Aha #35 for Replacement of Sliding Doors at Building 6-4

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    Risk Assessment Form

    #35 Activity-Based Risk Assessment for Removal of Sliding Doors and Installation of Roller Doors in Building 6-4

    Inventory of Work Activities

    Company: PNH Resources LTD PTE 08 September 2010No. Process Description Work Activities

    1 Removal of existing doors Some cutting, i.e. (hot work chit required) lifting heavy material moving

    2 Assembly of new doors May require lifting of heavy materials.

    3 Manual Assembly Some bolting, use of power tools

    4 Possible hot work Possible hot work for assembly of door frames (hot work chit required).

    5 Performing the activities noted above outdoors in the ambient environment The above listed activities may place workers at risk of heat injury

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    Risk Assessment Form

    Activity-Based Risk Assessment FormCompany: PNH RESOURCES PTE LTD Conducted by: (Names,

    designations) (Date)

    Mr. Amoroso Bradamante (Martin)

    Engineer08 September 2010Process/Location: BUILDING 6-4 EM 385-1-1

    Ministry of Manpower

    Regulations

    Approved by:

    (Name, designation)

    (Date)

    Mr. Lee Wilson

    Senior Safety Manager

    08 September 2010

    Last Review

    Date:

    08

    September

    2010

    Next Review

    Date:

    01 April 2011

    1. Hazard Identification 2. Risk Evaluation 3. Risk Control1a 1b 1c 1d 2a 2b 2c 2d 3a 3b

    No Work Activity Hazard Possible Accident/

    Ill Health &

    Persons at Risk

    Existing Risk

    Control

    (if any)

    Sev-

    erity

    Likli-

    hood

    Risk

    Level

    Additional Risk Control Action Officer

    Designation

    1 Removal of

    Existing Doors

    a. Cutting asneeded

    Exposure to

    welding fumes

    Respiratory

    protection if used

    will be for

    humanitarian use

    only

    Minor Remote Low Tool Box Talks covering the general

    hazards of welding and need to

    procure a hot work chit prior to

    beginning this operation. If

    previous bulk sampling data

    identified any of these doors to be

    covered with lead containing paint

    treat as such including personal

    protective measures and good

    hand washing after handling

    materials. Contact the SafetyManager at 8205 8249 or

    Environmental at 6750 2052 prior

    to conducting any work on painted

    surfaces.

    Safety

    Manager

    b. Lifting ofmaterials

    Back and

    musculoskeletal

    injuries

    Training regarding

    good lifting

    techniques

    Mod Occas. Med Cutting materials into the smallest

    possible component to make it

    easier to lift

    Safety

    Manager

    c. Noise Workers directlyresponsible for

    the work

    Safety Training

    Tool Box talk, use

    of hearing

    Minor Remote Low Observe work from a safety

    perspective. Anticipate that

    exposure to hazardous noise will

    Safety

    Manager

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    protection devices be intermittent.

    d. Sight Workers directlyresponsible for

    the work

    Safety Training

    Tool Box talk, Eye

    protection devices

    Minor Occas. Low Work with care when working with

    scrap metals

    Safety manger

    2 Assembly of

    new doors

    a. Lifting of newdoor

    materials

    Back and

    musculoskeletal

    injuries

    Training regarding

    good lifting

    techniques. As

    much as possible

    use mechanical

    conveyances to

    move heavy

    materials.

    Mod Occas. Med Employee multiple workers when

    working with heavy materials.

    Safety

    Manager

    Potential for cuts

    when working

    with heavy metal

    materials

    Gloves Minor Occas Low Ensure that this hazard is covered

    in Tool Box Safety Talks

    3 Manual bolting

    of door

    materials

    a. Manuallybolting

    materialstogether for

    door

    assembly

    Slight sight hazard

    from tool slippage

    Eye protection Minor Remote Low Ensure that this hazard is covered

    in on-sight tool box talks

    Safety

    Manager

    4 Welding on

    metal door

    frame

    a. Potential forconducting

    welding

    operations

    during door

    assembly

    Sight hazard from

    welding arc

    Welding goggles

    for eye protection

    and ensure that

    the work area is

    screened off from

    transitting traffic

    Minor Remote Low Ensure that a hot work chit is

    obtain from the safety office prior

    to conducting any welding

    operations.

    Safety

    Manager

    5 Heat Stress Heat Cramps

    Heat Rash

    Heat Syncope

    Heat Exhaustion*

    Heat Stroke**

    *If not treated properly

    can progress to heat

    stroke.

    **Life Threatening and

    is a real medical

    emergency. Definitive

    medical assistance

    Personnel

    performing lawn

    care work

    Tool Box Talk

    Training

    concerning heat

    stress, clean

    drinking water at

    all job sites,

    sufficient rest

    periods for

    workers in

    accordance with

    NAVMED P-5010

    and Ministry of

    Manpower

    Recommendations

    Moderate Remote Low Continue emphasis on heat injuries

    whenever safety stand downs,

    events, tool box talks etc.. are

    planned. Ensure that drinking

    water is always available for crews

    working in heat stress conditions.

    Ensure that sub contractors receive

    training on the Heat Stress

    Program observed at the

    Sembawang Compound including

    the use of colored flags and what

    they mean as follows:

    Safety

    Manager

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    Heat Stress

    (Color)

    Condition Heat Stress WBGT

    Temperature

    Activity Level

    Green I 82-84.9 Discretion is required when planning heavy exercise for acclimatized personnel.

    Yellow II 85-87.9 Strenuous exercise and activity for new and un-acclimatized personnel during the first 30 days of heat exposure.

    Red III 88-89.9 Strenuous exercise should be curtailed for personnel with less than 12 weeks of training in hot weather.

    Black IV Above 90 Physical training and exercise should be curtailed for all personnel (operational commitments excluded).

    Heat stroke likelihood is high under conditions of high exertion.

    Calculations: WBGT = WB X 0.7 + DB X 0.1 + GT X 0.2

    Meter calibration should be manually verified every 3 months. Manual calculation must be 0.2 + the meter WBGT readout

    must be summoned.