are given below:

• Business cycle

• Random variation

• Customer’s plan

• Product’s life cycle

• Competition’s efforts and prices

•Customer’s condidence and attitude

• Quality

• Credit policy

• Design of goods or services

• Reputation for service

• Sales effort

• Advertising

COMPANY DEMAND

It Is the company’s estimated share of market demand at alternative levels of 

company marketing effort in a given time period, it is depends on how its products, services ,

 prices , communications and so on are perceived relative to the competitors.

COMPANY SALES FORECAST:

It is the expected level of company sales based on a chosen marketing plan and an

assumed marketing environment

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APPLICATIONS OF FORECASTING:

Forecasting has application in many situations:

Supply chain management

Weather forecasting and Meteorology

Transport planning and Transportation forecasting 

Economic forecasting 

Technology forecasting 

Earthquake prediction

Land use forecasting 

Product forecasting 

Player and team performance in sports 

Prediction 

Calculating Demand Forecast Accuracy 

Prognosis 

Estimation 

Foresight (future studies)

Technology forecasting 

PLASTICS- OVERVIEW:

Plastic can be classified in many ways, but most commonly by their polymer backbone

( polyvinyl chloride,  polyethylene,  polymethyl methacrylate and other  acrylics, silicones, 

 polyurethanes, etc.). Other classifications include thermoplastic, thermoset, elastomer, 

engineering plastic, addition or condensation or polyaddition (depending on polymerization

method used), and glass transition temperature or Tg.

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Some plastics are partially crystalline and partially amorphous in molecular structure, giving

them both a melting point (the temperature at which the attractive intermolecular forces are

overcome) and one or more glass transitions (temperatures above which the extent of 

localized molecular is substantially increased). So-called semi-crystalline plastics include

 polyethylene, polypropylene, poly(vinyl chloride), polyamides (nylons), polyesters and some

  polyurethanes. Many plastics are completely amorphous, such as polystyrene and its

copolymers, poly(methyl methacrylate), and all thermosets.

Plastics are polymers: long chains of atoms bonded to one another. Common thermoplastics

range from 20,000 to 500,000 in molecular weight, while thermosets are assumed to have

infinite molecular weight. These chains are made up of many repeating molecular units,

known as "repeat units", derived from "monomers"; each polymer chain will have several

1000's of repeat units. The vast majority of plastics are composed of polymers of carbon and

hydrogen alone or with oxygen,  nitrogen, chlorine or  sulfur  in the backbone. (Some of 

commercial interest are silicon  based.) The backbone is that part of the chain on the main

"path" linking a large number of repeat units together. To vary the properties of plastics, both

the repeat unit with different molecular groups "hanging" or "pendant" from the backbone,

(usually they are "hung" as part of the monomers before linking monomers together to form

the polymer chain). This customization by repeat unit's molecular structure has allowed plastics to become such an indispensable part of twenty first-century life by fine tuning the

 properties of the polymer.

People experimented with plastics based on natural polymers for centuries. In the nineteenth

century a plastic material based on chemically modified natural polymers was discovered:

Charles Goodyear discovered vulcanization of rubber (1839) and Alexander Parkes, English

inventor (1813—1890) created the earliest form of plastic in 1855. He mixed pyroxylin, a

 partially nitrated form of cellulose (cellulose is the major component of plant cell walls), with

alcohol and camphor. This produced a hard but flexible transparent material, which he called

"Parkesine." The first plastic based on a synthetic  polymer  was made from phenol and

formaldehyde, with the first viable and cheap synthesis methods invented by Leo Hendrik 

Baekeland in 1909, the product being known as Bakelite. Subsequently poly(vinyl chloride),

 polystyrene, polyethylene (polyethene), polypropylene (polypropene), polyamides (nylons),

  polyesters, acrylics, silicones, polyurethanes were amongst the many varieties of plastics

developed and have great commercial success.

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The development of plastics has come from the use of natural materials (e.g., chewing gum,

shellac) to the use of chemically modified natural materials (e.g., natural rubber, 

nitrocellulose, collagen) and finally to completely synthetic molecules (e.g., epoxy, polyvinyl

chloride, polyethylene).

In 1959, Koppers Company in Pittsburgh, PA had a team that developed the expandable

 polystyrene (EPS) foam cup. On this team was Edward J. Stoves who made the first

commercial foam cup. The experimental cups were made of puffed rice glued together to

form a cup to show how it would feel and look. The chemistry was then developed to make

the cups commercial. Today, the cup is used throughout the world in countries desiring fast

food, namely, the United States, Japan, Australia,and New Zealand. Freon was never used in

the cups. As Stoves said, "We didn't know freon was bad for the ozone, but we knew it was

not good for people so the cup never used freon to expand the beads." [citation needed]

The foam cup can be buried, and it is as stable as concrete and brick. No plastic film is

required to protect the air and underground water. If it is properly incinerated at high

temperatures, the only chemicals generated are water, carbon dioxide and carbon ash. If 

 burned without enough oxygen or at lower temperatures (as in a campfire or household

fireplace) it can produce toxic vapors and other hazardous byproducts.[1][2] EPS can be

recycled to make park benches, flower pots and toys.

CELLULOSE-BASED PLASTICS: CELLULOID AND RAYON

All Goodyear had done with vulcanization was improve the properties of a natural polymer.

The next logical step was to use a natural polymer, cellulose, as the basis for a new material.

Inventors were particularly interested in developing synthetic substitutes for those natural

materials that were expensive and in short supply, since that meant a profitable market to

exploit. Ivory was a particularly attractive target for a synthetic replacement.

An Englishman from Birmingham named Alexander Parkes developed a "synthetic ivory"

named "pyroxlin", which he marketed under the trade name "Parkesine", and which won a

 bronze medal at the 1862 World's fair in London. Parkesine was made from cellulose treated

with nitric acid and a solvent. The output of the process hardened into a hard, ivory-like

material that could be molded when heated. However, Parkes was not able to scale up the

 process reliably, and products made from Parkesine quickly warped and cracked after a short period of use.

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Englishmen Daniel Spill and the American John Wesley Hyatt both took up where Parkes left

off. Parkes had failed for lack of a proper softener, but they independantly discovered that

camphor  would work well. Spill launched his product as Xylonite in 1869, while Hyatt

 patented his "Celluloid" in 1870, naming it after cellulose. Rivalry between Spill's British

Xylonite Company and Hyatt's American Celluloid Company led to an expensive decade-

long court battle, with neither company being awarded rights, as ultimately Parkes was

credited with the product's invention. As a result, both companies operated in parallel on both

sides of the Atlantic.

Celluloid/Xylonite proved extremely versatile in its field of application, providing a cheap

and attractive replacement for ivory, tortoiseshell, and bone, and traditional products such as

 billiard balls and combs were much easier to fabricate with plastics. Some of the items made

with cellulose in the nineteenth century were beautifully designed and implemented. For 

example, celluloid combs made to tie up the long tresses of hair fashionable at the time are

now highly-collectable jewel-like museum pieces. Such pretty trinkets were no longer only

for the rich.

Hyatt was something of an industrial genius who understood what could be done with such a

shapeable, or "plastic", material, and proceeded to design much of the basic industrial

machinery needed to produce good-quality plastic materials in quantity. Some of Hyatt's first

 products were dental pieces, and sets of false teeth built around celluloid proved cheaper than

existing rubber dentures. However, celluloid dentures tended to soften when hot, making tea

drinking tricky, and the camphor taste tended to be difficult to suppress.

Celluloid's real breakthrough products were waterproof shirt collars, cuffs, and the false

shirtfronts known as "dickies", whose unmanageable nature later became a stock joke in

silent-movie comedies. They did not wilt and did not stain easily, and Hyatt sold them by

trainloads. Corsets made with celluloid stays also proved popular, since perspiration did not

rust the stays, as it would if they had been made of metal.

Celluloid could also be used in entirely new applications. Hyatt figured out how to fabricate

the material in a strip format for movie film. By the year 1900, movie film was a major 

market for celluloid.

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However, celluloid still tended to yellow and crack over time, and it had another more

dangerous defect: it burned very easily and spectacularly, unsurprising given that mixtures of 

nitric acid and cellulose are also used to synthesize smokeless powder .

Ping-pong balls, one of the few products still made with celluloid, sizzle and burn if set on

fire, and Hyatt liked to tell stories about celluloid  billiard balls exploding when struck very

hard. These stories might have had a basis in fact, since the billiard balls were often celluloid

covered with paints based on another, even more flammable, nitrocellulose product known as

"collodion". If the balls had been imperfectly manufactured, the paints might have acted as

 primer to set the rest of the ball off with a bang.

Cellulose was also used to produce cloth. While the men who developed celluloid were

interested in replacing ivory, those who developed the new fibers were interested in replacing

another expensive material, silk .

In 1884, a French chemist, the Comte de Chardonnay, introduced a cellulose-based fabric that

 became known as "Chardonnay silk". It was an attractive cloth, but like celluloid it was very

flammable, a property completely unacceptable in clothing. After some ghastly accidents,

Chardonnay silk was taken off the market.

In 1894, three British inventors, Charles Cross, Edward Bevan, and Clayton Beadle, patented

a new "artificial silk" or "art silk" that was much safer. The three men sold the rights for the

new fabric to the French Courtauld company, a major manufacturer of silk, which put it into

 production in 1905, using cellulose from wood pulp as the "feedstock" material.

Art silk, technically known as Cellulose Acetate, became well known under the trade name

"rayon", and was produced in great quantities through the 1930s, when it was supplanted by

 better artificial fabrics. It still remains in production today, often in blends with other natural

and artificial fibers. It is cheap and feels smooth on the skin, though it is weak when wet and

creases easily. It could also be produced in a transparent sheet form known as "cellophane".

Cellulose Acetate became the standard substrate for movie and camera film, instead of its

very flammable predecessor.

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POLYSTYRENE AND PVC

After the First World War, improvements in chemical technology led to an explosion in new

forms of plastics. Among the earliest examples in the wave of new plastics were

" polystyrene" (PS) and " polyvinyl chloride" (PVC), developed by IG Farben of Germany.

Polystyrene is a rigid, brittle, inexpensive plastic that has been used to make plastic model

kits and similar knickknacks. It would also be the basis for one of the most popular "foamed"

 plastics, under the name "styrene foam" or "Styrofoam". Foam plastics can be synthesized in

an "open cell" form, in which the foam bubbles are interconnected, as in an absorbent sponge,

and "closed cell", in which all the bubbles are distinct, like tiny balloons, as in gas-filled

foam insulation and floatation devices. In the late 1950s "High Impact" styrene was

introduced, which was not brittle. It finds much current use as the substance of toy figurines

and novelties.

PVC has side chains incorporating chlorine atoms, which form strong bonds. PVC in its

normal form is stiff, strong, heat and weather resistant, and is now used for making plumbing, 

gutters, house siding, enclosures for computers and other electronics gear. PVC can also be

softened with chemical processing, and in this form it is now used for shrink-wrap, food

 packaging, and raingear.

 Nylon

The real star of the plastics industry in the 1930s was "polyamide" (PA), far better known by

its trade name, "nylon". Nylon was the first purely synthetic fiber, introduced by Du Pont

Corporation at the 1939 World's Fair in New York City.

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In 1927, Du Pont had begun a secret development project designated "Fiber66", under the

direction of Harvard chemist Wallace Carothers and chemistry department director  Elmer 

Keiser Bolton. Carothers had been hired to perform pure research, and he worked to

understand the new materials' molecular structure and physical properties. He took some of 

the first steps in the molecular design of the materials.

His work led to the discovery of synthetic nylon fiber, which was very strong but also very

flexible. The first application was for bristles for toothbrushes. However, Du Pont's real

target was silk , particularly silk stockings. Carothers and his team synthesized a number of 

different polyamides including polyamide6.6 and 4.6, as well as polyesters.

General condensation polymerization reaction for nylon

It took Du Pont twelve years and US$27 million to refine nylon, and to synthesize and

develop the industrial processes for bulk manufacture. With such a major investment, it was

no surprise that Du Pont spared little expense to promote nylon after its introduction, creating

a public sensation, or "nylon mania". Nylon mania came to an abrupt stop at the end of 1941

when the USA entered World War II. The production capacity that had been built up to

  produce nylon stockings, or just "nylons", for American women was taken over to

manufacture vast numbers of parachutes for fliers and paratroopers. After the war ended, Du

Pont went back to selling nylon to the public, engaging in another promotional campaign in

1946 that resulted in an even bigger craze, triggering the so called "nylon riots".

Subsequently polyamides 6, 10, 11, and 12 have been developed based on monomers which

are ring compounds, e.g. caprolactam.

 Nylons still remain important plastics, and not just for use in fabrics. In its bulk form it is

very wear resistant, particularly if oil-impregnated, and so is used to build gears, bearings, 

 bushings, and because of good heat-resistance, increasingly for under-the-hood applications

in cars, and other mechanical parts.

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shares polyethylene's low cost, but it is much more robust. It is used in everything from

 plastic bottles to carpets to plastic furniture, and is very heavily used in automobiles.

Polyurethane was invented by Friedrich Bayer & Company in 1937, and would come into use

after the war, in blown form for mattresses, furniture padding, and thermal insulation. It is

also one of the components (in non-blown form) of the fiber spandex.

In 1939, IG Farben filed a patent for polyepoxide or epoxy. Epoxies are a class of thermoset

 plastic that form cross-links and cure when a catalyzing agent, or hardener, is added. After 

the war they would come into wide use for coatings, adhesives, and composite materials.

Composites using epoxy as a matrix include glass-reinforced plastic, where the structural

element is glass fiber, and carbon-epoxy composites, in which the structural element is

carbon fiber . Fiberglass is now often used to build sport boats, and carbon-epoxy composites

are an increasingly important structural element in aircraft, as they are lightweight, strong,

and heat resistant.

Two chemists named Rex Whinfield and James Dickson, working at a small English

company with the quaint name of the "Calico Printer's Association" in Manchester,

developed  polyethylene terephthalate (PET or PETE) in 1941, and it would be used for 

synthetic fibers in the postwar era, with names such as polyester, dacron, and terylene.

PET is less gas-permeable than other low-cost plastics and so is a popular material for 

making bottles for Coca-Cola and other carbonated drinks, since carbonation tends to attack 

other plastics, and for acidic drinks such as fruit or vegetable juices. PET is also strong and

abrasion resistant, and is used for making mechanical parts, food trays, and other items that

have to endure abuse. PET films are used as a base for recording tape.

One of the most impressive plastics used in the war, and a top secret, was

 polytetrafluoroethylene (PTFE), better known as Teflon, which could be deposited on metal

surfaces as a scratch-proof and corrosion-resistant, low-friction protective coating. The

 polyfluoroethylene surface layer created by exposing a polyethylene container to fluorine gas

is very similar to Teflon.

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A Du Pont chemist named Roy Plunkett discovered Teflon by accident in 1938. During the

war, it was used in gaseous-diffusion processes to refine uranium for the atomic bomb, as the

 process was highly corrosive. By the early 1960s, Teflon adhesion-resistant frying pans were

in demand.

Teflon was later used to synthesize the breathable fabric Gore-Tex®, which can be used to

manufacture wet weather clothing that is able to "breathe". Its structure allows water vapour 

molecules to pass, while not permitting water as liquide to enter. Gore-Tex is also used for 

surgical applications such as garments and implants; Teflon strand is used to make dental

floss; and Teflon mixed with fluorine compounds is used to make decoy flares dropped by

aircraft to distract heat-seeking missiles.

After the war, the new plastics that had been developed entered the consumer mainstream in a

flood. New manufacturing were developed, using various forming, molding, casting, and

extrusion processes, to churn out plastic products in vast quantities. American consumers

enthusiastically adopted the endless range of colorful, cheap, and durable plastic gimmicks

 being produced for new suburban home life.

One of the most visible parts of this plastics invasion was Earl Tupper 's Tupperware, a

complete line of sealable polyethylene food containers that Tupper cleverly promoted

through a network of housewives who sold Tupperware as a means of bringing in some

money. The Tupperware line of products was well thought out and highly effective, greatly

reducing spoilage of foods in storage. Thin-film plastic wrap that could be purchased in rolls

also helped keep food fresh.

Another prominent element in 1950s homes was Formica, a plastic laminate that was used to

surface furniture and cabinetry. Formica was durable and attractive. It was particularly useful

in kitchens, as it did not absorb, and could be easily cleaned of stains from food preparation,

such as blood or grease. With Formica, a very attractive and well-built table could be built

using low-cost and lightweight plywood with Formica covering, rather than expensive and

heavy hardwoods like oak or mahogany.

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Composite materials like fiberglass came into use for building boats and, in some cases, cars.

Polyurethane foam was used to fill mattresses, and Styrofoam was used to line ice coolers

and make float toys.

Plastics continue to be improved. General Electric introduced Lexan, a high-impact

 polycarbonate plastic, in the 1970s. Du Pont developed Kevlar ®, an extremely strong

synthetic fiber that was best known for its use in ballistic rated clothing and combat helmets.

Kevlar was so impressive that its manufacturer, DuPont, deemed it necessary to release an

official statement denying alien involvement. [3]

Plastics are durable and degrade very slowly. In some cases, burning plastic can release toxic 

fumes. Also, the manufacturing of plastics often creates large quantities of chemical

 pollutants.

By the 1990s, plastic recycling programs were common in the United States and elsewhere.

Thermoplastics can be remelted and reused, and thermoset plastics can be ground up and

used as filler, though the purity of the material tends to degrade with each reuse cycle. There

are methods by which plastics can be broken back down to a feedstock state.

To assist recycling of disposable items, the Plastic Bottle Institute of the Society of the

Plastics Industry devised a now-familiar scheme to mark plastic bottles by plastic type. A

recyclable plastic container using this scheme is marked with a triangle of three "chasing

arrows", which enclose a number giving the plastic type:

Plastics type marks: the Resin identification code

PET (PETE): Polyethylene Terephthalate - Commonly found on: 2-liter  soft drink  bottles,

cooking oil bottles, peanut butter jars.

HDPE: High Density Polyethylene - Commonly found on: detergent bottles, milk jugs.

PVC: Polyvinyl Chloride - Commonly found on: plastic pipes, outdoor furniture, shrink-

wrap, water bottles, salad dressing and liquid detergent containers.

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LDPE: Low Density Polyethylene - Commonly found on: dry-cleaning bags, produce bags,

trash can liners, food storage containers.

PP: Polypropylene - Commonly found on: bottle caps, drinking straws

PS: Polystyrene - Commonly found on: "Styrofoam peanuts," cups, plastic tableware, meat

trays, take-away food clamshell containers

OTHER: Other - This plastic category, as its name of "other" implies, is any plastic other 

than the named #1 – #6, Commonly found on: certain kinds of food containers, Tupperware,

and Nalgene bottles.

Unfortunately, recycling plastics has proven difficult. The biggest problem with plastic

recycling is that it is difficult to automate the sorting of plastic waste, and so it is labor 

intensive. Typically, workers sort the plastic by looking at the resin identification code, 

though common containers like soda bottles can be sorted from memory. Other recyclable

materials, such as metals, are easier to process mechanically. However, new mechanical

sorting processes are being utilized to increase plastic recycling capacity and efficiency.

While containers are usually made from a single type and color of plastic, making them

relatively easy to sort out, a consumer product like a cellular phone may have many small parts consisting of over a dozen different types and colors of plastics. In a case like this, the

resources it would take to separate the plastics far exceed their value and the item is

discarded. However, developments are taking place in the field of Active Disassembly, which

may result in more consumer product components being re-used or recycled. Recycling

certain types of plastics can be unprofitable, as well. For example,  polystyrene is rarely

recycled because it is usually not cost effective. These unrecyclable wastes can be disposed

of in landfills, incinerated or used to produce electricity at waste-to-energy plants.

Biodegradable plastics

Research has been done on biodegradable plastics that break down with exposure to sunlight

(e.g. ultra-violet radiation), water (or humidity), bacteria, enzymes, wind abrasion and some

instances rodent pest or insect attack are also included as forms of  biodegradation or 

environmental degradation. It is clear some of these modes of degradation will only work if 

the plastic is exposed at the surface, while other modes will only be effective if certain

conditions are found in landfill or composting systems. Starch powder has been mixed with

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 plastic as a filler to allow it to degrade more easily, but it still does not lead to complete

 breakdown of the plastic. Some researchers have actually genetically engineered bacteria that

synthesize a completely biodegradable plastic, but this material is expensive at present e.g.

BP's Biopol. BASF make Ecoflex, a fully biodegradable polyester for food packaging

applications. A potential disadvantage of biodegradable plastics is that the carbon that is

locked up in them is released into the atmosphere as a greenhouse gas carbon dioxide when

they degrade, though if they are made from natural materials, such a vegetable crop

derivatives or animal products, there is no net gain in carbon dioxide emissions, although

concern will be for a worse greenhouse gas, methane release.

So far, these plastics have proven too costly and limited for general use, and critics have

 pointed out that the only real problem they address is roadside litter, which is regarded as a

secondary issue. When such plastic materials are dumped into landfills, they can become

"mummified" and persist for decades even if they are supposed to be biodegradable.

There have been some success stories. The Courtauld concern, the original producer of rayon,

came up with a revised process for the material in the mid-1980s to produce "Tencel". Tencel

has many superior properties over rayon, but is still produced from " biomass" feedstocks, and

its manufacture is extraordinarily clean by the standards of plastic production.

Researchers at the University of Illinois at Urbana have been working on developing

 biodegradable resins, sheets and films made with zein (corn protein).[1]PDF (96.7 KiB)

Recently, however, a new type of biodegradable resin has made its debut in the United States,

called Plastarch Material (PSM). It is heat, water, and oil resistant and sees a 70%

degradation in 90 days. Biodegradable plastics based on polylactic acid (once derived from

dairy products, now from cereal crops such as maize) have entered the marketplace, for 

instance as polylactates as disposable sandwich packs.

An alternative to starch based resins are additives such as Bio-Batch an additive that allows

the manufacturers to make PE, PS, PP, PET, and PVC totally biodegradable in landfills

where 94.8% of most plastics end up according to the EPA According to their latest MSW

report done in 2003, located under Municipal Solid Waste in the United States: 2003 Data

Tables.

It is also possible that bacteria will eventually develop the ability to degrade plastics. This hasalready happened with nylon: two types of  nylon eating bacteria,  Flavobacteria and

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Pseudomonas, were found in 1975 to possess enzymes (nylonase) capable of breaking down

nylon. While not a solution to the disposal problem, it is likely that bacteria will evolve the

ability to use other synthetic plastics as well.

The latter possibility was in fact the subject of a cautionary novel by Kit Pedler and Gerry

Davis (screenwriter), the creators of the Cybermen, re-using the plot of the first episode of 

their  Doomwatch series. The novel, "Mutant 59: The Plastic Eater", written in 1971, is the

story of what could happen if a bacterium were to evolve - or be artificially cultured - to eat

 plastics, and be let loose in a major city.

In the novel, the mutant bacterium is cultured by a lone scientist experimenting with the

common germ Bacillus prodigiosus, with the intent of solving the world's plastic waste

disposal problem; it is the 59th attempted variant (hence the novel's title), and is accidentally

released when the scientist suffers a fatal cerebral haemorrhage, dropping a test-tube

containing the bacteria into a sink as he collapses.

 Needless to say, the consequences would be - and, in the novel, are - catastrophic; a modern

city such as London would be paralysed if all its plastic suddenly began disappearing under 

 bacterial action.

 

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CHAPTER-4

OBJECTIVES

• To identify potential demand for the plastic product at different areas in Puducherry.

• To estimate demand of plastic product in near future.

• To find out the consumption rate of plastic product in Puducherry.

• To study and understand the quality needs of plastic product by the customer.

• To identify competitor market demand.

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CHAPTER-5

RESEARCH METHODOLOGY

5.1.1 RESEARCH DESIGN

The research design which was selected was narrative one. It narrates the whole

research in a simple manner.

5.1.2 TYPES OF DATA COLLECTED

Primary Data

Questionnaires are prepared and interview was conducted. Most of the questions are

consist of multiple choices. The questionnaires were conducted in English. Generally 23

questions are prepared and asked to the plastic related unit in Puducherry locations.

Secondary Data

Secondary data was collected from Internets, various books, Journals, and Company

Records.

5.1.3 QUESTIONNAIRE CONSTRUCTION

  In this Questionnaire Constructed on the basis of two types. There are Multiple choice

and close ended ( Yes/ No) Questions.

5.1.4 DEFINING THE POPULATIONS 

The Population or Universe can be infinite. The population is said to be finite if it

consist of a fixed number of elements so that it is possible to enumerate it in its totality. So

In this projects consist of finite population.

5.1.5 SAMPLE SIZE

Nearly 50 sample are taken in Pondicherry locations.

5.1.6 FIELD WORK 

The field works is done at ACT Plastic Private Ltd., Metupalayam industrial Estate,

Puducherry and plastic related companies locating in Puducherry

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5.1.7 PERIOD OF SURVEY

The period is from August 1, 2007 to September, 2007.

5.1.8 DESCRIPTION OF STATISTICAL TOOLS USED 

Percentage method

Weighted average

5.2 PERCENTAGE METHOD:

In this project Percentage method test was used. The following are the formula

No of Respondent

Percentage of Respondent = x 100

Total no. of Respondents

5.4 WEIGHTED AVERAGE METHOD

Weighted average can be defined as an average whose component items are

multiplied by certain values (weights) and the aggregate of the products are divided

 by the total of weights.

One of the limitations of simple arithmetic mean is that it gives equal importance to

all the items of the distribution.

In certain cases relative importance of all the items in the distribution is not the same.

Where the importance of the items varies.

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It is essential to allocate weight applied but may vary in different cases. Thus

weightage is a number standing for the relative importance of the items.

CHAPTER-6

DATA ANALYSIS AND INTERPRETATION

6.1 PERCENTAGE METHOD

TABLE: 1 RESPONDENT ON TYPE OF INDUSTRY

Type of Industry Frequency Percent

1 Commodity 18 36.0

2 Automobile 7 14.0

3 Engineering 11 22.0

4 Textile 6 12.0

5 Medicine 8 16.0

Total 50 100.0

CHART- 1: RESPONDENT ON TYPE OF INDUSTRY

medicinetextileengineeringautomobilecommodity

type of industry

40.0%

30.0%

20.0%

10.0%

0.0%

     P    e    r    c    e    n     t

16.0%

12.0%

22.0%

14.0%

36.0%

INFERENCE :

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From the above bar diagram, we interpret that 36% is commodity ,14% is automobile , 22%

is engineering ,12% is textile and 16% is medicine.

TABLE: 2 RESPONDENTS ON BUSINESS PERIOD

Business Period Frequency Percent

1 4-5 years 18 36.0

2 6-10 years 8 16.0

3 above 10 years 24 48.0

 

Total50 100.0

CHART: 2 RESPONDENTS ON BUSINESS PERIOD

above 10 years6-10 years4-5 years

beeing in this industry

25

20

15

10

5

0

      C    o    u    n      t

2448.0%

816.0%

1836.0%

INFERENCE :

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From the above bar diagram, we interpret that most of industry exist above 10 years(48%) in

the industry

TABLE: 3 RESPONDENTS ON PREFERENCE TO PLACE THE ORDER 

Preference to place the

order Frequency Percent

1 Based on demand 45 90.0

2 Seasonal 3 6.0

3 Periodically 2 4.0

Total 50 100.0

CHART: 3 RESPONDENTS ON PREFERENCE TO PLACE THE ORDER 

periodicallyseasonalbased on demand

placed an order 

50

40

30

20

10

0

      C    o    u    n      t

2…3

6.0%

4590.0%

INFERENCE :

From the above bar diagram, we interpret that most of the industry placed an order based on

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demand ( 90%).

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TABLE: 4 RESPONDENTS ON QUANITITY NEEDED PER MONTH

Quantity needed

 per month Frequency Percent

1 6-15 ton 26 52.0

2 26-40 ton 24 48.0

Total 50 100.0

CHART: 4 RESPONDENTS ON QUANITITY NEEDED PER MONTH

26-40 ton6-15 ton

quantity needed per month(injection molding)

60.0%

50.0%

40.0%

30.0%

20.0%

10.0%

0.0%

      P     e     r     c     e     n

      t

48.0%

52.0%

INFERENCE :

From the above bar diagram, we interpret that quantity of plastic needed per month (injection

molding) for 6-15 ton is 52% and 26-40 ton is 48%.

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TABLE: 5 RESPONDENTS ON SUPPLIERS RATING

Suppliers rating Frequency Percent

1 Much better 3 6.0

2 Some what better 2 4.0

3 About the same 40 80.0

4 Some what worse 4 8.0

5 Much worse 1 2.0

Total 50 100.0

CHART: 5 RESPONDENTS ON SUPPLIERS RATING

12.0%4

8.0%

4080.0%

24.…

36.0%

much worse

some what worse

about the same

some what better 

much better 

comparing of presentsuppliers

INFERENCE :

From the above pie diagram, we interpret that most of the industry had opinion that similar 

 products offered by other suppliers is about the same (80%) compare to present supplier.

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TABLE: 6 RESPONDENTS ON SPECIFICATION NEEDED OF PLASTIC

PRODUCTS

Specification needed

of plastics products Frequency Percent

1 1-250 gms 43 86.0

2 251--500 gms 7 14.0

Total 50 100.0

CHART: 6 RESPONDENTS ON SPECIFICATION NEEDED OF PLASTIC

PRODUCTS

251--500 gms1-250 gms

needed specification

100.0%

80.0%

60.0%

40.0%

20.0%

0.0%

      P    e    r    c    e    n      t

14.0%

86.0%

INFERENCE:

From the above bar diagram, we interpret that majority of the industries needed specification

of plastic product is 1-250 grams (86%).

TABLE: 7 RESPONDENTS ON TYPES OF RAW MATERIAL USING

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Types of raw material Frequency Percent

1 ABS 20 40.0

2 Pphp & ppcp 20 40.0

3 ALL THE RAW MATERIAL 10 20.0

Total 50 100.0

CHART: 7 RESPONDENTS ON TYPES OF RAW MATERIAL USING

ALL THE RAW MATERIALpphp&ppcpABS

type of raw material

20

15

10

5

0

      F    r    e    q    u    e    n    c    y

1020.0%

2040.0%

2040.0%

type of raw material

INFERENCE :

From the above bar diagram, we interpret that raw material used by more industry are ABS

(40%)and PPHP & PPLP (40%)

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TABLE: 8 RESPONDENTS ON QUANTITY NEEDED PER MONTH

( BLOW MOLDING)

Quantity needed per 

month Frequency Percent

1

2

6-15 ton 26 52.0

26-40 ton 24 48.0

Total 50 100.0

CHART: 8 RESPONDENTS ON QUANTITY NEEDED PER MONTH

( BLOW MOLDING)

26-40 ton6-15 ton

quantity needed per month(injection molding)

60

50

40

30

20

10

0

      P    e    r    c    e    n      t

48.0%

52.0%

quantity needed per month(injection molding)

INFERENCE :

From the above bar diagram, it is clear that 52% of the industry need 6-15 tons of blow

molding per month.

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TABLE: 9 RESPONDENTS ON DEMAND AFTER 2 YEARS IN INJECTION

Demand after 2 year Frequency Percent

1 26-40 ton 19 38.0

2 above 40 ton 31 62.0

Total 50 100.0

CHART: 9 RESPONDENTS ON DEMAND AFTER 2 YEARS IN INJECTION

above 40 ton26-40 ton

demand after 2 years(injection molding)

60.0%

40.0%

20.0%

0.0%

      P    e    r    c    e    n      t

62.0%

38.0%

INFERENCE :

From the above bar diagram, it has been forecasted that that 86% of the industry need above

40 tons of Injection Molding per month after 2 year.

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TABLE: 10 RESPONDENTS ON SATISFATION

satisfation Frequency Percent

1 yes 47 94.0

2 no 3 6.0

Total 50 100.0

CHART: 10 RESPONDENTS ON SATISFATION

noyes

satisfied with plastic product

50

40

30

20

10

0

      F     r     e     q     u     e     n     c     y

3…

4794.0%

satisfied with plastic product

INFERENCE :

From the above bar diagram, we interpret that in the Industries 94% are satisfied with the

 present supplier.

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TABLE: 11 RESPONDENTS ON MAJOR SUPPLIERS

Major suppliers Yes No

Count Percentage Count Percentage

Supreme 28 56.0 22 44.0

Brite 10 20.0 40 80.0

ACT 12 24.0 38 76.0

SABA 18 36.0 32 64.0

Sri mother plastics 6 12.0 44 88.0

Vijay India 2 4.0 48 96.0

Hitech plastics 4 8.0 46 92.0

ACE 2 4.0 48 96.0

Mahavir plastics 6 12.0 44 88.0

Pondy hitech 7 14.0 43 86.0

Other 5 10.0 45 90.0

CHART: 11 RESPONDENTS ON MAJOR SUPPLIERS

supreme

brite

ACT

SABA

sri mother plastics

vijay india

hitech plastics

ACE

mahavir plastics

pondy hitech

other 

Row

28.00%

10.00%

12.00%18.00%

6.00%

2.00%

4.00%

2.00%

6.00%

7.00%

5.00%

INFERENCE :

From the above bar diagram, it shows that 28% of market share occupied by supreme next to

that is saba(18%)

TABLE: 12 RESPONDENTS ON SATISFACTION LEVEL

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Factor Highly satisfied Satisfied

Group Group

Price 4 46

Safety and reliability 0 50

Brand 40 10

Delivery time 0 50

Service 45 5

CHART: 12 RESPONDENTS ON SATISFACTION LEVEL

price

safety and relia blility

Brand

Delivery time

Service

Row

highly satisfied group satisfied group

Column

10

20

30

40

50

      V     a      l    u     e     s

INFERENCE :

From the above bar diagram, it is clear that most of the industry highly satisfied with the

service(90%) of supplier for purchasing raw material and most of them satisfied with the

delivery time ,safety and reliability for purchasing raw material .

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TABLE: 13 RESPONDENTS ON FACTORS INFLUENCE TO PURCHASE

Factor influence to purchase Count

Cost 1 43

2 7

safety and reliability 4 8

5 42

Brand 3 25

4 25

delivery time 2 43

3 7

Service 1 7

2 8

3 18

4 17

CHART: 13 RESPONDENTS ON FACTORS INFLUENCE TO PURCHASE

cost 1

cost 2

safety and reliabi lity 4

safety and reliabi lity 5

brand 3

brand 4

delivery time 2

delivery time 3

service 1

service 2

service 3

service 4

Row

43 7

8

42

2525

43

7

7

8

18

17

Column : Count

INFERENCE :

From the above bar diagram, it is clear that most of the industries purchase raw material first

 because of low cost then second by delivery time followed by brand and service.

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6.2WEIGHTED AVERAGE METHOD

The respondents are asked about the satisfaction level. Their levels are calculated below.

TABLE No: 6.2.1

Factor NoneHighly

dissatisfiesDissatisfied satisfied

highlysatisfied

Price 0 0 0 5 45

safety and reliability 0 0 0 50 0

Brand 0 0 0 50 0

Delivery time 0 0 0 10 40

Service 0 0 0 46 4

Source: Primary data

TABLE No: 6.2.2

PointWeightage

0 1 2 3 4

Factor NoneHighly

dissatisfied Dissatisfied satisfiedHighly

satisfied Total Avg. Rank  

Price 0 0 0 15 180 195 3.90 1

Safety andReliability

0 0 0 150 0 150 3.00 4

Brand 0 0 0 150 0 150 3.00 5

Delivery time 0 0 0 30 160 190 3.80 2

Service 0 0 0 138 16 154 3.08 3

Inference:

Form the above calculation it is inferred that the respondents are giving more Weightage to

the Price, Delivery time, Service, Safety and reliability and Brand respectively.

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CHAPTER-7

FINDINGS OF THE STUDY

From the study if is found that 36% is commodity ,14% is automobile , 22% is

engineering ,12% is textile and 16% is medicine

From the study we found that most of industry exist above 10 years(48%) in the

industry. 36 % of respondent have 4-5 years experience and 16 % have 6-10 years

experience

According to the study it is found that most of the industry placed an order based on

demand ( 90%), and 6 % of the respondent placing the order on the basis of seasonal

From the study it is found that quantity of plastic needed per month

(injection molding) for 6-15 ton is 52% and 26-40 ton is 48%.

In ACT Plastic according to the study it is found that, most of the industry had

opinion that similar products offered by other suppliers is about the same(80%)

compare to present supplier 

From that study it is found that majority of the industries needed specification of 

 plastic product is 1-250 grams (86%) and 14 % of the respondent needed 251 – 500

gms

It is found that raw material used by more industry are ABS (40%)and PPHP &

PPLP (40%). 20 % of the respondent are using all kind of materials.

It is found that, 52% of the industry need 6-15 tons of blow molding per month and

48 % of the respondent needed of the plastics upto 40 ton.

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According to this study it is found that , 62% of the industry need above 40 tons of 

Injection Molding per month after 2 year and 38 % of the respondent needed 26 – 40

tonns after 2 years per month

It is found that, 94% are satisfied with the present supplier 

From the study it is found that 28% of market share occupied by supreme next to that

is saba (18%)

From the study it is found that, most of the industry highly satisfied with the

service(90%) of supplier for purchasing raw material and most of them satisfied with

the delivery time ,safety and reliability for purchasing raw material

From the study it is found that, most of the industries purchase raw material first

 because of low cost then second by delivery time followed by brand and service

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CHAPTER-8

SUGGESTION AND RECOMMENDATIONS

Overall study it is observed that there is high quantity of plastics will be demanded in

future. Many Original Equipment Manufacturing (OEM) and plastics needs company

 planning to setup the plant in Pondicherry.

The company can installed the high technology injection moulding machines. Presently

ACT Company using Low technology and manual machines, this can be changed.

The company can follow the expansion strategy.

The Company can for go for certification like TPM, EMS, and TS 16496

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CHAPTER-9

CONCLUSION

In today’s business dynamic, knowledge and technology based, people are being

called on take on higher and more complex responsibilities. With increased responsibility,

comes higher impact on the organization’s success. Demand and forecasting, a main strategy

for identify the market potential. The demand forecast gives the expected levels of demand

for goods or services. This is the basic input for business planning and control. Hence, the

decisions for all the functions of any corporate house are influenced by the demand forecast.

Finally, From the overall study of an analysis on demand and forecasting of plastic

 product the researcher may conclude that there is huge need of plastics will be demanded

after 2 years in plastics sectors in Puducherry location . It may be Approximately 50 tons

 per month. This will happen due to many Original Equipment Manufacturing units planning

to Setup Company in Puducherry Locations. Once the demands are identified, it would be

 possible for the management to take the necessary action to improve the business.

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CHAPTER-10

LIMITATIONS

• The study is based upon small populations like 50 samples

• The time duration of the study is less than the expected

• Since this is the new project called “demand and forecasting”, sufficient review of 

literature /case study is not available.

• The Project data can be valid up to six months, Hence there are chances of changes in

the findings and result obtained

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CHAPTER-11

SCOPE FOR THE FURTHER STUDY

• The project throws light on the specification for plastic product in Puducherry

• The project was developed to identify potential demand for plastic product

• It will be helpful for the Management to expand the plant in future. 

• This project can be base for the students who are doing the project in the related area.

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ANNEXURE - I

 

QUESTIONNAIRE

An Analysis on demand and forecast of plastics with reference to

ACT plastics Private Limited, Puducherry.

Questionnaire

1. Company Name: …………………………………..

…………………………………..

…………………………………..

2. Contact Person &Phone No:…………………………………..

3. Core Business: ……………………………………

4. What type of industry you belong to?

a. Commodity ( )

b. Automobile ( )

c. Engineering ( )

d. Textile ( )

e. Medicine ( )

f. Other, please specify ……………………

5. Since how long have you been in this industry? 

a. 1-3 yrs ( )

b. 3-5 yrs ( )

c. 5-10 yrs ( )

d. More than 10 yrs ( )

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6. Are you using plastic product?

a. Yes. ( )

b. No ( )

7. Are you purchasing plastic parts from outside?

a. Yes ( )

b. No ( )

8. If yes, what types of produt you are purchasing?

a. Injection molded component ( )

b. Blow molding component. ( )

c. others specify…………………………

9. What type of process you prefer?

a. Injection Moulding ( )

b. Blow Moulding ( )

c. Compression Moulding ( )

d. Thermoforming ( )

10. Where are you buying plastic product?

a. Puducherry ( )

b. Chennai ( )

c. Other state ( )

11. Who are your major Suppliers?

a. Supreme ( )

b. Brite ( )

c. ACT ( )

d. SABA ( )

e. Sri Mother Plastics ( )

f. Vijay India ( )

g. Hitech Plastics ( )

h. ACE ( )

i. Mahavir Plastics ( )

 j. Pondy Hitech ( )

k. Others, please specify …………………..

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12. What is your preference to place an order?

a. Based on demand ( )

b. Seasonal ( )

c. Periodically ( )

d. Yearly once ( )

13. How much quantity(in metric ton) you need for a year?

I. Injection Molding

a. 1- 5 ton ( )

  b. 6-15 ton ( )

c. 16-25 ton ( )

d. 25-40 ton ( )

e. More than 40 ton ( )

II. Blow Molding

a. 1- 5 ton ( )

  b. 6-15 ton ( )

c. 16-25 ton ( )

d. 25-40 ton ( )

e. More than 40 ton ( )

14. What is your demand (in metric ton) after 2 years?

I. Injection Molding

a. 1- 5 ton ( )

f. 6-15 ton ( )

g. 16-25 ton ( )

h. 25-40 ton ( )

i. More than 40 ton ( )

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II. Blow Molding

a. 1- 5 ton ( )

  b. 6-15 ton ( )

c. 16-25 ton ( )

d. 25-40 ton ( )

e. More than 40 ton ( )

15. What is the needed specification of your plastic products?

  a. 1-250 gms ( )

b 250-500 gms ( )

c. 500-1000 gms ( )

d. 1-3 kgs ( )

e. More than 3 ( )

16. Thinking of similar products offered by other suppliers, How would you

compare present product offered by your supplier?

a. Much better ( )

b. Some what better ( )

c. About the same ( )

d. Some what worse ( )

e. Much worse ( )

f. Don’t know ( )

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17. What type of raw materials you prefer in your plastic products?

a. ABS ( )

 b. HDPE ( )

c. PPHP&PPLP ( )

d. PC ( )

e. Nylon ( )

f. All the above ( )

18. Are you satisfied with product quality?

a. Yes ( )

b. No ( )

19. Rate the following factor that influence to purchase?

a. Cost ( )

 b. Safety and reliability ( )

c. Brand ( )

d. Delivery time ( )

e. Service ( ) 

20. Mention your satisfaction level?

Highly

SatisfiedSatisfied None Dissatisfied

Highly

Dissatisfied

a. Price

 b. Safety and

Reliability

c. Brand

d.Deliverytime

 

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21. How about your communication system to our company?

a. Not effective ( )

b. Effective ( )

c. Very effective ( )

22. Do you want to switch over your present suppliers?

a. Yes ( )

 b. No. ( )

23. If yes, Please specify Name& reason

……………………………………

24. What is your expectation apart from these factors discussed above?

Please specify………………………………………………………….

 

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ANNEXURE – II

II. BLIOGRAPHY

BOOKS:

1.Mr. Kothari, C.R., “Research Methodology - Methods & Techniques” Publishers- New

Age

International (P) Ltd., New Delhi, Second Edition, 2004.

2. Mr.Gupta, S.P., “Statistical Methods”, Sultan Chand & Sons Publishers, New Delhi,

Thirty Fourth Editions, 2005.

3. Mr.R.Panneerselvam., “Production and Operations Management” Eastern EconomyEdition

Prentice –hall of India private limited.New Delhi, Second Edition

4 Mr.Philip Kotler ., “ Marketing Management” Pearson Prentice Hall, Delhi ,

Twelfth Edition,2007

WEB SITES:

1. www.actpaintplast.com

2. www.marketch.org

3. www.highfuntioningautism.com