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0104 © 2004 Titan Tool Inc. All rights reserved. Form No. 313-2340, REV A Printed in the U. S. A. Do not use this equipment before reading this manual! Performer 1140 ix Airless Sprayer Owner’s Manual For professional use only NOTE: This manual contains important warnings and instructions. Please read and retain for reference. Model Number 800-3050

Airless Sprayer · 2019-05-31 · GAS ENGINE (WHERE APPLICABLE) Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel

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Page 1: Airless Sprayer · 2019-05-31 · GAS ENGINE (WHERE APPLICABLE) Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel

0104 © 2004 Titan Tool Inc. All rights reserved. Form No. 313-2340, REV APrinted in the U. S. A.

Do not use this equipment before reading this manual!

Performer 1140ixAirless Sprayer

Owner’s ManualFor professional use only

NOTE: This manual contains important warningsand instructions. Please read and retain forreference.

NOTE: This manual contains important warningsand instructions. Please read and retain forreference.

Model Number 800-3050

Page 2: Airless Sprayer · 2019-05-31 · GAS ENGINE (WHERE APPLICABLE) Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel

Table of ContentsSafety Precautions .................................................................2

Français ..............................................................................14Español ...............................................................................16

General Description ...............................................................4Operation ................................................................................4

Setup ....................................................................................4Preparing to Paint .................................................................4Painting.................................................................................5Electronic Pressure Control Indicators .................................5Pressure Relief Procedure ...................................................6

Spraying ..................................................................................6Spraying Technique ..............................................................6Practice.................................................................................7

Cleanup ...................................................................................7Maintenance............................................................................7

General Repair and Service Notes.......................................7Replacing the PRIME/SPRAY Valve.....................................8Replacing the Filters.............................................................8Replacing the Motor Assembly .............................................9Replacing the Gears.............................................................9Replacing the Transducer...................................................10Servicing the Fluid Section .................................................10

Troubleshooting ...................................................................12Parts Listings........................................................................18

Main Assembly....................................................................18Drive Assembly ...................................................................19Fluid Section Assembly ......................................................20High Rider Cart ...................................................................21Filter Assembly ...................................................................21PRIME/SPRAY Assembly ...................................................22Labels .................................................................................22Accessories ........................................................................22Electrical Schematic ...........................................................23

Warranty ................................................................................24

Safety PrecautionsThis manual contains information that must be read andunderstood before using the equipment. When you come to anarea that has one of the following symbols, pay particularattention and make certain to heed the safeguard.

This symbol indicates a potential hazard that may causeserious injury or loss of life. Important safety information willfollow.

This symbol indicates a potential hazard to you or to theequipment. Important information that tells how to preventdamage to the equipment or how to avoid causes of minorinjuries will follow.

HAZARD: Injection injury - A high pressure fluid streamproduced by this equipment can pierce theskin and underlying tissues, leading to seriousinjury and possible amputation. See aphysician immediately.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLECUT! Injection can lead to amputation. See a physicianimmediately.The maximum operating range of the sprayer is 3300PSI/228BAR fluid pressure.PREVENTION:

• NEVER aim the gun at any part of the body. • NEVER allow any part of the body to touch the fluid stream.

DO NOT allow body to touch a leak in the fluid hose.

WARNING

NOTE: Notes give important information which shouldbe given special attention.

CAUTION

WARNING

2 © Titan Tool Inc. All rights reserved.

• NEVER put hand in front of the gun. Gloves will notprovide protection against an injection injury.

• ALWAYS lock gun trigger, shut pump off, and release allpressure before servicing, cleaning tip or guard, changingtip, or leaving unattended. Pressure will not be releasedby turning off the motor. The PRIME/SPRAY valve handlemust be turned to PRIME to relieve the pressure. Refer tothe PRESSURE RELIEF PRESSURE described in thepump manual.

• ALWAYS keep tip guard in place while spraying. The tipguard provides some protection but is mainly a warningdevice.

• ALWAYS remove the spray tip before flushing or cleaningthe system.

• Paint hose can develop leaks from wear, kinking andabuse. A leak can inject material into the skin. Inspectthe hose before each use.

• NEVER use a spray gun without a working trigger lockand trigger guard in place.

• All accessories must be rated at or above 3300 PSI/228BAR. This includes spray tips, guns, extensions, andhose.

HAZARD: EXPLOSION AND FIRE - Solvent and paintfumes can explode or ignite. Severe injuryand/or property damage can occur.

PREVENTION:• Provide extensive exhaust and fresh air introduction to

keep the air within the spray area free from accumulationof flammable vapors.

• Avoid all ignition sources such as static electricity sparks,electrical appliances, flames, pilot lights, hot objects, andsparks from connecting and disconnecting power cords orworking light switches.

• Do not smoke in spray area.• Fire extinguisher must be present and in good working

order.• Place pump at least 20 feet (6.1 m) from the spray object

in a well ventilated area (add more hose if necessary).Flammable vapors are often heavier than air. Floor areamust be extremely well ventilated. The pump containsarcing parts that emit sparks and can ignite vapors.

• The equipment and objects in and around the spray areamust be properly grounded to prevent static sparks.

• Use only conductive or grounded high-pressure fluid hose.Gun must be grounded through hose connections.

• Power cord must be connected to a grounded circuit.• Always flush unit into separate metal container, at low

pump pressure, with spray tip removed. Hold gun firmlyagainst side of container to ground container and preventstatic sparks.

• Follow material and solvent manufacturer's warnings andinstructions.

• Use extreme caution when using materials with aflashpoint below 70° F (21° C). Flashpoint is thetemperature at which a fluid can produce enough vaporsto ignite.

• Plastic can cause static sparks. Never hang plastic toenclose spray area. Do not use plastic drop cloths whenspraying flammable materials.

• Use lowest possible pressure to flush equipment.

NOTE TO PHYSICIAN:Injection into the skin is a traumatic injury. It isimportant to treat the injury as soon as possible. DONOT delay treatment to research toxicity. Toxicity is aconcern with some coatings injected directly into theblood stream. Consultation with a plastic surgeon orreconstructive hand surgeon may be advisable.

Page 3: Airless Sprayer · 2019-05-31 · GAS ENGINE (WHERE APPLICABLE) Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel

GAS ENGINE (WHERE APPLICABLE)Always place sprayer outside of structure in fresh air. Keep allsolvents away from engine exhaust. Never fill fuel tank with arunning or hot engine. Hot surface can ignite spilled fuel.Always attach ground wire from pump to a grounded object.Refer to engine owner’s manual for complete safetyinformation.

HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLEMATERIALS - will cause severe injury orproperty damage.

PREVENTION:• Do not use materials containing bleach or chlorine.• Do not use halogenated hydrocarbon solvents such as

bleach, mildewcide, methylene chloride and 1,1,1 -trichloroethane. They are not compatible with aluminum.

• Contact your coating supplier about the compatibility ofmaterial with aluminum.

HAZARD: HAZARDOUS VAPORS - Paints, solvents,insecticides, and other materials can beharmful if inhaled or come in contact with body.Vapors can cause severe nausea, fainting, orpoisoning.

PREVENTION:• Use a respirator or mask if vapors can be inhaled. Read

all instructions supplied with the mask to be sure it willprovide the necessary protection.

• Wear protective eyewear.• Wear protective clothing as required by coating

manufacturer.

HAZARD: GENERAL - Can cause severe injury orproperty damage.

PREVENTION:• Read all instructions and safety precautions before

operating equipment.• Follow all appropriate local, state, and national codes

governing ventilation, fire prevention, and operation. • The United States Government Safety Standards have

been adopted under the Occupational Safety and HealthAct (OSHA). These standards, particularly part 1910 ofthe General Standards and part 1926 of the ConstructionStandards, should be consulted.

• Use only manufacturer authorized parts. User assumesall risks and liabilities when using parts that do not meetthe minimum specifications and safety devices of thepump manufacturer.

• Before each use, check all hoses for cuts, leaks, abrasionor bulging of cover. Check for damage or movement ofcouplings. Immediately replace hose if any of thoseconditions exist. Never repair a paint hose. Replace witha grounded high-pressure hose.

• All hoses, swivels, guns, and accessories must bepressure rated at or above 3300PSI/228 BAR.

• Do not spray outdoors on windy days.• Wear clothing to keep paint off skin and hair.• Always unplug cord from outlet before working on

equipment.

Grounding InstructionsThis product must be grounded. In the event of an electricalshort circuit, grounding reduces the risk of electric shock byproviding an escape wire for the electric current. This productis equipped with a cord having a grounding wire with anappropriate grounding plug. The plug must be plugged into anoutlet that is properly installed and grounded in accordancewith all local codes and ordinances.DANGER — Improper installation of the grounding plug canresult in a risk of electric shock. If repair or replacement of thecord or plug is necessary, do not connect the green groundingwire to either flat blade terminal. The wire with insulationhaving a green outer surface with or without yellow stripes isthe grounding wire and must be connected to the groundingpin.Check with a qualified electrician or serviceman if thegrounding instructions are not completely understood, or if youare in doubt as to whether the product is properly grounded.Do not modify the plug provided. If the plug will not fit theoutlet, have the proper outlet installed by a qualifiedelectrician.This product is for use on a nominal 120 volt circuit and has agrounding plug that looks like the plug illustrated below. Atemporary adapter which looks like the adapter illustrated inthe figure below may be used to connect this plug to a 2 polereceptacle as shown if a properly grounded outlet is notavailable. The temporary adapter should be used only until a properlygrounded outlet as shown below can be installed by a qualifiedelectrician. The green colored rigid ear, lug, or the groundingwire extending from the adapter must be connected to apermanent ground such as a properly grounded outlet boxcover. Whenever the adapter is used, it must be held in placeby a metal screw.

Use only a 3-wire extension cord that has a 3-bladegrounding plug and a 3-slot receptacle that will accept theplug on the product. Make sure your extension cord is ingood condition. When using an extension cord, be sureto use one heavy enough to carry the current yourproduct will draw. An undersized cord will cause a dropin line voltage resulting in loss of power and overheating.A 12 gauge cord is recommended. If an extension cord isto be used outdoors, it must be marked with the suffix W-A after the cord type designation. For example, adesignation of SJTW-A would indicate that the cord wouldbe appropriate for outdoor use.

CAUTION

Grounded Outlet

Grounding Pin

Tab forGrounding Screw

AdapterMetal Screw

Cover for grounded outlet box

© Titan Tool Inc. All rights reserved. 3

Page 4: Airless Sprayer · 2019-05-31 · GAS ENGINE (WHERE APPLICABLE) Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel

General DescriptionThis airless sprayer is a precision power tool used for sprayingmany types of materials. Read and follow this instructionmanual carefully for proper operating instructions,maintenance, and safety information.

Operation

This equipment produces a fluid stream at extremely highpressure. Read and understand the warnings in theSafety Precautions section at the front of this manualbefore operating this equipment.

SetupPerform the following procedure before plugging in the powercord of an electric unit.

1. Ensure that the siphon tube/siphon set and the returnhose are attached and secure.

2. Using a wrench, attach a minimum of 50’ of nylon airlessspray hose to the unit. Tighten securely.

3. Attach an airless spray gun to the spray hose. Using twowrenches (one on the gun and one on the hose), tightensecurely.

Make sure all airless hoses and spray guns are electricallygrounded and rated for at least 3300 psi (220 bar) fluidpressure.

4. Make sure the pressure control knob is in its OFF positionin the black zone.

5. Fill the wet cup with one tablespoon of piston seallubricant (Piston Lube).

Never operate unit for more than ten seconds withoutfluid. Operating this unit without fluid will causeunnecessary wear to the packings.

6. Make sure the electrical service is 120V, 15 ampminimum.

7. Plug the power cord into a properly grounded outlet atleast 25’ from the spray area.

CAUTION

WARNING

NOTE: Do not attach the tip to the spray gun yet.Remove the tip if it is already attached.

WARNING

Return Hose

Siphon Tube

Pressure Control

Knob

Electronic Pressure

Control Indicators

Circuit Breaker

Fluid Section

Filter

Tool Box

Motor

PRIME/ SPRAY Valve

Outlet Fitting

4 © Titan Tool Inc. All rights reserved.

Always use a minimum 12 gauge, three-wire extensioncord with a grounded plug. Never remove the third prongor use an adapter.

Preparing a New SprayerIf this unit is new, it is shipped with test fluid in the fluid sectionto prevent corrosion during shipment and storage. This fluidmust be thoroughly cleaned out of the system with mineralspirits before you begin spraying.

Always keep the trigger lock on the spray gun in thelocked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits.2. Place the return hose into a metal waste container.3. Move the PRIME/SPRAY valve down to the PRIME

position.4. Turn the unit on and set the pressure to minimum by

turning the pressure control knob to the “Min PSI” settingin the yellow zone.

5. Allow the sprayer to run for 15–30 seconds to flush thetest fluid out through the return hose and into the wastecontainer.

6. Turn the unit off by moving the pressure control knob tothe OFF position in the black zone.

Preparing to PaintBefore painting, it is important to make sure that the fluid in thesystem is compatible with the paint that is going to be used.

Always keep the trigger lock on the spray gun in thelocked position while preparing the system.

1. Place the siphon tube into a container of the appropriatesolvent. Examples of the appropriate solvent are water forlatex paint or mineral spirits for oil-based paints.

2. Place the return hose into a metal waste container.3. Move the PRIME/SPRAY valve down to the PRIME

position.4. Turn the unit on and set the pressure to

minimum by turning the pressure controlknob to the “Min PSI” setting in the yellowzone.

5. Allow the sprayer to run for 15–30 secondsto flush the old solvent out through thereturn hose and into the metal wastecontainer.

6. Turn the unit off by moving the pressure control knob tothe OFF position in the black zone.

NOTE: Make sure that the spray gun does not have atip or tip guard installed.

On/Off

Clean

Min. PSI(Bar)

Max. PSI(Bar)

Spray

LatexP

aints&

Heavier

Coatings

Spra

yClears, L

acquers & Enamels

CAUTION

NOTE: Incompatible fluids and paint may cause thevalves to become stuck closed, which wouldrequire disassembly and cleaning of thesprayer’s fluid section.

On/Off

Clean

Min. PSI(Bar)

Max. PSI(Bar)

Spray

LatexP

aints&

Heavier

Coatings

Spra

yClears, L

acquers & Enamels

Turbo PulseClean (red zone)

Min. – 1800 PSI(yellow zone) 1800 – 3300 PSI

(green zone)

OFF (black zone)

Pressure Control Knob

CAUTION

CAUTION

Page 5: Airless Sprayer · 2019-05-31 · GAS ENGINE (WHERE APPLICABLE) Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel

7. Move the PRIME/SPRAY valve up to the SPRAY position.8. Turn the unit on and set the pressure to minimum by

turning the pressure control knob to the “Min PSI” settingin the yellow zone.

9. Unlock the gun by turning the gun trigger lock to theunlocked position.

Ground the gun by holding it against theedge of the metal container whileflushing. Failure to do so may lead to astatic electric discharge, which maycause a fire.10. Trigger the gun into the metal waste

container until the old solvent is gone and fresh solvent iscoming out of the gun.

11. Lock the gun by turning the guntrigger lock to the locked position.

12. Set down the gun and increase thepressure by turning the pressurecontrol knob slowly clockwise into thegreen zone.

13. Check the entire system for leaks. Ifleaks occur, follow the “Pressure Relief Procedure” in thismanual before tightening any fittings or hoses.

14. Follow the “Pressure Relief Procedure” in this manualbefore changing from solvent to paint.

Be sure to follow the pressure relief procedure whenshutting the unit down for any purpose, includingservicing or adjusting any part of the spray system,changing or cleaning spray tips, or preparing for cleanup.

Painting1. Place the siphon tube into a container of paint.2. Place the return hose into a metal waste container.3. Move the PRIME/SPRAY valve down to the PRIME

position.4. Turn the unit on and set the pressure to

minimum by turning the pressure controlknob to the “Min PSI” setting in the yellowzone.

5. Allow the sprayer to run until paint iscoming through the return hose into themetal waste container.

6. Turn the unit off by moving the pressure control knob tothe OFF position in the black zone.

7. Remove the return hose from the waste container andplace it in its operating position above the container ofpaint.

8. Move the PRIME/SPRAY valve up to the SPRAY position.9. Turn the unit on and set the pressure to minimum by

turning the pressure control knob to the “Min PSI” settingin the yellow zone.

10. Unlock the gun by turning the gun trigger lock to theunlocked position.

Ground the gun by holding it against theedge of the metal container whileflushing. Failure to do so may lead to astatic electric discharge, which maycause a fire.11. Trigger the gun into the metal waste

container until all air and solvent is flushed from the sprayhose and paint is flowing freely from the gun.

WARNING

On/Off

Clean

Min. PSI(Bar)

Max. PSI(Bar)

Spray

LatexP

aints&

Heavier

Coatings

Spra

yClears, L

acquers & Enamels

WARNING

Trigger lock in locked position.

WARNING

12. Lock the gun by turning the gun triggerlock to the locked position.

13. Turn the unit off by moving thepressure control knob to the OFFposition in the black zone.

14. Attach tip guard and tip to the gun asinstructed by the tip guard or tipmanuals.

POSSIBLE INJECTION HAZARD. Do not spray without thetip guard in place. Never trigger the gun unless the tip isin either the spray or the unclog position. Always engagethe gun trigger lock before removing, replacing orcleaning tip.15. Turn the unit on and set the pressure to minimum by

turning the pressure control knob to the “Min PSI” settingin the yellow zone.

16. Increase the pressure by turning the pressure controlknob slowly clockwise toward the green zone and test thespray pattern on a piece of cardboard. Adjust thepressure control knob until the spray from the gun iscompletely atomized.

Electronic Pressure Control IndicatorsThe following is a description of the electronic pressure controlindicators.

Pressure IndicatorThe pressure indicator shows the current operating pressure ofthe sprayer. It has three different indications: blinking yellow,solid yellow, and solid green.

Blinking YellowWhen the pressure indicator is blinking yellow, the sprayer isoperating between 0 and 200 PSI. A blinking yellow pressureindicator means:

• The sprayer is plugged in and turned “ON”.• The sprayer is at priming pressure (little or no pressure).• It is safe to move the PRIME/SPRAY valve between

positions.• It is safe to change or replace the spray tip.

NOTE: If the pressure indicator begins blinking yellowwhen the pressure control knob is set at ahigher pressure and the PRIME/SPRAY valve isin the SPRAY position, either the spray tip isworn or the sprayer is in need of service/repair.

Blinking Yellow 0–200 PSI

Solid Yellow 200–1800 PSI

Solid Green 1800–3300 PSI

Motor Running Indicator

Programmer Port

Pressure Indicator

Motor Running Indicator

ProgrammerPort

NOTE: Turning the pressure up higher then needed toatomize the paint will cause premature tip wearand additional overspray.

WARNING

Trigger lock in locked position.

© Titan Tool Inc. All rights reserved. 5

Page 6: Airless Sprayer · 2019-05-31 · GAS ENGINE (WHERE APPLICABLE) Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel

Solid YellowWhen the pressure indicator is solid yellow, the sprayer isoperating between 200 and 1800 PSI. A solid yellow pressureindicator means:

• The sprayer is at the proper pressure setting for sprayingstain, lacquer, varnish, and multi-colors.

• If the pressure indicator goes to solid yellow when thepressure is set so that it starts at solid green, it indicatesone of the following:a. Tip Wear Indicator — when spraying with latex or at

high pressure the solid yellow appears. This meansthe tip is worn and needs to be replaced.

b. Tip Too Large — when a tip that is too large for thesprayer is put in the gun, the pressure indicator will turnfrom solid green to solid yellow.

c. Fluid Section Wear — if a solid yellow pressureindicator appears when using a new tip and thepressure is set at maximum, service may be required(worn packings, worn piston, stuck valve, etc...).

Solid GreenWhen the pressure indicator is solid green, the sprayer isoperating between 1800 and 3300 PSI. A solid green pressureindicator means:

• The sprayer is at the proper pressure setting for sprayingoil-based and latex house paints.

• The sprayer is operating at peak performance at a highpressure setting.

Motor Running IndicatorThe Motor Running indicator is on when the motor iscommanded to run. This indicator is used by service centersto troubleshoot motor problems.

Pressure Relief Procedure

Be sure to follow the pressure relief procedure whenshutting the unit down for any purpose, includingservicing or adjusting any part of the spray system,changing or cleaning spray tips, or preparing for cleanup.

1. Lock the gun by turning the gun triggerlock to the locked position.

2. Turn the pressure control knobcounterclockwise to its OFF position inthe black zone.

3. Unlock the gun by turning the guntrigger lock to the unlocked position.

4. Hold the metal part of the gun firmly tothe side of a metal container to groundthe gun and avoid a build up of staticelectricity.

5. Trigger the gun to remove any pressurethat may still be in the hose.

6. Lock the gun by turning the gun trigger lock to the lockedposition.

7. Move the PRIME/SPRAY valve down to the PRIMEposition.

Spraying

POSSIBLE INJECTION HAZARD. Do not spray without thetip guard in place. Never trigger the gun unless the tip isin either the spray or the unclog position. Always engagethe gun trigger lock before removing, replacing, orcleaning tip.

WARNING

Trigger lock in locked position.

WARNING

6 © Titan Tool Inc. All rights reserved.

Spraying TechniqueThe following techniques, if followed, will assure professionalpainting results.Hold the gun perpendicular to the surface and always at equaldistance from the surface. Depending on the type of material,surface, or desired spray pattern, the gun should be held at adistance of 12 to 14 inches (30 to 35 cm).Move the gun either across or up and down the surface at asteady rate. Moving the gun at a consistent speed conservesmaterial and provides even coverage. The correct spraying speedallows a full, wet coat of paint to be applied without runs or sags.Holding the gun closer to the surface deposits more paint onthe surface and produces a narrower spray pattern. Holdingthe gun farther from the surface produces a thinner coat andwider spray pattern. If runs, sags, or excessive paint occur,change to a spray tip with a smaller orifice. If there is aninsufficient amount of paint on the surface or you desire tospray faster, a larger orifice tip should be selected.Maintain uniform spray stroke action. Spray alternately fromleft to right and right to left. Begin movement of the gun beforethe trigger is pulled.

Avoid arcing or holding the gun at an angle. This will result inan uneven finish.

Proper lapping (overlap of spray pattern) is essential to aneven finish. Lap each stroke. If you are spraying horizontally,aim at the bottom edge of the preceding stroke, so as to lapthe previous pattern by 50%.

Overlap edges

1st pass

2nd pass

3rd pass

4th pass

5th pass

Too Thick

Offspray

Arcing Gun at angle

start stroke

release trigger

pull trigger

end stroke

Page 7: Airless Sprayer · 2019-05-31 · GAS ENGINE (WHERE APPLICABLE) Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel

For corners and edges, split thecenter of the spray pattern on thecorner or edge and spray verticallyso that both adjoining sectionsreceive approximately evenamounts of paint.When spraying with a shield, hold it firmly against the surface.Angle the spray gun slightly away from the shield and towardthe surface. This will prevent paint from being forcedunderneath.Shrubs next to houses should be tied back and covered with acanvas cloth. The cloth should be removed as soon as possible.Titan gun extensions are extremely helpful in these situations.Nearby objects such as automobiles, outdoor furniture, etc.should be moved or covered whenever in the vicinity of aspray job. Be careful of any other surrounding objects thatcould be damaged by overspray.

Practice1. Be sure that the paint hose is free of kinks and clear of

objects with sharp cutting edges.2. Turn the pressure control knob counterclockwise to its to

its lowest setting.3. Turn the PRIME/SPRAY valve up to its SPRAY position.4. Turn the pressure control knob clockwise to its highest

setting. The paint hose should stiffen as paint begins toflow through it.

5. Unlock the gun trigger lock.6. Trigger the spray gun to bleed air out of the hose.7. When paint reaches the spray tip, spray a test area to

check the spray pattern.8. Use the lowest pressure setting

necessary to get a good spraypattern. If the pressure is set toohigh, the spray pattern will be toolight. If the pressure is set toolow, tailing will appear or the paintwill spatter out in gobs rather thanin a fine spray.

Cleanup

Special cleanup instructions for use with flammablesolvents:

• Always flush spray gun preferably outside and at least onehose length from spray pump.

• If collecting flushed solvents in a one gallon metalcontainer, place it into an empty five gallon container, thenflush solvents.

• Area must be free of flammable vapors.• Follow all cleanup instructions.

The sprayer, hose, and gun should be cleaned thoroughlyafter daily use. Failure to do so permits material to buildup, seriously affecting the performance of the unit.

Always spray at minimum pressure with the gun nozzle tipremoved when using mineral spirits or any other solventto clean the sprayer, hose, or gun. Static electricitybuildup may result in a fire or explosion in the presence offlammable vapors.

1. Follow the “Pressure Relief Procedure” found in theOperation section of this manual.

2. Remove the gun tip and tip guard and clean with a brushusing the appropriate solvent.

WARNING

CAUTION

WARNING

Good spray pattern

Paint tailing pattern

© Titan Tool Inc. All rights reserved. 7

3. Place the siphon tube into a container of the appropriatesolvent. Examples of the appropriate solvent are water forlatex paint or mineral spirits for oil-based paints.

4. Place the return hose into a metal waste container.5. Move the PRIME/SPRAY valve down to its PRIME position.6. Turn the unit on and set the pressure to

Turbo PulseClean by turning the pressurecontrol knob to its CLEAN position in thered zone.

7. Allow the solvent to circulate through theunit and flush the paint out of the returnhose into the metal waste container.

8. Turn the unit off by moving the pressure control knob tothe OFF position in the black zone.

9. Move the PRIME/SPRAY valve up to its SPRAY position.10. Turn the unit on and set the pressure to Turbo PulseClean

by turning the pressure control knob to its CLEAN positionin the red zone.

Ground the gun by holding it against theedge of the metal container whileflushing. Failure to do so may lead to astatic electric discharge, which maycause a fire.11. Trigger the gun into the metal waste

container until the paint is flushed out of the hose andsolvent is coming out of the gun.

12. Continue to trigger the spray gun into the waste containeruntil the solvent coming out of the gun is clean.

13. Follow the “Pressure Relief Procedure” found in theOperation section of this manual.

14. Unplug the unit and store in a clean, dry area.

Do not store the unit under pressure.

Maintenance

Before proceeding, follow the Pressure Relief Procedureoutlined previously in this manual. Additionally, follow allother warnings to reduce the risk of an injection injury,injury from moving parts or electric shock. Always unplugthe sprayer before servicing!

General Repair and Service NotesThe following tools are needed when repairing this sprayer:

Phillips Screwdriver 3/8" Hex WrenchNeedle Nose Pliers 5/16" Hex WrenchAdjustable Wrench 1/4" Hex WrenchRubber Mallet 3/16" Hex WrenchFlat-blade Screwdriver 5/32” Hex Wrench

1. Before repairing any part of the sprayer, read theinstructions carefully, including all warnings.

Never pull on a wire to disconnect it. Pulling on a wirecould loosen the connector from the wire.

CAUTION

WARNING

CAUTION

NOTE: For long-term or cold weather storage, pumpmineral sprits through the entire system.For short-term storage when using latex paint,pump water mixed with Titan Liquid Shield Plusthrough the entire system (see the Accessoriessection of this manual for part number).

WARNING

On/Off

Clean

Min. PSI(Bar)

Max. PSI(Bar)

Spray

LatexP

aints&

Heavier

Coatings

Spra

yClears, L

acquers & Enamels

Page 8: Airless Sprayer · 2019-05-31 · GAS ENGINE (WHERE APPLICABLE) Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel

2. Test your repair before regular operation of the sprayer tobe sure that the problem is corrected. If the sprayer doesnot operate properly, review the repair procedure todetermine if everything was done correctly. Refer to theTroubleshooting Charts to help identify other possibleproblems.

3. Make certain that the service area is well ventilated incase solvents are used during cleaning. Always wearprotective eyewear while servicing. Additional protectiveequipment may be required depending on the type ofcleaning solvent. Always contact the supplier of solventsfor recommendations.

4. If you have any further questions concerning your TITANAirless Sprayer, call TITAN:

Customer Service (U.S.) .......................1-800-526-5362Fax ................................................1-800-528-4826

Customer Service (Canada)..................1-800-565-8665Fax ................................................ 1-905-856-8496

Customer Service (International)...........1-201-337-1240Fax ................................................1-201-405-7449

Replacing the PRIME/SPRAY ValvePerform the following procedure using PRIME/SPRAY valvereplacement kit P/N 800-915.

1. Push the groove pin out of the valve handle.2. Remove the valve handle and the cam base.3. Using a wrench, loosen and remove the valve housing

assembly.4. Make sure the gasket is in place and thread the new

valve housing assembly into the filter block. Tightensecurely with a wrench.

5. Place the cam base over the valve housing assembly.Lubricate the cam base with grease and line up the camwith the filter block using the dowel pin.

6. Line up the hole on the valve stem with the hole in thevalve handle.

7. Insert the groove pin into the valve handle and throughthe valve stem to secure the valve handle in position.

Gasket

Dowel Pin

Cam Base

Valve Stem

Filter HousingValve Housing

Assembly

Valve Handle Groove Pin

8 © Titan Tool Inc. All rights reserved.

Replacing the Filters Pump Filter

1. Loosen and remove the filterbody by hand.

2. Slip the filter off of the corespring.

3. Inspect the filter. Based oninspection, clean or replacethe filter.

4. Inspect the o-ring. Based oninspection, clean or replacethe o-ring.

5. Slide the new or cleanedfilter over the core springwith the filter spring adapterin place. Push the filter intothe center of the filterhousing.

6. Slide the filter body over thefilter and thread it into thefilter housing until secure.

Gun Filter1. Move the gun trigger lock to the unlocked position.2. Loosen and remove the handle from the gun body.3. Turning clockwise, unscrew the filter from the gun body.

4. Turning counterclockwise, screw the new or cleaned filterinto the gun body.

5. Make sure the handle seal is in position and thread thehandle into the gun body until secure.

6. Move the gun trigger lock to the locked position.

NOTE: For more detail, part number information, andassembly drawings at larger scale, please seethe LX -80 Professional Airless Gun Owner'sManual (#313-012).

Gun Body

Handle Seal

Filter

Handle

NOTE: Left-handed threads require turning the filterclockwise to remove.

NOTE: The filter bodyshould be hand-tightened, but makesure it is seatedfully into the filterhousing.

Filter Body

Filter Spring

Filter Spring Adapter

Core Spring

Filter

O-ring

Filter Housing

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Replacing the Motor Assembly(with Electronic Control)

1. Unplug the unit.2. Loosen and remove the four motor shroud screws.

Remove the motor shroud.3. Release the tie wrap on the top of the baffle assembly and

slip the baffle assembly down off of the motor.4. Loosen and remove the three electronic cover screws.

Lift the electronic cover off of the electronic controlassembly on the motor.

5. At the electronic control assemly:a. Disconnect the white wire coming from the power cord

and the white wire coming from the relay.b. Disconnect the three wires coming from the

potentiometer.c. Disconnect the seven wires coming from the indicator

lights assembly.6. Loosen and remove the three motor mounting screws.7. Pull the motor out of the gearbox housing.8. With the motor removed, inspect the gears in the gearbox

housing for damage or excessive wear. Replace thegears, if necessary.

9. Install the new motor into the gearbox housing. Makesure the housing gasket is positioned properly.

10. Secure the motor with the three motor mounting screws.11. Reconnect the wires to the electronic control assembly

(refer to the electrical schematic in the Parts List sectionof this manual).

12. Position the electronic cover over the electronic controlassembly. Secure the electronic cover with the threeelectronic cover screws.

13. Slip the baffle assembly up and around the motor. Securethe baffle assembly with the tie wrap.

14. Slide the motor shroud over the motor. Make sure theshroud gasked is positioned properly.

15. Secure the motor shroud with the four motor shroudscrews.

Electronic Cover

Motor Shroud

Motor Shroud Screws

Motor

Baffle Assembly

Housing Gasket

Shroud Gasket

Electronic ControlAssembly

Motor Mounting Screw

Electronic Cover Screw

Gearbox Housing

Replacing the Gears1. Unplug the unit.2. Loosen and remove the four motor shroud screws.

Remove the motor shroud.3. Release the tie wrap on the top of the baffle assembly and

slip the baffle assembly down off of the motor.4. Loosen and remove the three electronic cover screws.

Lift the electronic cover off of the electronic controlassembly on the motor.

5. At the electronic control assemly:a. Disconnect the white wire coming from the power cord

and the white wire coming from the relay.b. Disconnect the three wires coming from the

potentiometer.c. Disconnect the seven wires coming from the indicator

lights assembly.6. Loosen and remove the three motor mounting screws.7. Pull the motor out of the gearbox housing.8. Inspect the armature gear on the end of the motor for

damage or excessive wear. If this gear is completelyworn out, replace the front end bell assembly.

9. Remove and inspect the 1st stage gear and 2nd stagegear assemblies for damage or excessive wear. Replace,if necessary.

10. Remove and inspect the front gear box assembly fordamage or excessive wear. If damaged or worn, replacethe front gear box assembly.

11. Install the motor into the gearbox housing. Make sure thehousing gasket is positioned properly.

12. Secure the motor with the three motor mounting screws.13. Reconnect the wires to the electronic control assembly

(refer to the electrical schematic in the Parts List sectionof this manual).

14. Position the electronic cover over the electronic controlassembly. Secure the electronic cover with the threeelectronic cover screws.

15. Slip the baffle assembly up and around the motor. Securethe baffle assembly with the tie wrap.

16. Slide the motor shroud over the motor. Make sure theshroud gasked is positioned properly.

17. Secure the motor shroud with the four motor shroudscrews.

Front End Bell Assembly

Armature Gear

1st Stage Gear

2nd Stage Gear

Front Gear Box Assembly Housing

Gasket

Shroud Gasket

NOTE: Clean and refill the gear box cavity up to the rearface of each gear with Lubriplate (P/N 314-171).

© Titan Tool Inc. All rights reserved. 9

Page 10: Airless Sprayer · 2019-05-31 · GAS ENGINE (WHERE APPLICABLE) Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel

Replacing the Transducer1. Unplug the unit.2. Loosen and remove the four motor shroud screws.

Remove the motor shroud.3. At the electronic control assemly, disconnect the black

wire coming from the transducer.4. Pull the grommet out of the mounting plate and slide it up

the shaft of the transducer until it is clear of the mountingplate.

5. Using a wrench, loosen and remove the transducer fromthe filter housing. Carefully thread the transducer wire outthrough the mounting plate.

6. Slide the grommet off of the old transducer and onto thenew transducer.

7. Thread the new transducer wire through the mountingplate and up to the electronic control assembly.

8. Thread the new transducer into the filter housing andtighten securely with a wrench.

9. Push the grommet into the mounting plate.10. Connect the transducer wire to the electronic control

assembly (refer to the electrical schematic in the Parts Listsection of this manual).

11. Slide the motor shroud over the motor. Make sure theshroud gasked is positioned properly.

12. Secure the motor shroud with the four motor shroudscrews.

Motor Shroud

TransducerGrommet

Motor Shroud Screws

Electronic Control Assembly

Mounting PlateTo Filter

NOTE: Make sure the o-ring on the transducer is inplace before threading the transducer into thefilter housing.

10 © Titan Tool Inc. All rights reserved.

Servicing the Fluid SectionUse the following procedures to service the valves and repackthe fluid section. Perform the following steps beforeperforming any maintenance on the fluid section.

1. Loosen and remove the four front cover screws. Removethe front cover.

2. Position the crankshaft/slider assembly at the bottom,dead-center of its stroke so that the connecting pin andretaining ring are visible below the slider assembly. Thisis done by turning the sprayer on and off in short burstsuntil the connecting pin is visible below the slider housing.

3. Turn off and unplug the unit.

Before proceeding, follow the Pressure Relief Procedureoutlined previously in this manual. Additionally, follow allother warnings to reduce the risk of an injection injury,injury from moving parts or electric shock. Always unplugthe sprayer before servicing!

4. Remove the return hose from the clamp on the siphontube.

5. Unscrew the siphon tube/siphon set from the foot valve.6. Loosen and remove the hose from the nipple on the back

of the upper housing of the fluid section.

Servicing the ValvesThe design of the fluid sectionallows access to the foot valve andseat as well as the outlet valve andseat without completelydisassembling the fluid section. Itis possible that the valves may notseat properly because of debrisstuck in the foot valve seat or outletvalve seat. Use the followinginstructions to clean the valves andreverse or replace the seats.

1. Loosen and remove the footvalve housing from the lowerhousing.

2. Clean out any debris in the footvalve housing and examine thehousing and the foot valveseat. If the seat is damaged,reverse or replace the seat.

3. Using two wrenches, hold theupper housing at the wrenchflats with one wrench and loosen the lower housing withthe other. Remove the lower housing.

4. Using a 3/4” wrench, loosen andremove the outlet valve retainerfrom the piston rod.

5. Clean out any debris andexamine the retainer and outletvalve seat. If the seat isdamaged, reverse or replace theseat.

6. Remove, clean, and inspect theoutlet valve cage and outletvalve ball. Replace if they areworn or damaged.

7. Reassemble the valves by reversing the steps above.

NOTE: Always service theoutlet valve with thepiston rod attached tothe pump. This willprevent the piston rodfrom rotating duringdisassembly of theoutlet valve.

Outlet Valve Retainer

Nylon WasherOutlet Valve Seat

Outlet Valve Ball

Outlet Valve Cage

Outlet ValveSeal

Piston Rod

UpperHousing

LowerHousing

Foot Valve Housing

Viton O-Ring

O-ring

Teflon Back-Up Ring

Foot Valve Seat

Foot ValveBall

Foot ValveCage

LowerHousing

UpperHousing

WARNING

langec
Text Box
PTFE
Page 11: Airless Sprayer · 2019-05-31 · GAS ENGINE (WHERE APPLICABLE) Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel

Repacking the Fluid Section

1. Remove the foot valveassembly and the lowerhousing using the steps in the“Servicing the Valves”procedure above.

2. Slide the retaining ring up onthe slider assembly to exposethe connecting pin.

3. Push the connecting pinforward through the sliderassembly and piston. Theconnecting pin will fall into arecessed area of the gear boxhousing where it can beretrieved.

4. Tap the knock-off nut with asoft hammer so that it turnscounterclockwise and loosens.

5. Turn the fluid sectioncounterclockwise to remove itfrom the gear box housing.

6. Place the upper housingupright in a vise by clampingon the wrench flats.

7. Using a wrench, remove theupper seal retainer.

8. Slide the piston rod out throughthe bottom of the upperhousing.

9. Inspect the piston rod for wearand replace if necessary.

10. Remove the upper and lower packings from the upperhousing.

11. Clean the upper housing. Inspect the upper housing fordamage and replace if necessary.

12. Locate the new upper and lower packings and pack theareas between the packing lips with grease. Lubricate theo-rings on the exterior of the packings with grease.

13. Insert the upper packing into thetop of the upper housing withthe raised lip on the packingfacing down.

14. Insert the spacer on top of theupper packing.

15. Thread the upper seal retainerinto the upper housing andtorque to 25-30 ft. lbs.

Install upper packing with raised lip facing down.

Raised Lip

NOTE: Be careful not to scratch, score, or otherwisedamage the upper housing during removal ofthe packings.

NOTE: Do not over-tighenthe vise. Damage tothe upper housingmay occur.

NOTE: The outlet valve doesnot need to bedisassembled fromthe piston rod for thisprocedure. Retaining

Ring

Connecting Pin

SliderAssembly

Crankshaft

Knock-Off Nut

Upper Seal Retainer

Spacer

Upper Packing

Lower Packing

Upper Housing

Piston Rod

Wear Ring

NOTE: The factory-installed packings are black incolor. The replacement packings in thepacking replacement kit are white.

NOTE: During reassembly, make sure the Viton o-ringsand the PTFE back-up rings between the upperhousing and lower housing as well as betweenthe lower housing and the foot valve housingare lubricated with grease and in position.

16. Pre-form the lower packingusing the lower packing sizingtool (included in the repackingkit).

17. Insert the lower packingpartially into the bottom of theupper housing so that the sidethat has the o-ring closest tothe face of the packing facesup.

18. Push the lower packing intoposition using the lower packing insertion tool (see FluidSection Assembly parts list for lower packing insertion toolP/N).

19. Place the piston insertion tool (included in the repackingkit) over the top of the piston rod.

20. Insert the piston rod into the bottom of the upper housing,through the lower packing, through the upper packing, andout through the upper seal retainer.

21. Remove the piston insertion tool from the top of the pistonrod.

22. Turn the knock-off nut counterclockwise until it is flushagainst the upper housing.

23. Lubricate the threads on the upper housing with anti-seizecompound. Remove the upper housing from the vise.

24. Thread the upper housing into the gear box housing,turning clockwise. When the connecting pin hole on thepiston rod lines up with the hole in the slider assembly,insert the connecting pin.

25. Slide the retaining ring down over the connecting pin.26. Continue to turn the upper housing clockwise until the

knock-off nut is flush against the gear box housing.

27. Once the nipple is positioned, turn the knock-off nutclockwise until it contacts the gear box housing.

28. Tap the knock-off nut with a soft hammer to tighten itagainst the gear box housing.

29. Making sure that the Viton o-ring and PTFE back-up ringare lubricated and in place, thread the lower housing intothe upper housing. Using two wrenches, hold the upperhousing at the wrench flats with one wrench and tightenthe lower housing with the other.

30. Attach the high-pressure hose to the nipple on the back ofthe housing and tighten with a wrench. Do not kink thehose.

31. Making sure that the Viton o-ring and PTFE back-up ringare lubricated and in place, reassemble the foot valveassembly and and thread it into the lower housing.Tighten securely.

32. Thread the siphon tube/siphon set into the foot valve andtighten securely. Make sure to wrap the threads on thedown tube/siphon hose adapter with PTFE tape beforeassembly.

33. Replace the return hose into the clamp on the siphontube.

34. Place the front cover on the gearbox housing and securein position using the four front cover screws.

35. Turn on the sprayer by following the procedure in the“Operation” section of this manual and check for leaks.

NOTE: Repacking kit P/N 800-273 is available. Forbest results use all parts supplied in this kit.

NOTE: If the nipple on the upper housing does notface the back of the unit, turn the upperhousing counterclockwise until the nipplefaces the back of the unit. Do not turn theupper housing more than one full turn.

NOTE: When repacking the fluid section, make surethe raised lip on the bottom of the lowerpacking is fully outside the packing around thepiston rod after insertion of the piston rod.

Install lower packing with the side that has the o-ring closest to the face of the

packing facing up.

Closer

Top

© Titan Tool Inc. All rights reserved. 11

Page 12: Airless Sprayer · 2019-05-31 · GAS ENGINE (WHERE APPLICABLE) Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel

Solution1. Check2. Increase3. Replace4. Replace5. Reset the breaker

1. Check siphon tube o-ring and/or let paintcirculate in prime position

2. Increase pressure

1. Check supply2. Clean3. Clean & replace4. Thin material

1. Tighten connections2. Tighten, check for leaks3. Service or clean4. Replace5. Clean or replace6. Reverse7. Replace

1. Increase2. Clean or replace3. Change or replace

1. Replace with a minimum 50' groundednylon braid high pressure hose

2. Change or replace3. Decrease pressure and engine speed

1. Replace

Solution1. Inspect connections for air leaks2. Disassemble and clean3. Inspect and adjust4. Inspect and replace

1. Replace2. Adjust3. Clean

1. Check fluid supply2. Clean3. Replace

Cause1. Unit unplugged or circuit fuse blown2. Pressure setting too low3. Electric motor burned out4. Switch defective5. Circuit breaker on sprayer tripped

1. Air in line

2. Insufficient pressure

1. No paint2. Siphon strainer clogged3. Sprayer/gun filter clogged4. Sprayer will not prime, material too

heavy

1. Air leak in system2. Air leak in siphon tube3. Inlet valve not seating4. Worn packings5. Dirty or worn ball valves6. Worn valve seats7. Worn prime valve

1. Pressure setting too low2. Plugged filters3. Spray tip too big or worn

1. Wrong type of hose

2. Spray tip too big or worn3. Excessive pressure

1. Worn out packings

Cause1. Air in system2. Dirty gun3. Needle assembly out of adjustment4. Broken or chipped seat

1. Worn or broken needle & seat2. Needle assembly out of adjustment3. Dirty gun

1. No paint2. Plugged filter or tip3. Broken needle in gun

TroubleshootingAirless SprayerProblemElectric motor won't run

Sprayer won’t prime

Insufficient material flow

Sprayer will not maintainpressure

Not enough pressure

Excessive surge at spray gun

Paint leaks into oil cup

Airless GunProblemSpitting gun

Gun will not shut off

Gun does not spray

12 © Titan Tool Inc. All rights reserved.

Page 13: Airless Sprayer · 2019-05-31 · GAS ENGINE (WHERE APPLICABLE) Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel

© Titan Tool Inc. All rights reserved. 13

TroubleshootingSpray PatternsProblemTails

Heavy centered pattern

Distorted pattern

Pattern expanding andcontracting (Surge)

Cause1. Inadequate fluid delivery2. Fluid not atomizing3. Insufficient velocity4. Material too cohesive5. Tip worn past sprayer capacity

1. Worn tip2. Tip may be chipped

1. Plugged, worn or chipped tip

1. Leak in suction tube2. Not enough hose

3. Tip too large or worn

Solution1. Increase pressure2. Change to smaller tip3. Clean gun and pump filters4. Reduce viscosity5. Replace

1. Replace2. Replace

1. Clean or replace

1. Tighten2. Use a minimum of 50' (15m) of 1/4" high

pressure hose3. Replace with a new or smaller tip

PatentsThese products are covered by one or more of the following U.S. patents:4,500,119 4,768,929

Page 14: Airless Sprayer · 2019-05-31 · GAS ENGINE (WHERE APPLICABLE) Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel

14 © Titan Tool Inc. Tous droits réservés.

Consignes de sécuritéLe présent manuel comprend des renseignements devant êtrelus attentivement avant toute utilisation de l'appareil. Lorsquel'un des symboles suivants apparaît, il est recommandé d'êtreparticulièrement attentif et de tenir compte des mesures desécurité indiquées.

Ce symbole indique un danger potentiel pouvant causer desblessures graves ou même mortelles. Des renseignementsimportants sur la sécurité sont également indiqués.

Ce symbole indique un danger potentiel pouvant causer desblessures corporelles ou des dommages à l'équipement. Desrenseignements importants sur la façon de prévenir toutdommage à l'équipement ou toute blessure corporelle mineuresont également indiqués.

DANGER: BLESSURES PAR PERFORATION - Le jet depeinture à haute pression produit par cetappareil peut perforer la peau et les tissussous-jacents et entraîner de sévères blessurespouvant nécessiter une amputation. Consultezimmédiatement un médecin.

NE PAS TRAITER UNE BLESSURE PAR PERFORATIONCOMME UNE SIMPLE COUPURE! Une perforation peutentraîner des risques d'amputation. Consultezimmédiatement un médecin.Pression de service maximale du fluide dans l’appareil :3300 lb/po2 / 228BAR.MESURES PRÉVENTIVES:

• NE JAMAIS diriger le pistolet vers une quelconque partiedu corps.

• NE JAMAIS mettre une quelconque partie du corps encontact avec le jet de liquide. NE JAMAIS se mettre aucontact d'un jet de liquide provenant d'une fuite du flexibled'alimentation en liquide.

• NE JAMAIS placer votre main devant le pistolet. Desgants ne vous protégeront pas contre les risques deblessures par perforation.

• TOUJOURS verrouiller la gâchette du pistolet, fermer lapompe à liquide et décompresser l'appareil lorsque voustravaillez sur celui-ci, nettoyez le protecteur de tête,remplacez la tête de pulvérisation ou vous éloignez del'appareil. Couper le moteur ne décompresse pas l'appareil.Vous devez, pour le décompresser, placer le boutonAMORÇAGE/PULVÉRISATION en position AMORÇAGE.Reportez-vous, pour cela, à la PROCÉDURE DEDÉCOMPRESSION décrite dans de ce manuel.

• TOUJOURS s'assurer que le protecteur de tête est enplace lorsque vous pulvérisez. Le protecteur de tête offreune certaine protection contre les blessures par perforationmais sa principale fonction est d'ordre préventif.

• TOUJOURS ôter la tête de pulvérisation avant de purgerou nettoyer l'appareil.

• Le flexible d'alimentation en peinture peut fuir à la suited'une usure, de chocs ou de mauvais traitements. Unefuite peut entraîner une perforation de la peau. Inspecterle flexible avant chaque utilisation.

• NE JAMAIS utiliser un pistolet dont la gâchette n'est pasmunie d'un loquet ou un cran de sécurité qui soit en étatde fonctionner.

• Tous les accessoires doivent être homologués pour unepression égale ou supérieure à 3 200 lb/po2 / 228BAR.Cela s'applique, entre autres, aux têtes de pulvérisation,aux accessoires du pistolet et aux flexibles.

AVERTISSEMENT

NOTA : Les remarques donnent des renseignementsimportants requérant une attention particulière.

ATTENTION

AVERTISSEMENTDANGER: RISQUES D'EXPLOSION OU D'INCENDIE - Les

vapeurs dégagées par le solvant ou la peinturesont explosives et inflammables et peuventcauser des corporels sérieux ou dommagesmatériels.

MESURES PRÉVENTIVES:• Veiller à éviter toute accumulation de vapeurs

inflammables en vous assurant que la zone où lapulvérisation a lieu est suffisamment ventilée.

• Veiller à éviter la présence de toute source incandescentetelle qu'étincelle électrostatique, flamme nue, flamme-pilote, objet brûlant, cigarette et étincelle provenant dubranchement ou du débranchement d'un cordond'alimentation électrique ou d'un commutateur.

• Ne pas fumer dans la zone d’épandage.• Toujours avoir un extincteur en état de fonctionner à

portée de la main.• Placer la pompe à peinture à une distance d’au moins un

mètre (3 pi) (on recommande d’ailleurs une plus grandedistance) de l’objet qui doit être vaporisé dans une pièceséparée bien aérée, ou à une distance d’au moins sixmètres (20 pi) de celui-ci dans une zone bien aérée(utiliser d’autres tuyaux si nécessaires). Les vapeursinflammables sont souvent plus lourdes que l’air. Leplancher doit être extrêmement bien aéré. La pompe àpeinture contient des pièces pouvant créer des étincelleset enflammer les vapeurs présentes dans l’air.

• Le matériel utilisé, ainsi que les objets se trouvant àproximité de la zone de pulvérisation, doivent êtreconvenablement reliés à la terre afin d'éviter touteétincelle ou toute décharge électrostatique.

• N'utiliser que des flexibles d'alimentation en liquide àhaute pression conducteurs ou reliés à la terre dans lescas d'utilisation sans air comprimé. S'assurer que lepistolet est convenablement relié à la terre parl'intermédiaire du flexible.

• Le cordon d’alimentation doit être raccordé à un circuitmis à la terre.

• Toujours purger l’appareil dans un contenant métalliqueséparé, en s’assurant que la pompe soit à basse pressionet que le chapeau soit retiré. Tenir le pistolet fermementcontre la paroi du contenant pour mettre celui-ci à la terreet empêcher l’émission d’étincelles causées parl’électricité statique.

• Se conformer aux consignes et recommandations desécurité du fabricant du solvant ou du produit.

• S’entourer de toutes les précautions possibles lorsqu’onutilise des produits ayant un point d’éclair inférieur à 21°C (70 °F). Le point d’éclair d’un fluide est la températureà laquelle les vapeurs émanant du fluide peuvents’enflammer au contact d’une flamme ou d’une étincelle.

• Le plastique peut être une source d’étincelles provoquéespar l’électricité statique. Ne jamais utiliser une couvertureen plastique pour fermer une zone d’épandage ni utiliserdes toiles de protection en plastique lors de lapulvérisation de matières inflammables.

• Lorsque vous purgez l'appareil, veillez à utiliser à lapression minimale.

AVERTISSEMENT AUX MÉDECINS : Une perforationsous-cutanée constitue un traumatisme. Il estimportant de traiter la blessure de façon chirurgicaleaussitôt que possible. NE RETARDEZ PAS ce traitementpour des recherches de toxicité. La toxicité n'est unrisque que dans les cas où certains produits derevêtement pénètrent dans le flux sanguin. Il peut êtrenécessaire de faire appel à des soins de chirurgieplastique ou de reconstruction de la main.

Français

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© Titan Tool Inc. Tous droits réservés. 15

MOTEUR À ESSENCE (DANS LES CAS OÙ CELA S’APPLIQUE)Toujours placer la pompe à l’extérieur de la structure à l’airfrais. Garder tous les solvants loin de l’échappement dumoteur. Ne jamais remplir le réservoir à carburant lorsque lemoteur est en marche ou lorsqu’il est chaud ; les surfaceschaudes risquent d’enflammer le carburant déverséaccidentellement. Toujours raccorder un fil de mise à la terreentre la pompe et un objet mis à la terre, tel qu’une conduited’eau métallique. Se reporter au guide d’utilisation du moteurpour obtenir de plus amples renseignements concernant lasécurité.

DANGER: RISQUES D'EXPLOSION PAR INCOMPATIBILITÉDES MATÉRIAUX - Peuvent être à l'origine decorporels sérieux ou dommages matériels.

MESURES PRÉVENTIVES:• Ne pas utiliser de matériaux contenant des agents de

blanchiment ou du chlore.• Ne pas utiliser des solvants à base d’hydrocarbure

halogéné tels que l’agent anticryptogamique, le chlorurede méthylène et le trichloro-éthane-1,1,1. Ces produits nesont pas compatibles avec l’aluminium

• Communiquer avec votre fournisseur de revêtement pourconnaître la compatibilité du matériau avec l’aluminium.

DANGER: VAPEURS NOCIVES – la peinture, les solvants,les insecticides et autres matériaux peuventêtre nocifs lorsqu’ils sont inhalés ou en contactavec le corps. Les vapeurs peuvent causer unenausée importante, des évanouissements ouun empoisonnement.

MESURES PRÉVENTIVES:• Utiliser un respirateur ou un masque chaque fois qu'il y a

des risques d'inhalation de vapeurs. Lire attentivementtoutes les instructions se rapportant au masque pourvérifier que celui-ci vous assure une protection suffisantecontre les vapeurs toxiques.

• Porter des lunettes de protection.• Porter des vêtements de protection, conformément aux

directives du fabricant de revêtement.

DANGER: GÉNÉRALITÉS - Peut causer des dommagesmatériels ou corporels sérieux.

MESURES PRÉVENTIVES:• Avant d'utiliser tout équipement, lire attentivement toutes

les instructions et les consignes de sécurité • Toujours débrancher le moteur de l’alimentation électrique

avant d’effectuer des travaux sur l’appareil.• Se conformer à la législation locale, provinciale ou fédérale

pour tout ce qui concerne la ventilation, la prévention desincendies et les conditions générales d'utilisation.

• Les normes de sécurité du Gouvernement américain sontrégies par le Occupational Safety and Health Act (OSHA).Il est important de consulter ces normes, en particulier lasection 1910 sur le normes générales et la section 1926sur les des normes de la construction.

• N’utiliser que les pièces autorisées par le fabricant.L’utilisateur assume tous les risques et responsabilitéslorsqu’il utilise des pièces qui ne sont pas conformes auxcaractéristiques techniques minimales ainsi qu’auxdispositifs de sécurité du fabricant de la pompe.

• Vérifier, avant toute utilisation, que les flexibles neprésentent pas d'entaille ou de fuite, que le couvercle nesoit pas gonflé et que les raccords ne soient pasendommagés. Si le flexible a subi l'un des dommagesprécités, remplacez-le immédiatement. Ne jamais réparerun flexible d'alimentation en peinture. Le remplacer par unautre flexible mis à la terre.

• Tout flexible, raccord orientable, pistolet et accessoireutilisé avec cet appareil doit pouvoir fonctionner à unepression égale ou supérieure à 3 200 lb/po2 / 228BAR.

• Ne jamais pulvériser lorsqu'il vente.• Porter des vêtements pour protéger la peau et les

cheveux contre tout contact avec la peinture.

Instructions de mise à la terreCet appareil doit être mis à la terre. La mise à la terre réduitles risques d'électrocution lors d'un court-circuit en permettantau courant de s'écouler par le fil de mise à la terre. Cetappareil est muni d'un cordon électrique avec fil de mise à laterre ainsi que d'une fiche de terre. La fiche doit être branchéesur une prise installée correctement et mise à la terreconformément à la réglementation et aux codes en vigueur.DANGER — Une prise de terre mal branchée peut être àl'origine d'électrocutions. S'il s'avère nécessaire de réparer oude remplacer le cordon électrique ou la fiche, ne pas brancher lefil vert de mise à la terre sur l'une ou l'autre des bornes à brocheplate. Le fil recouvert d'un isolant vert avec ou sans rayuresjaunes est le fil de mise à la terre et doit être branché sur labroche de mise à la terre.Si vous ne comprenez pas les instructions de mise à la terreou si vous n'êtes pas sûr que l'appareil est correctement mis àla terre, contactez un électricien agréé. Ne pas modifier lafiche d'origine. Si la prise ne convient pas à la fiche, faitesinstaller la prise adéquate par un électricien agréé.Cet appareil est conçu pour un tension normale de 120 V etest muni d'une fiche de mise à la terre semblable à celle del'illustration ci-dessous. Un adaptateur temporaire semblable àcelui illustré à la figure ci-dessous, peut être utilisé pourraccorder cette fiche dans une prise bipolaire, tel qu’illustré,lorsqu’une prise de courant avec contact de mise à la terren’est pas disponible.L’adaptateur temporaire doit être utilisé seulement jusqu’à cequ’une prise de courant avec contact de mise à la terre, telqu’illustré ci-dessous, puisse être installée par un électricienqualifié. L’oreillette de fixation rigide de couleur verte ou le filde mise à la terre raccordé à l’adaptateur doit être mis à laterre en permanence, par l’entremise d’un composantquelconque, tel qu’une boîte de sortie. Lorsque l’adaptateurest utilisé, il doit être tenu en place au moyen d’une vismétallique.

Utiliser uniquement une rallonge à trois fils munie d'unefiche de terre dans une prise secteur mise à la terrecorrespondant au type de fiche de l'appareil. S'assurer quevotre rallonge est en bon état. Lorsque vous utilisez unerallonge, assurez-vous qu'elle soit d'un calibre suffisantpour supporter l'intensité du courant requise par l'appareil.Une rallonge trop mince entraîne une chute de tension, unediminution de l'intensité et une surchauffe. Une rallonge decalibre 12 est recommandée. Si vous devez utiliser unerallonge à l’extérieur, celle-ci doit comprendre la marque W-A après la désignation indiquant le type de cordon. Parexemple, la désignation SJTW-A indique que le cordon estconçu pour être utilisé à l’extérieur.

ATTENTION

Prise de terre

Goupille de mise à la terre

Patte pourvis de miseà la terre

AdapteurVis métallique

Couvercle du boîtier de prise de terre

Français

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16 ©Titan Tool Inc. Todos los derechos reservados.

Precauciones de seguridadEste manual contiene información que debe leer y comprenderantes de usar el equipo. Cuando se encuentre con uno de lossiguientes símbolos, asegúrese de observar sus indicacionesde seguridad.

Este símbolo indica la existencia de un peligro potencial quepuede causar lesiones graves o la muerte. Después delmismo se incluye información de seguridad importante.

Este símbolo indica la existencia de un peligro potencial parausted o el equipo. Después del mismo se incluye informaciónimportante que indica la forma de evitar daños al equipo o laforma de prevenir lesiones menores.

PELIGRO: LESIÓN POR INYECCIÓN - La corriente depintura de alta presión que produce esteequipo puede perforar la piel y tejidossubyacentes, lo que conduciría a lesionesserias y una posible amputación. Consulte deinmediato a un médico.

NO TRATE LAS LESIONES POR INYECCIÓN COMO SIFUERAN SIMPLES CORTADAS! Una inyección puedeconducir a una amputación. Consulte de inmediato a unmédico.El rango de operación máximo de la unidad es 3300 PSI /228BAR de presión de fluidos.PARA PREVENIR:

• NO dirija NUNCA la punta de la pistola hacia alguna partedel cuerpo.

• NO permita NUNCA que alguna parte del cuerpo tengacontacto con la corriente del fluido. EVITE tener contactocon corrientes de fluido que salgan de fugas que haya enla manguera.

• NO ponga NUNCA la mano enfrente de la manguera. Losguantes no ofrecen ninguna protección contra lesionespor inyección.

• Bloquee SIEMPRE el gatillo de la pistola, apague labomba de fluido y libere toda la presión antes de darmantenimiento, limpiar el protector de la boquilla, cambiarla boquilla o dejar desatendido el equipo. La presión nose liberará al apagar el motor. Para liberar la presióndebe girarse la perilla PRIME/SPRAY (cebar/atomizar)hasta la posición PRIME. Consulte el PROCEDIMIENTOPARA LIBERAR LA PRESIÓN que se describe en estemanual.

• Mantenga puesto SIEMPRE el protector de la boquillamientras atomice. El protector de la boquilla ofrece ciertaprotección contra lesiones por inyección pero esprincipalmente un dispositivo de advertencia.

• Quite SIEMPRE la boquilla del atomizador antes deenjuagar o limpiar el sistema.

• Pueden desarrollarse fugas en la manguera de pinturapor causa del desgaste, retorcimientos o el abuso. Unafuga es capaz de inyectar el material en la piel. Cada vezque use la manguera de pintura, inspecciónela antes.

• NO use nunca una pistola de atomización que no tengaun bloqueador o un protector de gatillo puesto y quefuncione.

• Todos los accesorios deben tener una capacidad de 3300lb/pulg2 / 228BAR o mayor. Esto incluye las boquillas deatomizador, pistolas, extensiones y mangueras.

ADVERTENCIA

NOTA: los avisos contienen información importante,présteles especial atención.

PRECAUCION

ADVERTENCIA

Español

PELIGRO: EXPLOSIÓN O INCENDIO - Los vapores desolventes y pintura pueden explotar oincendiarse, causando con esto lesionesseveras y/o daños en la propiedad.

PARA PREVENIR:• Debe proveerse un escape y aire fresco para hacer que el

aire que está dentro del área de atomización se mantengalibre de acumulaciones de vapores inflamables.

• Evite todas las fuentes de ignición como son las chispaselectrostáticas, llamas abiertas, flamas de piloto, objetoscalientes, cigarros, y chispas que se generan al conectary desconectar las extensiones o de apagadores de luzque estén funcionando.

• No fume en la zona de trabajo.• Debe haber un equipo para extinguir incendios

permanentemente y en buenas condiciones.• Coloque la bomba para pintar a un mínimo de 1 m (de

preferencia más) en una habitación aparte, bien ventilada,alejada del objeto que va a pintar o a por lo menos 6 mde dicho objeto, en una zona bien ventilada (utilice unamanguera más larga, si es necesario). Los gasesinflamables a menudo son más pesados que el aire. Lazona del piso debe tener la debida ventilación. La bombapara pintar contiene piezas que forman arcos que emitenchispas y pueden encender los gases.

• El equipo que se utilice, así como los objetos que esténdentro y alrededor del área de atomización, debenconectarse a tierra de manera apropiada para prevenir lasdescargas eléctricas y las chispas.

• Use solamente mangueras para fluidos de alta presión,conductoras o conectadas a tierra, para aplicaciones sinaire. Asegúrese de que la pistola esté conectada a tierrade manera apropiada, mediante conexiones demanguera.

• El cable de alimentación debe enchufarse a un circuitoaterrado.

• Siempre enjuague la unidad en un recipiente de metal porseparado, con presión baja en la bomba y sin la boquilla.Sostenga la pistola firmemente contra el recipiente paraponerlo a tierra y evitar chispas estáticas.

• Siga las advertencias y avisos de seguridad del fabricantede los materiales y solventes.

• Tenga muchísimo cuidado al usar materiales cuyo puntode ignición sea inferior a 70° F (21° C). El punto deignición es la temperatura a la cual pueden encenderselos vapores emanados por un fluido al exponerlos allamas o chispas.

• El plástico puede causar chispas estáticas. Nuncacuelgue plástico en las ventanas ni en las puertas delárea donde va a pintar. No utilice plástico para protegerel piso cuando pinte materiales inflamables.

• Cuando enjuague el equipo utilice la presión más bajaposible.

MOTOR DE GAS (SEGÚN CORRESPONDA)Coloque siempre la bomba fuera del edificio, al aire libre.Mantenga todo solvente alejado del escape del motor. Nuncallene el tanque de combustible si el motor está encendido ocaliente. La superficie caliente puede encender el combustiblederramado. Conecte siempre un conductor de tierra desde launidad de la bomba a un objeto puesto a tierra, por ejemplouna tubería de agua metálica. Consulte el manual del motorpara obtener información completa de seguridad.

NOTA PARA EL MÉDICO: La inyección dentro de la pieles una lesión traumática. Es importante que la lesiónse trate quirúrgicamente tan pronto como sea posible .NO retrase el tratamiento por investigar la toxicidad.La toxicidad es motivo de preocupación con algunosrevestimientos que se inyectan directamente en lacorriente sanguínea. Es recomendable consultar a uncirujano plástico o reconstructor de manos.

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©Titan Tool Inc. Todos los derechos reservados. 17

PELIGRO: PELIGRO DE EXPLOSIÓN DEBIDO AMATERIALES INCOMPATIBLES - Podríacausar lesiones severas o daños en lapropiedad.

PARA PREVENIR:• No utilice materiales que contengan blanqueador o cloro.• No use solventes con hidrocarburos halogenados, tales

como productos para eliminar el moho, cloruro demetileno y 1,1,1 - tricloroetano. Estos no son compatiblescon el aluminio.

• Comuníquese con el proveedor del producto para obtenerinformación de compatibilidad con materiales de aluminio.

PELIGRO: GASES PELIGROSOS - Las pinturas, solventes,insecticidas y otros materiales pueden serperjudiciales si se inhalan o entran en contactocon el cuerpo. Los gases pueden causarnáusea, desmayos o envenenamiento graves.

PARA PREVENIR:• Use una mascarilla respiratoria o careta siempre que

exista la posibilidad de que se puedan inhalar vapores.Lea todas las intrucciones que vengan con la careta paraestar seguro de que se tendrá la protección necesariacontra la inhalación de vapores dañinos.

• Use gafas protectoras.• Use ropa de protección, según lo requiera el fabricante

del producto.

PELIGRO: GENERAL - Puede causar daños en lapropiedad o lesiones severas.

PARA PREVENIR:• Lea todas las instrucciones y advertencias de seguridad

antes de hacer funcionar cualquier equipo.• Desconecte siempre el motor del suministro eléctrico

antes de dar servicio al equipo.• Observe todos los códigos locales, estatales y nacionales

apropiados que rigen las medidas de ventilación,prevención de incendios y operación.

• Los Estándares de Seguridad del Gobierno de losEstados Unidos se han adoptado bajo el Acta deSeguridad y Salud Ocupacionales (OSHA por sus siglasen inglés). Deben consultarse estos estándares,particularmente la parte 1910 de los EstándaresGenerales y la parte 1926 de los Estándares de laConstrucción.

• Utilice únicamente piezas autorizadas por el fabricante.El usuario asume todos los riesgos y responsabilidades siusa piezas que no cumplen con las especificacionesmínimas y dispositivos de seguridad del fabricante de labomba.

• Antes de usarla cada vez, revise todas las mangueras paraver que no tengan cortadas, fugas, una cubierta desgastadapor abrasión o con abolladuras, así como uniones dañadaso que se hayan movido. Si existiera cualquiera de estascondiciones, reemplace la manguera inmediatamente. Norepare nunca una manguera de pintura. Reemplácela conotra manguera conectada a tierra.

• Todas las mangueras, soportes giratorios, pistolas yaccesorios que se usen con esta unidad deben tener unacapacidad de presión de 3300 lb/pulg2 / 228 BAR omayor.

• No atomice en días con viento.• Use ropa que evite el contacto de la pintura con la piel y

el cabello.

Español

Instrucciones para conectar a tierraEste producto se debe conectar a tierra. En caso de queocurra un corto circuito, la conexión a tierra reduce el riesgode choque eléctrico al proporcionar un alambre de escapepara la corriente eléctrica. Este producto está equipado conun cable que tiene un alambre de conexión a tierra con unenchufe de conexión a tierra apropiado. El enchufe se debeenchufar en una toma de corriente que se haya instalado yconectado a tierra debidamente, de acuerdo con todos loscódigos y estatutos locales.PELIGRO — Una instalación inapropiada del enchufe deconexión a tierra puede dar como resultado el que exista unriesgo de choque eléctrico. Si es necesario reparar oreemplazar el cable o el enchufe, no conecte el alambre deconexión a tierra a ninguno de los terminales de hoja planos.El alambre con aislamiento que tiene la superficie exterior decolor verde con franjas amarillas o sin ellas es el alambre deconexión a tierra que debe conectarse al conector de conexióna tierra.Verifique con un electricista o técnico de servicio calificado silas instrucciones para conectar a tierra no le han quedadocompletamente claras, o si duda que el producto hayaquedado conectado a tierra de manera apropiada. Nomodifique el enchufe que se proporciona. Si el enchufe noentra en la toma de corriente, pídale a un electricista calificadoque instale la toma apropiada.Este producto está diseñado para usarse en un circuito de 120voltios nominales y el enchufe de conexión a tierra que tienese parece al enchufe que se ilustra a continuación. Si nodispone de una toma de corriente con conexión a tierra, puedeusar un adaptador temporal que se asemeja al adaptadorilustrado en la figura a continuación, para conectar esteenchufe en un receptáculo de 2 polos como se muestra.El adaptador temporal solamente se debe utilizar hasta que unelectricista calificado instale debidamente una toma decorriente con conexión a tierra. La patilla verde o alambre deconexión a tierra que se extiende desde el adaptador se debeconectar a tierra permanente, tal como la tapa de una caja dedistribución conectada a tierra. Cuando use el adaptador, debemantenerlo en su lugar con un tornillo metálico.

Use solamente extensiones trifilares que tengan un enchufede conexión a tierra de 3 hojas y un receptáculo de tripleranura que acepte el enchufe del producto. Asegúrese deque su extensión esté en buenas condiciones. Cuando useuna extensión, asegúrese de usar una que sea losuficientemente resistente como para soportar la corrienteque descargue su producto. Un cable de un tamaño menorcausará una caída de voltage en la línea que dará comoresultado una pérdida de energía y un sobrecalenta|ôento.Se recomienda usar un cable de calibre 12. Si se utiliza uncable de extensión en el exterior, tiene que estar marcadocon el sufijo W-A después de la designación del tipo decable. Por ejemplo, SJTW-A para indicar que el cable esapropiado para uso en exteriores.

PRECAUCION

Tomacorriente aterrado

Terminal de tierra

Lenguetadel tornillode conexión a tierra

AdaptadorTornillo metálico

Tapa de la caja del tomacorriente aterrado

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18 © Titan Tool Inc. All rights reserved.

Parts List Main Assembly

1

2

6

7

3

13

14

5

9

8

10

11

12

418

19

21

22

23

2

16

15

17

24

20

Item Part # Description Quantity1 800-600 Cart assembly.............................................12 800-036 Grommet.....................................................53 ---------- Drive assembly ...........................................14 761-178 Screw..........................................................45 800-324 Pail hook.....................................................16 763-551 Lock washer................................................27 858-625 Screw..........................................................28 800-328 Knock-off nut...............................................19 800-300 Fluid section assembly ...............................110 451-241 Siphon tube.................................................111 730-334 Hose clamp.................................................112 710-046 Inlet screen .................................................113 800-268 Fitting ..........................................................1

Item Part # Description Quantity14 800-904 Return hose ................................................115 800-129 Screw..........................................................316 770-601 Washer........................................................317 800-047 Tool box ......................................................118 800-900 Filter assembly............................................119 812-003 Outlet fitting.................................................120 800-915 PRIME/SPRAY valve assembly..................121 800-269 Fitting ..........................................................122 800-267 Fitting ..........................................................123 860-002 Lock washer................................................224 860-535 Screw..........................................................225 800-266 Hose (not shown) .......................................1

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© Titan Tool Inc. All rights reserved. 19

Drive Assembly

34

1

3

5

4

6

7

8

9

10

11

12

13

15

16

17

18

14

2

39

40

2021

19

22

23

2425

2728

29

30

31

32

33

26

35

36

37

38

Item Part # Description Quantity1 800-078 Electronic cover ..........................................12 800-205 Screw..........................................................33 800-263 Motor assembly, 1.3 HP .............................14 800-256 Front end bell assembly .............................15 800-525 Housing gasket ...........................................16 800-541 Shroud gasket.............................................17 800-261 1st stage gear assembly.............................18 800-262 2nd stage gear asembly .............................19 800-260 Front gearbox assembly .............................110 800-510 Slider assembly ..........................................111 800-253 Slider housing.............................................112 700-283 Screw..........................................................413 800-275 Front cover with label .................................114 800-284 Screw..........................................................415 800-382 Retaining ring..............................................116 800-753 Connecting pin............................................117 800-202 Screw..........................................................218 800-276 Relay...........................................................119 704-229 Screw..........................................................120 765-327 Circuit breaker ............................................121 800-075 Mounting plate ............................................1

Item Part # Description Quantity22 800-077 Grommet.....................................................123 800-076 Screw..........................................................124 800-274 Potentiometer mounting plate.....................125 700-176 Nut ..............................................................126 700-175 Cap .............................................................127 700-159 Pressure control knob.................................128 800-277 Potentiometer .............................................129 800-203 Screw..........................................................130 704-281 Port plug .....................................................131 800-043 LED cover ...................................................232 800-278 Indicator lights assembly ............................133 800-086 Power cord w/strain relief ...........................134 700-287 Screw..........................................................335 763-551 Lock washer................................................336 800-292 Electronic control assembly........................137 800-294 Fan assembly .............................................138 800-435 Baffle assembly ..........................................139 800-283 Screw..........................................................440 800-282 Motor shroud w/labels ................................141 800-366 Wire cover, 7” (not shown) .........................142 800-368 Wire assembly (not shown) ........................1

NOTE: All electrical work should be performed by aTitan authorized service center.

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20 © Titan Tool Inc. All rights reserved.

Fluid Section Assembly (P/N 800-300)

1

5

10

13

17

18

1920

7

8

21

7

8

9

11

12

14

15

16

6

3

2

4

Install lower packing with the side that has the o-ring

closest to the top of the packing facing up.

Install upper packing with raised lip facing down.

Raised Lip

22

Closer

Top

NOTE: When repacking the fluid section, makesure the raised lip on the bottom of thelower packing is fully outside the packingaround the piston rod after insertion ofthe piston rod.

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© Titan Tool Inc. All rights reserved. 21

Item Part # Description Quantity1 800-325 Upper seal retainer .....................................12 800-327 Spacer ........................................................13 800-248 Upper packing assembly ............................14 800-351 Upper housing ............................................15 800-250 Lower packing assembly ............................16 800-354 Wear ring ....................................................17 800-332 O-ring, Viton................................................28 800-333 Back-up ring, PTFE ....................................29 800-352 Lower housing ............................................110 800-246 Piston rod....................................................111 800-348 Outlet valve seal .........................................112 800-244 Outlet valve cage........................................113 800-247 Outlet valve ball ..........................................1

Item Part # Description Quantity14 800-245 Washer, nylon .............................................115 800-243 Outlet valve seat.........................................116 800-336 Outlet valve retainer ...................................117 800-322 Foot valve cage ..........................................118 800-242 Foot valve ball ............................................119 800-241 Foot valve seat ...........................................120 762-058 O-ring..........................................................121 800-305 Foot valve housing .....................................122 800-365 Piston assembly (includes items 10–16) ....1

800-359 Lower packing insertion tool800-273 Repacking kit (includes items 2, 3, 5–8, 11,

13, 14, 18, 20, and tool)

High Rider Cart (P/N 800-600)

Item Part # Description Quantity1 800-280 Handle

(includes items 2–5, 10, and 11) ................12 590-508 Roll pin........................................................23 590-507 Snap button ................................................24 590-504 Sleeve.........................................................25 590-506 Washer........................................................26 800-011 Spacer ........................................................27 710-199 Plug.............................................................28 800-279 Cart (includes items 7 and 9) .....................19 335-018 Plug.............................................................210 856-002 Washer........................................................411 856-921 Screw..........................................................412 800-007 Axle.............................................................113 670-109 Wheel..........................................................214 870-004 Washer........................................................215 800-019 Cap .............................................................2

1

3

4

2

5

6

7

9

8

10

11

12

14

15

13

Filter Assembly (P/N 800-900)

Item Part # Description Quantity1 800-905 Filter body...................................................12 800-252 Filter spring .................................................13 730-067 Filter, 60 mesh ............................................14 702-251 Filter spring adapter....................................15 757-105 Core spring .................................................16 800-906 O-ring, PTFE ..............................................17 800-908 Plug, 3/8” ....................................................18 800-901 Filter housing ..............................................19 800-915 PRIME/SPRAY valve assembly..................110 800-907 Plug, 1/4” ....................................................111 800-437 Transducer..................................................1

6

7

8

9

10

2

1

3

4

5

11

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22 © Titan Tool Inc. All rights reserved.

PRIME/SPRAY Valve Assembly (P/N 800-915)

Item Part # Description Quantity1 700-823 Dowel pin ....................................................12 700-537 Gasket ........................................................13 222-012 O-ring, PTFE ..............................................14 221-012 O-ring, Viton................................................15 700-253 Valve housing .............................................16 800-910 Valve seat ...................................................17 700-697 Valve handle ...............................................18 700-759 Groove pin ..................................................19 700-721 O-ring, Viton................................................110 700-250 Valve stem ..................................................111 800-926 Spring .........................................................112 700-248 Valve retainer..............................................113 700-251 Cam base ...................................................1

LabelsPart # Description

313-1781 3411 logo label313-1673 Warning label

(injection/explosion)313-1847 Shock hazard label313-1658 “Press to Reset” label313-1848 Pressure control knob label313-1867 Indicator lights label313-1906 Infinity logo label

1

2

3

4

5

6

7

8

9

10

11

12

13

AccessoriesAirless Tip SelectionTips are selected by the orifice size and fan width. The properselection is determined by the fan width required for a specificjob and by the orifice size that will supply the desired amountof fluid and accomplish proper atomization.For light viscosity fluids, smaller orifice tips generally aredesired. For heavier viscosity materials, larger orifice tips arepreferred. Please refer to the chart below.

The following chart indicates the most common sizes and theappropriate materials to be sprayed.

Fan widths measuring 8" to 12" (20 to 30 cm) are preferredbecause they offer more control while spraying and are lesslikely to plug.

Liquid Shield PlusCleans and protects spray systems against rust, corrosion andpremature wear.

Part No. Description314-483...........4 ounce bottle314-482...........1 quart bottle

Piston LubeSpecially formulated to prevent materials from adhering to thepiston rod, which becomes abrasive to the upper seals. PistonLube will break down any material that may accumulate in thewet cup and keep it from drying.

Part No. Description314-481...........4 ounce bottle314-480...........8 ounce bottle

MiscellaneousPart No. Description490-012...........Hose coupling, 1/4" x 1/4"730-397...........High-pressure fluid gauge314-171...........Lubriplate, 14 ounce individual314-172...........Lubriplate, 6 lb. can

Tip Size Spray Material Filter Type

.011 — .013 Lacquers and stains 100 mesh filter

.015 — .019 Oil and latex 60 mesh filter

.021 — .026 Heavy bodied latex and blockfillers 30 mesh filter

NOTE: Do not exceed the sprayer's recommendedmaximum tip size.

Page 23: Airless Sprayer · 2019-05-31 · GAS ENGINE (WHERE APPLICABLE) Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel

© Titan Tool Inc. All rights reserved. 23

Electronic Control Assy

Indicator Lights Assembly 800-278

BLACK/RED/WHITE

BLA

CK

R

ED

W

HIT

E

BLU

E/Y

ELL

OW

G

RA

Y/P

UR

PLE

Transducer 800-449

BLA

CK

WHITE

WHITE

WH

ITE

BLACK

BLACK

BLA

CK

OR

AN

GE

ORANGE

GREEN

Wire Assembly 800-368

Ground to Gear Housing

Circuit Breaker 765-327

Plu

g

Relay 800-276

Potentiometer Assy 800-277

Motor

Electrical Schematic

NOTE: All electrical work should be performedby a Titan authorized service center.

Page 24: Airless Sprayer · 2019-05-31 · GAS ENGINE (WHERE APPLICABLE) Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel

24 © Titan Tool Inc. All rights reserved.

United States Sales & Service1-800-526-5362

Fax 1-800-528-4826

107 Bauer DriveOakland, NJ 07436

www.titantool.com

Canadian Branch1-800-565-8665

Fax 1-905-856-8496

200 Trowers Road, Unit 7BWoodbridge, Ontario L4L 5Z8

International1-201-337-1240

Fax 1-201-405-7449

107 Bauer DriveOakland, NJ 07436 USA

Warranty

Material Safety Data Sheets (MSDS) are available on Titan’s website or by calling Customer Service.

Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is freefrom defects in material and workmanship. With the exception of any special, limited, or extended warranty published by Titan, Titan’s obligation underthis warranty is limited to replacing or repairing without charge those parts which, to Titan’s reasonable satisfaction, are shown to be defective withintwelve (12) months after sale to the End User. This warranty applies only when the unit is installed and operated in accordance with therecommendations and instructions of Titan.

This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation, substitutionof non-Titan component parts, or tampering with the unit in a manner to impair normal operation.

Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the factory, if necessary, are tobe borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User transportation prepaid.

THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITEDTO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT PERMITTED BY LAW. THE DURATION OFANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. INNO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL ORSPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.

TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSEWITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN. THOSE ITEMSSOLD, BUT NOT MANUFACTURED BY TITAN (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OFTHEIR MANUFACTURER. TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OFTHESE WARRANTIES.