Aluminum terminal boxes SHORV CCFEen.exd.ru › pdf › katalog › goreltex_eng_33_2018 › goreltex_eng_33_20… · GOST 12.2.007.0-75 GOST R IEC 60079-0-2011 GOST IEC 60079-1-2011

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• Over 25 years of flameproof joint service life• High resistance of SHORV aluminum alloy enclosures to hydrogen sulfide

exposure• Wide choice of dimension types of enclosures• Enclosures are tested in conditions up to -60°C (special version up to

-75°C)• Internal surface without coating ensures increased thermal conductivity • Enclosure can be manufactured with window• Can be manufactured from highly corrosion-resistant stainless

chrome-nickel casting steel

MARKING

1Ex d IIС T6...T4 Gb X

1Ex d IIB+H2 T6...T4 Gb

1Ex d [ia] IIB+H2 T6...T4 Gb

1Ex d [ib] IIB+H2 T6...T4 Gb

1Ex d [ia] IIC T6...T4 Gb X

1Ex d [ib] IIC T6...T4 Gb X

Ex tb IIIC T70°С...T135°С Db

MINING EQUIPMENT MARKING

PB Ex d I Mb

PB Ex d [ib] I Mb

РВ Ex d [ia] I MbРН1, РН2

CERTIFICATES AND PERMITSGOST R ISO 9001-2015 (ISO 9001:2015)ТС RU С-RU.AA87.В.00244РОСС RU.EX01.B00004Maritime Register Type Approval Certificate No. 17.12692.120TU 3400-005-72453807-07GAZPROM OJSC No. Г000.RU.1131.H00666VTT 17 ATEX 047U (for enclosure only)

CODESGOST 14254-96 (IEC 529-89)GOST R IEC 60079-31-2010GOST 12.2.007.0-75GOST R IEC 60079-0-2011GOST IEC 60079-1-2011GOST 30852.0-2002GOST 30852.10-2002 (IEC 60079-11:1999)GOST 30852.20-2002TR CU 012/2011GOST IEC 61241-1-1-2011GOST 24754-2013Electrical Installation Code Ch. 7.3 Ch. 7.4 OD 5.2-093-2004

TECHNICAL CHARACTERISTICS

Installation

Category I for firedamp and dust;Category II for gas subgroup IIA, IIB+H2, IIC (except for acetylene); zones 1, 2;Category III for dust, explosive dust atmospheres containing flying particles, conductive and non-conductive dust;Underground mines non-hazardous with gas (methane) and coal dust;Facilities under Russian Maritime Register of Shipping supervision;Dangerous production facilities

Maximum voltage, V

~1000 / A250V ~3300 (SHORV423229...SHORV896735) ~10000 (SHORV654533...SHORV1077740)~1140В / A250V (for mining explosion-proof version)

Maximum current, A

650, 1500 (for ~1000, A250)

Sealant

Silicone rubber (in cover groove) for IP67, flange sealant PG-FLANEC for IP68, silicone sealant PG-SMAZKA for IP66

Grounding

2 stainless steel ground clamps (inner and outer)

Installation inside enclosure

4 racks for mounting panel installation

Climatic category

NF1 (upon request NF2, NF3, NF4, NF5, F1, F2, F3, F5, T1, T2, T3, T5, MU1, MU2, MU3, MU4, W2.13**, W5)

IP 6667 68

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OPTIONS, ACCESSORIES AND VERSIONS

DESCRIPTION MARKING

Cover fixation on hinges (for SHORV281811, for other sizes of SHORV enclosures hinges are by default)

/PETLYA

Drain plug for condensate removal /DKUV

Breather plug for moisture removal /VKUV

Marine version /MORE

Version for minimum operating temperature -75°C /HOLOD

Version for tropics with protection against bugs /TERMITY

Special version for nuclear facilities of nuclear power plants “Small leak” /MALAYA TECH

Earthquake-resistant version /MSK-64

Acceptance by customer /PRIEMKA

Nameplate with inscription as per customer’s specification /NADPIS «_»

Stainless steel mounting plate /NP

Nameplates with light reflecting coating /SVP

External surface coating as per customer’s specification /RAL (code)

DESCRIPTION MARKING

Bolt with seal /PLOMBA

Device for connection of cable screens /EKRAN

Neutral bus bar /SHINA N

Internal ground bus bar /SHINA Z

Phase bus bar /SHINA PH

Terminal jumpers as per customer’s diagram /SCHEMA

Marking of terminals as per customer’s diagram /MARK

Aluminum alloy mounting plate /ALP

Internal thermal insulation /TEPLOISOLYATSIYA

Heating for automatic devices /OBOGREV

Anti-condensation coating /AP

Degree of protection IP67 /IP67

Captive bolts for cover fastening /NBK

Radiator cooling system /RADIATOR

Alignment pin (for SHORV896746 and larger) /SHTIFT

OVERALL AND MOUNTING DIMENSIONS

Dimensions of SHORV enclosures

Dimension type of enclosure

Dimensions, mm

Mass, kgExternal Internal Standard fastening Fastening with brackets

A B C a b c S S1 d e f D E FSHORV281811 282 182 118 212 112 74 14 14 160 124 М6 160 155 9 6,3SHORV302021 304 204 211 240 140 163 14 14 230 130 М8 230 210 9 8,6SHORV422221 424 224 213 359 159 165 15 14 350 150 М8 350 230 9 13,6SHORV362827 364 284 275 300 220 217 20 14 290 210 М8 290 290 9 17,25SHORV362821 364 284 215 300 220 157 20 14 290 210 М8 290 290 9 14.97SHORV423229 425 325 297 361 261 233 24 14 350 250 M10 350 330 11 25,3SHORV423222 425 325 226 361 261 163 24 14 350 250 M10 350 330 11 20,7SHORV464621 461 461 213 391,5 391,5 150 22 16,5 310 310 M10 310 460 11 34,5SHORV573931 576 396 318 506 326 247 26 20 360 236 М10 360 376 11 48.1SHORV573926 576 396 268 506 326 197 26 20 360 236 M10 360 376 11 44.4SHORV654533 650 450 337 570 370 222 16 17,5 550 350 10 550 446 11 59.5SHORV654526 650 450 265 570 370 150 16 16 550 350 10 550 446 11 51.6

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Dimensions, mm


A B C a b c S S1 d e f D E FSHORV725235 723 523 359 639 439 246 23 18,5 600 400 10 600 505 11 83.8SHORV725224 723 523 249 639 439 136 23 17 600 400 10 600 505 11 71.2SHORV896745 891 671 455 776 556 374 23 29 680 480 М16 680 640 14 173,9SHORV896735 891 671 355 776 556 274 23 28 680 480 М16 680 640 14 150

SHORV1045839 1040 585 393 910 455 315 24 24 790 360 М16 790 530 16 144,2SHORV1077740 1070 770 404 920 620 314 30 24 810 510 М16 810 700 16 229

Mounting panel

Dimensions of mounting panels for SHORV enclosures

Name Dimensions, mm Box type Mass, kgА В a bSH2818Х 206 100 193 53 SHORV281811 —SH3020Х 220 120 180 80 SHORV302021 —SH4222Х 340 140 300 100 SHORV422221 —

SH3628Х 280 200 240 160 SHORV362827SHORV362821 0,435

SH4232Х 340 240 300 200 SHORV423229SHORV423222 0,660

SH4646Х 360 315 360 210 SHORV464621 —

SH5739Х 460 280 440 260 SHORV573931SHORV573926 0,700

SH6545Х 540 340 500 300 SHORV654533SHORV654526 0,750

SH7252Х 605 400 560 360 SHORV725235SHORV725224 —

SH8967Х 720 500 680 460 SHORV896745SHORV896735 0,800

SH10458Х 850 400 790 360 SHORV1045839 —SH10777Х 850 550 820 520 SHORV1077740 0,800

*X – material code: A – aluminum, N – stainless steel.

Table of names matching

Previous international name “ZAVOD GORELTEX” Co. Ltd.TU 3400-005-72453807-07

The Customs Union name “ZAVOD GORELTEX” Co. Ltd.TU 3400-005-72453807-07

CCFE SHORVCCFE-01P SHORV281811CCFE-1P SHORV302021CCFE-2P SHORV422221CCFE-3P SHORV362827

CCFE-3BP SHORV362821CCFE-4P SHORV423229

CCFE-4BP SHORV423222CCFE-45 SHORV573931

CCFE-45B SHORV573926CCFE-5 SHORV654533



CCFE-6B SHORV896735CCFE-7B SHORV1077740

Recommended cable glands KNV, KOV, KNVTN, KNVTV, KNE, KNVZ refer to p. 393

Maximum recommended number of cable glands on sides of SHORV boxes*

Cable gland size code

G, GOST 6357

M, GOST 24705

SHORV281811

SHORV302021

SHORV422221

SHORV362827

SHORV362821

SHORV423229

AG/М

B G/М

A G/М

B G/М

A G/М

B G/М

A G/М

BG/М

A G/М

B G/М

A G/М

BG/М

01 3/8” М16Х1,5 4/4 2/2 12/12 6/6 20/20 8/8 21/21 16/16 15/15 11/11 31/31 23/231 1/2” М20Х1,5 4/4 2/2 11/11 6/6 18/20 8/8 20/21 14/14 14/15 11/11 30/30 21/212 3/4” М25Х1,5 4/4 2/2 8/8 4/4 14/14 5/5 16/16 12/12 10/10 7/7 22/22 16/163 1” М32Х1,5 3/3 2/2 6/6 4/4 10/10 4/4 12/12 9/9 8/8 6/6 15/16 10/124 1 1/4” М40Х1,5 — — 5/5 2/2 7/7 3/3 8/9 6/6 6/6 4/4 12/12 8/95 1 1/2” М50Х1,5 — — 2/2 1/1 5/5 2/2 6/6 5/5 3/3 2/2 9/9 6/66 2” М63Х1,5 — — 2/2 1/1 3/3 1/1 6/6 4/4 3/3 2/2 6/6 5/57 2 1/2” М75Х1,5 — — 2/2 1/1 3/3 1/1 3/3 2/2 2/2 1/1 5/5 4/48 3” М90Х1,5 — — 1/1 1/1 2/2 1/1 2/2 1/1 2/2 1/1 3/3 2/2

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G, GOST 6357

M, GOST 24705

SHORV423222

SHORV464621

SHORV573931

SHORV573926

SHORV654533

SHORV654526

A G/М

B G/М

A G/М

B G/М

A G/М

B G/М

A G/М

B G/М

A G/М

B G/М

A G/М

B G/М

01 3/8” М16Х1,5 20/20 15/15 16/16 16/16 40/40 25/25 30/30 18/18 48/48 30/30 32/32 20/201 1/2” М20Х1,5 20/20 14/15 15/15 15/15 39/40 25/25 28/30 18/18 46/48 29/30 32/32 20/202 3/4” М25Х1,5 14/14 11/11 14/14 14/14 32/32 20/20 23/23 15/15 38/38 22/22 23/23 14/143 1” М32Х1,5 10/10 6/6 10/10 10/10 21/21 13/13 14/14 9/9 25/25 15/16 16/16 10/104 1 1/4” М40Х1,5 8/8 5/6 6/6 6/6 16/17 11/11 12/12 8/8 20/21 12/12 14/14 8/85 1 1/2” М50Х1,5 6/5 4/4 4/4 4/4 11/11 8/8 9/9 6/6 14/14 9/9 8/8 5/56 2” М63Х1,5 4/3 2/2 4/4 4/4 10/10 6/6 6/6 4/3 11/11 6/6 6/6 4/47 2 1/2” М75Х1,5 3/3 2/2 3/3 3/3 6/6 4/4 4/4 2/2 8/8 5/5 5/5 3/38 3” М90Х1,5 2/2 1/1 — — 4/4 2/2 3/4 2/2 5/5 3/3 4/4 2/2


G, GOST 6357

M, GOST 24705

SHORV725235

SHORV725224

SHORV896745

SHORV896735

SHORV1045839

SHORV1077740

A G/М

B G/М

A G/М

B G/М

A G/М

B G/М

A G/М

B G/М

A G/М

BG/М

A G/М

B G/М

01 3/8” М16Х1,5 60/60 40/40 28/29 19/19 84/84 61/61 56/56 40/40 70/70 32/32 70/70 46/461 1/2” М20Х1,5 58/58 38/38 27/28 18/18 84/84 60/60 54/55 38/38 70/70 32/32 70/70 46/462 3/4” М25Х1,5 44/44 28/28 22/22 14/14 68/68 48/51 39/39 30/30 60/60 28/28 60/60 38/383 1” М32Х1,5 34/34 22/22 17/17 12/12 50/50 33/33 30/30 21/21 39/39 18/18 39/39 25/254 1 1/4” М40Х1,5 24/24 15/15 10/11 7/7 36/36 24/25 20/20 15/15 33/33 15/15 33/33 21/215 1 1/2” М50Х1,5 20/20 14/12 8/8 5/5 26/26 20/20 16/16 11/11 21/21 10/10 21/21 14/146 2” М63Х1,5 14/14 9/8 6/6 4/4 21/21 15/15 14/14 10/10 18/18 8/8 18/18 12/127 2 1/2” М75Х1,5 10/10 6/6 5/5 3/3 14/14 10/10 8/8 6/6 13/13 6/6 13/13 8/88 3” М90Х1,5 6/6 4/4 4/4 3/3 10/10 6/6 5/5 4/4 7/7 3/3 7/7 4/4

Terminals Type of terminal RN.1 CBD.2 CBD.4 CBD.6 CBD.10 CBD.16 CBD.35 CBD.50 CBD.70 CBD.120 CBD.185 CBD.240Cable conductor cross-sec., mm 0,2–2,5 0,5–4 0,5–6 0,5–10 0,5–16 0,5–25 0,5–50 1–70 1–95 6–150 6–240 70–240

Rated current, A 17,5 24 32 41 57 76 125 150 192 269 353 400

Maximum number of terminals installed into SHORV enclosures

Enclosure markingNumber of terminals/wire cross-section, mm

2,5 4 6 10 16 35 50 70SHORV281811 31 26 21 17 14 10 9 3SHORV302021 56 48 24 20 16 10 9 6SHORV422221 100 84 68 54 23 17 15 13SHORV362827

117 99 78 44 35 26 20 16SHORV362821SHORV423229

150 126 102 81 54 40 34 20SHORV423222SHORV464621 245 208 168 136 112 54 48 32SHORV573931

300 252 204 120 99 54 48 42SHORV573926SHORV654533

344 292 236 188 156 87 78 50SHORV654526SHORV725235

424 356 288 212 176 99 90 56SHORV725224SHORV896745

508 432 348 280 232 120 105 93SHORV896735

SHORV1045839 435 370 300 240 138 104 92 80SHORV1077740 604 511 416 332 276 208 184 115

FORMATION OF MARKING

SHORV X (X X – X X) – X X (X) – X X (X) / X – TU 3400-005-72453807-07

Product nameSize codeNumber of terminalsType of terminalNumber of cable glandsCable gland typeSide of cable gland locationOptions, accessories and versions

Example of order: SHORV362821 (40C2 – 10C16) – 5KNV1N(B) – 2KNV4N(D) – TU 3400-005-72453807-07

If you find it difficult to select box size in accordance with required characteristics, just leave Xs instead of digits after box name:Example of order:: SHORV Х (40C2 - 10C16) – 5KNV1N(B) – 2KNV4N(D)- TU 3400-005-72453807-07.

SHORV-N CCFE/SS

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• Shape of explosion-proof boxes ensures easy access for installation of equipment inside the enclosure, SHORV-N boxes have external flange.

• Seamless solid cast enclosure.• Molded enclosure is not susceptible to “weld seam corrosion” which oc-

curs in products welded from several parts. This type of corrosion damages weld seams and is characterized by falling out of metal grains (sensitization) which makes the product less reliable in general. Seamless solid cast construc-tion allows to extend service life for more than 30 years.

• Explosion-proof SHORV-N boxes are produced in 2 versions: standard ver-sion with IP66 degree of protection and version with IP67 degree of protection

• SHORV-N series boxes with IP67 degree of protection are the result of an upgrade of a standard box, i.e. a rim in the cover’s flange, into which a round-section sealant is being put.

• Technology of molding allows to produce an enclosure of increased non-deforming geometrical accuracy and achieve parameters required for ex-plosion protection class IIC (except acetylene atmospheres).

MARKING


1Ex d [ia] IIC T6...T4 Gb X

1Ex d [ib] IIC T6...T4 Gb X



1Ex d [ib] IIB+H2 T6...T4 Gb

Ex tb IIIC T70°C...T135°C Db


PB Ex d I MbРН1, РН2

CERTIFICATES AND PERMITSGOST R ISO 9001-2015 (ISO 9001:2015)ТС RU С-RU.AA87.В.00244РОСС RU.EX01.B00004Maritime Register Type Approval Certificate No. 16.03662.315IECEx CCVE 16.0007U (for enclosure only)TU 3400-005-72453807-07GAZPROM OJSC No. Г000.RU.1131.H00666VTT 17 ATEX 047U (for enclosure only)

CODESGOST 14254-96 (IEC 529-89)GOST R IEC 60079-31-2010GOST 12.2.007.0-75GOST R IEC 60079-0-2011GOST IEC 60079-1-2011GOST 30852.10-2002 (IEC 60079-11:1999)GOST 30852.20-2002TR CU 012/2011GOST IEC 61241-1-1-2011Electrical Installation Code Ch. 7.3, Ch. 7.4OD 5.2-093-2004GOST 24754-2013


Installation

Category I for firedamp and dust;Category II for gas subgroup IIA, IIB+H2, IIC (except for acetylene); zones 1, 2;Category III for dust, explosive dust atmospheres containing flying particles, conductive and non-conductive dust;Underground mines non-hazardous with gas (methane) and coal dust;Facilities under Russian Maritime Register of Shipping supervision

Maximum voltage, V

~1000, A250~/7200 (for SHORV-N64433) ~1140 / A250V (for mining explosion-proof version)

Maximum current, A

650; 1500 (for ~1000 V, A250 V)

Surface

Shot blasting (outside and inside)

Sealant

Silicone rubber (in cover groove) for IP67, silicone


4 racks for mounting panel installation

Climatic category


IP 6667

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DESCRIPTION MARKING


Breather plug for moisture removal /VKU


Version for minimum operating temperature -75°C /HOLOD







DESCRIPTION MARKING


Bolt with seal /PLOMBA






Marking of terminals as per customer’s dia-gram /MARK





Dimensions of SHORV-N enclosures*


Dimensions, mm


A B C a b c S S1 d e f D E FSHORV-N281811 286 185 118 214 114 79,5 12,5 15,5 160 123,5 M8 160 171 11 17,9SHORV-N312120 308 208 197 240 140 153 11 15,5 230 130 M8 230 210 9 26,7SHORV-N432221 430 229 215 365 164 168 12,5 15,5 350 150 M10 350 230 11 43,7SHORV-N372920 370 289 208 305 224 161 12,5 15,5 290 210 М10 290 290 11 43,9SHORV-N372926 370 289 268 305 224 221 12,5 15,5 290 210 M10 290 290 11 52,3SHORV-N563823 568 387 237 495 315 184 15,5 15,5 360 236 М10 360 376 11 93,5SHORV-N563828 568 387 287 495 315 234 15,5 15,5 360 236 M10 360 376 11 103,1SHORV-N644433 641 441 339 565 364 273 20 16,5 400 280 M12 400 440 14 157,5

* It is possible to manufacture non-standard sizes of enclosure

Mounting panelAa

Bb

Dimensions of mounting panels for SHORV-N enclosures

Name Dimensions, mm Box type Material Mass, kgА В a bSHN2818Н 220 120 180 80 SHORV-N281811 stainless steel —SHN3121Н 220 120 180 80 SHORV-N312120 stainless steel —SHN3729Н 460 280 440 260 SHORV-N372920 stainless steel —SHN4322Н 340 140 300 100 SHORV-N432221 stainless steel —SHN3729Н 280 200 240 160 SHORV-N372926 stainless steel 0,435SHN5638Н 460 280 440 260 SHORV-N563823 stainless steel —SHN5638Н 460 280 440 260 SHORV-N563828 stainless steel 0,660SHN6444Н 540 340 500 300 SHORV-N644433 stainless steel 1,425

SHORV-N CCFE/SS

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Maximum number of cable glands on sides of SHORV-N boxes


Side A Side B

Cable gland thread type Cable gland thread type

1/2"20х1,5

3/4"25х1,5

1"32х1,5

1 1/4"40х1,5

1 1/2"50х1,5

2"63х1,5

2 1/2"75х1,5

3"90x1,5 4" 1/2"

20х1,53/4"

25х1,51"

32х1,51 1/4"40х1,5

1 1/2"50х1,5

2"63х1,5

2 1/2"75х1,5

3"90x1,5 4"

SHORV-N281811 4 4 3 3 — — — — — 3 2 2 1 — — — — —SHORV-N312120 12 8 7 6 3 2 2 1 1 8 5 4 3 2 1 1 1 —SHORV-N432221 21 18 12 10 7 5 3 3 2 9 8 5 4 3 2 1 1 1SHORV-N372920 15 12 8 6 5 3 2 2 1 12 9 6 5 3 2 2 1 1SHORV-N372926 24 18 13 11 7 6 4 2 1 16 11 9 6 5 4 2 1 1SHORV-N563823 28 24 17/15 12 10 7 4 3 3 18 15 10 8 6 4 2 2 1SHORV-N563828 43 35 22 18 15 10 7 4 3 28 20 14 12 8 6 4 2 1SHORV-N644433 55 45 32 23 18 14 9 7 — 36 28 18 14 12 8 6 4 —

Maximum number of cable glands on sides of SHORV-N boxes



CCFE-SS SHORV-NCCFE-1SS SHORV-N312120CCFE-2SS SHORV-N432221CCFE-3SS SHORV-N372926

CCFE-3BSS SHORV-N372920*CCFE-4SS SHORV-N433328*

CCFE-4BSS SHORV-N433321*CCFE-45SS SHORV-N563828

CCFE-45BSS SHORV-N563823*CCFE-5SS SHORV-N644433




* boxes are manufactured upon request


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Terminals Type of terminal RN.1 CBD.2 CBD.4 CBD.6 CBD.10 CBD.16 CBD.35 CBD.50 CBD.70 CBD.120 CBD.185 CBD.240

Cable conductor cross-sec., mm 0,2–2,5 0,5–4 0,5–6 0,5–10 0,5–16 0,5–25 0,5–50 1–70 1–95 6–150 6–240 70–240

Rated current, A 17,5 24 32 41 57 76 125 150 192 269 353 400

Maximum number of terminals installed into SHORV-N enclosures, pcs.

Enclosure markingNumber of terminals/wire cross-section, mm

2,5 4 6 10 16 35 50 70

SHORV-N281811 31 26 21 17 14 10 9 3SHORV-N312120 56 48 24 20 16 10 9 6SHORV-N432221 100 84 68 54 23 17 15 13SHORV-N372920 117 99 78 44 35 26 20 16SHORV-N372926 117 99 78 44 35 26 20 16SHORV-N563823 300 252 204 120 99 54 48 42SHORV-N563828 300 252 204 120 99 54 48 42SHORV-N644433 344 292 236 188 120 90 68 50


SHORV-N X (X X – X X) – X X (X) – X X (X) / X – TU 3400-005-72453807-07

Product nameSize codeNumber of terminals Type of terminalNumber of cable glandsCable gland typeSide of cable gland locationOptions, accessories and versions

Example of order: SHORV-N372926 (40C2-10C16)-5KNV1N(B)-2KNV4N(D) – TU 3400-005-72453807-07

If you find it difficult to select box size in accordance with required characteristics, just leave Xs instead of digits after box name:Example of order: SHORV Х (40C2 - 10C16) – 5KNV1N(B) – 2KNV4N(D) – TU 3400-005-72453807-07

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• Enclosures ensure protection in explosive mixtures of Category IIC by means of threaded joint of enclosure and cover.

• 10 dimension types of enclosures (including enclosures with window).

• SHORVA enclosures are tested in conditions up to -60°C.• Over 25 years of flameproof joint service life.• High resistance of aluminum alloy SHORVA enclosures to hydrogen

sulfide exposure• Internal surface without coating ensures increased thermal

conductivity

MARKING

1Ex d IIC T6...T4 Gb

1Ex d [ia] IIC T6...T4 Gb

1Ex d [ib] IIC T6...T4 Gb


1Ex d e mb IIC T6...T4 Gb


РВ Ex d I Mb X

РВ Ex d [ib] I Mb XРН2

CERTIFICATES AND PERMITSGOST R ISO 9001-2015 (ISO 9001:2015)ТС RU С-RU.AA87.В.00244РОСС RU.EX01.B00004Maritime Register Type Approval Certificate No. 16.03657.315IECEx CCVE 16.0008U (for enclosure only)TU 3400-005-72453807-07GAZPROM OJSC No. Г000.RU.1131.H00666

CODESGOST R IEC 60079-0-2011GOST R IEC 60079-31-2010GOST 14254-96 (IEC 529-89)GOST 30852.0-2002 (IEC 60079-0:1998)GOST 30852.1-2002 (IEC 60079-1:1998)GOST 30852.10-2002 (IEC 60079-11:1999)GOST 30852.20-2002TR CU 012/2011GOST IEC 61241-1-1-2011GOST 24754-2013Electrical Installation Code Ch. 7.3, Ch. 7.4OD 5.2-093-2004GOST 12.2.007.0-75


Installation

Category I for firedamp and dust;Category II for gas subgroup IIA, IIB, IIC; zones 1, 2;Category III for dust, explosive dust atmospheres containing flying particles, conductive and non-conductive dust;Facilities under Russian Maritime Register of Shipping supervision;Dangerous production facilities

Maximum voltage, V

~1000 / A250

Maximum current, A

400

Sealant

Silicone sealant


2 or 4 racks for mounting panel installation

Climatic category


IP 6667 68

SHORVA CCA

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DESCRIPTION MARKING








Stainless steel mounting plate /NP




DESCRIPTION MARKING





Marking of terminals as per customer’s diagram /MARK








Dimensions of SHORVA enclosures*

Dimension type of enclosureDimensions, mm

Mass, kgExternal Internal FasteningA B C a b c Ød Ød1 s E F ØG

SHORVА121211 120 120 115 94 94 74 82 M95x2 13 100 145 10 1,9SHORVА151512 151 151 125 124 124 84 116 M130x2 13 126 174 11 2,8SHORVА171712 175 175 129,5 146 146 89 137 M150х2 14 150 195 11 3,6SHORVА232316 235 235 164 203 203 117 185 M200х2 14 196 267 14 7,4SHORVА272721 276.5 276.5 218 248 248 152 232 M250x3 14 236 316 14 11,4SHORVА424229 429,5 429,5 291 395,5 395,5 216 330 M390x4 16,5 390 480 14 35,6

If it is necessary to manufacture a large-sized enclosure, several enclosures may be used.

Maximum recommended number of cable glands on sides of SHORVA boxes

Enclosure sizeThread size

01 1 2 3 4 5 6 7 8Thread type, R as per GOST 6211, M as per GOST24705

R/M R/M R/M R/M R/M R/M R/M R/M R/MSHORVA121211 3/2 2/2 2/2 1/1 1/1 — — — —SHORVA151512 5/5 4/4 3/3 2/2 2/2 1/1 — — —SHORVА171712 6/6 5/5 3/3 2/2 2/2 2/2 1/1 — —SHORVА232316 8/8 8/8 7/8 4/4 3/3 2/2 2/2 2/2 —SHORVА272721 14/14 14/14 11/11 8/8 6/6 4/4 3/3 2/2 2/2SHORVА424229 22/22 22/22 18/18 11/12 10/10 8/8 5/5 3/3 3/3

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Dimensions of mounting panels

NameDimensions, mm

Dimension type of enclosureA B a b

SА1212X 80 80 60 48 SHORVА121211SА1515X 100 100 80 60 SHORVА151512SА1717X 113 113 90 90 SHORVА171712SА2323X 150 150 130 130 SHORVА232316SА2727X 200 200 158 158 SHORVА272721SА4242X 315 315 230 230 SHORVА424229

* X — material code: A — aluminum, N — stainless steel.

Terminals Type of terminal RN.1 CBD.2 CBD.4 CBD.6 CBD.10 CBD.16 CBD.35 CBD.50 CBD.70 CBD.120 CBD.185 CBD.240

Cable conductor cross-sec., mm 0,2–2,5 0,5–4 0,5–6 0,5–10 0,5–16 0,5–25 0,5–50 1–70 1–95 6–150 6–240 70–240

Rated current, A 17,5 24 32 41 57 76 125 150 192 269 353 400

Maximum number of terminals installed in SHORVA enclosures, pcs.

Enclosure marking Number of terminals/wire cross-section, mm2,5 4 6 10 16 35 50 70

SHORVА121211 9 7 6 4 4 — — —SHORVА151512 15 12 10 8 6 5 4 —SHORVА171712 23 19 12 9 8 6 5 3SHORVА232316 43 37 29 20 18 8 7 6SHORVА272721 72 60 48 27 24 16 14 8SHORVА424229 144 124 75 60 48 30 28 20


SHORVA X (X X – X X) – X X (X) – X X (X) / X – TU 3400-005-72453807-07

Product nameSize codeNumber of terminals Type of terminalNumber of cable glandsCable gland typeSide of cable gland locationOptions, accessories and versions

Example of order: SHORVA171712 (40C2-10C16)-3KNV1N(B) – 2KNV4N(G) – TU 3400-005-72453807-07

If you find it difficult to select box size in accordance with required characteristics, just leave Xs instead of digits after box name:

Example: SHORVA Х (40C2 - 10C16) – 3KNV1N(B) – 2KNV4N(D) – TU 3400-005-72453807-07.




ССА SHORVАCCA SHORVА121211

CCA-0 SHORVА151512CCA-01 SHORVА171712CCA-02 SHORVА232316CCA-03 SHORVА272721CCA-04 SHORVА424229


Datasheet

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GORELTEX DATASHEET FOR NON-TYPICAL EXPLOSION-PROOF SHORV (CCFE), SHORVA (CCA) TERMINAL BOXES Exd, RV

Installation zone Zone 1 RV Version RN Version Required type of explosion protection __________Group and subgroup of air and gas

mixture I IIB+H2 IICX IIC IIIC IP degree IP66 (by default)

Temperature class Т4 Т5 T6Operating

temperature Tamb from_____ to _____

Dimensional limitations, mm (if any) _______Х_______ Х_______length height depth

Arrangement of terminal blocks (non-mandatory field)

Terminals

Cross-section, mm² Quantity, pcs. Type of terminal (screw by default)

Ground PE

Cable glands

Designation of enclosure sides Quantity of cable

glands Location side Outer cable sheath diameter, mm

Inner cable sheath diameter, mm (for

armored cable only) or diameter of cable in metal hose, mm

Cable gland type Cable type

Accessories and versions (non-man-

datory field)

Material of enclosureCorrosion-resistant

aluminum-silicon alloyStainless chrome-

nickel steel

SHORVА SHORV SHORV-N

Anti-condensation coating /AP NO

External surface coating as per customer’s specification /RAL (code) RAL RAL NO

Version for minimum operating temperature -75°C /HOLOD NO

Bolt with seal /PLOMBA NO

Captive bolts for cover fastening /NBK NO

Alignment pin (for large-sized enclosures) /SHTIFT NO

Drain plug for condensate removal /DKUV Acceptance by customer /PRIEMKA

Breather plug for moisture removal /VKUV Nameplate with inscription as per customer’s specification /NADPIS «_»

Marine version /MORE Terminal jumpers as per customer’s diagram /SCHEMA

Version for tropics with protection against bugs /TERMITY Nameplates with light reflecting coating /SVP

Special version for nuclear facilities of nuclear power plants “Small leak” /MALAYA TECH Device for connection of cable screens /EKRAN

Earthquake-resistant version /MSK-64 Internal ground bus bar /SHINA Z

Neutral bus bar /SHINA N Stainless steel mounting panel /NP

Phase bus bar /SHINA PH Aluminum alloy mounting plate /ALP

ТHeating for automatic devices /OBOGREV Marking of terminals as per customer’s diagram /MARK



Quantity of boxes, pcs pieces Climatic category by default – NF1

Contact detailsCompany: Tel./fax:Postal address:Contact person: E-mail:

“ZAVOD GORELTEX” Co. Ltd.

B

CА

D

А

B

C

D AUTOMATIC DEVICES

SIDE OF LOCATION __

KKVA S

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• High degree of protection IP66/67.• KKVA boxes may be equipped with terminals for wires with cross-

section up to 35 mm2.• 1-4 holes in the enclosure.• Various options of fastening to vertical and horizontal surfaces;

KKVA-TSG series boxes allow installation on the walls and ceiling at right angle.

• Thread in the holes of the box by default N (NPT) taper inch. Other types of thread upon request.

MARKING

1Ex d IIC T6..T4 Gb

0Ex ia IIC T6..T4 Ga

1Ex s IIC T6..T4 Gb

1Ex e II T6..T4 Gb


Ex ia IIIC T85°С..T135°С Da


РВ Ex d I Mb XРН2

CERTIFICATES AND PERMITSGOST R ISO 9001-2015 (ISO 9001:2015)ТС RU С-RU.AA87.В.00244РОСС RU.EX01.B00004VTT 17 ATEX 047U (for enclosure only)TC RU C -RU.МЛ02.B.00626Maritime Register upon request (check cost and terms of Type Approval Certificate issuance with manager)IECEx CCVE 16.0008U (for enclosure only)TU 3400-005-72453807-07GAZPROM OJSC No. Г000.RU.1131.H00666

CODESGOST 14254-96 (IEC 529-89)GOST R IEC 60079-0-2011GOST R IEC 60079-31-2010GOST 30852.0-2002 (IEC 60079-0:1998)GOST 30852.1-2002 (IEC 60079-1:1998)GOST 30852.8-2002GOST 22782.3-77GOST 30852.10-2002 (IEC 60079-11:1999)GOST IEC 61241-1-1-2011GOST 24754-2013TR CU 012/2011, ТР ТС 004/2011Electrical Installation Code Ch. 7.3, Ch. 7.4OD 5.2-093-2004GOST 12.2.007.0-75,GOST 30852.20-2002


Installation

Category I for firedamp and dust;Category II for gas subgroup IIA, IIB, IIC; zones 0, 1, 2;Category III for dust, explosive dust atmospheres containing flying parti-cles, conductive and non-conductive dust;Underground mines non-hazardous with gas (methane) and coal dust;Non-hazardous areas of ground facilities and open sites;Dangerous production facilities

Maximum voltage, V

750

Maximum current, A

175

Sealant

Silicone sealant

Climatic category


IP 6667

KKVA S

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DESCRIPTION MARKING

Stainless steel version /N


Stainless steel cover chain /TSEPOCHKA

Polymer epoxy coating /RAL (code)

Non-explosion-proof version (fireproof) /PROM

KKVA explosion-proof junction and conduit boxes

Type Thread size DrawingCover

diameter, mm

H A1 B C X Mass, kg.

KKVA-К90N1 4x1/2”

F

HA1

A1

90 75,5 106 —0,6

KKVA-К90N2 4x3/4” 0,6KKVA-К90N3 4x1” 0,5

KKVA-К144N1 4x1/2”

144 115 175 —

2,3KKVA-К144N2 4x3/4” 2,2KKVA-К144N3 4x1” 2,1KKVA-К144N4 4x1/2” 2KKVA-К144N5 4x3/4” 1,9

KKVA-К144N6 4x1” 1,7

KKVA-КC90N1 4x1/2”

A1

BX

H

F

Ø7

90 75,5 106 130 — 1090,7

KKVA-КC90N2 4x3/4” 0,7KKVA-КC90N3 4x1” 0,6

KKVA-КS144N1 4x1/2”

144 119 175 190 — 170

2,5

KKVA-КS144N2 4x3/4” 2,3KKVA-КS144N3 4x1” 2,2KKVA-КS144N4 4x 1 1/4” 2,1KKVA-КS144N5 4x 1 1/2” 2

KKVA-КS144N6 4x 2” 1,9

KKVA-TSG 90N1 3x1/2”

C

A1 H

F

XB

6Ø

90 75,5 106 125 121 1110,7

KKVA-TSG 90N2 3x3/4” 0,7KKVA-TSG 90N3 3x1” 0,6

KKVA-TSG 144N1 3x1/2”

144 120 175 160 186 130

3,4KKVA-TSG 144N2 3x3/4” 3,3KKVA-TSG 144N3 3x1” 3,2KKVA-TSG 144N4 3x 1 1/4” 3,1KKVA-TSG 144N5 3x 1 1/2” 3

KKVA-TSG 144N6 3x 2” 2,9

*Maximum number of holes – 4.Main characteristics of installed terminals

Type of terminals Nominal cross-section, mm2Cable cores

cross-section, mm2

Rated current, A Maximum voltage, VDimensions, mm

А В С

CBD.2 2,5 0,5–4 24 750 47 40,5 5,5CBD.4 4 0,5–6 32 750 52 44 6,5CBD.6 6 0,5–10 41 750 52 44 8

CBD.10 10 0,5–16 57 750 55 44 10CBD.16 16 0,5–25 76 750 57 47 12CBD.35 35 0,5–35 125 750 60 52 16

RР.4 4 0,2–6 32 275 35 31 6RN1 1,5 0,2–2,5 17,5 500 32 27 4,2RN2 2,5 0,2–4 24 400 32 27 5

Maximum permitted number of installed small-sized RN, RP terminals

Nominal wire cross-section, mm2 Number of terminals1,5 2,5 4

KKVA-К90 7 6 5KKVA-К144 18 15 12

Maximum permitted number of installed CBD/CBC terminals

Nominal wire cross-section, mm2 Number of terminals2,5 4 6 10 16 35

KKVA-К144 14/15 11/12 9/9 7/7 6/6 3/4FORMATION OF MARKING

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KKVA – ХХХ(XX - XX) - Х(Х)/Х – TU 3400-005-72453807-07Product nameLocation of holesDimension type codeSize and code of threadNumber of terminals Type of terminalCable gland typeSide of cable gland locationOptions, accessories and versions

A

B

C

D




S KKVASX-16.1 KKVA-К90N1SX-26.1 KKVA-К90N2 SX-36.1 KKVA-К90N3SX-29.1 KKVA-К144N2SX-39.1 KKVA-К144N3SX-59.1 KKVA-К144N5

SFX-16.1 KKVA-KS90N1SFX-26.1 KKVA-KS90N2 SFX-36.1 KKVA-KS90N3SFX-29.1 KKVA-KS144N2SFX-39.1 KKVA-KS144N3SFX-59.1 KKVA-KS144N5SSC-16.1 KKVA-TSG90N1SSC-26.1 KKVA-TSG90N2 SSC-36.1 KKVA-TSG90N3SSC-29.1 KKVA-TSG144N2SSC-39.1 KKVA-TSG144N3SSC-59.1 KKVA-TSG144N5


86

PKIVA, PKIV CSE, CCFE-01, CSC-G

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• Flexible system of modulation on the base of one-, two-, three- or multi-button enclosures.

• Ultra-high mechanical and corrosion resistance of explosion-proof pins of control elements.

• Contact modules and light sources can easily be replaced.

• High resistance to hydrogen sulfide exposure. • Over 25 years of flameproof joint service life.

MARKINGfor PKIVA (CSE, CSC-G):


0Ex ia IIC T6...T5 Ga


for PKIV (CSE + CSE, CCFE):


1Ex d [ia] IIС T6...T4 Gb X



Ex tb IIIC T85°С...100°С Db

Ex tb IIIC T70°С...T135°С DbMINING EQUIPMENT MARKING

РВ Ex d I Mb

PO Ex ia I Ma (for PKIVA)

CERTIFICATES AND PERMITSGOST R ISO 9001-2015 (ISO 9001:2015)ТС RU С-RU.AA87.В.00244VTT 17 ATEX 047U (for enclosure only)RU.OC BCCT 048-08.2017Maritime Register Type Approval Certificate No. 17.12694.120IECEx CCVE 16.0007U (for enclosure only)TU 3400-005-72453807-07GAZPROM OJSC No. Г000.RU.1131.H00666

CODESGOST 12.2.007.0-75GOST R IEC 60079-0-2011GOST R IEC 60079-31-2010GOST 30852.0-2002 (IEC 60079-0:1998)GOST 30852.1-2002 (IEC 60079-1:1998)GOST 30852.10-2002 (IEC 60079-11:1999)GOST 30852.20-2002TR CU 012/2011GOST IEC 61241-1-1-2011Electrical Installation Code Ch. 7.3, Ch. 7.4OD 5.2-093-2004GOST IEC 60079-1-2011


Installation

Category I for firedamp and dust; Category II for gas subgroup IIA, IIB+H2, IIC (except for acetylene), IIC; zones 0, 1, 2;Category III for dust, explosive dust atmospheres containing flying particles, conductive and non-conductive dust;Underground mines non-hazardous with gas (methane) and coal dust;Facilities under Russian Maritime Register of Shipping supervision;Dangerous production facilities

Maximum voltage, V

~240 / ~380 / A110

Maximum current, A

~16 / ~10 / A5

Thread on connecting holes

Taper pipe Rc GOST 6211 for PKIV, N, NPT for PKIVA (other type and size of thread, second hole upon request)

Climatic category


IP 6667

87

PKIVA, PKIV CSE, CCFE-01, CSC-G

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DESCRIPTION MARKING

Combined color of external surface (yel-low/black) external surface coating

/KRYSHKA RAL 1003/KORPUS RAL 9004




Protective canopy /KOZYREK

Special version for nuclear facilities of nu-clear power plants /MALAYA TECH

Drain plug for condensate removal /DKU


Hinge for cover fixation (for SHORV281811, for other sizes of SHORV boxes hinges are installed by de-fault)

/PETLYA

Captive bolts for cover fastening /NBK


Version for minimum operating tempera-ture -75°C /HOLOD

Moving suspension mounting /PODVES

Handle’s fastening /RUCHKI


DESCRIPTION MARKING

Lamp supply voltage

/6DC/6AC

/12DC/12AC/24DC/24AC/36DC/36AC/48DC/48AC

/110DC/110AC/220AC/380AC





Yellow external surface coating /RAL 1003

Black external surface coating /RAL 9004


PKIVA101008 with one element

105

113

130

109

1057

Ø3/4'

Ø3/4'

PKIVA161008 with two elements PKIVA211108 with three elements

121

105

103

109

160

81,3

8

Ø3/4'

Ø3/4'

121

116

103

109

Ø3/4'

Ø3/4'

200

121,

38

LGV, KGV is a conventional designation of function button and signal lamp; types of elements are specified when making an order.

184

PPG25 CSC

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• High resistance to hydrogen sulfide exposure.• Service life of flameproof joints of PPG series Exd explosion-proof

enclosures is more than 25 years.• Sunk position of an operating handle on PPG enclosures protects

against accidental switching in case of dropping of different objects or ice from the racks, and its large size allows to work in gloves (which is important for outdoor operation at low temperatures).

• Overheating and further malfunctioning of electromechanical components are impossible as specially selected switching appara-tuses with insulating materials of higher quality in comparison to the ones of general industrial type are used as internal components in the enclosures.

MARKING



CERTIFICATES AND PERMITSGOST R ISO 9001-2015 (ISO 9001:2015)ТС RU С-RU.AA87.В.00244RU.OC BCCT 048-08.2017Maritime Register Type Approval Certificate No. 17.12694.120 (SHORV-SC)IECEx CCVE 16.0007U (for enclosure only)TU 3400-005-72453807-07GAZPROM OJSC No. Г000.RU.1131.H00666

CODESGOST 14254-96 (IEC 529-89)GOST R IEC 60079-0-2011GOST 30852.0-2002 (IEC 60079-0:1998)GOST 30852.1-2002 (IEC 60079-1:1998)GOST IEC 61241-1-1-2011TR CU 012/2011Electrical Installation Code Ch. 7.3, Ch. 7.4OD 5.2-093-2004GOST R IEC 60079-31-2010


Installation

Category II for gas subgroup IIA, IIB, IIC, zones 1, 2;Category III for dust, explosive dust atmospheres containing flying particles, conductive and non-conductive dust;Facilities under Russian Maritime Register of Shipping supervision;Dangerous production facilities

Maximum voltage, V

~690, A250

Mass, kg

2,5

Rated current, A

up to 25

Thread on connecting holes

Taper pipe NPT 1”

Mechanical wear resistance

10 mil. switching cycles (assembly on the base of Schneider Electric components)

Climatic category


66IP

185

PPG25 CSC

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DESCRIPTION MARKING

Option of locking handles of rotary switches /ZAMOK



OVERALL AND MOUNTING DIMENSIONSROTARY SWITCHES TYPE PPG-25

Type Rated current, A Closing diagram Number of

poles Description

PPG-1I25 25

ºº

1 3

º º2 4

0

1

1 Two-position switch with zero position, (0-1)

PPG-2I25 25

ºº

1 3

º º2 4

0

1


PPG-3I25 25

ºº

1 3

º º2 4

0

1

ºº

5 7

º º6 8

3 Two-position switch, (0-1)

PPG-4I25 25

ºº

1 3

º º2 4

0

1

ºº

5 7

º º6 8


PPG-1C25 25

ºº

1 3

º º2 4

0

1

1 Three-position switch with zero position, (0-1-2)

186

PPG25 CSC

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poles Description

PPG-2C25 25

ºº

1 3

º º2 4

1

0

ºº

5 7

º º6 8


PPG-3C25 25

ºº

1 3

º º2 4

1

0

ºº

5 7

º º6 8

ºº

9 11

º º10 12

2


PPG-1Z25 25

ºº

1 3

º º2 4

1

2

1 Two-position switch without zero position (1-2)

PPG-2Z25 25

ºº

1 3

º º2 4

1

2

ºº

5 7

º º6 8


PPG-3Z25 25

ºº

1 3

º º2 4

1

2

ºº

5 7

º º6 8

ºº

9 11

º º10 12


PPG-1V25 25

ºº

1 3

º º2 4

L1–L2

ºº

5 7

º º6 8

L2–L3

L3–L1

3 Three-position switch for voltmeter, without zero position, turn angle 45°

PPG-2V25 25

ºº

1 3

º º2 4

0

1

ºº

5 7

º º6 8

ºº

9 11

º º10 12

2

3

0

3 Four-position switch for voltmeter, with zero position, turn angle 30°, 3 linear voltages

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PPG25 CSC

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poles Description

PPG-3V25 25

ºº

1 4

º º2 3

L1–L2

ºº

5 8

º º6 7

L2–L3

L3–L1

0

4

1

3

7

6

V

L1

L2

L3

3 Four-position switch for voltmeter, with zero position, turn angle 45°

PPG-4V25 25

ºº

1 3

º º2 4

L1–L2

ºº

5 7

º º6 8

L2–L3

L3–L1

03 Seven-position switch for voltmeter, without

zero position, turn angle 30°

PPG-5V25 25

ºº

1 3

º º2 4

L1–L2

ºº

5 7

º º6 8

L2–L3

L3–L1

0

ºº

9 11

º º10 12

L1–N

L2–N

L3–N

3 Seven-position switch for voltmeter, with zero position, turn angle 45°

PPG-6V25 25

ºº

1 3

º º2 4

L1–L2

ºº

5 7

º º6 8

L2–L3

L3–L1

ºº

9 11

º º10 12

L1–N

L2–N

L3–N

3 Four-position switch for voltmeter, with zero position, turn angle 30°, 3 phase voltages

188

PPG25 CSC

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poles Description

PPG-1A25 25

ºº

1 4

º º2 3

L1–N

ºº

5 8

º º6 7

L2–N

L3–N

0

4

8

3

2

6V

L1

L2

L3

N 7

1 Switch for ammeter, for 3 transformer circuits with zero position, turn angle 45°


PPG – X X – X / X – TU 3400-005-72453807-07

Product nameDiagram typeCurrent, A: 25Number, dimension types of cable glands (max. 2 pcs.)Options, accessories and versions

Example of order: PPG–3I25–KOV4–TU 3400-005-72453807-07.

RECOMMENDED CABLE GLANDS FOR PPG 25A, 63A, 80A:

KNV3NNK/R — cable gland for non-armored cable, diameter of crimped cable 12-25 mm, nickel-plated brass.

KNVM3N-25NK/R — cable gland for non-armored cable in metal hoses, diameter of crimped cable 12-22 mm, inside diameter of metal hose 25 mm, nickel-plated brass.

KNVTV3NGNK/R — cable gland for non-armored cable in hoses, pipe conduit, metal hoses; internal thread for external connection pipe cylindrical GOST 6357-81 1" G, diameter of crimped cable 12-25 mm, nickel-plated brass.

KNVM3N-32NK/R — cable gland for non-armored cable in metal hoses, diameter of crimped cable 12-22 mm, inside diameter of metal hose 32 mm, nickel-plated brass.

Recommended cable glands KNV, KOV, KNVTN, KNVTV, KNVM, KNVZ refer to p.393

Documents

Aluminum terminal boxes SHORV CCFEen.exd.ru › pdf › katalog › goreltex_eng_33_2018 › goreltex_eng_33_20… · GOST 12.2.007.0-75 GOST R IEC 60079-0-2011 GOST IEC 60079-1-2011