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AISC - The Material Steel
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American Institute of Steel Construction
Title Slide
a teaching primer for colleges of architecture
The Material Steel
STEEL
STRUCTURE OF THE EVERYDAY :
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Project Director
Slide Design & Graphics
Production Assistants
IT Coordination
Photography
Software
For additional information,please contact:
College of Architecture,UNC-Charlotte
PRODCTIO! T"A# College of Architecture
UNC - Charlotte
CRE!TSThe #aterial Steel $
a"id Thaddeus, A!A, Associate #rofessor
Thaddeus$email%uncc%edu
a"id Thaddeus, A!A
&ennifer August
'rittan( Ea)er
*ath( #hillips
Matt #ar)er
a"id Thaddeus, A!A
Nate Ro++
#oer#oint
#hotoshop
e+orah &% Ar+es, RA
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This proect as made possi+le through funding from the A%erican Institute of Steel ConstructionAISC'ith support from the College of Architecture at theni(ersity of !orth Carolina at Charlotte
Special than)s to the folloing people at A!SC for their support and help o"er the duration of the proect:
From( Rosen+erg, #E, irector, A!SC Uni"ersit( #rogramsMegan Maurer, Coordinator, A!SC Uni"ersit( #rograms
The folloing people ha"e m( sincere gratitude for ser"ing on the Focus .roup and offering theircomments and feed+ac) in the de"elopment of this proect :
*urt 'aumgartner, A!A, &!A, Uni"ersit( of !llinois at Ur+ana Champaign
Terri Me(er 'oa)e, Associate #rofessor, Uni"ersit( of /aterlooThomas Foler, Associate #rofessor, California #ol(technic State Uni"ersit(
0arr( *aufman, #E, NCAR', #rofessor, Southern #ol(technic State Uni"ersit(
*emp Moone(, *emp Moone( Architects
Tim Mro1os)i, A!A, #rofessor, Michigan State Uni"ersit(R(an Smith, Assistant #rofessor, Uni"ersit( of Utah
The folloing A!SC mem+ers ha"e pro"ided in"alua+le insight into the content of this teaching aid:
Ron 'ruce, #E, #resident, 'uilders Steel Compan(, North *ansas Cit(, M2
3arence *ruth, #E, Engineering 4 Safet( Manager, ouglas Steel, 3ansing, M!
a"id Mc*en1ie, #E, 5ice #resident - Engineering, S# !nternational, North *ansas Cit(, M2
Ac)nowledge%ents
AC*N2/3E.EMENTSThe #aterial Steel $
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The A%erican Institute of Steel Construction AISC'is a non-profit technical
institute and trade association esta+lished in 6786 to ser"e the structural steel
design communit( and construction industr( in the United States%
AISCis offering this teaching aid and learning tool for educational purposes onl(%
The data and information in this presentation is not intended for use in the
ph(sical construction of steel structures%
The information presented here is considered pu+lic information and as such ma(+e distri+uted or copied% The use of appropriate credit to for images, +(line,
animations, and content is re9uested%
/e hope that (ou and (our students ill find this information useful%
#lease contact *ro%y Rosen+erg rosen+erg,aisc-org'for further information
on A!SC or for feed+ac) on this teaching learning product%
#lease contact Da(id Thaddeus thaddeus,e%ail-uncc-edu'for 9uestions orcomments on the content of this proect%
Ter%s
TERMSThe #aterial Steel $
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The #aterial *acts
Che%ical Co%position
Production
Structural Properties Ter%inology
Profiles in Steel
Protection of Steel #e%+ers
Appropriate Technology . Sustaina+ility of Steel
Module I
Contents:
Overvie
CO!T"!TS
C2NTENTSThe #aterial Steel $
Clinical Sciences Research,
Stanford Uni"ersit( % #alo Alto, CaliforniaSir Norman Foster
The de Menil Collection Museum
0ouston, Te;as
Ren1o #iano
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Steel $ The Material Facts
Toda( steel is produced in o"er , China as the first countr( to produce more than 8== million tons of crude steel in a (ear ?more than 8=@ of the orlds steel is produced in ChinaB%
Chinais the orlds largest consumer of steel?cars, general industr(, constructionB
&apan is the largest e;porterof steel%
More than D=@of the steel produced annuall(is from rec(cled steel%
#ropertiesof steel are not altered+( ho man( times it is rec(cled%
#er pound of material, steel is the most efficientof all +uilding materials%
A small amount of steel can do load-carr(ing tas)s ith a fraction of the material needed from other materials such as concrete or ood%
Steel is the densest of structural materials and therefore handles longer spans, and produces lighter structures ith the greatest econom(% Steel can +e found in fasteners ?nailsB, structural components, re+ar, sheet-metal, appliances, cars, ships,
To e"er( ton of #ortland Cement produced, > tons of ood and 6= tons of steel are produced%
The United StatesandChinaare the largest importersof steel%
'ritish !n"entor 0enr( 'essemer produced the first economical steel in /012-
Steelis the orlds most rec(cled material% Steel is rec(cled mostl( from un) cars?>-==,=== cars per (ear per steel mill 8G cars minute in North America B%
T0E MATER!A3 FACTS
Steel as first produced in /340in Sheffield, England, )no as Hcruci+le steelIin as "er( pure, +ut difficult and e;pensi"e to produce%
The #aterial Steel $
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Soft 4 Mallea+le 0ard 4 'rittle
/rought !ron Cast !ronJ =%8 @Car+on J > - @Car+on
Steel=%8 - 8 @Car+on
Carbon Steel
Mild Steel=%8 - =%8< @Car+on
Medium Steel
=%8< - =%< @Car+on
0ard Steel
=%< - =%K< @Car+on
Spring Steel
=%K< - 6%K< @Car+on
Allo( Steel
Stainless Steel
/eathering Steel
Com+inations of:
Chromium, Co+alt, Copper,
Mol(+denum, Nic)el,
Tungsten, 5anadium
#
#Controlled amounts of:
Manganese, #hosphorous
Silicon, Sulfur, 2;(gen
Steel $ Chemical Composition
C0EM!CA3 C2M#2S!T!2NThe #aterial Steel $
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Steel is anallo( of !ron, Car+on ?J8@B,and Manganese ?J6@B%!t also contains small amounts of #hosphorous, Silicon,
Sulfur and 2;(gen
Car+on content greatl( affects the properties of steelMore Car+on increases : strength, hardness, corrosion-resistance
More Car+on decreases: mallea+ilit(, ductilit(, and elda+ilit(The amount of Car+on does N2T affect the Modulus of Elasticit( ?EB
of the Steel
Stainless SteelAdding 6
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Steel $ #roduction
2pen 0earth Furnace ?20FB
'asic 2;(gen Furnace ?'2FB
Electric Arc Furnace ?EAFB
Refining is the addition of allo(s to o+tain certain characteristics in the steel:
U%S% has roughl( 8
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Open 5earth *urnace O5*'6
iscontinued in USA due to 2S0A and E#A regulations, it asted energ( and manpoer%
3ast Open 5earth *urnace in U%S% as closed don in 67K=s%
E;treme heat +urned out impurities in iron%Accepts "aria+le amounts of scraps ?8=-K=@B %
>===F minimum temperature re9uired, 6= hours to accomplish%
/orldide, >%D@ of steel produced in 8==> as 20F%
#R2UCT!2NThe #aterial Steel $
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Steel $ Structural #roperties
uctile, a+sor+s energ(
uic) erection-
Fle;i+ilit(, Strength, ura+ilit(, Functionalit(%
Steel is a lighteight solution that is strong enough to allo for longer spans%
Steel +uildings are light and therefore re9uiresmaller foundations than hea"ier +uilding materials%
3ess time on construction site reduces cost%
Shop Fa+rication reduces on-site or) don tothe assem+l( and the erection of frame onl(%
Shop Fa+rication reduces on-site eather dela(s%
The #aterial Steel $ STRUCTURA3 #R2#ERT!ES
Charles de .aulle Airport
#aris % France
St t l
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Structural
'ro(erties:
Overvie
Steel is consistent, isotropic and homogenous%
ensit( 7= 3'S% FT >or =%8< 3'% !N >
?concrete: 6 3'S% FT
>
or =%=K 3'% !N
>
, ood: >< - = 3'S% FT > B
Steel is capa+le of precise tolerances and ith proper
detailing ill pro"ide an e;ceptionall( tight +uilding
en"elope%
Minimum on-site aste%
Strong and stiff for "er( little eight%
The #aterial Steel $ STRUCTURA3 #R2#ERT!ES
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TERM!N232.O
Steel $ Terminolog(
The #aterial Steel $
Cold *or%ed
5ot Rolled
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TERM!N232.O
Steel $ Terminolog(
The #aterial Steel $
7e+ 6 Shear
*lange 6 8ending
Coping
Reduced 8ea% Section 9 R8S
Dog+one'
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TERM!N232.O
Steel $ Terminolog(
The #aterial Steel $
*a+ricator
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TERM!N232.O
Steel $ Terminolog(
The #aterial Steel $
Shear Studs
Detailer
Ca%+er
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TERM!N232.O
Steel $ Terminolog(
The #aterial Steel $
Groo(e 7eld Puddle 7eld*illet 7eld
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TERM!N232.O
Steel $ Terminolog(
The #aterial Steel $
5ori:ontal 8ridgingCross 8ridging
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TERM!N232.OThe #aterial Steel $
"rector
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Architecturall( E;posed Structural Steel lends itself naturall( to sustaina+le +uilding%
AESS a"oids additional finishes and, therefore, sa"esthe energ( hich ould ha"e +een used to produceand transport those finishes%
Using steel hene"er possi+le increases the amountof rec(cla+le content in +uilding%
Using 'olted connections "s% /elded ma)es disassem+l( re-use easier%
The integration of structural and mechanical componentshich is facilitated +( AESS can sa"e +uilding materials%
'esides +eing structural, 0ollo Steel Sections ?0SSBcan also con"e( hot ater and therefore contri+ute to theheating or plum+ing of the +uilding%
The finish color used on the AESS s(stem can enhance reflectance, reducing lighting and thus sa"ing AC%
Use of steel and glass atria for natural light ?a designfeature common in AESS +uildingsB can also reduce thedemand for artificial lighting and in turn AC demand%
The high "isi+ilit( of an AESS s(stem demands a "er(high le"el of attention to the detailing of the steel mem+ers,their finishes and their connections%
TERM!N232.OThe #aterial Steel $
Architecturally ";posed Structural Steel A"SS'
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Re%ar)sApplications!a%e *eatures .
Strengths
Sa%ple Designation Si:e Range
/ 68 ; KIJ tfJ 8I
6IJ tJ
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Re%ar)sApplications!a%e *eatures .
Strengths
Sa%ple Designation Si:e Range
C 6= ; >=
'racing3intelsStairsTrusses
Nominal epth
Actual epth
No torsional strength
6=: Actual depth
>=: /eight 3in% Ft%C> - C6