advanceproduct newsNumber 2 | November 2014 | siemens.com/advance

Products and systems for Totally Integrated Automation

advance product news 2/2013 | Rubrik ???

Heating control systems

18 Siplus HCS4200 / HCS4300

Industrial communication

19 Scalance M: Always wired

20 TeleControl Server Basic V3, CPs for S7-1200

21 Scalance X204-2FM managed, X204-2LD TS managed

22 Scalance XM408-4C managed / PE408PoE Scalance XR524-8C managed

23 ANT795-4MX IWLAN, Scalance W774-1 M12 EEC

24 Key-Plug W700 Security, Sinema Server SP1

25 FastConnect RJ45 Plug 180 4x2

26 Ruggedcom RS950G and RSG2488

Integrated drive technology

27 IDS for Ex applications: Efficiency and safety in hazardous environments

28 Sinamics S120 Advanced Technology, Sinamics DCP

29 Sinamics G120 PM240-2, Sinamics V20

30 Siplus G120, Siplus CMS2000

31 Simotion V4.4, Simotics DP Steel Plant motors

32 Simotics GP / SD, Simotics M-1PH8 main motors

33 Simotics GP / SD in IE4

Industrial identification

34 Simatic RF600: Easy operation and diagnostics

35 Transponders for RF300/RF600

36 Simatic MV400, ANT 3

Industrial controls

37 Sirius modular system: Modular and IE3-ready

38 Sirius 3RP25 time relay

39 Simocode pro, Sidoor ATD430W

Dialogue

40 Systems and solutions / three ways to order your subscription / current newsletters

SPS IPC Drives

03 The road to better production

Automating in TIA Portal

04 Simatic controllers: The intelligent choice for any automation task

05 Tia Portal V13 SP106 Simatic WinCC TIA Portal, Simocode ES V13

Advanced Controller

07 Simatic S7-1500 FW 1.7, Siplus S7-1500 CPU 1518

Basic Controller

08 Simatic S7-1200, Simatic CP 1242-7 / CP 1243-7

Distributed Controller09 Simatic ET 200SP CPU / ET 200SP Open Controller

Software Controller

10 Simatic S7-1500 Software Controller

Distributed I/O systems

11 Fail-safe Siplus ET 200SP, Simatic ET 200SP / ET 200MP – time-based IO

Human Machine Interface

12 Simatic HMI Outdoor Panels, Siplus HMI Basic Panels13 Simatic HMI Mobile Panels, panels and Panel PCs14 Simatic HMI rear panel covers, Simatic IFP / Simatic IPC477D / 677D15 SCADA WinCC V7.3

Industrial PC

15 Simatic IPC847D rack PCs

Process automation

16 Simatic PCS 7 V8.1, Simit Simulation Framework

Power supplies

17 Sitop PSU8200, PSU860018 Sitop UPS1600

Automating in TIA PortalThe intelligent choice for any automation task

advance product news 2/2014 | Contents

04

Publisher: Siemens AGDivision Digital FactoryDivision Process Industries & DrivesWerner-von-Siemens-Straße 50D-91052 Erlangen

Responsible for technical content:Ralf Schmitt (editorial responsibility), Matthias Bruns, Bernd Heuchemer, Christoph Hotz, Christiane Rösche, Marcus Wissmeier, Dr. Thomas Rubach

Publishing house: Publicis Publishing, P.O. Box 32 40, 91050 Erlangen magazines-industry@publicis.de

Editors: Gabriele Stadlbauer, Marion SchwabCopy editor: Susanne Wanke

Photos: Siemens AG, unless otherwise notedCover photo: Siemens AG

Print: Wünsch, NeumarktCirculation: 14,300advance product news is issued twice a year.

© 2014 by Siemens AktiengesellschaftMunich and Berlin.All rights reserved.

Article No.: E20001-MP214-B100-X-7600

This edition was printed on environmentally friendly paper made from chlorine-free pulp.

Printed in Germany

The following products are registered trademarks of Siemens AG:ET 200, S7-300, S7-400, S7-1200, S7-1500, SCALANCE, SIDOOR, SIMATIC, SIMATIC HMI, SIMATIC Ident, SIMATIC IPC, SIMATIC MV, SIMATIC PCS 7, SIMATIC RF, SIMIT, SIMOCODE, SIMOTICS, SIMOTION, SINAMICS, SINEMA, SINUMERIK, SIPLUS, SIRIUS, SITOP, STEP, TIA, TIA Portal, WinCC

If trademarks, trade names, technical solutions, or similar are not listed above, this does not imply that they are not registered.The information provided in this magazine contains merely general descriptions or characteristics of performance, which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract.

advance product news 2/2014

3

SPS IPC Drives | advance product news 2/2014

Considering the continuously increasing competitive pressure, the time when production alone was suffi-cient to ensure lasting success is long gone. Compa-

nies need to manufacture their products faster, more flexi-bly, and more intelligently. Siemens is paving the way to better production with innovative solutions and products.

Efficient solutions for every area of application

One of the major product innovations promoting flexible production and presented at SPS IPC Drives is the series of new Simatic controllers focusing on fail-safe CPUs. For the first time, a Simatic S7-1500 software controller for PC-based automation and a modular open controller, which combines a PC-based software controller, visualization, and centralized I/Os in a single device, are now on offer. Thanks to optimal scalability, the right controller is available for every field of application. All devices can be efficiently configured in the new TIA Portal V13 SP1. The HMI portfolio has also been fur-ther expanded with the new, especially rugged panels for outdoor use, for example.

The new integrated drive technology products are all about greater efficiency, too. The Simotics motors in effi-ciency class IE4 with gray cast iron and aluminum housings

enable especially high energy savings and reduced operat-ing costs. Because there are no differences in shaft height from IE1 to IE4, users can easily replace the motors. The col-lection of inverters has been expanded with the second generation of the modular Sinamics G120 inverter series. The new generation of rugged devices is available in three voltage variants and, thanks to new power unit technology, offers higher power density in a space-saving size. The Integrated Drive System (IDS) for potentially explosive areas, consisting of a perfectly coordinated Simotics XP explo-sion-proof motor and a Sinamics G180 frequency inverter, enables maximum safety combined with maximum effi-ciency.

Save time, money, and space

The comprehensive portfolio for better production is com-pleted by innovations from the areas of industrial iden-tification, communication, and controls. For example, the Simatic RF600 RFID system offers a new generation of es-pecially reliable UHF readers that enable extremely fast and cost-effective diagnostics and commissioning in production and logistics. With the new Scalance M DSL routers, users can control even large industrial plants remotely, by using existing public or private networks. Another innovation is the Sirius modular system in size S2. The switching, protec-tive, and monitoring devices for currents of up to 80 A and with an output of up to 37 kW are IE3-suited and, with a mounting width of only 55 mm, require little space in the control cabinet.

siemens.com/sps-ipc-drives

Under the slogan “Making Things Right,” Siemens presents its comprehensive portfolio at the trade fair booth, which is now in Hall 11 at SPS IPC Drives 2014 in Nuremberg. Visitors can expect to see numerous product innova- tions for all industries and areas of application.

The road to better production

SPS IPS Drives

4

The familiar and proven Simatic controller portfolio has been expanded. In addition to the Simatic S7-1200 Basic Controller for simple and stand-alone applications and

the Simatic S7-1500 Advanced Controller for complex appli-cations, the distributed controller series now also includes a Software Controller based on Simatic S7-1500 for PC-based automation and a compact Open Controller with PC-based Software Controller, visualization, and centralized I/Os in a single device. The new generation of Simatic controllers ex-pands the line of Simatic controllers, which are scalable in terms of performance and functionality. The more powerful controllers build on the functionality of the smaller ones. Users benefit from uniform processes and high efficiency during engineering, operation, and maintenance.

Distributed and PC-based automation

The compact Simatic ET 200SP Open Controller is the new-est addition to the line of modular distributed controllers and is particularly suited for series machine manufacturing. It is the first controller of this type to combine the functions of a PC-based Software Controller with visualization func-tions, Windows applications, and centralized I/Os in a single compact device. The Open Controller can be flexibly ex-panded with standard ET 200SP modules and can be opti-mized for machines with a distributed architecture. Thanks to its compact design, it requires little space in the control cabinet.

PC-based automation is another new feature of this generation of Simatic controllers. The CPU 1507S Software Controller, based on the Simatic S7-1500 for PC-based auto-

mation with Simatic industrial PCs, is operated independently from Windows and thus has high system availability. The combination of PC-based control systems and high-level language programs is particularly suited for special-purpose engineering. When it comes to programming and handling during engineering tasks, the new Software Controller is fully compatible with the standard Simatic S7-1500 control-lers.

Safety Integrated

Safety Integrated CPUs for fail-safe automation are at the core of the portfolio expansion. All Simatic S7-1500 Advanced Controllers, and for the first time the Simatic S7-1200 Basic Controllers as well as the Simatic ET 200SP Distributed Con-trollers, are now available in fail-safe versions. In the Step 7 Safety V13 SP1 engineering tool, the user can create pro-grams for the Simatic fail-safe controller using the same engineering and operating environment for standard and safety-related tasks.

Efficient engineering

The new Simatic controllers are seamlessly integrated into the TIA Portal engineering framework. This makes engineer-ing, configuring, and using new functions easier. Thanks to the shared database in TIA Portal, comprehensive software and hardware functions are able to efficiently carry out all automation tasks.

siemens.com/simatic-controller

Simatic controllers

Siemens offers the right controller for a variety of automation requirements. The new generation of Simatic controllers, comprising basic, advanced,

distributed, and Software Controllers, impresses with its scalability and integration.

The intelligent choice for any automation task

advance product news 2/2014 | Automating in TIA Portal

5

• Integrated system diagnostics – anywhere and at any time, without writing a single line of code

• Motion Integrated for easy engineering of drives and motion control

• Faster set-up of Profinet networks with easy Profinet commissioning

• Rapid implementation of corporate design with Styles and Design functions

New features

TIA Portal V13 SP1

More efficient and faster configuration

The groundbreaking TIA Portal engi-neering framework offers a stan-dardized and integrated operating

concept. Thanks to its consistent data management, wide-ranging software and hardware functions are able to ef-ficiently perform all automation tasks. In addition to tried and tested functions such as Safety Integrated and Industrial Security, the new TIA Portal V13 SP1 now features more functions. A com-prehensive library design, for instance, makes it possible to transfer automa-tion know-how not only within a team but across the entire company. The Simatic S7-1200 controllers can now be directly operated from the office with PLCsim. It is also easier to commission Profinet networks. But users benefit from the innovative user interface as well. Using the Styles and Design func-tion, all visualizations can be custom-ized in a matter of seconds. The intui-tive gesture and multi-touch user inter-face offers excellent usability and flexibility.

TIA Portal V13 SP1 operates smoothly with the new distributed controllers such as Simatic ET 200SP Open Control-ler and S7-1500 Software Controller, for example. It is also the perfect engineer-ing tool for the new fail-safe CPUs: the Simatic S7-1500 for all Advanced Con-trollers and the Simatics S7-1200 FC, which is now available for Basic Con-trollers as well as for the Simatic ET200SP F Distributed Controllers.

siemens.com/tia-portal

TIA Portal is the key to exploiting the full potential of Totally Integrated Automation (TIA). The innovative engineering framework for all automation tasks seamlessly integrates HMI, controllers, distributed I/O systems, motion control, and drives into a single engineering environment.

Automating in TIA Portal | advance product news 2/2014

6

advance product news 2/2014 | Automating in TIA Portal

• Centralized style editor for customized corporate design

• Innovative gesture controls for efficient operation

• New pop-up and slide-in functionalities for increased flexibility

• Optimized controls and elements for maximum ease of use

New features

Simatic WinCC in TIA Portal

Individual and innovative monitoring and operating

Simatic HMI panels can be effi-ciently configured in TIA Portal with the Simatic WinCC visualiza-

tion software. This minimizes engineer-ing effort, allowing operators to save time and reduce costs. Operating ele-ments and visualization graphs can now be individually adjusted with the new style editor, making it possible to use the company’s corporate design in the plant. During engineering, differ-ent styles or designs – such as reliabil-ity, dynamics, and controlled complex-ity – can be assigned to image objects at the press of a button. The new and improved controls and elements make operation particularly intuitive, and innovative gesture controls can be implemented.

siemens.com/simatic-hmi

Simocode ES V13

Extremely simple, efficient, and intuitive

Siemens now offers Simocode ES V13, an application within TIA Portal that is used to engineer Simocode pro motor management systems. The new software

version offers easy and intuitive configuration and graphic drag-and-drop device parameterization options based on continuous function chart (CFC) for the TIA Portal engi-neering framework. This makes it possible to create tem-plates for device configuration and save them in a library for quick reuse. The application also supplies clearly struc-tured documentation on all set parameters. During oper-ation, all signal statuses and monitoring data are clearly and graphically represented. Operators now have a pow-erful tool in the TIA Portal engineering framework with which they can configure, commission, and troubleshoot motor circuits with Simocode pro devices.

siemens.com/simocode

• Use of TIA Portal to configure, commission, and troubleshoot Simocode pro devices

• Clear configuration in the device view

• Device parameterization via drag and drop in the graphic editor (CFC)

New features

7

• Resistance to chemically, biologically, and mechanically corrosive gases (EN 60721-3-3)

• Resistance to salt spray (EN 60068-2-52)

• Increased installation elevation range of –1,000 to +5,000 m

New features

Siplus S7‑1500 CPU 1518

High-end CPU for extreme requirements

The Simatic S7-1500 Advanced Controller secures the highest performance for average and high-end applications. New fail-safe CPUs complement the portfolio for demanding safety applications.

Advanced Controller | advance product news 2/2014

• CPU backup function for backing up the entire controller configuration

• Online commissioning of one CPU with several users at the same time

• New CPU 1517-3 PN/DP

• Four additional fail-safe CPUs: 1511F, 1513F, 1515F, and 1517F

New features

Simatic S7‑1500 FW1.7

Increased range of application with consistent portfolio

Even more functions have been added to the Simatic S7-1500 Advanced Controller with the upgrade to the new firmware 1.7. The controllers now have a CPU

backup to enable easy restoration of a machine status. The option to download files to a shared PLC improves team engineering of the CPUs. The Simatic S7-1500 also en-ables easy synchronous operation of axes (beginning with firmware 1.6). This improved motion control functionality makes it easy to connect the drives to any CPU.

The enhanced portfolio includes the right CPU for every automation task, with the CPU 1517-3 PN/DP rounding off the product line in the upper power range. All standard controllers are now available in fail-safe versions for the

implementation of fail-safe applications. This means that standard and fail-safe automation tasks can be carried out with a single controller. Thanks to the increased volume, highly fail-safe applications can now be addressed in the CPU 1518F-4 PN/DP.

siemens.com/s7-1500

Siemens has added its most powerful CPU ever for ex-treme environments to the new generation of S7-1500 controllers: the Siplus S7-1500 CPU 1518. The new high-

end CPU ensures maximum performance and user-friendli-ness for standard applications, as well as for applications in the harshest industrial environments, while maintaining the same engineering and operating concept.

siemens.com/siplus-extreme

8

The Simatic S7-1200 Basic Controller is suited for simple and stand-alone applications. Fail-safe CPUs make safety applications possible in this power range for the first time.

• CP 1243-7 supports the LTE mobile communications standard for a high-speed Internet connection to SCADA systems

• Safe and fast connection for remote diagnostics and engineering with data point configuration in Step 7 for TIA Portal

• Seamless data recording with time stamps

• Integrated security functions: firewall (stateful inspection) and VPN protocol (IPsec)

• Access to CPU web servers

• Configurable alarm e-mails and text messages

New features

Simatic CP 1242‑7 / CP 1243‑7

Flexible remote control modules for S7-1200

The new CP 1243-7 communications processor and the new Version 2 of the CP 1242-7 offer many possibilities for implementing highly flexible and cost-effective re-

mote terminal units (RTUs) based on the Simatic S7-1200. Both variants support the cycle-controlled and event-driven transmission of mea-sured and target values as well as alarms to the control room without significant programming effort. With the Step 7 Pro-fessional engineering software for TIA Portal V13 SP1, the user simply selects the data that are to be transmitted by the Simatic S7-1200 CPU and sets the desired communications parameters. The CPs can buffer the values and provide them with a time stamp to avoid data loss if the con-nection fails. Comprehensive diagnostic options, locally with LEDs or in Step 7, pro-vide the user with a quick and informative analysis of the station status.

The system is connected to the con-trol room via TeleControl Server Basic V3 software via mobile network. The new CP 1243-7, with its remote communication via fourth-generation mobile network (LTE), completes the TeleControl Basic portfolio. The system can also be used in regions where the previous GSM mobile network with GPRS was not available. Higher data rates and support for UMTS and GPRS are further advantages of the LTE mobile com-munications technology (see page 20).

siemens.com/industrial-communication

advance product news 2/2014 | Basic Controller

For the first time, the Simatic S7-1200 Basic Controller can now also perform fail-safe tasks. With the fail-safe 1214FC and 1215FC fail-safe CPUs and the correspond-

ing fail-safe I/O modules, an integrated safety solution is now available for the first time for Simatic controllers in the low power range. Consistent engineering in TIA Portal makes it possible to easily port fail-safe programs from a Simatic S7-1200 to a Simatic S7-1500. The new Simatic S7-1200 V4.1 has been enhanced with additional functions. Like the Simatic S7-1500, the Simatic S7-1200 now also fea-tures option handling in its central configuration, enabling flexible machine designs. In series manufacturing, for ex-ample, this enables savings during planning, commission-ing, and documentation. The new PID Temp technology ob-ject provides perfect support for temperature control, and the CPU backup ensures easy restoration of the machine status. Controlled drives can be implemented with the Closed Loop PTO function, which is necessary to integrate Profinet drives. The integration of S7-1200 communications processors (CPs) into the Simatic S7-1200 was also im-proved. Users can now access the CPU web server and open user communication (OUC) via S7-1200 CPs.

siemens.com/s7-1200

Simatic S7‑1200

Easy introduction to Safety Integrated

• Fail-safe 1214FC and 1215FC CPUs and fail-safe I/O modules

• New PID Temp technology object

• Implementation of controlled drives with Closed Loop PTO

• Improved integration of S7-1200 CPs

New features

Simatic CP 1242-7

Simatic CP 1243-7

9

• ET 200SP Open Controller: powerful all-in-one device with small footprint on the Din rail

• Very compact system with minimum space requirements in the control cabinet

• Modular expansion of functions with all ET 200SP modules

• Complete engineering in TIA Portal for increased productivity with reduced engineering effort

• Fail-safe CPUs 1510SP F and 1512SP F

New features

standard ET 200SP modules and can be optimized for series machines and machines with a distributed structure. Be-cause it has a compact design, it requires little space in the control cabinet. It is also fully compatible with ET 200SP CPU projects, so various performance requirements can be met without additional effort.

siemens.com/distributed-controllersiemens.com/open-controller

Simatic ET 200SP CPU / ET 200SP Open Controller

Compact controllers for distributed applications

The new Simatic ET 200SP CPU Distributed Controller is a modular distributed controller that is compact and flexible. Thanks to its compact design, it requires little

space in the control cabinet. As it has the same storage sys-tems, volumes, and features as the Simatic S7-1511 and S7-1513 CPUs, customer programs with varying design types can be used. Three Industrial Ethernet ports with variable bus adapters (RJ45, FC, SCRJ) have been integrated for flex-ible bus connection. Option handling in the central con-figuration also makes it possible to flexibly retrofit op-tions without engineering effort. The distributed controller series is rounded off with the first 1510SP F CPU and 1512SP F CPU for modular and fail-safe automation. This makes it possible to implement standard and fail-safe ap-plications using one controller in the ET 200SP. Another benefit is its high investment protection, because once a user program has been developed, TIA Portal makes it pos-sible to easily port the program to both Simatic S7-1200 and Simatic S7-1500 controllers.

The compact Simatic ET 200SP Open Controller is another addition to the modular distributed controller series and is particularly suited for series machine manufacturing. It is the first controller of this type to combine the functions of a PC-based Software Controller with visualization, Windows ap-plications, and centralized I/Os in a single compact device. This means that users need to stock fewer spare parts, and evaluation and maintenance efforts are also significantly re-duced. The Open Controller can be flexibly expanded with

A Distributed Controller for distributed applications makes use of the Simatic ET 200SP design. New and specifically suited for series machine manufacturing: the compact Simatic ET 200SP Open Controller.

Distributed Controller | advance product news 2/2014

10

The Simatic S7-1500-based Software Controller is operated Windows-independently on Simatic industrial PCs and offers high system availability.

• Increased system availability with stand-alone Software Controllers (Windows-independent)

• Increased security thanks to granular know-how and access protection

• Modular machine design with free choice of platform

• Powerful HMI with end-to-end engineering (also available as an all-in-one device)

• Full engineering in TIA Portal: no Windows settings needed in the controller

New features

Simatic S7‑1500 Software Controller

Highly available and Windows-independent

With the new Simatic S7-1500 Software Controller, a scalable controller is now available that is particu-larly useful for applications in special-purpose ma-

chine engineering. The controller stands out due to its high system availability, as the production process is not inter-rupted when the system needs to be rebooted (for updates, for example) or even if Windows crashes. All the functions of the Simatic S7-1500 can now also be used in PC-based automation, because functions such as motion, security, and system diagnostics have already been integrated. The Simatic S7-1500 Software Controller is used with Simatic industrial PCs (IPCs) and can be scaled with the IPC platform and functionality. The controller is easily engineered in TIA Portal, so the Software Controller does not require Win-dows settings. Security Integrated guarantees that the me-chanical engineer’s know-how is protected and also offers access protection to the end user. As PC applications and high-level languages can easily be integrated into the user program, users can also meet special demands with flexibil-ity and ease.

advance product news 2/2014 | Software Controller

siemens.com/software-controller

11

Rubrik ???????????????? | advance product news 1/2014

such as sorting products or unloading defective parts. The volumes are scal-able and can thus be adapted to the respective machine size.

siemens.com/et200spsiemens.com/et200mp

Simatic ET 200SP / ET 200MP – time‑based I/O modules

Precision at high speeds

With the new time-based I/O modules for the Simatic ET 200MP and ET 200SP distrib-

uted I/O system, production sequences can be flexibly implemented regardless of the controller’s or fieldbus’s perfor-mance. The new modules provide input and output signals with detailed time information. For example, the reaction to an event occurring at the DI can be a specific delay time for the reaction of the output signal – independently of the cycle times of the controller or the application cycle. Time-based I/O mod-ules also increase the plant’s produc-tivity by taking over additional perfor-mance tasks from the CPU and by pro-viding exact repeatability and high precision in production, even with fast-paced events.

Applications can be easily and fle-xibly implemented in TIA Portal. This is true for cam controls and sensing probes, as well as for other applications

• ET 200SP TM Timer DIDQ 10 × 24 V with 4 inputs and 6 outputs for time stamps and precise signaling

• ET 200MP TM Timer DIDQ 16 × 24 V with 1 μs resolution with up to 8 inputs and 16 outputs

• Configuration in TIA Portal

• Scalable volumes

New features

Fail‑safe Siplus ET 200SP

Rugged distributed I/O modules for safety tasks

Safety-oriented communication is now possible with the new Siplus ET 200SP modules. The safety modules for DI and DO are the same size as the standard modules

and have certified functional safety as per EN 61508. They are also designed for safe use up to SIL3 compliant with EN 62061 and PL e as per ISO 13849. In addition to these new features, the Siplus modules also meet the usual criteria for extreme environmental conditions with high levels of humidity, corrosive gases, salt, or dust.

siemens.com/siplus-extreme

With Siplus and Simatic ET 200, Siemens offers a multifunctional, modular, and finely scalable system for distributed automation to be used in control cabinet solutions or directly at the machine, as well as for Ex applications.

Distributed I/O systems | advance product news 2/2014

• Wider temperature range of –25°C to +60°C, for start-up and during operation

• Resistance to chemically, biologically, and mechanically corrosive gases (as per EN 60721), including salt spray (as per EN 60068)

• Protection against condensation

• Increased installation altitude of –1,000 to +2,000 m

New features

12

advance product news 1/2014 | Rubrik ????????????????

Second‑generation Siplus HMI Basic Panels

Visualization in environments with corrosive gas

With the new Siplus HMI Basic Panels, Siemens now offers operating devices for simple applications that can even withstand extreme environmental

conditions. The new panels impress with their innovative, graphic operator interfaces and high-resolution wide-screen displays with 64,000 colors and 100% dimmable brightness. The consistent functionality across all display sizes is guaranteed even if the panels are used under extreme environmental conditions with, for example, hu-midity, corrosive gases, salt, or dust.

siemens.com/siplus-extreme

• Extended temperature range of –20°C to +60°C

• Corrosive gas resistant (EN 60721-3-3)

• Salt spray resistant (EN 60068-2-52)

• Increased height positioning range –1,000 to +5,000 m

New features

Simatic HMI – Efficient to a new level: This is the motto of a spectrum of HMI products from a single source, enabling the efficient and cost-effective implementation of various applications.

advance product news 2/2014 | Human Machine Interface

• Guaranteed readability under varying lighting conditions thanks to automatic dimming feature

• High long-term availability thanks to its UV-protected front (degree of protection IP65)

• Can be used in any industry thanks to extensive certifications, for example EX/22, FM Class I Div. 2, and ship building

• Flexible outdoor use thanks to an operating temperature range of –30°C to +60°C

New features

Simatic HMI Outdoor Panels

Extremely flexible for every outdoor situation

Simatic HMI Outdoor Panels have been developed for highly demanding HMI tasks under extreme ambient conditions, for example in cold storage houses, on

ships, or in the oil and gas industry. The rugged devices offer the ease of use and high-end functionality known from the Comfort Panel class. The front of the device has UV protec-tion in degree IP65, which makes the device very durable. The devices are equipped with high-resolution, daylight readable, 7- and 15-inch widescreen displays so they can be flexibly used at any location. With their extremely low glare, automatic dimming feature, and a broad reading angle, operating and monitoring tasks can be carried out safely, ef-fortlessly, and under varying lighting conditions. The devices can be used in almost any industry as they have numerous certifications, have a broad temperature range, and are suit-able for environments with up to 90% humidity.

siemens.com/hmi-panels

13

Human Machine Interface | advance product news 2/2014

• Unique illuminated emergency stop button and flexible safety element evaluation

• High resolution widescreen display with 16 million colors for complex process diagrams

• Compact terminal box for cost-effective integration in narrow spaces

• Efficient engineering with WinCC in TIA Portal and the innovative Style Editor

New features

Second‑generation Simatic HMI Mobile Panels

Power and safety in your hands

With the second-generation Simatic HMI Mobile Panels, featuring a 7- or 9-inch display and wired connection to Profinet, mobile operator devices

will now have highest performance and functionality. A bright, widescreen display supplies a perfectly clear, bright, and highly detailed image, and with its 16 million colors and 40% larger display size compared to predecessor de-vices, it can now display even complex operating diagrams or graphs. The display’s progressive dimming feature can be easily adjusted to different environments.

The second-generation Mobile Panels have exactly the same aspect ratio and resolution as the Comfort Panels. Operating diagrams can be designed in the engineering framework TIA Portal with WinCC, and, in the new Style Editor, it is possible to customize stationary and mobile ap-plications with a corporate design directly at the machine. Safety solutions can be configured safely using the versions equipped with an illuminated emergency stop button. For the new devices, evaluation support for safety elements is planned via hardwired safety relays, fail-safe Simatic ET 200 I/Os, and Profisafe with fail-safe controllers as per SIL3 or at performance level, respectively. The new compact ter-minal box requires two-thirds less space than the standard terminal box; it can be simply screwed on to the outside of the control cabinet door and fully wired from the inside. Thus, it can be mounted anywhere on the machine or plant, making terminals for mobile panels available at the most convenient location for the operator.

siemens.com/mobile-panels

Simatic HMI panels and panel PCs

Stainless steel to the front

New Simatic HMI Comfort Panels and panel PCs with stainless steel front and widescreen dis-plays are the newest addition to the portfolio.

In addition to the already-existing TP700 INOX and TP1200 INOX Comfort Panels, a TP1900 INOX Comfort Panel and the IPC277D 19-inch Touch INOX fully en-closed panel PC are in planning. The devices have been especially designed for the food and beverage, pharmaceutical, and cosmetics industry, as well as for fine chemistry and other hygiene sectors. They have a smooth surface, making them easy to clean and disinfect; are chemical resistant; and comply with high quality requirements, standards, and guidelines. Their high degree of protection IP66K guarantees that their front panel is highly impermeable and rugged. The perfectly designed frame keeps protrusions from the control cabinet at a minimum and prevents liquids from accumulating.

siemens.com/hmi-panels

• Easy to clean, ideal for the hygienic sector, certified by TÜV Rheinland, LGA Products GmbH Nuremberg

• Tenter frame on the back ensures high degree of protection when installing the device on thin control cabinet walls

• Special foil offers increased protection from splinters and injuries caused by the display

• Suitable for Ex zones 2 and 22

New features

14

advance product news 2/2014 | Human Machine Interface

• Compatibility with many Simatic HMI devices with 15-, 19-, and 22-inch screens

• Easy installation due to light weight and VESA standard MIS-D 100

• Flexible use in operating temperatures of up to +40°C

• Ability to tilt the device forward or backward by up to 35°

• High 5-g vibration resistance for use with industrial PCs

New features

Completely newly developed rear panel covers in IP20 degree of protection are now available for remote HMI solutions in which the devices are mounted on

a supporting foot or arm. The rear panel covers can be or-dered as accessories and can be used for many Simatic HMI devices with 15-, 19-, and 22-inch screens. They can be eas-ily and flexibly connected to any industrial PC, thin client, Comfort Panel, or flat-panel monitor from the Simatic HMI Widescreen series and can be easily mounted with a stan-dard VESA slot to the supporting arm or foot. This elimi-nates the need for expensive customized equipment or ad-ditionally purchased housings. Special covers enable quick, service-friendly access to the interfaces and memory card slots without taking the panel apart.

siemens.com/hmi-panels

Simatic HMI rear panel covers in IP20 degree of protection

Standardized rear panel covers for HMI devices

Siemens has expanded its portfolio of Simatic flat-panel monitors and panel PCs with new pro-jected capacitive touch (PCT) screens. In addi-

tion to 19- and 22-inch displays, 15-inch monitors are now available as well. Thanks to the innovative touch technology, the widescreen industrial displays can be operated without applying pressure. Machines and plants can be quickly and efficiently operated with intuitive one-finger, multiple-finger, and two-handed gestures. It is also possible to use them while wear-ing work gloves.

A nonreflective surface ensures good readability with a large viewing angle. The modular installation devices with an aluminum housing can be used in permanent 24-hour operation and comply with high temperature, vibration, shock, and EMC require-ments. The standardized glass front is resistant to scratches as well as chemical substances. The metal frame protects the edges of the glass from mechani-cal damage.

siemens.com/ipc

Simatic IFP / Simatic IPC477D / 677D

Rugged multi-touch panels

• New 15-inch widescreen display option

• Clear, high-contrast images

• Recognition of five fingers at the same time, with high touch accuracy for precise operation

New features

15

Human Machine Interface | advance product news 2/2014

• WinCC/WebUX: innovative operating and monitoring

• Archive and reports with a system (version independent):

– Simatic Information Server: web-based with a modern look and feel including extensions for MS Excel, MS Word and now MS Powerpoint

– Simatic Process Historian: The centralized long-term archive including Disaster Recovery functionality

• WinCC / Sequence Execution System: the adapter for recipe and sequence-based processes

New features

Simatic IPC847D rack PC with integrated UPS

Optimized data security – higher system availability

The 19-inch Simatic IPC847D rack PC is highly flexible due to its many interfaces and is now equipped with an uninterruptible power supply. This makes it possible to

bridge brief voltage drops, and the system can be shut down safely in the event of longer power failures. As a result, the new industrial PC offers not only more data and system se-curity, but also higher system availability. The rugged Simatic IPC847D has outstanding long-term availability and ensures high investment protection. It also guarantees reliable oper-ation in particularly rough industrial environments with, for example, high levels of dirt, at high temperatures, or where they are highly susceptible to shocks. The IPC847D has high computing power, and with its PCI express technology, it is

• Uninterruptible power supply for increased data security and system availability – without additional components

• Hardware RAID controller for RAID 1/5 with reliable SAS hard discs for maximum data availability in server applications

New features

SCADA system WinCC V7.3

Efficient, scalable, innovative, and open

Siemens has continued to innovate the SCADA system WinCC in the new Version 7.3. With the new WinCC/WebUX option, important

process information can be displayed at any time, even with mobile terminal devices via Internet. Where necessary, the operator can even inter-vene in the control system. Simatic Process Histo-rian 2014, used as a long-term archive for any WinCC/PCS 7 projects, now offers even higher performance and security. With Simatic Informa-tion Server 2014, plant reports can now be gen-erated and managed from the web. Thanks to its modern look and feel, this is even easier. The option of using MS PowerPoint is another new feature.

siemens.com/wincc

With its compact, fanless Embedded IPCs and powerful, extendable high-end IPCs, the Simatic IPC range of products is the best basis for many applications. They are equipped with the newest processors and latest PC technology, making them even more powerful and flexible.

Industrial PC | advance product news 2/2014

the perfect platform for high-performance applications, such as measuring systems, test fields, industrial imaging, or server applications.

siemens.com/simatic-ipc

16

Productivity in the process industry can be increased with the Siemens product and system portfolio for process automation, which includes everything from process instrumentation and analytics to weighing and dosage technology to process control systems and process safety.

advance product news 2/2014 | Process automation

Simatic PCS 7 V8.1

Improved user-friendliness, performance, and efficiency

The Simatic PCS 7 process control system has been up-graded to Version 8.1 and equipped with 70 technical innovations. An example of a feature that allows for

more efficient engineering is the possibility of selectively loading program codes. The project engineer can now load the individual changes, making commissioning even more flexible and efficient. The optionally available Advanced Process Graphics increases ease of use and reduces the operators’ workload. The graphics show important trends in the production processes and make the operators’ work easier with hybrid displays, trend curves, and spider charts. These options simplify the day-to-day activities of operators, despite growing complexity and expanded operator tasks.

Increased availability, higher performance, and reduced total operating costs are ensured with the system expansion card (SEC) for Simatic PCS 7 CPU 410, the new MPC 10x10 function block, and the new condition monitoring function blocks. With the SEC for Simatic PCS 7 CPU 410, the control-ler’s performance range is precisely adjusted to the automa-tion task at hand. With the new MPC 10x10 module, highly demanding multiple-variable control tasks and even higher- value control tasks can be easily performed. Entire distilla-

tion columns, for example, can be operated in such a way as to optimize product yield and energy use. The new con-dition monitoring function blocks, upgraded to V8.1, mon-itor mechanical components such as pumps and valves to ensure that they operate smoothly. Status monitoring infor-mation can be directly integrated into the process control system.

siemens.com/simatic-pcs7

Simit Simulation Framework V8.1

Even easier and more flexible simulation projects

Siemens has upgraded its vir tual commissioning and operator training systems offering with

the new Version 8.1. The Simit prod-uct line has also been complemented by the Simit Virtual Controller soft-ware, which emulates Simatic S7-300, S7-400, and S7-410 controllers. The new interface to the Simit Virtual Con-troller V3.0 can be homogeneously integrated to already existing inter-faces.

The Simit Simulation Framework and Virtual Controller are seamlessly integrated so they can be synchro-nized in real time and in virtual time (for faster or slower run of simula-tions).

• Emulation of S7-300, S7-400, and S7-410 controllers

• Flexible, scalable simulation and emulation environment

• Synchronized simulation and emulation run, in real time or in virtual time (faster/slower)

• Greater configuration ease and efficiency when con- necting, routing, and scaling signals in simulation models

New features

• Upgrade to Version 8.1 for Simatic PCS 7 with 70 technical innovations

• Improved user-friendliness, performance, and efficiency over the entire lifecycle of the plant

• Benefits for planning engineers, operators, and users, from configuration to maintenance

New features

The Virtual Controller software en-ables an unlimited number of emulated controllers, which can be distributed across several computers, and therefore offers the required flexibility and scal-ability, especially in large projects or training systems.

siemens.com/simit

17

• Three-phase 24-V/40-A power supply with integrated Profinet communication

• Four 10-A outputs with inte grated overload protection and individual monitoring

• Compact design with a width of just 125 mm

• Full integration into TIA

• Supports energy management and condition monitoring

• Expandable to 16 outputs and DC buffering up to 600 ms at 40 A without any wiring effort

New featuresThe Sitop PSU8600 is the first indus-trial power supply unit with an In-dustrial Ethernet / Profinet inter-

face. It can be fully integrated into TIA. The system integration makes engi-neering in TIA Portal easy and offers new diagnostics and setting functions.

This modular power supply system is based on the compact three-phase basic device with 94% efficiency. At an output voltage of 24-V DC, it delivers a 40-A nominal current and has an over-load capability of up to 50%. Four integrated outputs split the power into 10 A per output, with voltage and cur-rent thresholds individually adjustable.The integrated overload protection

Sitop PSU8600 24 V / 40 A

Modular power supply unit with TIA integration

makes additional components for cable protection unnecessary. The output voltage can be adjusted from 11 V to 28 V, eliminating the need for addi-tional power supply units for special voltages.

The System Clip Link connector makes it possible to add more modules from the system kit to split the load current to other outputs or to buffer the output voltage in case of temporary power fail-ures without additional wiring effort.

Comprehensive diagnostics and main-tenance information are made avail-able via Profinet. These data can be directly evaluated in Simatic S7 and visualized in Simatic WinCC.

The power supply system also per-fectly supports the plant’s or machine’s energy management in every respect: from capturing the energy data of indi-vidual outputs, to switching outputs on and off individually with ProfiEnergy, to direct integration into energy manage-ment systems.

• Extremely slim metal housing with a width of 45 mm, 55 mm, or 70 mm

• Very high efficiency of up to 94%

• Remote On/Off for 5-A and 10-A version

• All the advantages of Sitop modular: wide input range, high overload capability, selectable characteristic curves for parallel operation and overload behavior, “DC OK” signal contact, wide temperature range, and extendibility with all additional Sitop modules

New features

Sitop PSU8200 24 V / 5 A, 10 A, 20 A

Extremely compact for sophisticated applications

The new Sitop PSU8200 technology power supplies in the Sitop modular product series, with 5-A and 10-A nominal output currents for single-phase networks and

20 A for three-phase connection, are extremely compact and require only minimum space on the standard mounting rail. At just 55 mm, the 10-A version is the slimmest power supply unit in its performance class. The extraordinarily high efficiency of up to 94% ensures lower energy consump-tion. Energy savings can also be made with the Remote On/ Off function, which can be used to turn off the 24 V DC out-put remotely for the 5-A and 10-A versions .

siemens.com/sitop-modular

Reliable power supply is crucial for efficient plant operation. The portfolio of Sitop power supply units and extension modules can protect against plant and production downtimes in any industry.

Power supplies | advance product news 2/2014

siemens.com/sitop-psu8600

18

• Compact UPS module UPS1600 24 V/40 A with digital I/O and USB or Industrial Ethernet/Profinet interface (2 ports)

• Maintenance-free UPS1100 12-Ah battery module, as well as 2.5-Ah version for operation at temperatures of –40°C to +60°C

• Remote monitoring via integrated web server

• Integration into PC-based systems

• Full system integration in TIA

Sitop UPS1600 24 V / 40 A and UPS1100 2.5 Ah, 12 Ah

Even more sustained power

The Sitop UPS1600 uninterrupt-ible power supply is now also available with a 40-A output

current. With a width of only 70 mm, this UPS module is more than 30 mm thinner than the previous version, despite higher overload capacity and loading current. Like the smaller 10-A and 20-A devices, it provides new diagnostic functions and can be integrated into PC- and PLC-based systems via its Industrial Ethernet / Profinet interfaces.

This module now comes with an additional 12-Ah battery module for higher nominal and peak currents or

longer buffer times. Also new is the UPS1100 2.5-Ah battery module with extended temperature range.

siemens.com/sitop-ups1600

• Siplus HCS4200: minimum-cost, space-saving control system for up to 192 electrical heating elements (230 V)

• Siplus HCS4300: powerful and compact system to control electrical heating elements (400/480 V)

• Engineering in TIA Portal

• Profinet communication

New features

Siplus HCS4200 / HCS4300

Easy and compact integration of heating applications

As a distributed I/O system, Siplus HCS4200 and HCS4300 already come with all the necessary com-ponents, such as switches, fuses, Profinet communi-

cation, intelligent power control, and diagnostics, thus sig-nificantly reducing wiring efforts and space requirements.

As they are integrated into TIA Portal, the new heating controls can be easily engineered and installed, connected and commissioned quickly.

The new flexible Siplus HCS4200 heating control system, used to control and switch 230-V industrial heating ele-ments, requires up to 90% less space in the control cabinet. The new high-performance Siplus HCS4300 heating control system precisely controls and switches heaters and other industrial heating elements in 400 V / 480 V systems and 7,680 W per output. The Siplus HCS4200 can control 192 heating elements per Central Interface Module (CIM), mak-ing the system very compact. The Siplus HCS4300 can con-trol up to 54 heating elements and can be expanded with further modules if needed, providing high flexibility. Intelli-gent diagnostics functions, which are included as a standard, detect internal and external errors early on and make an active contribution to avoiding downtimes or malfunctions. Actual and target values, as well as diagnostic notifications, are exchanged quickly thanks to the Profinet interfaces.

siemens.com/siplus-hcs

advance product news 2/2014 | Power supplies

The new distributed I/O system for heating processes, the Siplus heating control system (HCS) guarantees high-precision control of electrical heating elements.

New features

advance product news 2/2014 | Heating control systems

19

Industrial communication | advance product news 2/2014

Scalance M812-1/M816-1 and M826-2 DSL routers

New routers enable users to remotely control large industrial plants using existing private and public network structures – for sewage and water treatment plants, district heating networks, and pump stations, and in power distribution and transportation.

The new Scalance M812-1 and Scalance M816-1 ADSL (asym-metric digital subscriber line)

routers enable users to access auto-mation networks and components re-motely from anywhere in the world over the public DSL lines of different providers.

The Scalance M812-1 and Scalance M816-1 devices connect Ethernet- based networks and automation devices reliably and cost-effectively to wired DSL networks that support the ADSL2+ protocol. The routers achieve transmission rates of up to 25 mbps from network to end device (downlink) and 1.4 mbps from device

to network (uplink). The ADSL devices are available as Annex A and B ver-sions.

The Scalance M826-2 SHDSL router allows remote access to automa- tion networks and components. It is designed for communication over long distances and private lines. The router is connected to the Ethernet network by means of private two-wire or stranded cables according to the SHDSL (single-pair high-speed digital subscriber line) specification. SHDSL is a balanced DSL, meaning it has the same speed in both sending and receiving directions. The Scalance M826-2 ensures fast transmission

Always wired

rates of up to 15.3 mbps, which can be boosted accordingly with installations of four or more wires.

Robust and reliable

Like all products in the Scalance M series, the new DSL routers are robust and reliable in operation. The M826-2 is designed for ambient temperatures between –40°C and +70°C, and the other two routers, for ambient tem-peratures between 0°C and +60°C. All three devices fulfill the IP20 degree of protection, feature a redundant power supply, and correspond to the Simatic S7-1500 component design for space-saving installation in the control cabinet. A variety of security functions, such as an integrated fire-wall and end-to-end encryption by setting up IPsec tunnels, protect user access and provide secure communi-cation. In addition, all three devices allow network management by means of SNMP.

siemens.com/remote-networks

20

From the simple connection of a sensor to recording and transmitting all the quality and production data of a factory, the comprehensive portfolio of products for industrial communi-cation makes it possible to efficiently integrate all company divisions.

• Higher availability of plant and process data due to redundant server operation

• Connection of a Simatic S7-1200 controller via Industrial Ethernet / Internet to TeleControl Server Basic V3

• Support of mobile radio standards LTE / UMTS and GPRS with the CP 1243-7

• Connection to all HMI / SCADA clients based on standard interfaces – now with OPC UA

• The number of connectable RTUs can be increased in case of rising demand thanks to flexible software packages (also referred to as TeleControl Server Basic Powerpacks)

New features

historical process data are accessed more easily. This en-hances data availability and supports archiving. For higher plant availability and better availability of process data, V3 also enables redundant server operation.

The new CP 1243-7 communication processors for LTE mobile radio networks and the CP 1242-7 V2 open up many possible new applications for the implementation of very flexible and reasonably priced RTUs based on the Simatic S7-1200 control. The CP 1243-7 enables a high-speed LTE connection to the control center and can be used in regions where no GSM mobile network with GPRS is available. Both versions offer cyclic and event-controlled transmission of measured and set-point values, as well as alarms to the con-trol center, without time-consuming and costly program-ming (read more on page 8).

The devices also support the connection of RTUs based on Simatic S7-200 or S7-300 controls. They are able to com-municate with the control center over the MD720 modem and GPRS data services via TeleControl Server Basic V3. Data security during communication between RTUs and the con-trol center via public networks is ensured by tunnel mecha-nisms.

siemens.com/telecontrol

TeleControl Server Basic V3 / CPs for Simatic S7‑1200

More flexible remote access

With the new Version 3.0 of the TeleControl Server Basic control center software and new products for mobile radio communication, Siemens extends its

offering for simple telecontrol applications. TeleControl Basic makes it possible to monitor and control automated plants from one central control center by means of remote terminal units (RTUs) in spatially distributed process stations. Typical areas of application include sewage and water treat-ment plants, district heating systems, and pump stations, as well as oil and gas supply, power distribution, and transpor-tation.

TeleControl Basic primarily uses the modular Simatic S7-1200 compact controller to implement the RTUs. With their communication processors, the controllers are directly connected to the mobile network. The use of a CP 1243-1 communication processor, for instance, makes it possible to connect over an external industrial router, such as Scalance M via WAN or Internet so the S7-1200 controllers can communicate with the control center PC. Using Tele-Control Server Basic in the control center, HMI/SCADA cli-ents can access process data and control processes via stan-dard OPC interfaces. In addition to OPC DCOM, V3 also sup-ports OPC UA. With the new OPC UA functions, temporary interruptions to the OPC client can be bridged better, and

advance product news 2/2014 | Industrial communication

21

Industrial communication | advance product news 2/2014

• Line diagnostics of optical switch ports

• Quick and easy error detection

• Ideal combination with the already available FastConnect FO cabling system for self-configuration of glass fiber-optic cables

New features

The new Scalance X204-2LD TS managed Industrial Ethernet switch can be used in mecha-

nically and thermally challenging en vironments. In addition to an ex-tended temperature range (–40°C to +70°C) and an extended supply volt-age (12-V DC to 32-V DC at a 24-V DC rated voltage), it also features certi-fication in accordance with EN 50155. Thanks to these characteristics, it is suitable for use in harsh environ-mental conditions, especially in rail-way applications.

As a Profinet IO device, the switch can be integrated into the Profinet IO diagnostics of an IO controller. Thanks to the proven C-Plug on which all configuration data can be stored, the Scalance X204-2LD TS – like all

Scalance X204‑2LD TS managed

Switch for harsh environmental conditionsmanaged Scalance switches – enables quick device changes in case of fail-ure.

The Scalance X204-2LD TS has four electrical RJ45 ports with collars and two optical BFOC interfaces (single mode) to bridge distances of up to 26 km.

siemens.com/x-200

Scalance X204‑2FM managed

Optical cable diagnostics with fiber monitoring

Glass fiber-optic cables, widely used in office environ-ments for many years, are now finding their way into industry as well. The to some extent time-consuming

troubleshooting of these connections becomes much easier with the new industry-compliant network components from Siemens.

The new Scalance X204-2FM (Fiber Monitoring) Industrial Ethernet switch detects changes to the fiber-optic connec-tions through integrated monitoring of performance thresh-olds that are set by the user. Diagnostics can be easily re-trieved via web interface or SNMP. Thanks to this feature, changes in damping behavior along the route or possible downtimes in industrial fiber-optic networks can be de-tected at an early stage and prevented. This device has four electrical RJ45 ports with collars and two optical multimode BFOC/ST interfaces.

In addition to the robust metal enclosure rated with IP20 degree of protection, this industry-suitable managed switch also offers high resistance to interference and an extended temperature range (-40°C to +60°C). As a Profinet IO device, it can also be integrated into the Profinet IO diagnostics of an IO controller. In case of failure, the device can be replaced quickly due to the integrated C-Plug, where all configuration data are stored.

A media module is also available with the same monitor- ing functionality. The two-port MM991-2FM media mod-ule with a BFOC/ST interface for multimode fiber-optic cables can be used with all modular switches of the Scalance X-300 family.

siemens.com/x-200

• Compliant with all relevant requirements for railway applications in accordance with EN 50155

• Ability to bridge up to 26 km

• TIA Portal integration

New features

22

advance product news 2/2014 | Industrial communication

• Scalance XM408-4C with electrical and optical ports, bandwidths up to 1 Gbps

• Use of STP991-1, STP991-1LD, SCP992-1, and SCP992-1LD as plug-in transceivers for already existing lines and cables

• PE408PoE port extender with PoE functionality

• All Scalance XM-400 basic devices are also available separately with integrated Layer 3 (routing) functions

New features

Scalance XM408‑4C managed and PE408PoE

Switch into the future

The Scalance XM-400 series comprises modular man-aged Industrial Ethernet switches with Layer 3 func-tionality. They are extendable with various port extend-

ers and plug-in transceivers for a maximum configuration of up to 24-port Gigabit Ethernet, nonblocking. Siemens is now extending its portfolio with the Scalance XM408-4C, which has a total of eight ports. Four of them are combo ports for special plug-in transceivers with SC and BFOC/ST connection technology to provide interfaces for already-installed cables. These plug-in transceivers have a different form factor than SFPs. In addition to BFOC/ST or SC connection technology, the plug-in solution also offers flexibility regarding multi-mode and single-mode operation, as well as Fast Ethernet and Gigabit Ethernet. With the Key-Plug, Layer 3 functions

High performance, low installation height

The powerful Scalance XR-500 series comprises managed Indus-trial Ethernet rack switches with

Layer 3 functionality. With an opti-mized price/performance ratio, the Scalance XR524-8C forms the back-bone of the production network. With 24 Gigabit Ethernet ports and inte-grated power supplies, the new

Scalance XR524‑8C managed Scalance XR524-8C switch has a low installation height of only one rack unit and thus saves a great deal of space in the control cabinet. Its fanless design and the redundant power supply en-sure a high level of availability. Eight ports are configured as combo ports using plug-in transceivers, and an op-tion for link aggregation also offers great flexibility for optical connections.

To suit varying requirements, the Scalance XR524-8C is available in prod-uct variants with different integrated voltage supply. The extended Layer 3 functionality is enabled via an optional

Key-Plug. In terms of design and func-tion, the Scalance XR524-8C Industrial Ethernet switch is compatible with all Scalance X switches and typical devices used for office IT and thus effectively bridges the gap between automation and IT.

siemens.com/x-500

can be activated on demand at a later stage. This basic de-vice also offers quick network diagnostics via mobile web-sites (web-based management). The IP address of the switch can be read out in the field via near field communication by smartphone or tablet. Diagnostics are subsequently carried out via the available WLAN.

Thanks to Power over Ethernet (PoE), the PE408PoE port extender makes it possible to plug in up to eight devices without their own voltage supply, with up to 30 W per port, up to a maximum total of 180 W on eight ports. This is made possible by two connections for external power supply (54-V DC). Like all previous Scalance XM-400 port extenders, the PE408PoE also features a connection for another port extender on the right and can be mounted without tools.

siemens.com/x-400

• Cost-effective connection to the IT world

• Small space requirement in control cabinet

• High component availability due to fanless design

• TIA Portal integration

New features

23

ANT795‑4MX IWLAN antenna

Small but powerful!

The new ANT795-4MX IWLAN antenna is an om ni- directional antenna with an antenna gain of 2 dBi. The radio field around the antenna is con-

centrated in the approximate form of a disc to achieve improved connection quality. It can be used for frequency bands of both 2.4 GHz and 5 GHz. The

antenna has a very compact enclosu re in protection class IP68 / 69K and is suitable for outdoor use at temperatu- res between –40°C and +85°C.With its N-Connect plug connectors, the antenna can be directly mounted to Scalance W devices with N-Connect con-

nectors, such as the Scalance W788-2 M12 EEC. It also meets the requirements for use in railway applica-tions in accordance with EN 50155, DIN 5510-2, and EN 45545 with regard to environmental conditions and reaction to fire.

siemens.com/iwlan-antenna

• Small, powerful antenna

• Compliant with all relevant requirements for railway applications

• Space-saving installation

New features

Industrial communication | advance product news 2/2014

With its extended temperature ran- ge, the compact

Scalance W774-1 M12 EEC Industrial Wireless LAN ac-cess point is suitable for use in mechanically (dirt, shock, and vibration) and thermally demanding en-vironments. This allows for the installation of reliable radio networks with a transmission rate of up to 300 mbps, e.g. in traffic and transportation appli-cations. The device meets all relevant requirements of the EN 50155 standard for railway applications as well as the E1 certification for use in motor vehicles. The con-formal coating of printed circuit boards and electronic components provides the module with additional moisture protection. M12 connectors ensure a stable connection to the network. Due to its compact design, the access point is particularly suitable for installation in small spaces, for example, in vehicles or control cabinets. Furthermore, the housing in Simatic design allows fast and flush mounting, directly adjacent to the Simatic S7-1500 controllers, for example.

The device contains MIMO (multiple input, multiple output) antenna technology in accordance with the IEEE 802.11n standard, which ensures a high level of reli-ability in data transmission. Thanks to the optional Key-Plug W700 removable media, special supplementary fea-tures such as iFeatures or security functions can be acti-vated. iFeatures, for example, enable a wireless Profinet IO real-time communication.

siemens.com/iwlan

• Versatile use thanks to robust and compact design

• Installation of reliable radio networks, even under extreme conditions

• Extended temperature range of –30°C to +65°C

New features

Scalance W774‑1 M12 EEC

Access point for extreme environments

24

advance product news 2/2014 | Industrial communication

• Removable medium with security function

• Compatible with all Scalance W-700 IEEE 802.11n components with a plug slot

New features

Key‑Plug W700 Security

Pluggable security for IWLAN

The new Key-Plug W700 Security provides wireless communica-tion in fields where high secu-

rity is required – in public areas, for instance. In a network environment with several Scalance W access points linked via Layer 2 networks (switches), the different WLAN cli-ents can directly communicate with each other. This might involve un-wanted security risks, depending on the application. With the help of the

Inter AP Blocking function, this security risk is eliminated through the specifi-cation of defined communication part-ners or gateways. Communication with other users in the network is prevented. In addition, the new Key-Plug W700 Security includes all functions of the already-available C-Plug, such as auto-matic backup of configuration data.

siemens.com/plugs

• Recording of diagnostic events in groups

• Diagnosis of dropped frames

• Scalance W diagnostics with IEEE 802.11n standard

• Trend and alarm function

Sinema Server SP1

Early detection of network faults

The updated Sinema Server network management soft-ware offers a variety of new functions for the quick and easy localization of faults in automation networks. A

prerequisite of efficient fault localization is that the status of network devices always be indicated correctly and clearly. A change of status can have many different causes, which are recorded and stored in the form of events. Using Sinema Server Service Pack SP1, it is now possible to assemble any number of these events in groups and configure their influ-ence on the indicated device status, such as “OK,” “Warning,” “Error,” or “Failure.” Among other things, this gives users the opportunity to define new diagnostic events for a Simatic PLC, for instance.

The tool can also be used to detect and indicate appli-cation-specific events in addition to the SNMP network diagnostics alone. The updated software version has been expanded to include the diagnosis of dropped frames, mean-

ing device interfaces where telegrams are lost. In addition to the equipment lists, any information on the interfaces can now be displayed in tabular form. This extends and simpli-fies the evaluation and documentation of port connections or port statistics data, simplifying port-dependent diagnos-tic settings. In addition, the recognition of the network to-pology has been optimized so that it is possible to recognize connections between devices that themselves contain only incomplete information, or none at all, about their imme-diate neighbors. It is now possible, thanks to new profiles, to automatically troubleshoot additional devices, such as the Scalance W network products, in accordance with the 802.11n standard. To ensure that no important event is over-looked even in large networks, the central monitoring of several Sinema servers has been supplemented with a trend and alarm function.

siemens.com/sinema

New features

25

Industrial communication | advance product news 2/2014

The new version of the Industrial Ethernet FastCon-nect RJ45 Plug 180 4x2 offers a variety of new fea-tures and functions: a significantly enhanced assem-

bly of Industrial Ethernet FastConnect installation cables 4×2 (eight-core twisted-pair installation cables) in the field, cable standard Cat 6A for a very high cable quality in the industrial area, and a transmission rate of up to 10 Gbps thanks to RJ45 interfaces. This makes the option of powerful, provider-independent cabling now available in industrial environments. Depending on the require-ments, different data or telecommunications networks can be realized very flexibly thanks to cabling with 4x2 twisted-pair cables and the new plug connectors – resulting in a virtually all-purpose cabling solution. Thanks to the standardized, future-proof cables and plugs, the components can be used over many years, resulting in considerable cost savings.

Assembly of the new plug connector works as usual, by means of the Industrial Ethernet FastConnect stripping tool for the preparation of cable ends (stripping off cable sheathing and shielding in one go). This enables easy handling and a quick, error-free contact between cable and plug connector thanks to color-coded insulation dis-placement contacts matching the respective core color in the cable. The cores of the prepared cable ends are intro-duced into the core manager of the RJ45 plug and emerge above and below the male plug of the connector without any limitation in length, so that working with eight cores is extremely easy. In closing both covers of the housing, the cores are contacted by displacement contacts at the

same time, and the overlapping cores are cut off to the right length by blades inside the housing. The plug-in con-nector is immediately ready for operation after this step. As the connector does not have any parts that can be lost, assembly is possible even under difficult industrial con-ditions. The new plug connector makes it possible to im-plement point-to-point connections for Industrial Ether-net between two end devices or network components at a distance of up to 100 m, without patch technology in a time-saving and error-free way.

siemens.com/fastconnect

• Interference-free plug-in connector for universal cabling

• Transmission rate of 10 Gbps via RJ45 interface

• Particularly high cable quality thanks to standard Cat 6A

• Assembly possible even under difficult industrial conditions

New features

FastConnect RJ45 Plug 180 4x2

Prepared for 10 Gbps Ethernet

26

• Highly available Ethernet in accordance with IEC 62439-3 (PRP and HSR)

• Smooth failure protection in the case of a single point of failure

• Gigabit wire-speed throughput

• Cut-through switching to reduce latency

• Compliance with IEC 61850, IEEE 1613, and NEMA TS2 standards

New features

• Precise timing

• Time conversion

• 24-V and 48-V power supply

• Support for FastConnect cabling system

• Support for M12 Industrial Ethernet line modules

New features

Ruggedcom RS950G

Latest state-of-the-art high-speed communication

Ruggedcom RSG2488

Time synchronization integrated

The new Ruggedcom RS950G Ethernet Layer 2 switch is a so-called Redundancy Box (RedBox) in accordance with the IEC 62439-3 standard, supporting both HSR

(High-availability Seamless Redundancy) and PRP (Parallel Redundancy Protocol) functionality. The RS950G, with its zero-packet-loss technology, provides ultimate network re-liability and availability. This is achieved by simultaneously transmitting duplicate data packets on independent routes through the network to provide complete path redundancy.

The highly available Ruggedcom RS950G is particularly suitable for use in harsh industrial environments, such as in power generation and distribution, as well as in railway applications. Latest results have shown that the Ruggedcom RS950G achieves a transmission rate of 1 Gbps both in HSR and PRP ope-ration and thus meets all the requirements of a high-speed communications net-work of the future – while already complying with future-oriented standards such as IEC 61850-3 and IEEE 1588.

siemens.com/ruggedcom

The Ruggedcom RSG2488 is the first field-upgradable, modular 28-gigabit-port Layer 2 switch that is espe-cially designed to meet the strict standards in power

generation. The high-density switch stands out due to its reliability as well as its simple and straightforward opera-tion. Thanks to its wide operating temperature range, from –40°C to +85°C, it can be used in almost all electrically and climatically demanding environments. It is available with an extruded aluminum enclosure, certified for harsh envi-ronments, and optionally comes with a conformal coating. The RSG2488 provides up to 28 ports that can be config-ured as 10/100/1000TX, 100FX, or 1000X glass fiber. The robust, fanless design with the proven Rugged Operating System provides higher system availability, advanced cyber security, and extended network functions.

With its new functions, the Ruggedcom RSG2488 sup-ports numerous applications in the harsh industrial envi-ronment of the energy sector. The new switch now fea-tures time synchronization that can be used on any point of the IEEE 1588 network and serves as the IEEE 1588 trans-parent clock or ordinary clock, while the available PTP mod-ules allow the RSG2488 access to extensive information concerning time via GPS. The Ruggedcom RSG2488 thus acts as a grandmaster clock for downstream recipients and is also able to convert time data from IEEE 1588 (PTP), SNTP, IRIG-B, and GPS formats.

siemens.com/ruggedcom

advance product news 2/2014 | Industrial communication

27

Integrated drive technology | advance product news 2 / 2014

IDS for Ex applications

The new Integrated Drives System (IDS) for Ex applications enables maximum safety and efficiency. It has been optimized along all three IDS dimensions and also impresses with minimal installation effort and low operating costs.

The IDS portfolio has now been extended to include applications in explosion-protected areas. IDS for Ex areas, consisting of a Sinamics G180 frequency inverter

and a Simotics XP Ex motor, are perfectly coordinated. Con-sequently, the drive system requires only minimum installa-tion effort and eliminates the need for the usual certification process. It also offers low operating costs thanks to its high energy efficiency (class IE2) and inverter operation.

Triple efficiency

True to the IDS philosophy of three-dimensional integration – horizontal, vertical, and lifecycle – the IDS Ex protection drives have also been perfected for all three dimensions. With regard to their horizontal integration into the drivetrain, starting in January 2015 the components will meet the ener-gy-efficiency requirements of IES standard EN 50598 and fully exploit the energy-savings potential with their high sys-tem efficiency. In order to achieve this, the pulse frequencies of the Sinamics G180 have been optimized to use the motor effectively, and the output currents of the inverter have been adapted to the rated current of the motor (from 2.2 kW). The frequency inverters can be used in combination with standard

insulated motors, even at 690 V and with long motor cables.When it comes to vertical integration into the automation system, the new drive system excels with its integrated sys-tem mechanisms that support the interaction of the control system with the HMI and also interact perfectly with the Simatic PCS 7 process control system. The consistent system configuration of the motor and the inverter make engineer-ing with Sizer for Siemens drives or with DT Configurator easy and straightforward.

IDS for Ex areas also shines when it comes to lifecycle in-tegration as it comprises all servicing tasks throughout the plant’s entire lifecycle. The ability to achieve guaranteed per-formance levels and generate customized documentation enables highly efficient plant design. Integrated diagnostics and remote maintenance, along with worldwide after-sales support, ensure high availability while the plant is in opera-tion. And, last but not least, for modernization, plant oper-ators benefit from retrofit solutions, including specific adap-tations such as plug and play, and energy-efficiency services. All in all, IDS reduces the maintenance costs of production plants by up to 15%.

siemens.com / ids

Efficiency and safety

in hazardous environments

28

advance product news 2 / 2014 | Integrierte Antriebstechnik

Siemens offers a complete drive technology solution that can be seamlessly integrated into any automation environment and the entire system lifecycle ‒ for greater efficiency, reliability, and productivity.

• Drive-related control tasks are shifted from the control system to the drive itself

• Positioning and synchronization applications are implemented in the drive itself, thanks to the extended GMC function block library

• Independence from a single (motion) control system and overall relief of higher-level controls

• Flexible combination with standard function blocks for individual adjustments

New features

With the Sinamics S120 Advanced Technology Functions, consist-ing of Sinamics DCC (Drive

Control Chart) with the DCB (Drive Con-trol Blocks) standard library, Sinamics DCC with Sinamics DCB Extension, and Sinamics OA (Open Architecture), users can find efficient solutions to individual, complex tasks in the drive itself. Using the common Sinamics DCC graphical ed-itor, users can freely combine functions from the DCB (Drive Control Blocks) standard library with functions from a Sinamics DCB Extension library. DCB Ex-tension enables the utilization of appli-cation-specific additional function block libraries, generated with DCB Studio. The result is a comprehensive motion

control library available for Sinamics S120 called GMC. With this library, posi-tioning and synchronization functions can be carried out in the drive itself. The basic motion functions ‒ for exam-ple, referencing, aligning, opening/shut-down, cam discs, and many more ‒ can thus be stored as individual function blocks or as a combination of several functions in the GMC function block li-brary. These blocks can be combined freely, allowing both simple and com-plex motion control functions to be implemented. In addition, individual, user-specific blocks can be generated using DCB Extension.

siemens.com/sinamics-s120

Sinamics DCP

DC/DC converter for industry and smart grid

The new Sinamics DCP is a scalable DC/DC converter with regard to power and suited for industrial

applications as well as for smart grid applications. The Sinamics DC power converter is a buck-boost converter ca-pable of achieving overlapping voltage ranges at input and output. Due to the high switching frequency, the device is designed in a compact and lightweight manner. Its high efficiency maximizes the total amount of power fed back in- to the grid, making the Sinamics DCP very energy efficient. Due to its bidirec-tional operation, electrical storage can be charged and discharged with a sin-gle device.

When it comes to renewable ener-gies, the Sinamics DCP can be used as an intermediate buffer to store excess

energy. For the first time, users can connect different power sources, such as solar and small wind power plants, to a multigenerator system. The broad voltage range, the scalable power, and the possibility of four-quadrant opera-tion make it a highly flexible device. The Sinamics DCP draws on Siemens’ comprehensive knowledge of DC tech-nology, combined with the advantages of the Sinamics product range. Profibus is the standard communications inter-face.

The interfaces of the Advanced CUD can be expanded with additional mod-ules. The BOP20 Basic Operator Panel is used for commissioning and as an on-site operator panel.

siemens.com/sinamics-dcp

• Bidirectional: Charge and discharge in one system

• Combination of different power sources to form a multigenerator system

• Higher flexibility with four-quadrant operation

• Compliance with the relevant standards for solar power plants and drive technology

New features

Sinamics S120 Advanced Technology Functions

Efficiency directly at the drive

advance product news 2 / 2014 | Integrated drive technology

29

Integrated drive technology | advance product news 2 / 2014

• Increased power density in a compact design

• Three voltage variants: 200 V, 400 V, and 690 V

• Modular design for application-specific configuration

• Innovative push-through cooling system and side-by-side design without derating

New features

Sinamics V20

Increased power range

In addition to the four previously available sizes, the Sinamics V20 frequency inverter is now available in a fifth size for 22 kW and

30 kW. The inverter covers a total power range from 0.12 kW to 30 kW. With this increased power range, the inverter can now be used with more power-intensive applications that require up to 30 kW. The compact and rugged single-axis drive impresses with its easy installation, short commissioning times, cost-efficient operation, and user-friendliness. It can be used all over the world to operate pumps, fans, compres-sors, and conveyors, as well as for simple drive tasks in the process and manufacturing industry.

siemens.com/sinamics-v20

• Five sizes with a power range of 0.12 kW to 30 kW

• Applications with higher output in size FSE from 22 kW to 30 kW

• More economical operation due to low and high overload mode (overload capability) for size FSE

New features

push-through cooling system. The inverter has optimized terminals on the motor side as well as on the power grid side for easier commissioning and maintenance. Depending on the appli-cation, the user can combine the power module with the corresponding control

Sinamics G120 PM240‑2

Modular, compact, rugged

The second generation of the Sinamics G120 inverter is a modu-lar device equipped with the new

PM240-2 power module and thus offers higher power density in a compact de-sign. The improved inverter series is available in three voltage versions so it can be connected to grids with 200 V, 400 V, and 690 V. Now the devices are even more stable in the event of mains power variances thanks to the integrated DC link reactor. They have IP21 degree of protection, which makes them drip-proof. Hence, they can be installed outside the control cabinet in humid environments if necessary. Users can choose from seven sizes with power ranges from 0.37 kW to 250 kW. The Sinamics G120 has been designed for pumping, venting, and sealing, as well as moving and handling tasks in general mechanical engineering or in the automotive, textile, packaging, or chemical industries.

The new generation of inverters can be installed side by side without derat-ing, reducing the required space and the cost of building control cabinets. To keep the control cabinet cool, the Sinamics G120 uses the innovative

unit and other optional components such as operator panels. All new Sinamics G120 inverters have an integrated and comprehensive safety category of up to PLe/SIL3.

siemens.com/sinamics-g120

30

advance product news 2 / 2014 | Integrated drive technology

• Extended temperature range from –20°C to +50°C

• Resistance against chemically and biologically active corrosive gaseous substances (as per EN 60721-3-3), including salt spray (as per EN 60068-2-52)

• Protection against condensation

New features

Siplus G120

Drive technology under extreme conditions

The new Siplus G120 inverters from the Siplus ex-treme series are enhanced and certified standard devices that offer the right solution for any drive

task. Their modular design, consisting of a control unit and a power module, makes the Siplus inverters the perfect system for standardized applications in drive technology, even in the harshest industrial en-vironments. The modules can be combined based on the hardware, communication, and safety technology requirements. When it comes to demanding applica-tions, the Siplus modules from the S120 modular sys-tem are the perfect supplement for a flexible drive system in systems and mechanical engineering.

siemens.com/siplus-extreme

Siplus CMS2000

Cost-effective and efficient vibration analysis

For mechanical components in particular, it is important to identify impending damage early to avoid unplanned downtimes and plan maintenance tasks. Vibration

monitoring is the safest method to detect mechanical damage at an early stage. The new functions of the Siplus CMS2000 condition monitoring system make monitoring drivetrains with vibration analysis even more cost-effective and efficient.

The Siplus CMS2000 uses 16 IEPE vibration-acceleration sensors to receive, evaluate, and diagnose signals without the aid of additional software and visualizes them in a web browser. Three speed inputs are now available instead of only one, allowing up to three drivetrains with variable motor speeds to be monitored. One of the speed inputs of the CMS2000 is digital, and the other two are analog.

Should the analytical options provided by Siplus CMS2000 be insufficient, the CMS X-Tools diagnostics soft-ware and its variety of analytical techniques can be used. The Siplus CMS2000 is able to transmit the signals it re-ceives directly to CMS X-Tools online, making it possible to carry out a detailed gearbox analysis or to monitor at very slow motor speeds.

siemens.com/siplus-cms

• Monitoring of three drive trains with variable motor speeds

• Minimized downtimes with preventive condition monitoring

• Further analytical options, such as detailed gearbox analysis

• Display of analysis results on mobile devices in plaintext messages

New features

31

Integrated drive technology | advance product news 2 / 2014

• TIA Portal support for the high-end Simotion motion control system

• Compatibility of new Simatic HMI panels with Simotion

• easyProject project generator integrated into Simotion Scout

New features

example, to the reheating furnace or the cooling bed ‒ on transport roll-ers or roll-out tables. The motors excel with their rugged mechanical system and high ability to withstand shock and vibration (class 3M4, as per DIN EN 60721-3-3). They are available in shaft heights 112 to 280, in a torque range of between 20 and 578 Nm, and as four-pole or six-pole motors.

The Steel Plant series includes mains-operated motors as well as va-riants optimized for inverter opera-tion and equipped with a special insu-lation system. In conjunction with the Sinamics S120 drive system, they allow for highly dynamic and reliable produc-tion processes as an Integrated Drive System. Operation with Sinamics S120 also makes it possible to build group drives with highly synchronous opera-

Simotics DP Steel Plant motors

The steel industry expert

With its new Simotics DP Steel Plant motors, Siemens now offers a technically enhanced

and more cost-effective solution for specific applications in steel manu-facturing. These applications include transporting steel and aluminum ‒ for

• High resistance to vibration and shock as per class 3M4

• Inverter-optimized variants that can be used with Sinamics S120 as Integrated Drive Systems

• Efficiency class IE3 for energy-efficient line operation

New features

Simotion Version 4.4

Even more efficient motion control engineering

Version 4.4 of the Simotion motion control system includes many new functions that make engineer-ing motion control projects even easier and more

efficient. This is especially true for TIA Portal, which fully supports Simotion. In TIA Portal, operators can quickly and intuitively use the broad range of motion control functions Simotion has to offer. They can use fully graph-ical functions to configure the hardware and the network and choose and modify all parameters by selecting them with a mouse click. Additional automation components, and for the first time Simatic HMI panels, can be con-nected in the network view. The present panels can be easily replaced by new second-generation Basic Panels and Comfort Panels by exchanging hardware.

With Simotion Version 4.4, it is possible to create even complex motion control applications. For this, numer-ous standardized software modules for various indus-tries and applications are available in the easyProject project generator. The project generator can be accessed directly from the Simotion Scout engineering system. Modules can be incorporated quickly and easily into existing projects or merged into new projects.

siemens.com/simotion

tion. Moreover, the motor code on the nameplate of the ventilated Simotics DP makes commissioning with Sinamics S120 inverters easier.

siemens.com/simotics-dp

32

advance product news 2 / 2014 | Integrated drive technology

• New shaft heights of Simotics GP and Simotics SD motors for line and converter operation

• All aluminum motors available in efficiency classes IE2 and IE3

New features

retrofit projects, for example. Thanks to these expansions, users are per-fectly equipped to meet the new minimum efficiency requirements for

Simotics GP / Simotics SD

Equipped for any application

Siemens is expanding its series of 1LE1 motors optimized for line op-eration. The Simotics General Pur-

pose (GP) motors are now available in shaft heights 180 and 200 with a power output of up to 45 kW. At these shaft heights, the motors have aluminum housings and are significantly lighter than motors with gray cast iron hous-ings. This is a great advantage in terms of the machine’s mechanics and statics, especially when the motors are used in fan applications. Now, all aluminum motors are also available in efficiency classes IE2 and IE3.

To meet the process industry’s re-quirements for rugged gray cast iron motors, Siemens now also offers the Simotics Severe Duty (SD) motor series in shaft heights 71, 80, and 90 starting with a power rating of 0.09 kW. Be-cause the Simotics GP and Simotics SD motors can be line-operated as well as converter-operated, they offer a high degree of flexibility that is needed for

line motors coming into force on Jan-uary 1, 2015.

siemens.com/simotics

Most of the mechanical properties required by the Simotics M-1PH8 motor to perform its drive task can be defined by users themselves, therefore al-

lowing convenient configuration of an individual motor.With shaft heights of 80 to 355 mm (asynchronous mo-

tors) or 132 to 225 mm (synchronous motors), a power range of 2.8 to 1,340 kW, and a wide variety of configu-ration possibilities, the Simotics M-1PH8 motors can be

used for countless applications across all industries. These include, for example, production machines (paper and printing machines; winders; wood-, glass-, ceramics-, and stone-working machines; presses; and machines for plas-tics, textiles, foils, and nonwoven materials) and machine tools.

siemens.com/simotics

Simotics M‑1PH8 main motors

Configurable motors for multiple applications

33

Integrated drive technology | advance product news 2 / 2014

Simotics GP / Simotics SD in IE4

Energy efficiency for the future

Siemens now offers asynchronous low-voltage mo-tors in the highest motor efficiency class. Based on the 1LE1 platform, highly efficient IE4 motors are

now available in aluminum housing (Simotics General Purpose) with a power range of 2.2 to 18 kW, as well as in gray cast iron housing (Simotics Severe Duty) with a power range of 2.2 to 200 kW, as two- and four-pole mo-tors. The Simotics GP and Simotics SD IE4 motors stand out due to their efficiency, which is up to 14% higher than IE1 motors and thus entails lower power losses for the plant operator. This allows for significant energy savings and correspondingly, for reduced operating costs. The motors can be operated directly on line or with a con-verter, which makes planning more flexible. All motors, including the IE4 versions, have the same power rating- shaft height assignment, so the motors can simply be ex-changed. Simotics low-voltage motors are particularly suited for pump, fan, and compressor applications in all industries.

siemens.com/ie4-motors

• Complements the Simotics portfolio with line motors in the IE4 super premium efficiency class

• High efficiency allows for especially high energy savings

• Gray cast iron or aluminum housing with the same shaft height assignment for flexible planning

New features

• Simotics M-1PH8 Premium Performance with rotational speeds of up to 24,000 min-1

• Fast start-up times thanks to low moment of inertia and an extremely high overload capability

• Asynchronous version with a shaft height of 80, and forced ventilation or water cooling

New features

34

advance product news 2/2014 | Industrial identification

Simatic RF600

UHF RFID systems offer many advantages when it comes to identifying objects along the supply chain. With its new generation of readers, Siemens delivers important functionality, enabling plant owners to implement UHF projects quickly and cost-effectively.

The new generation of UHF readers from Siemens com-prises three devices with different functions and per-formance categories. They offer a variety of options to

reduce costs for project execution and downtimes. The integrated software, for example, features many commis-sioning and diagnostics tools, and the Simatic RF685R reader is equipped with an adaptive antenna for particularly high coverage.

Reliable readers for production

The UHF reader Simatic RF680R with four connectors for ex-ternal antennas and the Simatic RF685R with one integrated antenna and one external antenna connector are primarily de-signed for use in automated environments ‒ for example, in production lines. But they can also be used in applications in logistics processes that are closely related to production, so they have a high degree of protection (IP65) and are equipped with a wide array of diagnostics options. The integrated dual polarization antenna is the key feature of the RF685R. When plants are being designed, it is not always immediately clear whether antennas with linear or circular polarization will be needed, which is why the integrated antennas of the RF685R, which can switch from one mode to another, prove to be an advantage. The antenna can be adjusted automatically, in-creasing the reading and writing reliability. Furthermore, the RF685R also performs difficult identification tasks in highly reflecting environments. With the integrated Profinet port, the UHF reader can be easily integrated into Simatic S7 auto-mation systems using the appropriate function blocks. The device is configured in TIA Portal. Diagnostics can be per-formed during operation, either via remote control or locally via a second Industrial Ethernet connection, without having to interrupt the higher-level system.

Powerful readers for logistics

The Simatic RF650R UHF reader is an economical alternative for logistics applications that do not require a special degree of protection or do not have high transmission power re-quirements.

Easy integration and diagnostics

All the devices in the new generation of readers can be integrated into IT environments using Ethernet, TCP/IP, and XML protocols. The integrated web server makes it possible to commission, configure, and troubleshoot all three types of devices – RF680R, RF685R, and RF650R – via web-based management. It is not necessary to install additional soft-ware on the PC or update existing configuration and diag-nostics software.

siemens.com/rf600

Easy operation and diagnostics

35

Simatic Ident enables the tracking of goods in industrial processes. Depending on the application, either RFID solutions based on radio waves or optical code-reading systems can be used.

Industrial identification | advance product news 2/2014

• Flexible use on metal and nonmetal surfaces

• Maintenance-free operation and long durability

• High degree of protection (IP67)

New features

Simatic RF640L and RF690L

Smart labels for demanding applications

Two smart labels have been added to the RF600 UHF system. The Simatic RF640L, with IP67 degree of pro-tection, is a rugged RFID adhesive label for demand-

ing industrial applications. The label has a compact size of 50 x 22.5 x 1.6 mm and can be used in assembly, pro-duction, and logistics and as a permanent label for asset management, as in RFID labeling on tools, containers, wire-mesh crates, trolleys, load carriers, skids, and metal de-vices. The on-metal label was developed for metal surfaces and is readable from a distance of up to 4 m.

The heat-resistant RF690L smart label with IP67 degree of protection is an RFID adhesive label for hot environ-ments with temperatures of up to +230°C ‒ for example, in paint shops. Its dimensions are compact, measuring 88 x 25 x 1.6 mm for Europe and 75 x 25 x 1.6 mm for the United States, and it can be read from a distance of up to 4.5 m. The usual operating temperature is between –25°C and +100°C. The new smart labels can be read by all RFID readers from the Simatic RF600 series.

siemens.com/rf600

Simatic RF330T, RF340T, and RF360T

New HF transponders

The new RF330T 32 KB FRAM transponder is the latest addition to the RF300 HF system. The compact tran-sponder is 30 x 8 mm in size and can be installed on

top of metal surfaces or flush-mounted. This makes it par-ticularly suitable for directly identifying metal workpiece carriers, workpieces, or containers in automated produc-tion. Its high degree of protection, IP68/IPx9K, enables applications in even the harshest environments such as washing lines. Depending on the reader used, the label can be read from a distance of up to 35 mm. In addition to in-troducing the new RF330T transponders, Siemens has expanded the two existing Simatic RF340T and RF360T transponders to 32 KB FRAM.

siemens.com/rf300

• Flush-mounted installation in and on top of metal and nonmetal surfaces

• Reading distance of up to 35 mm (depending on the reader)

• 32 KB FRAM for Simatic RF330T, RF340T, and RF360T transponders

New features

36

advance product news 2/2014 | Industrial identification

• Optimized testing programs without interrupting the process

• Ability to read dot codes

• Uncalibrated verification in accordance with ISO 29158

• Faster object and text recognition

New features

The newly developed ANT 3 an-tenna is particularly suited for tool identification. The RFID

antenna complements the RF200 and RF300 product lines and can be used as an external antenna for the RF250R and RF350R readers. ANT 3

ANT 3

RFID antenna to identify tools

• Flat, compact design for confined spaces

• Reading distance of up to 50 mm (depending on the reader and transponder)

New features

Many additional applications are made possible with the new V6.5 firmware functions

for optical reading systems. The up-grade includes improved set-up and main tenance functions, the ability to read dot codes, uncalibrated verifica-tion in accordance with ISO 29158, and faster text and object recognition. With the new firmware, the Simatic MV420 and MV440 optical reading systems can be parameterized and configured on separate hardware. The set of para-meters generated offline can then be transferred back to the plant’s reading systems. Production thus needs to be interrupted only very briefly.

The dot code is especially suited for applications with low product unit prices because product label defects caused by lower labeling costs (e.g., ink-jet printing) are compensated by the larger labeling area and error cor-rection mechanisms. Uncalibrated ver-ification in accordance with ISO 29158 makes it possible to record the label

Simatic MV400 optical reading systems

More functions, more flexibility

quality trend without incurring addi-tional costs or requiring a high mechan-ical effort during production.

The new firmware version also signi-ficantly reduces cycle times for appli-cations with object recognition (Pat- Genius) and text recognition (Text- Genius/Text-Genius Plus) as well as for applications with text recognition of high-contrast, easily separated plain text.

siemens.com/codereader

has a flat and compact design measur-ing 50 x 28 x 10 mm and fits snugly into confined spaces. Depending on the transponder and reader, it has a reading distance of up to 50 mm.

siemens.com/rfid

37

Industrial controls | advance product news 2/2014

Sirius modular system – size S2

The Sirius modular system has been supplemented with the innovated line of size S2 devices. Now, all the advantages of the modular system are available in a 55-mm overall width with up to 37 kW / 80 A.

The proven devices of the Sirius modular system have been on the market for almost 20 years. They

are continually further developed: In 2009, for example, the size S00 and size S0 devices were completely inno-vated. Now these products are com-plemented by the advanced size S2 devices, resulting in a unique and comprehensive portfolio of switching, monitoring, and protective devices.

Users benefit from all the advanta-ges of the Sirius system modules in the new size S2, such as reduced wiring effort and minimized risk of installation errors, while at the same time enjoying great flexibility, excellent operating safety, and high plant availability. Plants can be easily designed and doc-

umented all around the world, and the system can be perfectly integrated into the automation environment, for ex-ample, in Totally Integrated Automa-tion. The devices are connected to the control system via AS-i or IO-Link.

Space-saving, flexible, easy

The innovated size S2 devices impress with their compact design and enhanced performance at the same time. At an overall width of 55 mm, they deliver a maximum output of 37 kW or 80 A.

A highlight of the new Sirius devices is that they are IE3 compliant, which makes them perfect for users preparing for the changeover to the new genera-tion of IE3 motors.

Modular and IE3-ready

Additionally, the innovated Sirius modular system is characterized by its quick and easy assembly. Thanks to the simple plug connection of the func-tion modules, high wiring effort and the corresponding risk of faults can be avoided. The function module also pro-vides a simple connection to the con-trol level via IO-link or AS-interface. Another benefit for users is the reduced variance of devices as they have wide voltage ranges and broad current set-ting ranges. The accessories for the Sirius modular system designed for sizes S00 and S0 can also be used for size S2 and vice versa.

siemens.com/sirius

38

Whether the task involves switching, protecting, starting, or monitoring, the Sirius modular system offers a well-matched portfolio of devices for industrial switching technology that can be easily installed in control cabinets and integrated into distributed systems.

advance product news 2/2014 | Industrial controls

Sirius 3RP25 time relay

Fewer versions, more possibilities

The Sirius relay product line has been complemented by the Sirius 3RP25 time relay. The most noticeable differ-ence from the established 3RP15 series is the new hous-

ing design, as well as additionally integrated functions such as Watchdog (cycle time monitoring) and devices equipped with semiconductor outputs. The wide variety of functions within minimal space makes Sirius 3RP25 a flexible, multi-functional time relay for all popular applications. The mono-functional devices with a 17.5-mm mounting width require particularly little space in the control cabinet. The wide volt-age range for alternating and direct current (AC/DC) was uni-

• Up to 27 time functions in multifunction relay

• Enhanced functionality with Watchdog and semi-conductor outputs for high switching frequencies

• Fewer versions due to wider voltage ranges (12–240 V AC/DC) for all functions

• Worldwide usability

• Space savings in the control cabinet thanks to the new 17.5- or 22.5-mm-wide housing

• Easier configuration and servicing thanks to fewer device versions

New features

formly expanded to 12–240 V, cutting the number of device versions almost in half. This reduces logistical effort and makes configuration and servicing easier.

Thanks to their new functions, the devices can be used even more flexibly than the previous generation, for exam-ple, for applications in compressors, elevators, or the wood-working industry.

siemens.com/relays

39

Industrial controls | advance product news 2/2014

Simatic PCS 7-410-5H PA - Master

Scalance X208

Simatic ET 200M Simocode proSimocode proSafety

Simatic PCS 7-410-5H PA - Slave

Sidoor ATD430W

Anyone can just “open and close”

Siemens has expanded its line of door control systems for machine tools with the addition of the new Sidoor ATD430W control device. With an integrated Profinet

interface and the universal Profidrive device profile, the control system can be easily parameterized, configured, and integrated into the machine tool. Its profile is specified in standard IEC 61800-7 and has thus been established as a future-proof standard. Innovative door movement features such as ImpulseDrive, AssistedDrive, and ImpulseStop sup-port and assist the commissioning engineer by minimizing machine tool calibration with load cells. Cables are available in varying lengths of up to 15 m so that the machine tool wiring can be optimized. These cables can also cover long distances to the central system distribution terminal. The new Sidoor ATD430W is suitable for standard as well as retrofit projects.

siemens.com/sidoor

Simocode pro V PN system redundancy

Communications with H-CPUs

The system-redundancy function opens up new possi-bilities to Profinet users in the process industry. Now, Simocode pro motor management devices can be di-

rectly connected to highly available systems such as the Simatic S7-400 H controller. Both subsystems of the highly available controllers communicate with the distributed devices via Profinet and exchange data with Simocode pro.

Especially for complex automation tasks, reliable commu-nication with the H-CPU is of vital importance. If a cable fails or a control system or component malfunctions, both con-trols of the H system always have access to the Simocode pro field device. This ensures uninterrupted communication. The dual connection works without additional hardware, and there are no additional costs for equipment.

siemens.com/simocode

• Certified safety in accordance with DIN ISO EN 13849

• Full compliance with all safety-relevant requirements for opening and closing doors

• Easy integration, including into existing safety systems for plants (e.g., emergency stop)

New features

• Significantly higher plant availability

• High productivity due to fewer production downtimes

• Elimination of high plant restarting costs

New features

Three ways to order your subscriptionWould you like to subscribe to advance with advance product news for free?

1 Just send a fax to: +49 211 3 99-4 21 81 or,

2 send an e-mail to magazines.industry@siemens.com, or

3 order on the Internet at siemens.com/advance

Current newsletters

Siemens offers subscriptions to electronic newsletters on various topics at siemens.com/industry-newsletter. The Totally Integrated Automation newsletter, for example, will inform you about new hard ware and software, services, application examples, and important dates and events on the topic of Totally Integrated Automation by e-mail ‒ electronically and always up-to-date. Simply register with your e-mail address at.

siemens.com/industry-newsletter

siemens.com/industry-magazines

Print, online, and as app: advance

advance product news is attached to advance, which is issued several times a year. In this magazine you will find interesting application stories and detailed product presentations ranging from automation technology to industrial identification.

The print edition is complemented with the new advance online portal at siemens.com/advance. Besides quick access to current and previous editions, you will find additional application examples and videos to key topics here. You can order advance product news and advance at siemens.com/industry-magazines or siemens.com/advance.

You can also download advance via the Siemens publication app to your Android tablet or iPad, free of charge. Learn more at siemens.com/publications-app.