amperit 140403 anschnitt - TECNO SPRAY · PDF fileby DIN EN ISO 9001, DIN EN ISO 14001and for a works report according to DIN EN 10204 supplied with every delivery. ... 554.071 25/5

AMPERIT®

Introduction of H.C. Starck

Contents

Introduction of H.C. Starck 3

Technical Support 4

Products

Carbides 6

Oxides 10

MCrAlYs 13

Pure Metals, Alloys, Blends 14

Special Grades 17

Approvals 18

AMPERWELD® 21

Powder Production Methods 22

2 3

Introduction of H.C. Starck

Quality

The international H.C. Starck Group is a manufacturerof metallic and ceramic powders; and, semi-finishedand finished products operating on a global scale.Founded in 1920 by Hermann C. Starck, the companyoriginally traded in ferroalloys and ore concentrates. Ithas since expanded into one of the world´s leadingmanufacturers of metal, carbide and ceramic powders.This position was further strengthened when BAYERAG acquired a majority holding in 1986.

Today, the name H.C. Starck is associated with world-class material and product solutions. An impressivediversity of manufacturing processes are available tomeet the ever increasing market demands for quality,consistency and repeatability. With global presence forfast, personal contact; sixteen production plants inGermany, the UK, the USA, Canada, Japan andThailand; sales offices and agencies in more than thirtydifferent countries throughout the world, we are essentially right next door to serve all your materialneeds.

H.C. Starck has been manufacturing and marketing afull range of thermal spray powders under the tradename AMPERIT ® for more than 30 years.

AMPERIT ® thermal spray powders are well known inthe market as consistent high quality materials certifiedby DIN EN ISO 9001, DIN EN ISO 14001 and for aworks report according to DIN EN 10204 supplied withevery delivery.Today H.C. Starck has production facilities located inColdwater, USA as well as in Goslar and Laufenburg,Germany. Hundreds of material variations for flame,plasma, HVOF and cold spraying are available as standard materials. With in-house spraying facilitiesand coating test equipment, our application engineering laboratories for thermal spray powders inGermany are well equipped for joint development ofapplication-related solutions for your special needs.

Technical Support

Customized Application Engineering for AMPERIT® Thermal Spray Powders

H.C. Starck has been producing thermal spray powders for more than 30 years. Throughout the worldthe AMPERIT ® trademark stands for high-grade spraypowders for a variety of applications.

A comprehensive application engineering service is afurther advantage of AMPERIT ® products: from powder development to complete coating solutions,H.C. Starck’s experts provide customers with technicalhelp and advice based on their extensive know-how inmaterials and coatings technology.

A modern thermal spray laboratory and a highly specialized metallographic laboratory guarantee top-quality application engineering. Modern, small-sizeproduction facilities for agglomeration and the latestatomization technology also allow us to produce materials for special customer needs.

The spray facility tests and optimizes materials for ourcustomers on a laboratory scale and develops processing recommendations from these results. Thispilot plant is equipped with coating units for plasmaspraying and HVOF capability. With methods for testingwear, corrosion and cavitation, complete coating solutions for various applications can be developedand supplied.

Equipment includes:

• HVOF (DJ Hybrid, Top Gun)

• Plasma (F4, 7/9 MB)

• Wear test (Pin on Disk)

• Corrosion Tests

(Salt Spray, Electrochemical Corrosion)

• Cavitation Test

• Bond Strength Test

• Bending Test

• Surface Roughness Test

• Hardness Tests (Micro-, Macrohardness)

Powder development is production on a small scale.Standard powders are modified or completely newpowders are produced. The ability to modify standardpowders ensures our customers fast and economicPin-on-Disk-Test

Special Product: Carbide and complex metallic matrix

4 5

customization as well as testing on a small scale.Innovative materials closely geared to market needsare also developed here to offer our customers uniquesolutions to meet the most challenging requirements.

Equipment includes:• Small spray dryer• Small sintering furnaces (H2, air)• Mixing and milling units• Small atomizer (for metal and alloys)

The close cooperation with our R+D group offers comprehensive material know-how support. All equipment is also available for customer tests on acommission basis.

Central LaboratoryThrough our Application Engineering team you alsohave access to H.C. Starck's Central Laboratory inGoslar, one of the largest industrial laboratories inGermany for inorganic element analysis and powdercharacterization. Some 90 employees conduct chemical assaying and collect physical data in a working space of 3,600 m². It has been certified incompliance with DIN EN ISO 9001 and accredited asa testing laboratory according to DIN EN ISO/IEC17025 (formerly DIN EN 45001) since 1995.

Central Laboratory services include important analyti-cal techniques such as:

Powder Characterization• High resolution imaging, using scanning electron and

optical microscopes• Elemental analyses• XRD analyses, providing chemical and structural

information• Physical properties testing

(PSD, BET, app. and tap density, flowability, etc.)• Full metallographic tools, including sample pre-

paration techniques • Zeta potential measurement

Modern spray equipment

Brochure of Central Laboratory Goslar is available in printed form and for download atwww.hcstarck.com

Products

519.074 45/15 WC-Co88/12

AgglomeratedSintered

• HVOF• Fine WC• Higher apparent density• Designed for Kerosene guns• See AMPERIT® 518

519.088 53/20

525.1 45/22 WC-Co83/17

Sintered

• APS• Max. operating temperature 500 °C• See AMPERIT® 526

525.2 90/45

515.0 22/5

WC-Co88/12

Sintered

• APS• C: 3.9 - 4.3 %• Max. operating temperature 500 °C• Hard, dense coatings with good abrasion,

erosion and sliding wear resistance• Low oxidation and corrosion resistance• Used for machine parts etc.

71NS/VF-NS/VF-NS-1DIAMALLOY® 2003AMDRY® 301/302WC-104/-1061320Q

515.1 45/22

515.074 45/15

515.203 MTS 1055

515.400 AMS 7879

515.401 PWA 1302

515.830 BMS 10-67 Type 1

515.851 PM 819-1

515.949 DMS 2049 Type 2

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516.074 45/15

WC-Co88/12

Sintered

• APS, HVOF• C: min. 5.1 %• Max. operating temperature 500 °C• Hard, dense coatings with good abrasion,

erosion and sliding wear resistance• Good bond strength• Low oxidation and corrosion resistance• Used for machine parts, knife blades, etc.

72F-NSDIAMALLOY® 2004WC-114/-489-1

516.132 GE B50TF27 Cl. A

516.280 GE B50TF27 Cl. A

518.1 45/22

WC-Co88/12


• HVOF, APS• Medium WC• Max. operating temperature 500 °C• Hard, dense coatings with high abrasion,

erosion and sliding wear resistance• Smooth coatings with fine micro-

structure and high bond strengths• Low oxidation and corrosion resistance• Used for oil field apparatus, wire drawing

equipment, fan and compressor blades, pump seals and housing, machine parts etc.

Sulzer Metco 58121342VM/VF

518.054 45/10

518.059 30/5

518.074 45/15

518.088 53/20

518.280 GE B50TF27 Cl. A

518.768 GE B50TF27 Cl. B

Additional materials and grain sizes are available on request.Product data sheets are available for download at www.hcstarck.com

514.059 30/5 WC-Co88/12


• APS, HVOF• See AMPERIT® 515• Spherical

514.074 45/15

6 7

528.764 GE B50TF295 Cl. A WC-Co90/10


• See AMPERIT® 518

527.074 45/15 WC-Co83/17


• HVOF• Fine WC• Higher apparent density• Designed for kerosene guns• See AMPERIT® 526

527.088 53/20

NE

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529.053 25/10

WC-NiMoCrFeCo

85/15Agglomerated

Sintered

• HVOF• Medium WC• Max. operating temperature 500 °C• Hard, dense coatings with excellent

corrosion resistance• Used for parts in the petrochemical

and off-shore industry etc.

529.074 45/15

552.072 38/10WC-CrC-Ni

73/20/7Sintered

• HVOF, APS• Max. operating temperature 750 °C• Higher oxidation and corrosion resistance

than WC-based coatings

WC-496552.074 45/15

544.059 30/5 WC-Ni83/17

Dense Coated

• APS, HVOF• Coarse WC• Max. operating temperature 500 °C• Higher corrosion resistance than WC-Co

551.059 30/5

WC-CrC-Ni73/20/7


• HVOF• Fine WC• Max. operating temperature 750 °C• Higher oxidation and corrosion resistance

than WC-based coatings• Smooth coatings with fine microstructure

and high bond strengths• Used for gate valves etc.

1356VM

551.074 45/15

551.088 53/20

547.074 45/15WC-Ni88/12


• HVOF• Fine WC• Max. operating temperature 500 °C• Higher corrosion resistance than WC-Co

1310VM/VF547.088 53/20

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526.059 30/5

WC-Co83/17


• HVOF, APS• Medium WC• Max. operating temperature 500 °C• Higher ductility due to higher Co content

than WC-Co 88/12• Hard, dense coatings with good sliding and

hammer wear resistance• Protection against fretting and abrasion• Low oxidation and corrosion resistance• Used in turbine applications (mid-span

stiffeners, flap tracks etc.), extrusion dies,glass industry, paper mill rolls, pump parts,wire drawing equipment, etc.

73F/F-NS-1/F-NS-2/SF-NSDIAMALLOY® 2005NSDIAMALLOY® 2006AMDRY® 9830/98311343V/VM/VF

526.062 53/10

526.074 45/15

526.077 63/32

526.223 MTS 1058

526.350 MSRR 9507/1

526.382 MSRR 9507/69

526.831 BMS 10-67 Type 1

526.895 DMS 2049 Type 5

Products

CARBIDES

570.3 45/5 TiCSintered

560.077 63/32 WC-Co(83/17)-NiSF50/50

Blended

• APS• Protection against erosion and abrasion • Used for glass mold plungers, pump plun-

gers and sleeves, extrusion screws, steelmill rolls, etc.

580.402 PWA 1304

Cr3C2

Sintered

• APS• Coarse crystalline grain• Max. operating temperature 870 °C• Usually blended with metallic material• Hard and wear resistant coatings

70C-NS/F-NSCRC-105/-107

580.404 PWA 1306

582.072 38/10

Cr3C2-NiCr80/20

Dense Coated

• HVOF• Coarse carbide• Max. operating temperature 870 °C• Excellent for severe abrasive and

fretting wear resistance• Recommended for cavitation and sliding

wear protection at higher temperatures• Good solid particle erosion resistance• Smooth as-sprayed surfaces• Designed for DJ systems

DIAMALLOY® 3007

559.074 45/15

WC-Co-Cr86/6/8


• HVOF• Fine WC• Max. operating temperature 500 °C• The 6/8 CoCr matrix shows higher corro-

sion resistance than the 10/4 CoCr matrix• Used for rolls in paper industry with high

corrosion protection

558.059 30/5

WC-Co-Cr86/10/4


• HVOF• Fine WC• Max. operating temperature 500 °C• The CoCr matrix shows higher corrosion

and abrasion resistance than the Co matrix• Useable in water based solutions and wet

corrosive environments• Smooth coatings with fine microstructure

and high bond strengths• Hard chrome replacement• Used for paper rolls, gate and ball valves,

hydraulic cylinders, compressor shafts, etc.

Sulzer Metco 58471350VM/VF

558.074 45/15

558.088 53/20

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554.071 25/5

WC-Co-Cr86/10/4Sintered

• HVOF, APS• C: 5 - 6 %• Max. operating temperature 500 °C• The CoCr matrix shows higher corrosion

and abrasion resistance than the Co matrix• Useable in water based solutions and wet

corrosive environments• Hard chrome replacement• Used for rolls, gates, etc.

DIAMALLOY® 5849AMDRY® 5843WC-113/-436-1

554.074 45/15

553.065 30/10 WC-Co-Cr86/10/4Sintered

• HVOF, APS• C: 3.5 – 4.5 %553.074 45/15

8 9

591.294 GE B50TF28 Cl. ACr3C2-Ni/

CoNiCr/NiAlBlended

• APS• Max. operating temperature 815 °C• Blend of nickel cladded Cr3C2 and alloys for

abrasive wear and particle erosion resistant coatings

430NS

593.775 GE B50TF281 Cl. ACr3C2-NiCr

90/10Sintered

• HVOF• Max. operating temperature 870 °C• Erosion resistant coatings for aircraft

turbine applications

599.063 75/45Mo2C


• APS• C = 5.8 - 6.1 %• Hard ingredient in powder blends

for sliding wear protection

599.074 45/15

586.1 45/22 Cr3C2-NiCr80/20


• HVOF• Max. operating temperature 870 °C• See AMPERIT® 584• Higher hardness than the ratio 75/25

586.054 45/10

587 Cr3C2-NiCr65/35


• HVOF• Max. operating temperature 870 °C• Lower hardness than the ratio 75/25

588.074 45/15 Cr3C2-NiCr75/25


• HVOF• Max. operating temperature 870 °C• See AMPERIT® 584• Designed for kerosene guns

AMDRY® 52601376T

588.088 53/20

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583.054 45/10

Cr3C2-Ni83/17

Dense Coated

• HVOF, APS• Coarse dense carbide• Max. operating temperature 870 °C• Excellent for severe abrasive and

fretting wear resistance• Recommended for cavitation and sliding

wear protection at higher temperatures• Good solid particle erosion resistance

584.1 45/22

Cr3C2-NiCr75/25


• HVOF• Medium carbide• Max. operating temperature 870 °C• For dense corrosion and erosion

resistant coatings• Good cavitation resistance• Good sliding properties• Hot gas corrosion resistant• Used for valve stems, turbine components,

fuel rod mandrels, etc.

584.054 45/10

584.072 38/10

584.281 GE B50A845

585.3 45/5

Cr3C2-NiCr75/25

Blended

• APS, HVOF• Coarse dense carbide• Max. operating temperature 870 °C• Good corrosion, abrasion, particle erosion,

fretting and cavitation resistance• Oxidation resistant• Hot gas corrosion resistant• Used in pump housing, machine parts, hy-

draulic valves, tooling, hot forming dies,etc.

81NS/VF-NSDIAMALLOY® 3004CRC-106/-108

585.351 MSRR 9507/2

585.357 MSRR 9507/17

585.435 AMS 7875

Products

706.072 38/10Cr2O3


• APS• Max. operating temperature 540 °C• See AMPERIT® 704• High purity Cr2O3

717.074 45/15 Cr2O3-TiO2-SiO2

92/3/5Agglomerated

Sintered

• APS• Spherical• See AMPERIT® 716

712.062 53/10

Cr2O3-TiO2

75/25Fused

• APS• Max. operating temperature 540 °C• Lower hardness but better toughness than

pure Cr2O3 coatings• Used in wear application where

more toughness is needed

712.066 53/15

716.054 45/10 Cr2O3-TiO2-SiO2

92/3/5Blended

• APS• Hard, dense and wear resistant coatings• Good corrosion resistance• Higher mechanical shock resistance

than pure Cr2O3

136CP/FCRO-192#340/341

716.066 53/15

740.0 22/5

Al2O3

Fused

• APS• Max. operating temperature 1650 °C• Resistant against corrosion, abrasion

erosion and sliding wear• Excellent dielectric properties• Stable in most acids and alkalis

105NS/SF/SFPALO-101AI-1110HP#150/153PT#182/183/184

740.1 45/22

740.3 45/5

740.8 20/5

740.207 MTS 1062

740.355 MSRR 9507/9

740.406 PWA 1310

742.0 22/5

Al2O3-TiO2

97/3Fused

• APS• Max. operating temperature 1100 °C• Grey alumina for use as corrosion,

abrasion, erosion and sliding wear resistant coatings

• Typical applications in textile machines forguiding and handling of thread, rolls inpaper industry, etc.

101NS/B-NS/SFAMDRY® 187ALO-105/-159#110/112/114/115#116/117/119

742.1 45/22

742.059 30/5

742.068 35/15

742.292 GE A50TF87 Cl. A

742.298 GE A50TF87 Cl. B

742.407 PWA 1311

742.850 PM 819-0

742.867 PM 819-11

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704.0 22/5

Cr2O3

99.5%Fused

• APS• Max. operating temperature 540 °C• Hard, corrosion and wear resistant ceramic

coatings• Insoluble in acids, alkalis and alcohol• Used for anilox rolls in printing machines,

pump seal areas, wear rings, etc.

AMDRY® 6417/6420CRO-131/167/-167-1CRO-172/-174/179#2020/2021#3030/3031/3032#3033

704.1 45/22

704.053 25/10

704.054 45/10

704.065 30/10

704.092 75/25

704.216 MTS 1231A

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745.1 45/22

Al2O3-TiO2

60/40Blended

• APS• Max. operating temperature 540 °C• Lower hardness compared to

AMPERIT® 742 and 744• Wear and erosion resistant• Less resistant to chemicals• Good grindability• Polished coatings with reduced wettability• Used in textile industry, household

applications (pans), etc.

ALO-121#108/109

745.3 45/5

745.8 20/5

825.0 22/5

ZrO2-Y2O3

93/7Fused

• APS• Blocky particle shape• See AMPERIT® 827

825.1 45/22

825.218 MTS 1198

825.242 MTS 1342

825.381 MSRR 9507/72 „white“

825.385 MSRR 9507/72 „yellow“

746.074 45/15Al2O3-TiO2

60/40Agglomerated

• APS• Max. operating temperature 540 °C• Spherical powder• Alternative to AMPERIT® 745 with finer

microstructure

131VF746.4 63/16

748.1 45/22Al2O3-TiO2

87/13Agglomerated

• APS• Max. operating temperature 540 °C• Spherical powder• Alternative to AMPERIT® 744

with finer microstructure

130/SFALO-187/-188

748.054 45/10

750.0 22/5 Al2O3-ZrO2

60/40Fused

• APS• High toughness• Good abrasion and erosion resistance• Used for parts in paper industry, etc.

755.1 45/22 Al2TiO5


• APS• Uniform coating structure• Thermal shock resistant• See also AMPERIT® 745

755.054 45/10

821.6 125/45ZrO2-Y2O3

80/20Agglomerated

• APS• Max. operating temperature 1150 °C• Erosion resistant at higher temperatures• Used for thermal barrier coatings,

protection of graphite sheets, etc.

202NSAI-1066#202

821.084 75/20

782.1 45/22

TiO2

Fused

• APS• Moderate wear resistance compared

with Al2O3 or Al2O3-TiO2

• Soluble in alkalis and sulfuric acid• Decorative black coatings• Slightly conductive

102#1000/1001

782.2 90/45

782.3 45/5

782.054 45/10

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744.0 22/5Al2O3-TiO2

87/13Blended

• APS• Max. operating temperature 540 °C• Compared with AMPERIT® 742 less hard

and corrosion resistant

130/SF#103/106/107

744.1 45/22

744.2 90/45

744.3 45/5

Products

828.405 PWA 36375 ZrO2-Y2O3

88/12Agglomerated

Sintered

• APS• Max. operating temperature 850 °C• Good thermal barrier properties

Al-1078

832.6 125/45 ZrO2-Y2O3

93/7Agglomerated

Sintered

• APS• Max. operating temperature 1320 °C• Color „white“• Higher purity• See also AMPERIT® 827

See AMPERIT® 827832.7 90/16

849.054 45/10

Y2O3

Sintered

• APS• Stable at high temperatures• Heat resistant in aggressive atmospheres• Used for protection of graphite sheets in

the hard metal industry

847.6 125/45 Y2O3

Agglomerated• APS• See AMPERIT® 849

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827.6 125/45

ZrO2-Y2O3

93/7Agglomerated

Sintered

• APS• Max. operating temperature 1320 °C• Color "yellow"• Very good thermal shock resistance and

insulating features• Hot corrosion resistant• Used for thermal barrier coatings in aircraft

and stationary gas turbines and engine applications like combustion liners and airfoils, etc.

204NS/NS-1/NS-G204C-NS/B-NSSulzer Metco 6600Sulzer Metco 6606ZRO-182AI-10751484I#203/204/204B/204C#204PR/204F/204SS

827.7 90/16

827.054 45/10

827.238 MTS 1352

827.289 GE A50TF278 Cl. A

827.290 GE A50TF278 Cl. B

827.423 PWA 1375

827.772 GE A50A557

827.773 GE A50A558

827.774 GE A50TF278 Cl. C

827.853 PM 819-20

827.864 PM 819-57

12 13

416 SV-30MCrAlY

ProprietaryGas Atomized

• APS, HVOF, VPS (LPPS)• MCrAlY for stationary gas turbine

applications• Availability only to OEM approved users

NI-548SL-30

418 SV-20 MCrAlY




Sulzer Metco 4469NI-535

SH-20

SL-20

SVP-20

422 Sicoat 2231MCrAlY




Sulzer Metco 4201CO-301

428 Sicoat 2453MCrAlY




Sulzer Metco 4485NI-666

436 SVP-349MCrAlY




NI-832SL-349

415.1 45/22

CoNiCrAlYGas Atomized

• APS, HVOF, VPS (LPPS) • Max. operating temp. 1050 °C (VPS)

or 850 °C (APS)• Stable at high temperatures in hot

corrosive or oxidizing environments• Used as bond coats for TBCs, etc.

DIAMALLOY® 4700AMDRY® 995CAMDRY® 9951/9954CO-127/-159/-210-1CO-210-24/-211CO-211-3

415.220 MTS 1262

415.221 MTS 1273

421.087 38/15

NiCoCrAlTaReYGas Atomized

• APS, HVOF, VPS (LPPS)• Max. operating temperature 1050 °C (VPS)

or 850 °C (APS)• Ta and Re containing MCrAlY for improved

hot gas corrosion resistance

NI-256/-256-1/-256-2

421.240 MTS 1351

421.299 GE B50TF242 Cl. A

421.760 GE B50TF242 Cl. B

421.761 GE B50TF242 Cl. C

MCrAlYs

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410.1 45/22

NiCoCrAlYGas Atomized

• APS, HVOF, VPS (LPPS) • Max. operating temperature 850 °C• Stable at high temperatures in hot

corrosive or oxidizing environments• Used on turbine blades, etc.

AMDRY® 365-1/365-2NI-130/-171

410.424 PWA 1365-1

410.429 PWA 1365-2

410.860 PM 819-51

413.3 45/5

NiCrAlYGas Atomized

• APS, HVOF, VPS (LPPS) • Max. operating temperature 980 °C• Stable at high temperatures in hot

corrosive or oxidizing environments• Used on turbine blades, etc.

AMDRY® 962/9625NI-164/-164-1/-211NI-343

413.6 125/45

413.284 GE B50TF192 Cl. A

413.858 PM 819-44

Products

140.1 45/22

Tungsten(2)

Sintered

• VPS (LPPS)• Corrosion resistant against acids and alkalis• Good high temperature stability in

non-oxidizing atmospheres• High melting point• Adhesion to graphite, alumina and quartz

140.067 15/5

106.2 90/45

MolybdenumSintered

• APS• Max. operating temperature 320 °C

(in oxidizing atmospheres)• Dense blocky grains• Tough coatings with acceptable hardness

and excellent sliding properties• Good bond strength• Used for valves, gears, pump parts, etc.

63NS

106.062 53/10

106.158 PWA 1313

106.282 401-3083-630

106.222 MTS 1054

106.707 CPW 213

109.063 75/45MolybdenumAgglomerated

Sintered


(in oxidizing atmospheres)• C max. 1 % • See AMPERIT® 105

109.066 53/15

150.2 90/45Tantalum(2)

Fused• VPS (LPPS), APS• Corrosion protection in chemical apparatus

150.074 45/15

110.2 90/45

Mo-Mo2CAgglomerated

Sintered

• APS• Max. operating temp. 320 °C

(in oxidizing atmospheres)• C = 2.2 – 2.4 %• Tough coatings with high hardness,

excellent sliding properties and good wearresistance

64

110.074 45/15

119.075 90/15

Mo-NiSF75/25

Blended

• APS• Max. operating temperature 350 °C• Wear resistant coatings with excellent

sliding properties• Low friction coefficient• Used for piston rings, etc.

AMDRY® 1371

146.3 45/5Chromium

• APS• Corrosion resistant coating

Pure Metals · Alloys · Blends


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105.2 90/45

MolybdenumAgglomerated

Sintered


(in oxidizing atmospheres)• C max. 0.2 %• Tough coatings with acceptable hardness

and excellent sliding properties• Good bond strength• Used for valves, gears, pump parts, etc.

AMDRY® 313XMO-102

105.074 45/15

14 15

175.2 90/45

Nickel[3]

Atomized[4]

• APS• Max. operating temperature 530 °C• Moderately hard coatings• Good corrosion protection• Repair and bond coat for Ni-based alloys

56C-NS/F-NSNI-101/-1181166F

205.5 106/32Ni-Graphite

75/25Dense Coated

• Flame• Max. operating temperature 480 °C• Self-lubricating• Abradable-clearance control on turbine

components

307NS/NS-2/NS-3NI-114NI-114-1/NI-114-2NI-120

205.276 GE B50TF52 Cl. B

205.415 PWA 1352/1

207.867 PM 819-34

Ni-Graphite85/15

Dense Coated

• Flame• Max. operating temperature 480 °C• Self-lubricating• Higher erosion resistance• Abradable-clearance control on turbine

components

308NS/NS-1/NS-3NI-115/-126/-126-1

250.1 45/22

NiCr80/20Water

Atomized

• APS, Flame• Max. operating temperature 980 °C• Oxidation and corrosion resistant• Good machinability• Used for repair, bond coat and corrosion

protection

43C-NS/F-NS/VF-NSNI-105/-106/-1071262F

250.2 90/45

250.071 25/5

250.200 MTS 1050

250.354 MSRR 9507/8

250.410 PWA 1317

250.411 PWA 1319

250.425 PWA 1303

250.428 PWA 1315

Powde

r

Type

Propert

ies

and

Applic

ation

s

Alterna

tive

to… (Che

mistry

only)

AMPERIT®

Grain S

ize in

µm

or Spe

cifica

tion

155.086 < 63

Titanium

• VPS (LPPS)• Good corrosion resistance against salt

water, Cl containing solutions and oxidizingacid solutions

• Material for biomedical applications

155.093 125/90

160.3 45/5

NiobFused

• VPS (LPPS)• Corrosion resistant against several

acid solutions• Good high temperature stability

in non-oxidizing atmospheres

251.1 45/22 NiCr80/20

Gas Atomized

• APS, HVOF• Spherical alternative to AMPERIT® 250• Better flowability

251.2 90/45

251.071 25/5

280.2 90/45 NiAl95/5Water

Atomized

• APS, Flame• Max. operating temperature 800 °C• Oxidation and abrasion resistant• Excellent machinability

280.241 MTS 1309

280.287 GE B50TF56 Cl. B

280.616 DHS122-101

281.2 90/45NiAl95/5

Gas Atomized

• APS, HVOF• Spherical alternative to AMPERIT® 280• Better flowability

480NSDIAMALLOY® 4008NSNI-185

281.3 45/5

281.420 PWA 1380

281.863 PM 819-56

Products

348.430 PWA 1316

CoCrNiWCWater

Atomized

• APS• Max. operating temperature 835 °C• Resistance against particle erosion and

fretting• Wear resistant• Used for repair of turbine parts

45C-NS/VF-NS

348.431 PWA 1318

377.1 45/22FeCrNiMoSiCGas Atomized

(AlSl type 316 SS)

• HVOF, APS • Erosion and corrosion resistant• For repair and build-up• Used for rolls in printing industry, seal rings,

pump parts, wear rings, etc.

41CDIAMALLOY® 1003

920.894 DMS2049 Type 3MoSi2

335.063 75/45

NiCrBSiGas Atomized

• APS, HVOF, Flame• Max. operating temperature 820 °C• Self-fluxing alloy• Hard dense coatings• Resistant against cavitation, fretting

and particle erosion• Good corrosion resistance• Used on pump sleeves, piston rings,

forging tools, glass mould plungers, etc.

15E/FDIAMALLOY® 2001NI-167/-167-11275H

335.066 53/15

Pure Metals · Alloys · Blends


( )Number in parathesis: Classification exclusively according to German law:Einstufung gem. Chemikaliengesetz §§3a Abs. 1 15a: (2) leicht entzüdlich , (3)sensibilisierend, (4)krebserzeugend

DIAMALLOY® and AMDRY® are registered trademarks of Sulzer Metco, Switzerland.

Powde

r

Type

Propert

ies

and

Applic

ation

s

Alterna

tive

to… (Che

mistry

only)

AMPERIT®

Grain S

ize in

µm

or Spe

cifica

tion

286.295 GE B50TF33 Cl. ANi-Al80/20

Dense Coated

• APS• Max. operating temperature 650 °C• Abrasion and oxidation resistant• Used for oxidation resistant bond coats

404NSNI-108

286.441 PWA 1321

16 17

Special GradesH.C. Starck - the world’s largest processor of molybde-num metal powder with over 40 years of experience, serves customers located around theglobe. The Coldwater, Michigan plant manufactures awide range of specially engineered molybdenum powders for variety of applications.

H.C. Starck’s molybdenum based thermal spray pow-ders, BSP, PDMP, and SOMP, are spherically shapedparticles produced by spray drying, atomization, andplasma densification. These powders have excellentflow characteristics and can be produced in coarseand fine grades. H.C. Starck can produce the thermalspray powders to customer or industry specifications,including automotive and aircraft specifications. Typicalapplications are wear resistant coatings for pistonrings, synchronizing gears, plastic extrusion screws,gas turbine engine components, and valve stems. Thethermal spray powders can be used to rebuild worncrankshafts and rollers and as a metallizing layer forceramics. H.C. Starck’s pure SOMP powder is used asfiller material for weld wire or any other applicationrequiring a flowable molybdenum powder.

H.C. Starck’s BBSSPP powders are typically blends ofSSOOMMPP and self-fluxing Ni alloys (typically following AMS4775 chemistry), however, blends including NiCr(80/20) and / or Cr3C2 can also be made. Each blend ismade using a computer controlled loss-in-weightblending system which blends all ingredients into thefinal shipping container. Custom blend inquiries arewelcome.

H.C. Starck’s PPDDMMPP powders are plasma densifiedmolybdenum powders in which the powder particlesare 100% dense and spherical in shape. This powderis free flowing for applications requiring high coatingdensities.

AMPERIT® Grain Size / Specification Powder Type Chemistry

109 75/45 µm / PWA 1313 SOMP Mo

117 75/45 µm BSP Mo-NiSF 70/30

119 75/45 µm BSP Mo-NiSF 75/25

121 75/45 µm BSP Mo-NiSF 80/20

130 75/45 µm BSP Mo-NiSF 65/35

133 75/45 µm BSP Mo-NiSF 57/43

135 75/45 µm BSP Mo-NiSF 60/40

138 90/45 µm / -45 µm SOMP Mo

20/50 µm / PWA 1338 VFMP Mo

599 90/45 µm SOMP Mo2C

H.C. Starck’s SSOOMMPP powders are spray dried and sin-tered agglomerates of spherical particles. The spraydrying imparts the spherical shape, while the sinteringremoves any binders and gives the powder strength toretain its shape during transfer in the thermal spraypowder feeders. The SOMP powders are also availablewith elevated carbon contents as specified by the cus-tomer, as well as pure molybdenum carbide, in thecoarse and fine grades.

Special Grades are produced at Coldwater, Michigan, U.S.

Approvals

Specif

icatio

n

Materia

l

AMPERIT®

106.707 CPW 213 Mo282.705 * CPW 247 Ni-Al 95-5

106.282 401-3083-630 Class A Mo

827.289 GE A50TF278 Class A ZrO2-Y2O3 93-7

827.290 GE A50TF278 Class B ZrO2-Y2O3 93-7

827.774 GE A50TF278 Class C ZrO2-Y2O3 93-7

742.292 GE A50TF87 Class A Al2O3-TiO2 97-3

742.298 GE A50TF87 Class B Al2O3-TiO2 97-3

299.297 * GE B50TF119 Class A NiCr-Al 95-5

413.284 GE B50TF192 Class A NiCrAlY

421.299 GE B50TF242 Class A NiCoCrAlTaReY

421.760 GE B50TF242 Class B NiCoCrAlTaReY

421.761 GE B50TF242 Class C NiCoCrAlTaReY

516.132 GE B50TF27 Class A WC-Co 88-12



518.768 GE B50TF27 Class B WC-Co 88-12

591.294 GE B50TF28 Class A Cr3C2/Ni-NiCoCrMoSiB-Ni/Al

593.775 GE B50TF281 Class A Cr3C2-NiCr 90-10


286.295 GE B50TF33 Class A Ni-Al 80-20

205.276 GE B50TF52 Class B Ni-C 75-25

204.278 GE B50TF53 Class B Ni-C 85-15

280.287 GE B50TF56 Class B NiAl 95-5

282.296 * GE B50TF56 Class A Ni-Al 95-5

827.772 GE A50A557 ZrO2-Y2O3 93-7

827.773 GE A50A558 ZrO2-Y2O3 93-7

584.281 GE B50A845 Cr3C2-NiCr 75-25

Approvals

515.401 PWA 1302 WC-Co 88-12

250.425 PWA 1303 NiCr 80-20

580.402 PWA 1304 Cr3C2

580.404 PWA 1306 Cr3C2

740.406 PWA 1310 Al2O3

742.407 PWA 1311 Al2O3-TiO2 97-3

106.158 PWA 1313 Mo

250.428 PWA 1315 NiCr 80-20

348.430 PWA 1316 Co based alloy

250.410 PWA 1317 NiCr 80-20

348.431 PWA 1318 Co based alloy

250.411 PWA 1319 NiCr 80-20

286.441 PWA 1321 Ni-Al 80-20

282.438 * PWA 1337 Ni-Al 95-5

299.442 * PWA 1347 NiCr-Al 95-5

205.415 PWA 1352/1 Ni-C 75-25

410.424 PWA 1365-1 NiCoCrAlY

410.429 PWA 1365-2 NiCoCrAlY

827.423 PWA 1375-1S ZrO2-Y2O3 93-7

281.420 PWA 1380 NiAl 95-5

828.405 PWA 36375 ZrO2-Y2O3 88-12

Special PWA 36376 Cr2O3-Al2O3 70-30

526.223 MTS 1058 WC-Co 83-17

740.207 MTS 1062 Al2O3

801.209 MTS 1067 ZrO2-CaO 95-5

825.218 MTS 1198 ZrO2-Y2O3 93-7

415.220 MTS 1262 CoNiCrAlY

415.221 MTS 1273 CoNiCrAlY

280.241 MTS 1309 NiAl 95-5

825.242 MTS 1342 ZrO2-Y2O3 93-7

421.240 MTS 1351 NiCoCrAlTaReY

827.238 MTS 1352 ZrO2-Y2O3 93-7

Approvals

18 19

Specif

icatio

n

Materia

l

AMPERIT®

250.200 MTS 1050 NiCr 80-20

106.222 MTS 1054 Mo

515.203 MTS 1055 WC-Co 88-12

Approvals

Specif

icatio

n

Materia

l

AMPERIT®

Approvals

526.350

585.351

282.353 *

250.354

740.355

299.356 *

585.357

282.369 *

526.382

825.381

825.385

WC-Co 83-17

Cr3C2-NiCr 75-25

Ni-Al 95-5

NiCr 80-20

Al2O3

NiCr-Al 95-5

Cr3C2-NiCr 75-25

Ni-Al 95-5

WC-Co 83-17

ZrO2-Y2O3 93-7 „white“

ZrO2-Y2O3 93-7 „yellow“

MSRR 9507 1

MSRR 9507 2

MSRR 9507 5

MSRR 9507 8

MSRR 9507 9

MSRR 9507 14

MSRR 9507 17

MSRR 9507 43

MSRR 9507 69

MSRR 9507 72

MSRR 9507 72

742.850

515.851

742.867

827.853

207.867

282.856 *

413.858

299.859 *

410.860

281.863

827.864

Al2O3-TiO2 97-3

WC-Co 88-12

Al2O3-TiO2 97-3

ZrO2-Y2O3 93-7

Ni-C 85-15

Ni-Al 95-5

NiCrAlY

NiCr-Al 95-5

NiCoCrAlY

NiAl 95-5

ZrO2-Y2O3 93-7

PM 819 0

PM 819 1

PM 819 11

PM 819 20

PM 819 34

PM 819 37

PM 819 44

PM 819 47

PM 819 51

PM 819 56

PM 819 57

515.830

526.831

280.616

515.949

920.894

526.895

515.400

585.435

Boeing

Boeing

Eurocopter

McDonell Douglas

McDonell Douglas

McDonell Douglas

SAE (PWA)

SAE (PWA)

WC-Co 88-12

WC-Co 88-12

NiAl 95-5

WC-Co 88-12

MoSi2

WC-Co 83-17

WC-Co 88-12

Cr3C2-NiCr 75-25

BMS 10-67 Type 1

BMS 10-67 Type 1

DHS122-101

DMS2049 Type 2

DMS2049 Type 3

DMS2049 Type 5

AMS 7879

AMS 7875

* Material momentary not available

Updates on request

422

428

CoNiCrAlSiY

CoNiCrAlReY

SICOAT 2231

SICOAT 2453

by customers:

Typical chemical composition (%)

AMPERW

ELD®

PURE

MET

ALS

MET

ALLI

C CA

RBID

ESAT

OMIZ

EDPO

WDE

RS

AMPERWELD®

New Product Portfolio

Cast Tungsten Carbide

CrC R I/II

CrC R III

TiC

VC

4

10,5

19

19,4

18

> 86

> 74

> 79

> 95

< 1

< 1

< 0,3

< 0,3 > 81 V

0004 Co-HFA NF 12

0153 Ni-SA 625

0181 Ni-SA 718

0152 Ni-SA 939

1,5

< 0,1

< 0,08

< 0,25

Bal.

< 1

19

31

21,5

19

22

< 1

9

3

2,25

Bal.

52,5

Bal.

< 0,5

0,9

3,7

9

2

< 3

< 3

Bal.

3,65 Nb

5,1 Nb/0,6 Al

2Al/1,5Ta/1Nb

C Co Cr Mo Ni Ti W Fe others

Typical Applications

Alloying intermediates for the production of covered electrodes and flux cored wires for joint weldings and surfacings.


Additives for the production of covered electrodes, flux cored wires, filled welding rods and PTA powder mixtures exclusively for highly abrasion resistant surfacings.


PTA powder surfacings against • Metal-to-metal wear, erosion, corrosion,

hot abrasion (Co-HFA)• High temperature corrosion, pitting and crevice

corrosion, oxidation (Ni-SA)

Typical grain sizes: < 300 µm for welding fillers / -150 +53 µm for PTA surfacings

AMPERWELD® Powders for:

• Production of welding fillers (mainly covered electrodes, flux cored wires)

• Plasma Transferred Arc (PTA) surfacings• Other welding applications

20 21


< 0,03

< 0,01

< 0,01

> 99

> 99

> 99

< 0,2

< 0,01

< 0,01

Co (atomized)

Mo

W

Powder Production Methods

Fine materials will be meltedusing electric arc furnances.The melt will be cooleddown and crushed. Two main processes areknown: tap and block

- Blocky- Irregular- Dense

Cr2O3

Al2O3

Al2O3-TiO2

TiO2

ZrO2-Y2O3

Raw materials (carbides,metals, oxides, etc.) will beblended and sintered in fur-naces (under air, hydrogenor vacuum). The sinter cakewill be crushed.

- Blocky- Irregular- Relatively dense

WC-CoCr3C2-NiCrCr2O3-based

Suspension of fine powders,organic binder and liquid(f.e. water) will be atomizedthrough an atomizer disk orthrough a nozzle into achamber. Droplets (agglo-merates of powder, binderand liquid) will be dryed andform solid particles. Typicallythe solid particles will be sin-tered afterwards.

- Spherical- Porous- Homogeneous

distribution of different materials

WC-CoWC-Co-CrCr3C2-NiCrMoAl2O3-TiO2

ZrO2-Y2O3

Molten metal or liquid alloyswill be atomized with a highspeed gas stream (highpressure) after a nozzle intoa chamber. Used gases areAr, N2, He, air.

- Spherical- Dense- High purity- Low O content

MCrAlYsNiCrNiAlNiSF alloysInconelsStellites

Molten metal or liquid alloyswill be poured through anozzle and atomized with ahigh pressure water streaminto a chamber.

- Irregular- Dense- Higher O content

than gas atomized

NiCrNiAl

Powder Ty

pe

Descr

iptio

n

Chara

cter

istics

Exam

ples

Powder Production MethodsThere are several methods known to produce Thermal Spray Powders. H.C. Starck is using most of the following production methods to provide high quality powders.

Fused and crushed

Sintered and crushed

Agglomerated / Agglomerated sintered

Gas atomized

Water atomized

Powder Ty

pe

Descr

iptio

n

Chara

cter

istics

Exam

ples

Starting from an aquoeusmetal salt solution in whichparticles to be coated will bedistributed. The metal saltwill be reduced with hydrogen by using an agitator autoclave under higher temperature andpressure. Typically used forNi- and Co salts.

- Blocky or irregular- Composite

Cr3Cr2-Ni(Cr)Ni-GraphiteWC-Ni

Coarser core material will becladded on the surface withone or more finer powdersusing an organic binder. Thematerials and soluted orga-nic binder will be put into amixer, blended/milled anddryed.

- Blocky or irregular Ni-AlNiCr-AlNi-Mo-Al

Agglomerated or sinteredpowders will be put througha plasma device. The particles will be partially melted and create a spherical shape with dense surfaces.

- Spherical- Dense, porous and

hollow

ZrO2-Y2O3

Cr3C2-NiCrWC-Co

All kinds of powders can beblended together usingappropriate mixers.

- Different morphologies

- Segregation possible

Mo-NiSFAl2O3-TiO2

Cr3C2-NiCr

22 23

Dense coated

Porous coated

Spheroidized

Blends

Special Print

Volume 10

H.C. Starck produces a full range of Advanced Ceramic Powders, including Nitrides(AlN, BN, Si3N4), Carbides (B4C, Cr3C2, SiC), Borides (TiB2, ZrB2), Silicides (MoSi2),amorphous and crystalline Boron and sintering additives like Y2O3. In addition to Advanced Ceramic Powders, H.C. Starck offers specialized powdersfor the MIM and P/M Industry. The AMPERSINT ® product range covers more than800 grades of atomized alloys and pure metals, from water-atomized cobalt throughto gas-atomized super-alloys.

Besides providing standard grades, H.C. Starck can also produce powders to individual customer requirements.

Brochure of Advanced Ceramic Powders and AMPERSINT ® is available in printedform and for download at www.hcstarck.com

1 2

The conditions of your use and application of our products, technical assistance and information (whether verbal, written or by way of production evaluations), including any suggested formulations and recommendations, are beyond our control. Therefore, it is imperative that you test our products, technical assistance and information to determine to your own satisfaction whether they are suitable for your intended uses and applications. This application-specific analysis at least must include testing to determine suitability from a technical as well as health, safety, and environmental standpoint. Such testing has not necessarily been done by H.C. Starck. All information is givenwithout warranty or guarantee. It is expressly understood and agreed that the customer assumes and hereby expressly releases H.C. Starck from all liability, in tort, contract or otherwise, incurred in connection with the use of our products, technical assistance and information. Any statement or recommendation not contained herein is unauthorized andshall not bind H.C. Starck. Nothing herein shall be construed as a recommendation to use any product in conflict with patents covering any material or its use. No license is impliedor in fact granted under the claims of any patent. In case of order please refer to issue number of the respective product data sheet. All deliveries are based on the latest issue ofthe product data sheet and the latest version of our General Conditions of Sale and Delivery.

H.C. Starck GmbH

P. O. Box 13 4679721 LaufenburgGermanyPhone: +49/77 63/82-597Fax: +49/77 63/[email protected]

H.C. Starck GmbH

Im Schleeke 78–9138642 GoslarGermany Phone: +49/53 21/751-3963Fax: +49/53 21/[email protected]

H.C. Starck Ltd.UK Liaison OfficeAizlewood’s Mill, Nursery Str.Sheffield S3 8GGUKPhone: +44/1 14/2 82 31 57Fax: +44/1 14/2 82 32 [email protected]

Borchers France S.A. H.C. Starck Liaison Office France49–51, Quai de Dion Bouton92815 Puteaux Cedex/FrancePhone: +33/1/49 06 58 13Fax: +33/1/49 06 58 [email protected]

Bayer S.p.A.H.C. Starck Liaison Office ItalyViale Certosa, 13020156 Milan/ItalyPhone: +39/023978/2219Fax: +39/023978/[email protected]

Bayer B.V. H.C. Starck Liaison Office BeneluxPostbus 803640 AB Mijdrecht/NLPhone: +31/297/280-4 25Fax: +31/297/280-6 [email protected]

Bayer ABH.C. Starck Liaison Office ScandinaviaP. O. Box 52 3740224 Gøteborg/SwedenPhone: +46/31/83 98 28Fax: +46/31/83 25 [email protected]

Europe

H.C. Starck-V TECH Ltd.Ohmori NM Bldg.1-1, Ohmori Kita 2-chomeOhta-ku, Tokyo 143-0016/JapanPhone: +81/3/57 62-20 40Fax: +81/3/57 62-20 [email protected]

Bayer (South East Asia) Pte. Ltd. H.C. Starck Liaison Office South East Asia No. 9 Benoi SectorSingapore 629844Phone: +65/62 61-33 89Fax: +65/62 61-96 09 [email protected]

North America

Asia

H.C. Starck Inc.

45 Industrial PlaceNewton, MA 02461-1951 U.S.Phone: +1 (617) -630-59 20Fax: +1 (617) -630-59 [email protected]

HEADQUARTERS:

H.C. Starck GmbH

Im Schleeke 78–91

38642 Goslar/Germany

Phone: +49/53 21/7 51-0

Fax: +49/53 21/7 51-61 92

www.hcstarck.com

[email protected]

H.C. Starck Inc., Ohio Office

8050 Beckett Center DriveWest Chester, OH 45069 U.S.Phone: +1 (513) -942-28 15Fax: +1 (513) -942-28 [email protected]

H.C. Starck (Thailand) Co., Ltd.5,I-3A Road, Map Ta PhutIndustrial EstateRayong 21150/ ThailandPhone: +66/38/6 83-077Fax: +66/38/6 83-043

C 04/03

Documents

amperit 140403 anschnitt - TECNO SPRAY · PDF fileby DIN EN ISO 9001, DIN EN ISO 14001and for a works report according to DIN EN 10204 supplied with every delivery. ... 554.071 25/5