AMS Suite:MachineryHealth Manager · Single-Users Single-user,standalonesystems operateonasinglePC.Ifyou operatetwoormoresingle-user PCs,akeyedversionwillallow youtorunAMSMachinery

Product Data SheetS-AMSM-030310March 2010 Machinery Health™Management

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� Analysis tools for diagnosisand prognosis of machineryhealth

� Real-time asset healthintegration with processautomation systems

� Integration with multiplepredictive maintenancetechnologies for acomplete picture ofmechanical asset health

� Interface to PlantWeb®

and other AMS Suiteapplications to operate yourentire plant with confidence

AMS™Suite: Machinery Health™Manager

A Comprehensive Viewwith Accurate DiagnosisAt some point, mechanicalequipment will break down. Withluck, the breakdown won’t occurat the peak of your productionschedule or be caused by anout-of-inventory part.

By knowing the health of yourrotating mechanical assets, youcan plan for repairs rather thanreact to failures. You can alsoshare the information betweenmaintenance and operations sothat repairs are anticipated and

production schedules areadjusted accordingly. Your facilitycan achieve increased availabilityand performance from productionassets, rather than experienceexpensive downtime and costlyrepairs.

AMS Suite: Machinery HealthManager combines predictivemaintenance techniques withcomprehensive analysis toolsto provide easy and accurateassessment of the machineryhealth in your facility.

AMS Machinery Manager provides you with the tools that you need todetermine your plant's machinery health.

Integrated SolutionAMS Machinery Manager canintegrate with multiple predictivediagnostic technologies tomonitor different types ofmechanical assets and identifyunique failure symptoms. Themodular technology applicationsincorporate diagnostic andreporting sources into a commondatabase for analysis ofmachinery health across theentire plant.

Through this integration, yougain a comprehensive view ofeach monitored machine andmore accurate diagnosis ofdeveloping problems. Correlationfrom multiple technologies allowsyou to identify and fix the rootcause of issues just once insteadof fixing the symptoms overand over again.

Integrated technology solutionsinclude:

� Portable Vibration Analysis

� Continuous Online MachineryMonitoring

� Wireless Vibration Analysis

� Lubrication Analysis

� Infrared Thermography

� Laser Alignment

� AC Motor Diagnostics

� Dynamic Balancing

Easy to Understand forUsers of All LevelsWhile maintenance personnelmay specialize in differentmonitoring technologies, thecommon user interface anddatabase administration tools inAMS Machinery Managermodules make the integration ofasset health information easy tounderstand for all users.

Users have a shorter learningcurve with each new technology,and some technology modulesinclude different levels offunctionality, to give both thebeginner and advanced userthe experience and informationthey need.

Simple to InstallInformation Technology personnelappreciate the ease of installationand the self-contained databasetools that allow the softwareadministrator to handle anyissues that may arise, fromgranting user access tomanaging the database.

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AMS Machinery Manager integrates multiple technologies into a commondatabase for a comprehensive analysis across the entire plant.

Alignment

VibrationAnalysis andBalancing

InfraredThermography

LubricationAnalysis

Electric MotorDiagnostics

Machinery Health ManagerWireless Vibration

Monitoring

Online MachineryMonitoring

Product Data SheetMarch 2010 Machinery Health™Management

Single-UsersSingle-user, standalone systemsoperate on a single PC. If youoperate two or more single-userPCs, a keyed version will allowyou to run AMS MachineryManager based on the computerwith the key. The keyed versionis great for consultants orco-workers.

Local Area Networks (LAN)Local area networks are perfectfor organizations that need toshare their data internally. Thenetwork license has read accesscapability for up to 249 users.This allows other plant personnelto access and view the dataconcurrently. Write seats,database access, analysis,reporting, and communicationsare controlled by the user’s jobresponsibilities.

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With the Machine History Viewer, management and maintenance personnel fromacross the plant can view machinery health status and historical information.

Report, Track, and Trendin a Central LocationAMS Machinery Managerprovides a central location forall current and historicalreporting, shareable acrossthe organization. Graphicalrepresentation from equipmentproblem trends, work orderstatus, cost savings, andmanagement style reportingare easily generated throughan established case historyrepository.

A web-based Machine HistoryViewer allows diagnostics to beviewed from any computer withInternet Explorer accessto your intranet or internet.Management and maintenancepersonnel can access machineryhealth status and historicalinformation to make informeddecisions.

Licensing Options toFit Any OrganizationWhether you are a smallorganization or a global multi-plant operation, AMS MachineryManager’s platform offers a widevariety of licensing options thatwill fit any application’s needs.From a standalone systemto wide area networkingcapabilities, AMS MachineryManager provides efficient andreliable storage and analysis ofdata that can be accessed fromanywhere in your organization.


Wide Area Network (WAN)For a global environment,a wide area network licenseallows for communicationaround the world. Data transfercan be completed by simplyuploading a route by ethernetor intermediate file transfer.In addition, route definitioninformation can be emailed topersonnel and uploaded to ananalyzer at any time withouthaving access to a client orserver software application.

Analysis and other tasks canbe performed globally as if youwere at the server site. Readaccess for up to 249 usersand configurable write accesscustomized to a user’s jobresponsibilities are a part ofthe WAN environment.

Build Databases inMinutes and AccessPredictive DiagnosticsImmediatelySetting up your databasecan be one of the mostchallenging parts of building apredictive maintenance program.Gathering and organizing theappropriate asset information isa daunting task, especially fornovice users.

With AMS Machinery Manager,a database wizard eliminatesthe guesswork by stepping youthrough the entire process with agraphical drag-and-drop interface.You can set up everything youneed – from individual machinecomponents to machine trains.

Automatically Setup Alarms,Analysis Parameters, andMeasurement PointsSimply choose assets froman extensive library of motors,bearings, gearboxes, belts, andother components. A knowledgeengine compiled from yearsof field analyst experienceautomatically creates multi-technology measurement points,analysis parameter sets, andalarm limit settings along withconfigurations for the automateddiagnostic system.

With a few simple keystrokes,you can build the database,download route information,analyze data, and reportyour machinery health findings.

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A wide area network allows communications and analysis of machinery healtharound the globe.


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Efficient Route SetupA route is an ordered list of assetdata collection points that can beused to efficiently acquire data.Route collection options allow youto determine the type of data youwish to store, along with whenand how to store the data.

Choose the assets that youwant to be part of the route.Then simply drag-and-dropthe routes to the portableanalyzer or folder on yourcomputer. Once you havecollected your data, drag-and-drop the route information backto AMS Machinery Manager foranalysis.

Quickly build a predictive maintenance database through the step-by-step,graphical drag-and-drop wizard application.

Drag-and-drop your route to upload and download your data.


Flexible Analysis InterfaceWith AMS Machinery Manager,you can view data more efficientlybecause you don’t need toconstantly switch screens. Allplots can be displayed as fullscreen or several plots can becombined in a single window.With multiple monitor support,separate plots can be displayedon up to three monitors.

Common applications of thispowerful flexibility include:

� Looking at three directions:the X, Y, and Z plot in a singlescreen.

� Viewing the complete machinecomponent: all measurementpoints on a motor in a singlescreen.

� Viewing a complete machine.

� Viewing similar machines frommore than one database.

� Selecting how many and whattypes of plots will appear inyour view

� Identifying changes in datafrom month to month.

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Dynamic display controls allow you to adjust the angle of the plot display.

View a complete machine at one time and customize your plot view by selectingwhat you want to see on the screen. This view shows spectrum, waveform, andtrend plots.


Quickly Determine MachineStatusUse the AMS MachineryManager Parameter StatusProfile to quickly view parameteralarm status of a machine witha simple, configurable colorselection (like green, yellow,and red). This capabilityhelps you to determine whereadditional attention is needed.

Navigational EaseNavigational functionality allowsyou to maneuver betweendifferent plot types like singlespectrum, multiple-pointwavefoms, and trends. Navigationbetween data, measurementpoints, machines, areas, andmultiple databases is easy withthe navigational tree.

Prescreen to narrow the searchselecting only points in alarm,survey dates, or notes that havebeen assigned to a machine ordata point.

Automated DiagnosticsNarrow the SearchWhen you are unsure or need asecond opinion on your analysis,the Automated Diagnosticmodule can confirm yourdiagnosis or point you to otherunderlying faults. The AutomatedDiagnostic program will help you

understand how it reached itsconclusion and can also be usedas a training tool. The modulesteps you through reasoning,rules, and facts as it analyzes thecollected data to increase yourknowledge and diagnostic skills.

Fine Tune AlarmsDuring your analysis or after youhave had time to acquire severalmonths of data, you may need toadjust your original alarm setups.The Automated Statistical LimitCalculation module can take data

from vibration patterns andconstruct narrowband alarms.Envelope alarms can also bemanually defined and createdfrom a reference spectrum.

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Quickly determine the status of a machine with the Parameter Status Profile.


Advanced Analytical ToolsAMS Machinery Manager offersextensive analysis tools to enableaccurate diagnosis of machinehealth. Analysis tools are availablefor specific challenges, such asslow or variable speed equipment,rolls, waveform analysis, earlybearing or gear impacting,electrical defects, and more.Advanced tools include:

� Colored waterfall plots

� Waveform autocorrelation

� Circular waveform plot

� Orbits/filtered orbits

� Bode nyquist

� Transient replay that replaysa CSI 2130 transient signal,including the startup of yourcritical machinery

� Transient waveform runoutcorrection

� Customizable narrow bandtrends

� Dynamic display controlto customize the view of3D plots

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Viewing a waterfall plot in color allows you to see the difference in theamplitudes more readily.

Transient data collection allows for continuous data recording simultaneouslyon all channels. The replay capability allows you to replay all the stored datafor detailed analysis at any moment within the collection cycle.


The Perfect VibrationAnalysis Package forYour OrganizationAMS Machinery Managerprovides a wide breadth ofvibration capabilities – fromentry level packages with basicvibration analysis tools to moreadvanced capabilities like dual-channel and transient analysis.

Vibration Analysis Packaging

Advanced Vibration AnalysisModuleThe Advanced Vibration Analysismodule provides in-depth analysisoptions for transient and cross-channel data collected with theCSI 2130 Machinery HealthAnalyzer, including cross-channelphase, coherence, and transferfunctions. You can post-processtransient data to show thevibration frequency characteristicsduring machine coast-down orstartup.

Export data directly fromAMS Machinery Manager to acompanion software modulefor Operating Deflection Shape(ODS) and Modal analysis.Create a machine model andanimate vibration readings togenerate powerful documentationon machinery faults. Performin-depth structural analysis withthe Modal Analysis module andtest virtual design modificationsto eliminate the root cause ofreliability issues.

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A472001Vib ViewSilver

Vib ViewGold

Vib ViewPlatinumModule/Package

Database ManagementOilView Trivector LabODBC DriverTrend PlottingManual Data EntryFault FrequenciesAdvanced Plotting and Analysis ToolsWizard Database SetupCMMS Interface ToolsAdvanced ReportingMachine History ViewerAsset History ManagementBasic Statistical Alarm ManagementMulti Window Plotting and AnalysisDual-Monitor SupportManagement ReportingMulti SpeedMulti Plane Balance CalculatorAdvanced Statistical Alarm ManagementRule-Based Automated DiagnosticsAdditional Management ReportingCapabilities

Dual-Channel and Transient AnalysisSupport

Advanced Cross-Channel Analysis,ODS/Modal SupportOnline Database ConfigurationDashboard View of Monitored Equipment

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Continuous OnlineMachinery MonitoringThe same powerful predictiveanalysis tools available for theportable vibration analysismodule are available forcontinuous online monitoringsystems, including plotting,trending, transient, spectralanalysis, PeakVueTM technology,autocorrelation, and statisticalanalysis.

Continuous online machinerymonitoring features include:

� Fast and easy three-stepimport of CSI 6500machinery protectionparameters, and automaticcreation of function blocks,dynamos, and macros inDeltaVTM and Ovation®

� Web-based current andhistorical data

� Web-based asset prioritizationand maintenance planning

� Web-based performancemonitoring

� Customized graphical userinterface

� Integration to 3rd party controlsystems via Modbus protocol

Transient Live Display ModeThe live mode in AMS MachineryManager provides real-time dataplots, including overall levels,orbits, shaft centerline, Bode/Nyquist, cascade, waveform, andspectrum. Overlay baseline plots(from portable or online systems)on good startup plots to view

differences. With the transient livemode, you can make real-timedecisions with operators andproduction staff to bring a turbineup for critical production needs orto shut down to protect the asset.

Wireless and WiredTransmittersAMS Machinery Managersupports the import of advanceddiagnostic data, includingspectra and waveforms fromthe CSI 9420 Wireless VibrationTransmitter. This data along withother types of process variablesare imported via the SmartWireless Gateway. Vibrationlevels can also be imported fromthe CSI 9210 Machinery HealthTransmitter via the Rosemount3420 Fieldbus Interface Module.In addition, through the SmartWireless Gateway, process datafrom any WirelessHARTTM —enabled transmitter can beimported into AMS MachineryManager. Correlating bothvibration and process dataallows for a more comprehensiveanalysis of developing problems.

Assessing vibration data fromthe CSI 9420 and CSI 9210transmitters in AMS MachineryManager optimizes your portableroute-based programs. Routinedata collection visits to themachines are replaced byas-needed visits when themachines are in alarm.

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With data import, you can view process automation information or diagnosticsfrom Smart Wireless devices.


Oil AnalysisThe AMS Machinery Manager OilAnalysis module turns oil datainto maintenance information.Applications for onsite oilanalysis, offsite laboratory data,and wear debris analysis can beused individually or together toturn oil analysis data into apredictive maintenance tool.

The Oil Analysis module performsautomated analysis, plottingand trending, data storage,and reporting, and has a tutorialto get you up and running quickly.

The patented Trivector Plotcondenses rows of data into oneintuitive plot with three vectors:chemistry, contamination, andwear. Alarm levels on eachvector are customized to the typeof machine and the operatingenvironment.

The Minilab application supportsCSI-brand oil analysis instruments.It includes easy-to-understandgraphical plots and trends foreach measurement, automateddiagnostic interpretations andrecommendations, and step-by-step operational instructions foreach instrument.

The Lab InformationManagement System (LIMS)is a comprehensive oil analysismanagement application thatimports data from most oil labs.It offers automatic reporting anddistribution, detailed sampletracking, and a custom addressbook. Use of the LIMS packageresults in an efficient, versatileoil analysis operation.

The Wear Debris Analysisapplication allows you to analyzeand compare images, store data,and report your findings onparticulate material in the oil.

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A475100Minilab LIMS Wear Debris AnalysisModule/Package

Calibration, Operation, and Data Storagefor each Minilab Instrument

Automated Interpretation andRecommendations

Trivector Plot of Wear,Contamination, and Chemistry

Database of Common LubricantsAdvanced Plotting and Analysis ToolsWizard Database SetupStep-by-Step Operational InstructionsImport Lab and DiagnosisAlarm ManagementView and Analyze Wear DebrisCreate and Manage BatchesSample Scheduling with ToolsExport Data and ReportsWDA Image Library

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A475101 A475103Lubrication Analysis Packaging


Infrared ThermographyA successful and efficient infraredthermography inspection programis more than just an infraredcamera. With AMS MachineryManager, you can execute awell-planned program thatmirrors the structure of yourvibration analysis program, fromsetup to route-based collectionand reporting.

Using the Infrared Analysismodule, you can downloadIR route files to the CSI 9830Machinery Health Imager forroute-based data collection.Upload a route back to AMSMachinery Manager toautomatically assign imagesand field annotations to thecorrect measurement locations inthe database. The route list alsoensures accurate documentationfor all scanned equipment.

For off-route images, simply drag-and-drop image files onto thedesired measurement locationin the database tree.

The Infrared Analysis modulefeatures a Diagnostic FaultTree that contains a log ofequipment types, fault types,and recommended actions.

Rather than simply annotating IRimages, you can create a detailedfault analysis of the image. TheFault Diagnostic Tree reduces thetime needed to analyze and reporton images and provides consistentanalysis of anomalies, evenbetween different thermographers.

The Infrared Analysis moduleprovides a complete set of post-scan analysis tools, allowingyou to:

� Indicate specific locationtemperatures with spot meterplacement

� Draw lines across an imageand produce a temperatureprofile plot that indicates thetemperature change along theline

� Place shapes on the imageto produce a temperaturehistogram plot

� Identify locations of a specifictemperature on an image

AMS Machinery Managerprovides the flexibility ofsupporting Fluke® Ti55 images.With this functionality, you canview and fully analyze Flukevisual and thermal images.IR reporting formats provideselectable items for inclusionwithin the reports.

Because the database seamlesslyintegrates IR analysis with othermachinery health technologies,reports generated from AMSMachinery Manager are powerfulcross-technology tools forverifying the fault and severityof machinery problems.

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A479400Infrared Thermography

SilverInfrared Thermography

GoldModule/Package

Database ManagementImport/Export of IR dataImport IR Off-Route Image FilesInfrared Event ManagementInformation FrameworkSet Environmental and Electrical ParametersDetection of High-Resistance JointsThermal Profile Plot, Histogram, Isotherms, and Temperature TableOver Ten Available Temperature PallettesAssociate Temperature with IsothermsData TransferRoute Management and Route Data Transfer

Infrared Packaging

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A473001MotorViewSilver

MotorviewGoldModule/Package

Database ManagementAnalyzer Data TransferRoute ManagementTrend PlottingFault FrequenciesMotor Diagnostic Plotting and Analysis ToolsDetection of Rotor Related FaultsDetection of Broken Rotor BarsDetection of High-Resistance JointsDetection of Voids in Aluminum Cast Rotors & Cracked RotorEnd Rings in Squirrel-Cage Induction Motors

Detect Rotor and Voltage ImbalanceFlux Motor AnalysisMotor Surface Temperature TrendingDetect Electrical Problems in Rotors, Stators, and Voltage

MotorView Packaging

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Motor DiagnosticsAMS Machinery Manager providesanalysis and diagnostic tools forelectric motor condition monitoringusing Emerson’s non-intrusiveFlux Coil and Current Clamp.The Motor Diagnostic modulein AMS Machinery Managerdetects motor-related electricalfaults, such as broken rotor bars,high-resistance joints, voids inaluminum cast rotors, andcracked rotor end rings insquirrel-cage induction motors.

The gold version of the MotorDiagnostics module can beused to detect additionalelectrical problems, such asvoltage imbalance and faultsin rotors and stators.

The Motor Diagnostics modulefeatures expert diagnosticsystems with patented technologyto perform automated analysisof collected flux, temperature,and shaft voltage/currentdata. After diagnosis, AMSMachinery Manager provides

recommendations for appropriatefollow-up actions – taking theguesswork out of your analysis.


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Laser Alignment andDynamic BalancingAMS Machinery Managerincludes software modules forlaser alignment and dynamicbalancing corrective actions.The software archives jobdocumentation generated byCSI-brand alignment andbalancing tools.

Results are automaticallycompared to original conditiontolerance specification for displayand reporting. Once the job iscomplete, data can be stored inAMS Machinery Manager forreporting and future use. If it isnecessary to revisit the samemachine at a later time, datacan be downloaded to providean opportunity for a one-shotrebalance.

Laser alignment and precision balancing jobs can be stored and reported inAMS Machinery Manager.

Complete AssetManagement CapabilitiesWhen your assets need attention,the PlantWeb digital plantarchitecture gets the alerts to thepeople who need them. PlantWebensures the predictive diagnosticsin your smart instruments helpyou to operate with confidencethrough integration with theDeltaV™ digital automationsystem and AMS Suite assetmanagement software.

AMS Machinery Manager is akey component in AMS Suite,an industry-leading family ofpredictive maintenanceapplications.

AMS Asset Portal provides you with the power of knowing the impact ofprocess on reliability and uptime in a single screen.


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These applications deliver assethealth information to AMS Suite:Asset Portal™, to help businessesdetermine appropriate actions forincreased asset reliability andperformance, resulting inincreased profitability.

AMS Asset Portal works with yourCMMS system to create a workorder with machinery healthfindings and recommendationsfor resolving asset issues.

Status of these work orders canbe reported back to AMSMachinery Manager. AMS AssetPortal provides you with thepower of knowing the impact ofprocess on reliability and uptimein a single screen.

Continuing SupportServices to EnsureSuccessTraining Courses BuildExpertiseEmerson Educational Serviceshelp maximize the return onyour technology and personnelinvestment. Courses are taughtby professionals with experiencein developing or working withinactual plant predictive orreliability-based maintenanceprograms. Training is offered inEmerson’s state-of-the-art trainingfacilities or onsite, giving youexpert training without leavingyour facility.

Support Agreements for hardwareand software products do morethan keep your technologiesrunning smoothly – they providethe latest features for yourexisting technologies and protectyour investment through priorityaccess to support and repairservices.

Technical Support You CanCount OnYour company makes significantinvestments in technology tosafeguard its productionassets. Emerson is committedto providing quality technicalsupport for your machineryanalysis tools. Our Technical

AMS Suite applications deliver asset health information to AMS Asset Portal soyou can accurately determine asset health and business performance.


www.assetweb.com/mhm

©2010, Emerson Process Management.The contents of this publication are presented for informational purposes only, and while every effort hasbeen made to ensure their accuracy, they are not to be construed as warranties or guarantees, expressor implied, regarding the products or services described herein or their use or applicability.All sales are governed by our terms and conditions, which are available on request. We reserve theright to modify or improve the designs or specifications of our products at any time without notice.All rights reserved. AMS, PlantWeb, Machinery Health, Asset Portal, PeakVue, and DeltaV are marks ofone of the Emerson Process Management family of companies. The Emerson logo is a trademark andservice mark of Emerson Electric Co. All other marks are the property of their respective owners.

Emerson Process ManagementAsset Optimization Division835 Innovation DriveKnoxville, Tennessee 37932T 1(865) 675-2400F 1(865) 218-1401

AMS Suite: Machinery Health Managerpowers PlantWeb with predictive andproactive maintenance through conditionmonitoring of mechanical equipment toimprove availability and performance.


The PlantWeb AdvantageGet off to a strong start withyour technology investment.Use Emerson’s PlantWebServices to ensure you areeffectively employing AMSMachinery Manager. Emersonexperts can help you use thediagnostics from your smartdevices to full advantage.

Our experts will: INSTALL theapplication and complete yourinitial configurations; IMPLEMENTre-engineered maintenancetasks to optimize your use ofAMS Machinery Manager andyour smart devices whileintegrating AMS MachineryManager with your enterpriseasset management systemto enable measurement ofimprovement to your facility’sbottom line.

Contact your local Emerson SalesRepresentative for additionalinformation.

Documents

AMS Suite:MachineryHealth Manager · Single-Users Single-user,standalonesystems operateonasinglePC.Ifyou operatetwoormoresingle-user PCs,akeyedversionwillallow youtorunAMSMachinery