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    American Institute of Steel Construction

    Title Slide

    a teaching primer for colleges of architecture

    The Material Steel

    STEEL

    STRUCTURE OF THE EVERYDAY :

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    Project Director

    Slide Design & Graphics

    Production Assistants

    IT Coordination

    Photography

    Software

    For additional information,please contact:

    College of Architecture,UNC-Charlotte

    PRODCTIO! T"A# College of Architecture

    UNC - Charlotte

    CRE!TSThe #aterial Steel $

    a"id Thaddeus, A!A, Associate #rofessor

    Thaddeus$email%uncc%edu

    a"id Thaddeus, A!A

    &ennifer August

    'rittan( Ea)er

    *ath( #hillips

    Matt #ar)er

    a"id Thaddeus, A!A

    Nate Ro++

    #oer#oint

    #hotoshop

    e+orah &% Ar+es, RA

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    This proect as made possi+le through funding from the A%erican Institute of Steel ConstructionAISC'ith support from the College of Architecture at theni(ersity of !orth Carolina at Charlotte

    Special than)s to the folloing people at A!SC for their support and help o"er the duration of the proect:

    From( Rosen+erg, #E, irector, A!SC Uni"ersit( #rogramsMegan Maurer, Coordinator, A!SC Uni"ersit( #rograms

    The folloing people ha"e m( sincere gratitude for ser"ing on the Focus .roup and offering theircomments and feed+ac) in the de"elopment of this proect :

    *urt 'aumgartner, A!A, &!A, Uni"ersit( of !llinois at Ur+ana Champaign

    Terri Me(er 'oa)e, Associate #rofessor, Uni"ersit( of /aterlooThomas Foler, Associate #rofessor, California #ol(technic State Uni"ersit(

    0arr( *aufman, #E, NCAR', #rofessor, Southern #ol(technic State Uni"ersit(

    *emp Moone(, *emp Moone( Architects

    Tim Mro1os)i, A!A, #rofessor, Michigan State Uni"ersit(R(an Smith, Assistant #rofessor, Uni"ersit( of Utah

    The folloing A!SC mem+ers ha"e pro"ided in"alua+le insight into the content of this teaching aid:

    Ron 'ruce, #E, #resident, 'uilders Steel Compan(, North *ansas Cit(, M2

    3arence *ruth, #E, Engineering 4 Safet( Manager, ouglas Steel, 3ansing, M!

    a"id Mc*en1ie, #E, 5ice #resident - Engineering, S# !nternational, North *ansas Cit(, M2

    Ac)nowledge%ents

    AC*N2/3E.EMENTSThe #aterial Steel $

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    The A%erican Institute of Steel Construction AISC'is a non-profit technical

    institute and trade association esta+lished in 6786 to ser"e the structural steel

    design communit( and construction industr( in the United States%

    AISCis offering this teaching aid and learning tool for educational purposes onl(%

    The data and information in this presentation is not intended for use in the

    ph(sical construction of steel structures%

    The information presented here is considered pu+lic information and as such ma(+e distri+uted or copied% The use of appropriate credit to for images, +(line,

    animations, and content is re9uested%

    /e hope that (ou and (our students ill find this information useful%

    #lease contact *ro%y Rosen+erg rosen+erg,aisc-org'for further information

    on A!SC or for feed+ac) on this teaching learning product%

    #lease contact Da(id Thaddeus thaddeus,e%ail-uncc-edu'for 9uestions orcomments on the content of this proect%

    Ter%s

    TERMSThe #aterial Steel $

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    The #aterial *acts

    Che%ical Co%position

    Production

    Structural Properties Ter%inology

    Profiles in Steel

    Protection of Steel #e%+ers

    Appropriate Technology . Sustaina+ility of Steel

    Module I

    Contents:

    Overvie

    CO!T"!TS

    C2NTENTSThe #aterial Steel $

    Clinical Sciences Research,

    Stanford Uni"ersit( % #alo Alto, CaliforniaSir Norman Foster

    The de Menil Collection Museum

    0ouston, Te;as

    Ren1o #iano

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    Steel $ The Material Facts

    Toda( steel is produced in o"er , China as the first countr( to produce more than 8== million tons of crude steel in a (ear ?more than 8=@ of the orlds steel is produced in ChinaB%

    Chinais the orlds largest consumer of steel?cars, general industr(, constructionB

    &apan is the largest e;porterof steel%

    More than D=@of the steel produced annuall(is from rec(cled steel%

    #ropertiesof steel are not altered+( ho man( times it is rec(cled%

    #er pound of material, steel is the most efficientof all +uilding materials%

    A small amount of steel can do load-carr(ing tas)s ith a fraction of the material needed from other materials such as concrete or ood%

    Steel is the densest of structural materials and therefore handles longer spans, and produces lighter structures ith the greatest econom(% Steel can +e found in fasteners ?nailsB, structural components, re+ar, sheet-metal, appliances, cars, ships,

    To e"er( ton of #ortland Cement produced, > tons of ood and 6= tons of steel are produced%

    The United StatesandChinaare the largest importersof steel%

    'ritish !n"entor 0enr( 'essemer produced the first economical steel in /012-

    Steelis the orlds most rec(cled material% Steel is rec(cled mostl( from un) cars?>-==,=== cars per (ear per steel mill 8G cars minute in North America B%

    T0E MATER!A3 FACTS

    Steel as first produced in /340in Sheffield, England, )no as Hcruci+le steelIin as "er( pure, +ut difficult and e;pensi"e to produce%

    The #aterial Steel $

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    Soft 4 Mallea+le 0ard 4 'rittle

    /rought !ron Cast !ronJ =%8 @Car+on J > - @Car+on

    Steel=%8 - 8 @Car+on

    Carbon Steel

    Mild Steel=%8 - =%8< @Car+on

    Medium Steel

    =%8< - =%< @Car+on

    0ard Steel

    =%< - =%K< @Car+on

    Spring Steel

    =%K< - 6%K< @Car+on

    Allo( Steel

    Stainless Steel

    /eathering Steel

    Com+inations of:

    Chromium, Co+alt, Copper,

    Mol(+denum, Nic)el,

    Tungsten, 5anadium

    #

    #Controlled amounts of:

    Manganese, #hosphorous

    Silicon, Sulfur, 2;(gen

    Steel $ Chemical Composition

    C0EM!CA3 C2M#2S!T!2NThe #aterial Steel $

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    Steel is anallo( of !ron, Car+on ?J8@B,and Manganese ?J6@B%!t also contains small amounts of #hosphorous, Silicon,

    Sulfur and 2;(gen

    Car+on content greatl( affects the properties of steelMore Car+on increases : strength, hardness, corrosion-resistance

    More Car+on decreases: mallea+ilit(, ductilit(, and elda+ilit(The amount of Car+on does N2T affect the Modulus of Elasticit( ?EB

    of the Steel

    Stainless SteelAdding 6

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    Steel $ #roduction

    2pen 0earth Furnace ?20FB

    'asic 2;(gen Furnace ?'2FB

    Electric Arc Furnace ?EAFB

    Refining is the addition of allo(s to o+tain certain characteristics in the steel:

    U%S% has roughl( 8

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    Open 5earth *urnace O5*'6

    iscontinued in USA due to 2S0A and E#A regulations, it asted energ( and manpoer%

    3ast Open 5earth *urnace in U%S% as closed don in 67K=s%

    E;treme heat +urned out impurities in iron%Accepts "aria+le amounts of scraps ?8=-K=@B %

    >===F minimum temperature re9uired, 6= hours to accomplish%

    /orldide, >%D@ of steel produced in 8==> as 20F%

    #R2UCT!2NThe #aterial Steel $

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    Steel $ Structural #roperties

    uctile, a+sor+s energ(

    uic) erection-

    Fle;i+ilit(, Strength, ura+ilit(, Functionalit(%

    Steel is a lighteight solution that is strong enough to allo for longer spans%

    Steel +uildings are light and therefore re9uiresmaller foundations than hea"ier +uilding materials%

    3ess time on construction site reduces cost%

    Shop Fa+rication reduces on-site or) don tothe assem+l( and the erection of frame onl(%

    Shop Fa+rication reduces on-site eather dela(s%

    The #aterial Steel $ STRUCTURA3 #R2#ERT!ES

    Charles de .aulle Airport

    #aris % France

    St t l

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    Structural

    'ro(erties:

    Overvie

    Steel is consistent, isotropic and homogenous%

    ensit( 7= 3'S% FT >or =%8< 3'% !N >

    ?concrete: 6 3'S% FT

    >

    or =%=K 3'% !N

    >

    , ood: >< - = 3'S% FT > B

    Steel is capa+le of precise tolerances and ith proper

    detailing ill pro"ide an e;ceptionall( tight +uilding

    en"elope%

    Minimum on-site aste%

    Strong and stiff for "er( little eight%

    The #aterial Steel $ STRUCTURA3 #R2#ERT!ES

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    TERM!N232.O

    Steel $ Terminolog(

    The #aterial Steel $

    Cold *or%ed

    5ot Rolled

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    TERM!N232.O

    Steel $ Terminolog(

    The #aterial Steel $

    7e+ 6 Shear

    *lange 6 8ending

    Coping

    Reduced 8ea% Section 9 R8S

    Dog+one'

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    TERM!N232.O

    Steel $ Terminolog(

    The #aterial Steel $

    *a+ricator

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    TERM!N232.O

    Steel $ Terminolog(

    The #aterial Steel $

    Shear Studs

    Detailer

    Ca%+er

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    TERM!N232.O

    Steel $ Terminolog(

    The #aterial Steel $

    Groo(e 7eld Puddle 7eld*illet 7eld

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    TERM!N232.O

    Steel $ Terminolog(

    The #aterial Steel $

    5ori:ontal 8ridgingCross 8ridging

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    TERM!N232.OThe #aterial Steel $

    "rector

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    Architecturall( E;posed Structural Steel lends itself naturall( to sustaina+le +uilding%

    AESS a"oids additional finishes and, therefore, sa"esthe energ( hich ould ha"e +een used to produceand transport those finishes%

    Using steel hene"er possi+le increases the amountof rec(cla+le content in +uilding%

    Using 'olted connections "s% /elded ma)es disassem+l( re-use easier%

    The integration of structural and mechanical componentshich is facilitated +( AESS can sa"e +uilding materials%

    'esides +eing structural, 0ollo Steel Sections ?0SSBcan also con"e( hot ater and therefore contri+ute to theheating or plum+ing of the +uilding%

    The finish color used on the AESS s(stem can enhance reflectance, reducing lighting and thus sa"ing AC%

    Use of steel and glass atria for natural light ?a designfeature common in AESS +uildingsB can also reduce thedemand for artificial lighting and in turn AC demand%

    The high "isi+ilit( of an AESS s(stem demands a "er(high le"el of attention to the detailing of the steel mem+ers,their finishes and their connections%

    TERM!N232.OThe #aterial Steel $

    Architecturally ";posed Structural Steel A"SS'

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    Re%ar)sApplications!a%e *eatures .

    Strengths

    Sa%ple Designation Si:e Range

    / 68 ; KIJ tfJ 8I

    6IJ tJ

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    Re%ar)sApplications!a%e *eatures .

    Strengths

    Sa%ple Designation Si:e Range

    C 6= ; >=

    'racing3intelsStairsTrusses

    Nominal epth

    Actual epth

    No torsional strength

    6=: Actual depth

    >=: /eight 3in% Ft%C> - C6