Click here to load reader
Upload
waheeda4
View
64
Download
0
Embed Size (px)
Citation preview
Journal of Microencapsulation, 2009; 26(3): 263–271
Alginate/starch composites as wall material to achievemicroencapsulation with high oil loading
Lay Hui Tan, Lai Wah Chan and Paul Wan Sia Heng*
Department of Pharmacy, National University of Singapore, Singapore
AbstractAlginate/starch blends were used as wall material to encapsulate fish oil by spray-drying. The effects ofalginate type and content on microsphere morphology, yield and microencapsulation efficiency wereinvestigated. The ability of microspheres to confer protection to the microencapsulated fish oil on storageunder stress was also determined. The results showed that the addition of alginate to the wall componentresulted in rounder microspheres with higher oil encapsulation efficiencies. Microencapsulated oil wasfound to be more stable to degradation compared to unencapsulated oil.
Key words: Alginate; fish oil; spray-drying
Introduction
Microencapsulation has been carried out on oils for
reasons including protection, controlled release and/or
taste masking1–2. Fish oils, in particular, have received
much attention in recent years. Studies have shown that
the !-3 polyunsaturated acids, mainly eicosapentaenoic
acid (EPA) and docosahexaenoic acid (DHA), in fish oils
have beneficial effects on human physiology and health3–6.
However, due to their high degrees of unsaturation, fish
oils are prone to oxidative degradation and rancidity.
Commercially available fish oil products are predomi-
nantly in the emulsion or oil-containing gelatin capsule
forms. The former dosage form is multi-dose, bulky and
requires careful administration to avoid spillage, while the
latter is associated with issues concerning production cost
and efficiency, as well as patient acceptability due to diet-
ary and religious reasons. As such, it is advantageous to
develop a microencapsulated, powder form of fish oil for
increased ease of processing, storage, delivery and admin-
istration. Such a product can also be used in combination
with other dry bioactive ingredients.
Different methods and polymers have been used
for fish oil microencapsulation with the primary objective
of achieving oxidative protection of the core compo-
nents7–11. Spray-drying is a one-step, continuous drying
process which involves the transformation of a fluid feed
into a dried particulate form by spraying the feed into a hot
drying medium12. Although the initial capital outlays for
commercial microsphere production using spray-drying
may be high due to equipment costs, this is mitigated by
the relative ease of scale-up compared to other encapsula-
tion methods like freeze-drying or emulsification. This
method also does not require the use of organic solvents
and is relatively simple. The potential to operate continu-
ously also offers commercial advantage in terms of
reduction in time and product losses during process
start-up and shut-down. In addition, the integrity of the
ingredient to be encapsulated is preserved as product
exposure to heat is limited due to rapid drying. Polymers
used as wall materials include carbohydrates, milk
proteins and starches, alone or in blends. These studies
were able to demonstrate the reduction in oxidation of fish
oil by microencapsulation. The oil-to-wall weight ratios
usually ranged from 0.4 : 1–1 : 1. However, it was difficult
to compare and quantify the merits of the different wall
systems used due to variations in compositions of the
microspheres studied.
Address for correspondence: Lay Hui Tan, Department of Pharmacy, National University of Singapore, 18 Science Drive 4, Singapore 117543.Tel: 65-65162930. Fax: 65-67752265. E-mail: [email protected]
(Received 14 Feb 2008; accepted 26 Jun 2008)
ISSN 0265-2048 print/ISSN 1464-5246 online � 2009 Informa UK LtdDOI: 10.1080/02652040802305519 http://www.informapharmascience.com/mnc
(Received 14 Feb 2008; accepted 26 Jun 2008)
ISSN 0265-2048 print/ISSN 1464-5246 online � 2009 Informa UK LtdDOI: 10.1080/02652040802305519 http://www.informapharmascience.com/mnc
Jour
nal o
f M
icro
enca
psul
atio
n D
ownl
oade
d fr
om in
form
ahea
lthca
re.c
om b
y M
emor
ial U
nive
rsity
of
New
foun
dlan
d on
06/
21/1
2Fo
r pe
rson
al u
se o
nly.
Alginates are naturally occurring polymers that are
widely regarded as biocompatible and non-toxic. They
are readily available, relatively inexpensive and commonly
used in food and pharmaceutical preparations. Chen
et al.13 used alginate as wall material for oil encapsulation
by the emulsification method. Although high oil encapsu-
lation was achieved, the method was limited by small
batch size, difficulty in scale-up and involved the use of
organic solvents. Limited studies have been carried out on
the use of alginates for oil encapsulation by other
methods. Hence, this study aimed to investigate the use
of alginate as a wall material for microencapsulation of fish
oil by spray-drying. The capacity of the microspheres to
encapsulate a high oil load was studied. In addition, the
ability of the microspheres to preserve the integrity of
the encapsulated fish oil on storage under stress was
also determined.
Materials and methods
Materials
ROPUFA, a marine oil, was supplied by Roche Vitamins
(Basel, Switzerland). Modified food starch, Capsul, was
obtained from National Starch and Chemical Company
(New Jersey, USA). The alginates used, Manucol LB (low
guluronic acid content) and Manugel LBB (high guluronic
acid content), were supplied by ISP Alginates (UK) Limited
(Surrey, UK). All other chemicals used were of analytical
grade.
NMR of alginates
Acid hydrolysis of the alginates was carried out according
to the procedure described by Hang and Larsen14 and
modified by Schurks et al.15. Briefly, alginate was dissolved
in water to form a 1% solution and the pH adjusted to 3.0.
Hydrolysis was then carried out at 100�C for 1 h, after
which the solution was cooled down and neutralized.
The resulting solution was dialysed against deionized
water for 24 h and dried under reduced pressure. For the
acquisition of the 13C NMR spectra, the samples were first
dissolved in D2O to a concentration of �80–100 mg ml�1.
The solutions were then incubated at 60�C for 5 h to main-
tain their solubility and to de-gas them. The spectra were
recorded using a Bruker DPX-300 NMR spectrometer and
analysed. The internal reference was sodium 3-(trimethyl-
silyl)propionate. Major signals were assigned according to
Grasdalen et al.16.
Preparation of fish oil-containing microspheres
Emulsions were prepared according to the formulae
shown in Table 1. The amount of oil used was 150% of
the dry weight of the total wall material used. Except for
formulation C, the alginate solutions were left to hydrate
overnight before they were subjected to autoclaving at
121�C for 45 min. This was carried out to reduce their
viscosity and facilitate droplet formation during the ato-
mization step of the spray-drying process. The required
amounts of modified starch were subsequently added
and allowed to hydrate. ROPUFA was then homogenized
(L4RT, Silverson Machines, Waterside, UK) with the wall
material solutions. The homogenization conditions used
were 4500 rpm for 3 min, followed by 5000 rpm for 2 min.
The emulsions were then spray-dried using a pilot-scale
spray-dryer (Mobile Minor, Niro A/S, Soeborg, Denmark)
equipped with a rotary atomizer. The operational condi-
tions used were: air inlet temperature 150�C, air outlet
temperature 80�C and atomizer wheel speed 25 000 rpm.
The emulsions were subjected to gentle stirring during the
spraying process to minimize oil droplet coalescence. The
powders collected were sealed in plastic bags and stored
in a freezer while awaiting further tests.
Microsphere characterization
The roundness, size, yield and microencapsulation
efficiency (ME) of the microspheres were determined
according to the methods mentioned in a previous
paper17. Briefly, scanning electron microscopy was used
for morphological characterization. Light microscopy
interfaced with an image analysis system was used for
size and roundness determination. Roundness was
calculated by the following equation:
Roundness ¼P2
4 � � � Að1Þ
Table 1. Composition of different microsphere formulations studied.
Wall material (g)
Formulation Capsul Manucol
LB
Manugel
LBB
Core (g)
ROPUFA
C 225 337.5
LB1 210 15 337.5
LB5 150 75 337.5
LB10 75 150 337.5
LBB1 210 15 337.5
LBB5 150 75 337.5
LBB10 75 150 337.5
264 L. H. Tan et al.
Jour
nal o
f M
icro
enca
psul
atio
n D
ownl
oade
d fr
om in
form
ahea
lthca
re.c
om b
y M
emor
ial U
nive
rsity
of
New
foun
dlan
d on
06/
21/1
2Fo
r pe
rson
al u
se o
nly.
where P is the perimeter of microsphere and A is the cross-
sectional area of the microsphere.
Roundness values closer to 1 were indicative of
rounder microspheres. ME was calculated by taking the
difference between total oil and surface oil of a known
constant weight of microspheres. Total oil was determined
by taking the difference in microsphere weight before
and after Soxhlet extraction (Buchi Extraction System
B-811, Buchi Labortechnik AG, Flawil, Switzerland)
with n-hexane, while surface oil was the weight loss of
microspheres after quick rinsing with n-hexane and
subsequent drying.
The specific surface area of microspheres was
determined using the Brunauer, Emmett and Teller
(BET) technique (SA 3100TM Surface Area and Pore Size
Analyser, Beckman Coulter, California, USA). Samples
were de-gassed under vacuum for�16 h at room tempera-
ture. Triplicate experiments were performed for each
formulation produced.
Oil content on storage
For each batch of microspheres produced, samples of
30 mg each were weighed into amber-coloured wide
mouthed jars (3 cm i.d. and 4 cm height) with screw cap
closures. The jars were placed in an environment-con-
trolled chamber at 70% relative humidity and 40�C.
At intervals of 0, 3, 7, 14, 28, 42 and 56 days, samples
were removed from the chamber. Four millilitres of
n-hexane was added to each sample, which was then
placed in a shaker bath at room temperature for 24 h to
allow complete extraction of oil to take place. The samples
were then filtered and the residue rinsed with fresh
solvent. The filtrate was collected and made up to 10 ml
for analysis. The EPA and DHA contents were determined
by gas chromatography equipped with a flame ionization
detector (HP 5890 II, Agilent Technologies, California,
USA). The inlet and outlet temperatures were 190 and
240�C respectively, and heating rate was 5�C min�1 to
220�C followed by 3�C min�1 to 240�C. This final tempera-
ture was held for 5 min. One microlitre of each sample was
injected for each analysis. Triplicates were performed.
Statistical analysis
Results were reported as means of triplicate experiments.
Treatments with three or more groups were analysed by
one-way analysis of variance, while those with two groups
were analysed by the Student’s t-test (SPSS 11.5, SPSS Inc.,
Chicago, USA). Tukey’s and LSD tests were applied to
determine significance of differences between means.
Results and discussion
Most studies conducted for oil encapsulation for spray-
drying have used oil loadings of less than 100% of the
weight of the wall component. Therefore, in this study,
higher oil loadings (150%) were used to allow evaluation
of the ability of alginate to achieve superior oil holding
capacities when used as a wall material component for
microsphere production by spray-drying. From prelimin-
ary studies, this was also the threshold value above which
microspheres with excessive amounts of surface oil result-
ing in significant agglomeration with greatly reduced
yields were formed. However, the viscosities of the alginate
solutions were too high to allow effective atomization of
the feed into small droplets during the spray-drying pro-
cess. Instead of obtaining spherical products, filamentous
particles were formed. Alginate solutions were thus auto-
claved to reduce their viscosities, as well as to sterilize the
solutions.
Sterilization treatments of alginate, either in hydrated
or dry powder form, have been conducted for cell immo-
bilization18–19. It was reported that depolymerization with
resultant decrease in solution viscosity occurred when
alginates were subjected to high heat or irradiation. An
NMR study on the alginate solutions before and after auto-
claving was performed to assess the effect of autoclaving
on alginate, especially the possibility of other degradation
processes besides depolymerization. It was found that the
frequency of M and G fragments remained unchanged
with autoclaving for both grades of alginate. Similarly,
the M/G ratio was unaffected by the autoclaving process
(Table 2). This finding was evident that macromolecules of
alginate were broken down by depolymerization into
smaller sub-units and not appreciably affected chemically.
Microspheres produced generally had a spherical
shape with no obvious surface cracks. They had the typical
appearance of spray-dried products. However, different
degrees of surface indentations were observed for micro-
spheres made from the different formulations. This was
more apparent for microspheres produced with a high
proportion of alginate. It appeared that microspheres
Table 2. Compositional data of the alginates before and after
autoclaving.
Alginate aFMbFG
cFMMdFGG M/G ratio
Manucol LB 0.69 0.31 0.49 0.17 2.22
Manucol LB (autoclaved) 0.69 0.31 0.45 0.20 2.20
Manugel LBB 0.40 0.60 0.22 0.54 0.67
Manugel LBB (autoclaved) 0.39 0.61 0.21 0.55 0.65
aMannuronic acid fraction; bGuluronic acid fraction; cMM doublet
fraction; dGG doublet fraction.
Alginate/starch composites as wall material to achieve microencapsulation with high oil loading 265
Jour
nal o
f M
icro
enca
psul
atio
n D
ownl
oade
d fr
om in
form
ahea
lthca
re.c
om b
y M
emor
ial U
nive
rsity
of
New
foun
dlan
d on
06/
21/1
2Fo
r pe
rson
al u
se o
nly.
produced using a greater proportion of alginate had a
lower degree of surface indentations. The type of alginate
used also affected the microsphere appearance. At the
same amount of alginate added, microspheres produced
using Manugel LBB (Figure 1b) appeared to have a greater
degree of surface indentation than those made using
Manucol LB (Figure 1c). Microspheres produced using
purely starch as wall material (Formulation C) had the
highest degree of surface indentations (Figure 1a).
Morphological studies by other workers have identified
three distinct forms of spray-dried product: crystalline,
agglomerate and skin-forming20. It was reported that inor-
ganic materials formed spray-dried products that
are mainly composed of crystalline structures, whereas
agglomerates were formed from insoluble or partially solu-
ble materials. Polymeric materials like the starch and algi-
nates used in this study produced skin-forming particles
with a continuous non-liquid phase. Single droplet drying
experiments demonstrated characteristic drying beha-
viours for each of the morphological types. For polymeric
materials, it was observed that at 200�C, a skin was formed
on the droplet surface almost immediately, followed
by several cycles of internal bubble nucleation, particle
collapse and re-inflation. The skin finally dried up and
hardened, forming inflated hollow particles with smooth
surfaces or collapsed particles with surface indentations as
seen in this study. The ability of the particles to inflate,
collapse and re-inflate to eventually form a continuous
skin was due to the flexible nature of the polymeric mem-
brane. Other researchers postulated that the formation of
indentations was due to uneven particle shrinkage caused
by rapid droplet drying during the spray-drying process21.
Indentations could also have been formed from inter-par-
ticle collisions or particle impact with the walls of the spray
dryer. From the appearance of the microspheres produced
using the different wall materials employed in this study, it
could be deduced that those containing alginate, espe-
cially Manucol LB, were less prone to irregular shrinkage
or collapse during drying.
Particle morphology is also affected by spray-drying
process variables including atomization conditions,
drying temperatures, feed properties and the chemical
and physical nature of the material being dried.
Since spray-drying conditions were kept constant for the
different microspheres produced in this study, the likely
cause for the differences in microsphere morphology was
the nature of the material being spray-dried. Although
they were all polymeric materials, they differed in chemi-
cal composition. Wandrey et al.22 have studied the effect of
alginate composition on the mechanical properties of algi-
nate microbeads and microcapsules made by gelation
with calcium chloride. It was observed that less shrinkage
was observed with the high G alginates, which was
the reverse of what was observed in this study.
High G alginates, due to the stronger affinity of G residues
for calcium ions, formed stronger beads and gels than high
M alginates. However, in this case, no ionic cross-linking
was involved. Manucol LB could have formed a less flex-
ible microsphere wall resulting in fewer surface indenta-
tions or it could be inferred that the addition of Manucol
LB resulted in the formation of a stronger microsphere
matrix that was more resistant to collapse.
Figure 1. SEM of spray-dried microspheres using formulation (a) C, (b)
LBB10 and (c) LB10.
266 L. H. Tan et al.
Jour
nal o
f M
icro
enca
psul
atio
n D
ownl
oade
d fr
om in
form
ahea
lthca
re.c
om b
y M
emor
ial U
nive
rsity
of
New
foun
dlan
d on
06/
21/1
2Fo
r pe
rson
al u
se o
nly.
Table 3 gives the results of microsphere size, round-
ness, BET surface area, spray-drying yield and ME for
the different microspheres produced. Microsphere size
was the least affected by the composition of wall materials
used in this study (p4 0.05). As the proportion of alginate
increased, the differences in the other parameters became
more apparent. For both types of alginate used, micro-
spheres became rounder with increasing amounts of
alginate (p5 0.05). The BET surface areas were also
lower when more Manucol LB was used. This suggested
less porous particles or integrally better fused micro-
spheres. Yield and microencapsulation efficiencies, on
the other hand, were significantly higher. The differences
in these properties were more marked when Manucol LB
was used.
The effect of alginate incorporation on microsphere
roundness was most likely due to the phenomenon of
the formation of a more resistant microsphere wall
matrix as mentioned in the earlier section. This also had
an effect on yield, which was the total amount of powder
collected at the end of the process stream. Rounder parti-
cles would tend to flow better and would be less likely to
stick on the internal surfaces of the spray-dryer, allowing
more product to be collected. This could be one of the
factors contributing to the higher yields obtained with for-
mulations LB5, LB10, LBB5 and LBB10. However, the yield
was also affected by the degree of stickiness of the micro-
spheres, which was in turn dependent on the amount of
surface oil present. ME values were higher for the formu-
lations with higher yields, implying that the lower amount
of surface oil reduced microsphere tackiness which facili-
tated their collection. The ME results were also related to
microsphere shrinkage, as oil could have been squeezed
out of the microspheres during the drying process. In
short, substitution of Capsul with the alginates used in
this study allowed the formation of rounder microspheres
and higher microencapsulation efficiencies, giving rise to
greater yields. Manucol LB appeared to be superior to
Manugel LBB in these aspects.
The specific surface area of particles can be affected
by factors such as shape, size and surface roughness.
The microspheres produced from formulations LB5 and
LB10 had significantly lower specific surface areas than
microspheres formed from the other formulations. This
corresponded to the SEM observations, as these were the
batches with lower degrees of surface indentations and
thus smoother surfaces. It could also be related to micro-
sphere roundness, as these particular batches were found
to have roundness values closest to 1. However, the effect
of Manucol LBB addition on microsphere specific surface
area was less apparent, although SEM studies showed that
this batch has a lower degree of surface indentations than
the control. This implied that microspheres formed from
this particular formulation, although having smoother
surfaces, could have more porous walls compared to the
control, thereby balancing out the effects on specific
surface area.
After the microspheres were successfully produced,
it became pertinent to determine the ability of the micro-
sphere wall to preserve the integrity of the encapsulated
components of interest. As EPA and DHA are widely con-
sidered to be the main active components in fish oil, their
levels were monitored. Since polyunsaturated fatty acids
are sensitive to the effects of heat and humidity, the micro-
spheres were stored at 40�C and 70% RH to determine if
they could protect the microencapsulated components.
As a control, bulk unencapsulated oil was also subjected
to the same storage conditions and analysed at the
appropriate intervals. Most studies have focused on ana-
lysing the oxidative products formed9–10 but did not quan-
tify the residual amount of polyunsaturated fatty acids,
which was also an important indicator of microsphere
functionality.
Figures 2a and 2b show the change in EPA and DHA
amounts over time respectively for the different formula-
tions studied. For all the microspheres produced, the
greatest decrease in EPA and DHA content occurred
over the first 3 days of storage. This was likely due to the
Table 3. Mean particle size, roundness, BET surface area, yield and ME of microspheres prepared using the
different formulations.
Formulation Diameter (mm) aRoundness BET surface area (m2 g�1) Yield (%) ME (%)
C 18.9� 0.4 1.13 0.66� 0.04 47.8� 7.5 57.4� 2.9
LB1 18.6� 0.3 1.12 0.64� 0.02 51.3� 5.8 59.4� 2.0
LB5 19.1� 0.2 1.10 0.54� 0.05 65.5� 4.3 67.3� 2.7
LB10 19.8� 0.3 1.08 0.51� 0.05 72.6� 4.5 76.6� 2.1
LBB1 18.8� 0.3 1.12 0.66� 0.03 49.2� 5.2 60.8� 3.4
LBB5 19.0� 0.4 1.12 0.65� 0.00 58.7� 4.9 66.2� 2.8
LBB10 19.2� 0.3 1.10 0.63� 0.02 68.6� 4.7 72.2� 1.1
aStandard deviation 50.001.
Alginate/starch composites as wall material to achieve microencapsulation with high oil loading 267
Jour
nal o
f M
icro
enca
psul
atio
n D
ownl
oade
d fr
om in
form
ahea
lthca
re.c
om b
y M
emor
ial U
nive
rsity
of
New
foun
dlan
d on
06/
21/1
2Fo
r pe
rson
al u
se o
nly.
degradation of oil present on the surface of the micro-
spheres. Due to their high degrees of unsaturation, degra-
dation of polyunsaturated fatty acids usually occurred via
oxidation7 which was affected by light, temperature and
humidity. Since physical contact between the oil and
oxygen had to take place before degradation could
occur, the surface area of oil exposed to oxygen would
thus affect the rate and degree of degradation, especially
in the initial stages. The film of oil present on the micro-
sphere surface was subject to a high rate of oxidation due
to its large effective surface area for interaction with the
external environment. The unencapsulated oil (control)
was presented in the bulk form and effectively presented
a much lower surface area than the oil on the microsphere
surface. This resulted in the lower initial reduction in EPA
and DHA amounts for the control.
The decrease in EPA and DHA contents became more
gradual after 4 weeks to almost levelling around 6 weeks.
The subsequent gradual decline could be due to the slow
diffusion of oxygen into the encapsulated oil situated
nearer to the microsphere surface, while levelling
indicated the inaccessibility of oxygen to the interior oil
reservoir of the microspheres. Microspheres stored at
elevated temperature and humidity showed susceptibility
to caking and similar findings were also reported by other
workers23–24. This could have also contributed to the
decreased degradation of the encapsulated oil as exposure
became increasingly restricted. As for the unencapsulated
oil, without the protective or insulating barrier present,
almost complete degradation of EPA and DHA took
place at the end of the storage duration and less than
10% each of EPA and DHA remained.
0
10
20
30
40
50
60
70
80
90
100
0 10 20 30 40 50 60
Time (days)
EP
A (
%)
0
10
20
30
40
50
60
70
80
90
100
0 10 20 30 40 50 60
Time (days)
DH
A (
%)
Figure 2. EPA and DHA content on storage for ^ unencapsulated oil, ^ C, * LB1, œ LB5, 4 LB10, f LBB1, g LBB5, m LBB10.
268 L. H. Tan et al.
Jour
nal o
f M
icro
enca
psul
atio
n D
ownl
oade
d fr
om in
form
ahea
lthca
re.c
om b
y M
emor
ial U
nive
rsity
of
New
foun
dlan
d on
06/
21/1
2Fo
r pe
rson
al u
se o
nly.
Microspheres prepared using Formulations C, LB1 and
LBB1 had generally lower levels of EPA and DHA on
storage compared to microspheres made using higher
proportions of alginate in the wall material composition.
This could be a consequence of the differences in the
morphology of microspheres made using the different
formulations. These microspheres were less round as
a result of a higher degree of surface indentations,
which translated to increased effective surface area (also
shown by BET studies) for oxygen exposure and diffusion.
This resulted in a greater extent of deterioration of
EPA and DHA. As the proportion of alginate increased,
the extent of indentations observed on microspheres was
lower and the more spherical microspheres ensured
that the encapsulated oil was better protected by the
presence of lower diffusion areas. The differences could
also be related to the porosity of the wall material,
although further studies are needed to confirm these.
Nevertheless, effective protection of microencapsulated
oil was achieved for all formulations studied, as �50%
of EPA and DHA were preserved under the harsh
storage conditions compared to the unencapsulated
bulk oil (10%).
It is known that the deterioration of!-3 polyunsaturated
acids occurs mainly via an autocatalytic process which
involves the formation of free radicals25–26. However, for
microencapsulated oil, the process is complicated by
other factors including the presence of the protective
microsphere matrix shielding the encapsulated oil
from the external environment. The Weibull model
(Equation 2) was found to adequately describe shelf-life
failures27–28 and had been used to express the
oxidation kinetics of microencapsulated polyunsaturated
fatty acids29,
C ¼ exp �ðktÞn� �
ð2Þ
EPA
–2.25
–1.75
–1.25
–0.75
–0.25
1 1.5 2 2.5 3 3.5 4
ln (t)
ln [
-ln
(C/C
0)]
DHA
–1.8
–1.6
–1.4
–1.2
–1
–0.8
–0.6
–0.4
–0.2
0
1 1.5 2 2.5 3.5 4
ln (t)
ln [
-ln
(C/C
0)]
3
Figure 3. Application of the Weibull model to DHA and EPA content on storage for ^ C, * LB1, œ LB5, 4 LB10, f LBB1, g LBB5, m LBB10.
Alginate/starch composites as wall material to achieve microencapsulation with high oil loading 269
Jour
nal o
f M
icro
enca
psul
atio
n D
ownl
oade
d fr
om in
form
ahea
lthca
re.c
om b
y M
emor
ial U
nive
rsity
of
New
foun
dlan
d on
06/
21/1
2Fo
r pe
rson
al u
se o
nly.
where C is the fraction of unoxidized EPA or DHA at time t,
k is the rate constant and n is the shape constant. The
shape constant describes an increasing or decreasing
degradation rate, depending on its magnitude. A shape
constant of greater than 1 indicates that the degradation
rate increases with time while n5 1 indicates the oppo-
site27. Equation (2) can be rearranged into a linear model
as follows:
ln � lnC
C0
� �� �¼ nðln t þ ln kÞ ð3Þ
Figures 3a and 3b show the plot of ln [�ln(C/C0)] against
ln t for EPA and DHA respectively in the microspheres
produced. Table 4 shows the values of k, n and correlation
coefficients derived from the plots. The r2 values showed
linear correlations for the formulations produced, indicat-
ing that the Weibull model was suitable for describing the
degradation of EPA and DHA in the microspheres pro-
duced. From the rate constants, it was evident that as
the alginate content within the microspheres increased,
the rate of degradation of EPA and DHA decreased
(p5 0.05). This was seen for both Manucol LB and
Manugel LBB and corresponded with the discussions
stated earlier. The shape constants were less than 1, indi-
cating that the degradation rates of EPA and DHA
decreased over time. This could be attributed to the
increasing impedence to oxygen penetration into the
microsphere matrix or exhaustion of the surface oil com-
ponent as discussed in the earlier section.
Conclusions
Alginate-composite microspheres were successfully pro-
duced by spray-drying, with high oil loadings achieved.
The use of alginate as a wall material component enabled
the production of rounder microspheres with higher
oil holding capacities. Microspheres prepared using
Manucol LB performed relatively better than those made
using Manugel LBB in terms of yield and ME. Micro-
encapsulation of fish oil brought about increased protec-
tion with lower loss of unsaturated components on storage
compared to unencapsulated oil. The degree of protection
of encapsulated oil increased as the alginate content
within the microsphere matrix increased. The spray-
dried, microencapsulated form of fish oil using alginate
blend as wall material can potentially have widespread
commercial and industrial applications due to the ease
of production and relatively high ME and oxidative protec-
tion achieved.
Acknowledgements
This study was made possible with the research scholar-
ship from the National University of Singapore. The
authors would like to thank Dr Anton Dolzhenko for
performing the NMR studies. The authors would also
like to thank Roche Vitamins, UK, National Starch &
Chemical, USA and ISP Alginates Inc., USA for samples
used during the study.
Declaration of interest: The authors report no conflicts of
interest. The authors alone are responsible for the content
and writing of the paper.
References
1. Shahidi F, Han X-Q. Encapsulation of food ingredients. Crit Rev FoodSci Nutr. 1993;33:501–47.
2. Re MI. Microencapsulation by spray drying. Drying Technol. 1998;16:1195–236.
3. Nordoy A, Marchioli R, Arnesen H, Videbæk J. n-3 Polyunsaturatedfatty acids and cardiovascular diseases: To whom, how much,preparations. Lipids. 2001;36(Suppl 1):S127–9.
4. Lemaitre RN, King IB, Mozaffarian D, Kuller LH, Tracy RP,Siscovick DS. n-3 Polyunsaturated fatty acids, fatal ischaemic heartdisease, and nonfatal myocardial infarction in older adults: TheCardiovascular Health Study. Am J Clin Nutr. 2003;77:319–25.
5. Lombardo YB, Chicco AG. Effects of dietary polyunsaturated n-3 fattyacids on dyslipidemia and insulin resistance in rodents and humans.A review. J Nutr Biochem. 2006;17:1–3.
6. Reiffel JA, McDonald A. Antiarrhythmic effects of omega-3 fattyacids. Am J Cardiol. 2006;98(Suppl 1):50–60.
7. Heinzelmann K, Franke K. Using freezing and drying techniques ofemulsions for the microencapsulation of fish oil to improve oxidativestability. Colloids Surf B Biointerfaces. 1999;12:223–9.
8. Marquez-Ruiz G, Velasco J, Dobarganes C. Evaluation of oxidation indried microencapsulated fish oils by a combination of adsorptionand size exclusion chromatography. Eur Food Res Technol. 2000;211:13–8.
9. Keogh MK, O’Kennedy BT, Kelly J, Auty MA, Kelly PM, Fureby A,et al. Stability to oxidation of spray-dried fish oil powder microen-capsulated using milk ingredients. J Food Sci. 2001;66:217–24.
10. Hogan SA, O’Riordan ED, O’Sullivan M. Microencapsulationand oxidative stability of spray-dried fish oil emulsions.J Microencapsulation. 2003;20:675–88.
Table 4. Parameters derived from the Weibull model for EPA
and DHA.
Formulation Parameters
n k r2
EPA DHA EPA DHA EPA DHA
C 0.422 0.435 19.7� 10�3 18.0� 10�3 0.969 0.969
LB1 0.459 0.430 14.3� 10�3 14.1� 10�3 0.982 0.986
LB5 0.505 0.433 10.2� 10�3 8.73� 10�3 0.976 0.985
LB10 0.524 0.432 7.59� 10�3 6.93� 10�3 0.975 0.980
LBB1 0.422 0.434 10.9� 10�3 15.2� 10�3 0.961 0.969
LBB5 0.429 0.440 8.65� 10�3 10.2� 10�3 0.961 0.972
LBB10 0.485 0.406 8.63� 10�3 7.19� 10�3 0.967 0.970
270 L. H. Tan et al.
Jour
nal o
f M
icro
enca
psul
atio
n D
ownl
oade
d fr
om in
form
ahea
lthca
re.c
om b
y M
emor
ial U
nive
rsity
of
New
foun
dlan
d on
06/
21/1
2Fo
r pe
rson
al u
se o
nly.
11. Drusch S, Serfert Y, Heuvel AVD, Schwarz K. Physicochemicalcharacterization and oxidative stability of fish oil encapsulated inan amorphous matrix containing trehalose. Food Res Int. 2006;39:807–15.
12. Masters K. Spray drying handbook. New York: Wiley; 1991.13. Chan LW, Lim LT, Heng PWS. Microencapsulation of oils using
sodium alginate. J Microencapsulation. 2000;17:757–66.14. Haug A, Larsen B. Quantitative determination of
the uronic composition of alginates. Acta Chem Scand. 1962;16:1908–18.
15. Schurks N, Wingender J, Flemming H-C, Mayer C. Monomercomposition and sequence of alginates from Pseudomonasaeruginosa. Int J Biol Macromol. 2002;30:105–11.
16. Grasdalen H, Larsen B, Smisrod O. 13C-n.m.r. studies of monomericcomposition and sequence in alginate. Carbohyd Res. 1981;89:179–91.
17. Tan LH, Chan LW, Heng PWS. Effect of oil loading onmicrospheres produced by spray drying. J Microencapsulation.2005;22:253–9.
18. Leo WJ, McLoughlin AJ, Malone DM. Effects of sterilizationtreatments on some properties of alginate solutions and gels.Biotechnol Prog. 1990;6:51–3.
19. Kong HJ, Smith MK, Mooney DJ. Designing alginate hydrogelsto maintain viability of immobilized cells. Biomaterials. 2003;24:4023–9.
20. Walton DE. The morphology of spray-dried particles. A qualitativeview. Drying Technol. 2000;18:1943–86.
21. Alamilla-Beltran L, Chanona-Perez JJ, Jimenez-Aparicio AR,Gutierrez-Lopez GF. Description of morphological changes alongspray drying. J Food Eng. 2005;67:179–84.
22. Wandrey C, Espinosa D, Rehor A, Hunkeler D. Influence of alginatecharacteristics on the properties of multi-component microcapsules.J Microencapsulation. 2003;20:597–611.
23. Beristain CI, Azuara E, Tamayo T-T, Vernon-Carter EJ. Effect ofcaking and stickiness on the retention of spray-dried encapsulatedorange peel oil. J Sci Food Agric. 2003;83:1613–6.
24. Jimenez M, Garcıa HS, Beristain CI. Spray-drying micro-encapsulation and oxidative stability of conjugated linoleic acid.Eur Food Res Technol. 2004;219:588–92.
25. Adachi S, Ishiguro T, Matsuno R. Autoxidation kinetics for fatty acidsand their esters. J Am Oil Chem Soc. 1995;72:547–51.
26. Borquez R, Koller W-D, Wolf W, Spieß WEL. Stability of n-3 fattyacids of fish protein concentrate during drying and storage.Lebensmittel-Wissenschaft and Technologie. 1997;30:508–12.
27. Gacula MC, Kubala JJ. Statistical models for shelf life failures.J Food Sci. 1975;40:404–9.
28. Cunha LM, Oliveira FAR, Oliveira JC. Optimal experimental designfor estimating the kinetic parameters of processes described by theWeibull probability distribution function. J Food Eng. 1998;37:175–91.
29. Watanabe Y, Fang X, Adachi S, Fukami H, Matsuno R. Oxidationof 6-O-arachidonoyl L-ascorbate microencapsulated with apolysaccharide by spray drying. Lebensmittel-Wissenschaft undTechnologie. 2004;37:395–400.
Alginate/starch composites as wall material to achieve microencapsulation with high oil loading 271
Jour
nal o
f M
icro
enca
psul
atio
n D
ownl
oade
d fr
om in
form
ahea
lthca
re.c
om b
y M
emor
ial U
nive
rsity
of
New
foun
dlan
d on
06/
21/1
2Fo
r pe
rson
al u
se o
nly.