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Admixture evaluation - Mumbai region

Admixture Compatibility Site Engineer

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Page 1: Admixture Compatibility Site Engineer

Admixture evaluation Admixture evaluation - Mumbai region

Page 2: Admixture Compatibility Site Engineer

� Type of admixture

� Minimum water reduction required (18% or greater in our case)

� Retention time for mixes etc. (Taking into account worst case scenarios)

Technical Requirements

1

ACC Concrete Limited Admixture evaluation for Mumbai

� Details of mix design for each area

Page 3: Admixture Compatibility Site Engineer

Conduct concrete trials on two cements (OPC & PPC) with

one lower grade (major concrete grade in the area, M30)

& one higher grade (M40 & above, M50) & to record the

following data:

� Dosage of admixture

Aim

2

ACC Concrete Limited Admixture evaluation for Mumbai

� Slump (Initial) & Slump retention (For the retention desired in the area)

� Air content

� Compressive strength (7 & 28 days)

Page 4: Admixture Compatibility Site Engineer

Superplasticizer

Brand

Superplasticizer Type of SP

(As per ASTM)

1 LD RB112 [LG] Type G

LD RB111 [HG] Type G

2 CF 125 [LG] Type G

CF 165 [HG] Type G

Superplasticizers studied

3

ACC Concrete Limited Admixture evaluation for Mumbai

3 SUPAPLAST-PC(RMC) [LG] Type G

SUPAPLAST-PC(S) [HG] Type G

4 SIKAMENT 581 acc [LG] Type G

SIKAMENT HE 510 acc [HG] Type G

5 CONPLAST SP-440 [LG] Type G

CONPLAST SP-500 [HG] Type G

Page 5: Admixture Compatibility Site Engineer

OPC

(30 MPa)

OPC

(50 MPa)

PPC

(30 MPa)

PPC

(50 MPa)

Cement, kg 380 480 380 520

Water, kg 160 160 160 160

20 mm, kg 433 545 428 525

Concrete mixtures studied for evaluation

4

ACC Concrete Limited Admixture evaluation for Mumbai

20 mm, kg 433 545 428 525

10 mm, kg 473 451 467 435

N. Sand, kg 668 551 660 531

C. Sand, kg 330 278 326 268

Page 6: Admixture Compatibility Site Engineer

Brand # 1 # 2 # 3 # 4 # 5

Cement type OPC PPC OPC PPC OPC PPC OPC PPC OPC PPC

Admixture dosage (%) 1.4 1.3 1.3 1.4 1.6 1.5 1.2 1.2 1.2 1.2

Slump (mm) Initial >250 >250 180 >250 >250 >250 >250 >250 >250 >250

30 min 180 250 150 >250 >250 >250 155 190 180 190

60 min 160 200 110 190 175 200 140 150 115 160

Lower grades

Results of laboratory trials

5

ACC Concrete Limited Admixture evaluation for Mumbai

60 min

90 min 80 160 95 180 160 160 125 145 105 130

120 min -- 145 90 170 135 160 100 120 90 110

Strength (MPa) 7 d 39.3 35.3 40.3 29.5 37.0 31.0 42.7 35.3 35.4 35.9

28 d 55.9 47.0 54.8 46.2 49.7 45.0 56.2 48.3 51.6 50.0

Air content (%) at 2 Hrs -- 1.9 2.4 3.3 2.5 1.5 3.0 2.2 3.3 2.7

Page 7: Admixture Compatibility Site Engineer

Higher grades

Results of laboratory trials

Brand # 1 # 2 # 3 # 4 # 5

Cement type OPC PPC OPC PPC OPC PPC OPC PPC OPC PPC

Admixture dosage (%) 1.4 1.4 1.4 1.3 1.3 -- 1.2 1.25 1.3 1.1

Slump (mm) Initial >250 >250 >250 >250 >250 -- >250 >250 >250 >250

30 min >250 250 >250 >250 >250 -- 150 190 180 200

60 min 180 220 160 180 >250 -- 130 190 150 160

6

ACC Concrete Limited Admixture evaluation for Mumbai

60 min

90 min 160 195 150 180 200 -- 100 175 130 140

120 min 140 180 115 125 160 -- 100 140 110 110

Strength (MPa) 7 d 45.4 48.0 53.1 46.0 56.8 -- 53.1 49.5 46.7 51.6

28 d 68.6 62.5 70.7 65.2 67.5 -- 68.8 59.6 65.0 65.8

Air content (%) at 2 Hrs 1.5 1.6 1.1 1.5 1.9 -- 1.6 1.3 1.7 2.5

Page 8: Admixture Compatibility Site Engineer

Slump Retention of low strength concrete

60

90

120

150

180

210

240

270

300

Slu

mp (m

m)

BASF

PIDILITE

SWC

SIKA

FOSROC(1.3)

(1.2)

(1.2)

(1.6)

OPC low grade (30 MPa)

(1.4)

Brand 1

Brand 2

Brand 3

Brand 4

Brand 5

270

300PPC low grade (30 MPa)

7

ACC Concrete Limited Admixture evaluation for Mumbai

0 30 60 90 120Time (min)

0

30

60

0 30 60 90 120Time (min)

0

30

60

90

120

150

180

210

240

270

Slu

mp (m

m)

BASF

PIDILITE

SWC

SIKA

FOSROC

(1.4%)(1.5%)

(1.2%)

(1.2%)

(1.3%)Brand 1

Brand 2

Brand 3

Brand 4

Brand 5

Page 9: Admixture Compatibility Site Engineer

30

40

50

60

ve s

trength

(M

Pa)

(<80)

(145)

(90)

(170)

(135)

(160)

(100)

(120) (90)(110)

Low strength concrete (30 MPa)

Consistency values in mm at 2hrs

Trends observed (7 days)

8

ACC Concrete Limited Admixture evaluation for Mumbai

Admixture Brand

0

10

20

30

7 d

ay C

om

pre

ssiv

BASF PIDILITE SWC SIKA FOSROC

OPC

OPC

PPC

OPC

OP

C

OPC

(1.4

%)

PPC

(1.3

%)

OPC

(1.3

%)

PPC

(1.4

%)

OPC

(1.6

%)

OPC

(1.2

%)

PPC

(1.2

%)

OPC

(1.2

%)

PPC

(1.2

%)

PP

C (1.5

%)

(170)

Brand 1 Brand 2 Brand 3 Brand 4 Brand 5

ADMIXTURE BRAND

Page 10: Admixture Compatibility Site Engineer

40

50

60

70

ve s

trength

(M

Pa)

(90)

(170)

(135)

(160)

(100)

(120)(90)

(110)

Low strength concrete (30 MPa)

(<80)

(145)

Trends observed (28 days)

9

ACC Concrete Limited Admixture evaluation for Mumbai

Admixture Brand

0

10

20

30

28 d

ay C

om

pre

ssiv

BASF PIDILITE SWC SIKA FOSROC

OPC

OPC

OPC

OPC

OPC

(1.3

%)

PPC

(1.4

%)

OP

C (1.6

%)

OPC

(1.2

%)

PPC

(1.2

%)

OP

C (1.2

%)

PPC

(1.2

%)

PPC

(1.5

%)

OPC

(1.4

%)

PPC

(1.3

%)

Brand 1 Brand 2 Brand 3 Brand 4 Brand 5

ADMIXTURE BRAND

Page 11: Admixture Compatibility Site Engineer

60

90

120

150

180

210

240

270

300

Slu

mp (m

m)

BASF

PIDILITE

SWC

SIKA

OPC High grade (50 MPa)

(1.3%)

(1.4%)

(1.2%)

(1.4%)(1.3%)

270

300PPC High grade (50 MPa)

Slump Retention of high strength concrete

Brand 1

Brand 2

Brand 3

Brand 4

10

ACC Concrete Limited Admixture evaluation for Mumbai

0 30 60 90 120Time (min)

0

30

SIKA

FOSROC

0 30 60 90 120Time (min)

0

30

60

90

120

150

180

210

240

Slu

mp (m

m)

BASF

PIDILITE

SWC

SIKA

FOSROC

(1.4%)

(1.25%)

(1.1%)

(1.3%)Brand 1

Brand 2

Brand 3

Brand 4

Brand 5

Brand 4

Brand 5

Page 12: Admixture Compatibility Site Engineer

40

50

60

70

80

ve s

trength

(M

Pa)

(180)(180)

(115)

(125)

(160)(100)

(140)(110)

(110)

High strength concrete (50 MPa)

Consistency values in mm at

2hrs

Trends observed (7 days)

11

ACC Concrete Limited Admixture evaluation for Mumbai

Admixture Brand

0

10

20

30

40

7 d

ay C

om

pre

ssiv

BASF PIDILITE SWC SIKA FOSROC

OP

C

OP

C

PP

C

OPC

OPC

OP

C (1.4

%)

PP

C (1.4

%)

OPC

(1.4

%)

PPC

(1.3

%)

OP

C (1.3

%)

OPC

(1.2

%)

PP

C (1.2

5%

)

OP

C (1.3

%)

PPC

(1.1

%)

Brand 1 Brand 2 Brand 3 Brand 4 Brand 5

ADMIXTURE BRAND

Page 13: Admixture Compatibility Site Engineer

40

50

60

70

80

ve s

trength

(M

Pa) (180)

(115)

(125)(160)

(100)

(140)

(110)(110)

High strength concrete (50 MPa)

(180)

Trends observed (28 days)

12

ACC Concrete Limited Admixture evaluation for Mumbai

Admixture Brand

0

10

20

30

40

28 d

ay C

om

pre

ssiv

BASF PIDILITE SWC SIKA FOSROC

OPC

OPC

OPC

OPC

OPC

(1.4

%)

OPC

(1.4

%)

PPC

(1.3

%)

OPC

(1.3

%)

OPC

(1.2

%)

PPC

(1.2

5%

)

OPC

(1.3

%)

PPC

(1.1

%)

PPC

(1.4

%)

Brand 1 Brand 2 Brand 3 Brand 4 Brand 5

ADMIXTURE BRAND