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    Air Brake &Train Handling

    Manual

    Version 1.0 January, 2009

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    Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING

    MANUAL

    Page 2 of 44

    Version 1.0 January, 2009

    Copyright 2009 Wayne m. Penn

    Air Brake Fundamentals

    The railroad airbrake is a combination ofmechanical devices operatedby compressed air and

    controlledpneumatically,which acts topress abrake shoe against awheel. Itspurpose in train

    handlingistocontrolspeedandslack,stopthetrainandtoholditstopped.Itaccomplishesthisby

    dissipating the inertial energy of amoving train or locomotiveby creating a frictional drag, or

    retardingforce,onthewheels,thuspreventingacceleration,reducingthetrainsspeed,stoppingits

    movement,orholdingitstopped,asdesired.

    A Brief History

    Thefirsttrainairbrakesystemwasintroduced

    in the mid1800s, and was known as the

    straightairbrake.Thissystemutilizedanair

    pipethroughthelengthofthetrainandflexible

    connectionsbetweeneachcar,calledthebrake

    pipe,whichwas connected directly tobrake

    cylinders on each car. Using a valve on the

    locomotive,theEngineercontrolledthebraking

    forcebyraisingandloweringairpressureinthe

    brake pipe, and thus in each brake cylinder.

    Thiswasa tremendous improvementover theprevious practice of Brakemen jumping from

    car to car on a moving train to apply hand

    brakes.However,thestraightairbrakehadone

    major limitation: if the trainbroke in twoor if

    thebrakepipeburstorleakedbadly,thebrakes

    simply failed to apply.GeorgeWestinghouse,

    inventor of the straight air brake, quickly

    realizedthis limitationanddevelopedwhathe

    called the automatic air brake, which

    functionedontheoppositeprinciple:thebrake

    pipe was charged with compressed air to

    release the trainsbrakes,and itspressurewas

    reducedtoapplythem.Theobviousadvantage

    to this system was its failsafe nature: if the

    brake system was charged, and brake pipe

    pressure was lost for any reason, the brakes

    wouldautomaticallyapply,notfail.Bythelate1800s,allrailroadsintheUSwererequiredby

    law to equip their trains with automatic air

    brakes. Though the reliability and features of

    themodernautomaticairbrakehaveimproved

    significantly, it continues to operate on

    Westinghousessamebasicprinciple.

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    Overview of System Function

    The air brake system on each car must becharged with compressed air in order to

    function. An air brake system that is notchargedissaidtobedry,andwillnotfunction.

    Thebrakepipeischargedwithcompressedairfromthelocomotive.Acontrolortriplevalveon each car senses the increase inbrake pipepressure and charges the auxiliary reservoirand emergency reservoirs on the car from theair in thebrake pipe.Any airpressure in thebrake cylinder is released to the atmosphere.The brake system is fully charged whenpressureinthereservoirsoneachcarisequalto

    the pressure in thebrake pipe and thebrakepipe ischarged to thesettingof theregulating(feed)valveonthelocomotive.

    To make a normal brake application, theEngineer makes a service reduction of thepressure in thebrakepipeusing theautomaticbrake valve. This is also called a serviceapplication, as the brake pipe pressure isreducedatacontrolled,orservice,rate.Oneachcar, the control valve senses the reduction in

    brake

    pipe

    pressure

    and

    directs

    air

    from

    the

    auxiliaryreservoirintothebrakecylinderuntilair pressure in brake pipe and auxiliaryreservoir are again approximately equal. Thisresults in abrake applicationproportionate totheamountofthereduction.Additionalservicereductions result inproportionate increases inbrake cylinder pressure until full equalizationoccurs.This is thepointatwhichpressures inthe auxiliary reservoir and thebrake cylinderareequalandairwillno longer flowbetweenthem. Further service reductions beyond thispointwillnotresultinincreasedbrakecylinderpressureorbrakingeffort.

    Toreleasethebrake,theEngineerrechargesthebrakepipeusingtheautomaticbrakevalve.Airflowsbackintothebrakepipeincreasingbrakepipe pressure.On each car, the control valve

    senses the increase in pressure and respondsagainby charging the cars air reservoirs and

    exhaustingpressureinthebrakecylindertotheatmosphere.

    Should thebrakepipepressuredropsuddenlyat a rapid or uncontrolled rate, an emergencyapplicationofthebrakeswillresult.Thiscanbein response to the Engineer placing theautomatic brake valve in the EMERGENCYposition, from the opening of a conductorsvalveonalocomotiveorcarsoequipped,fromthe brake hoses between cars parting orbursting, from a control valve assuming the

    emergencypositionduringaserviceapplication(knownasanundesiredemergency,orUDE),from theopeningofananglecock tooquicklywhencuttingairinonacar,orfromanyothersource which causes a sudden and rapidreduction of brake pipe pressure. When thisoccurs,most controlvalvedesigns respondbyconnectingboth the auxiliary and emergencyreservoirs to thebrake cylinder, resulting in ahigher overall cylinder pressure than can beachieved with a full service application. In

    addition,most control valvedesigns open thebrake pipe to the atmosphere, reducing thebrake pipe pressure even more rapidly andcausing the control valves on adjacent cars toassume the emergency position in quicksuccession. This speeds the emergencyapplicationdown the lengthof the train.Oncean emergency application has been initiatedfrom any source, theres no stopping it. Anemergencyapplicationcannotbereleaseduntilthe train has stopped and all control valves

    reset,aprocessthatcantakeseveralminutes.

    KEY FACT: Variations in the brake pipepressure cause the train brakes to apply orrelease. The rate at which the pressure in thebrake pipe drops determines whether aservice or an emergency application results.

    Copyright 2009 Wayne m. Penn

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    Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL

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    Friction & Adhesion in Braking

    Friction is required toboth move and stop a

    locomotiveandtrain.Frictionbetweenthewheeland rail isadhesion.A locomotive, through itstractiveeffort,convertshorsepowerintopullingpower. This tractive effort is limited by

    adhesion. Likewise, adhesionbetween awheel

    and the rail, combined with friction from a

    brake shoe,producesadrag force that retards

    therotationofthewheels.

    Inertialmotion isstoredenergy.Anyattempt to

    retard or dissipate this energy through frictionproduces heat. Therefore, not only must therailroad braking system produce the required

    retarding force, it must also dissipate the heat

    generated by the process. Locomotive and car

    wheelshaveaveryhighcapacity toabsorband

    radiate the heat created by braking. However,under extreme conditions, it is possible tooverheat both the wheels and the brake

    components.Thiscouldcauseabrakefailure,ora

    failureofthewheel&axleassembly,whichcould

    resultinaderailment.

    CoefficientofFriction is thepercentageof thepressureofthebrakeshoepressingagainstthewheel that is converted into RetardingForce.Twotypesofbrakeshoesareinusetoday:cast

    ironandcomposition.Composition,orcomp

    shoes,arecommononmodernequipment,but

    canalsobefoundonhistoricalequipment.Cast

    ironshoesaregenerallybeingphasedoutofuse

    onmodernequipment,butarestillcommononhistoricalequipment.Cast ironandcompshoeshaveverydifferentbrakingcharacteristics.Witheither style of shoe, the coefficient of friction

    decreases as the speed of wheel rotationincreases. Conversely, as the speed of wheelrotation decreases, the coefficient of friction

    increases. However, with cast iron shoes, thedifference inbrakingeffortbetweenhigherandlowerwheelspeeds issignificant,whereaswith

    comp shoes this difference is much less.

    Therefore,with cast iron shoes, amuchhigherbraking force, or heavier brake application, is

    required at higherwheel speeds,which, if leftunadjusted as the speed decreases, wouldincrease in retarding force, most likely to the

    point of wheel slide. With composition shoes,

    the difference in friction between higher and

    lower wheel speeds is not as great, and the

    brakingeffortoveranyrangeofwheel rotationspeedsremainsrelativelyconstant.

    KEY FACT: Friction between brake shoe & wheelmust not exceed the friction between wheel & railor sliding wheels will result. A sliding wheeldelivers less retarding force than a rotating wheelwith a brake properly applied, while causingdamaging flat spots on the wheel. Wet or bad railtends to reduce adhesion & can result in slidingwheels unless braking effort i s properly managed.

    Adhesion

    FrictionTractive Effort (locomotive)

    orInertial Motion (cars)

    Retarding Force

    Pressure

    BrakeShoe

    Heat

    30% Coefficient of

    Friction:

    3000 lbs. of Pressureproduces 900 lbs. of

    Retarding Force

    Copyright 2009 Wayne m. Penn

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    Characteristics of Compressed Air

    Compressedairismeasuredinpoundspersquareinch,orpsi.Thisrelatestheamountofstored

    energyincompressedairtothenumberofpoundsitexertsononesquareinchofsurfacearea.

    KeyThingstoNoteAre:

    Compressedairexertsforceequallyinalldirections. Whencompressed,airisheated. Ascompressedairexpands,itwillcool. Thepressureofairinaclosedcontainer,whenheated,willincrease. Thepressureofairinaclosedcontainer,whencooled,willdecrease. Allaircontainssomeamountofmoistureintheformofwatervapor. The warmer the air, the greater its potential to hold water vapor.

    However,warmairdoesnotautomaticallycontainmoremoisture.

    Thecoolertheair,thelessmoistureitcanhold.Aswarmairiscooled,itswatervaporwillcondenseintowater. Airpropagates,ortravels,throughabrakepipeatabout600feetper

    second.

    Air pressure vented from a small opening in a container or vessel iswilldropfirstatthelocationclosesttothevent. Pressureintherestof

    the container will tend to remain higher than that in the immediate

    vicinityof theventuntil thevent isclosed.At thispointthepressure

    throughoutthecontainerwillequalize. Inanelongatedvessel,suchas

    abrakepipe,thischaracteristicismorepronounced.

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    Air Flow Properties

    Whenachargedbrakepipe isexhausted fromasinglesource,suchas from the locomotivebrakevalve, air nearest the exhaust point drops in pressure first, followedby the airbehind it in the

    system.This

    tends

    to

    cause

    the

    brakes

    nearest

    the

    exhaust

    to

    apply

    first.

    The

    brakes

    farthest

    from

    the

    exhaustportwillapplymuchmoreslowly. Ifabrakepipe isvented fromseveralplacesalong its

    length, thepressuredropsmuchmoreuniformly and thebrakes applymore rapidly andevenly

    throughoutthelengthofthetrain.

    CHARGINGTHEBRAKEPIPE:

    Airflowingintothebrakepipefromthelocomotivewillbuildpressureontheheadendfirst.Thistendstocausethe

    auxiliaryreservoirsontheheadendtochargefasterthanthoseontherear.

    Airpressurerisesthroughoutthelengthofthebrakepipe.Onlongtrainsthepressureontherearwillnotriseashigh

    aspressureontheheadend.Thebrakepipeis,however,fullycharged.Thisisknownas brakepipegradient.

    MAKINGAREDUCTION:

    Duringabrakepipereduction,airtendstoreduceinpressureattheheadendfirst.

    BRAKEPIPEPRESSUREREDUCED:

    Airpressureequalizesthroughthelengthofthebrakepipe.

    BRAKESRELEASED:

    Asthebrakesarereleased,thechargingprocessstartsagain.

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    Equalizing Valve & Reservoir

    The earliest versions of the automatic brake

    valvevented

    brake

    pipe

    air

    directly

    to

    the

    atmosphere. As train lengths and brake pipe

    volumesgrew,abouncebackeffect resulted

    whenthebrakevalvewasclosedaftermakinga

    service reduction. This happened because air

    flowing down the brake pipe towards theexhaust vent had momentum and whensuddenlycutoff,ashockwavewouldbounce

    backdown the lengthof thebrakepipe.This

    resultedinbrakepipepressureattheheadend

    of the train rising as it sought to equalize,

    resultingin

    the

    undesired

    release

    of

    brakes

    on

    the head end or sometimes the entire train.Westinghouse fixed thisproblemby adding a

    small reservoir called the EQUALIZING

    RESERVOIR(ER)tothesystem.TheERactsas

    a master volume for the brake pipe and

    whateverpressureis intheERisduplicated inthebrakepipe.Duringaservicereduction, theautomaticbrake valve now directly vents air

    only from the ER. Attached to the ER is an

    EQUALIZING DISCHARGE VALVE with a

    taperedexhaust

    port

    controlled

    by

    an

    EQUALIZING PISTON. This combination ofelementscontrols thecutoffofairdischargingfrom the brake pipe during a service

    application so as to absorb themomentum of

    air rushing towards the exhaust vent and

    prevents abounceback wave of air pressure

    downthelengthofthebrakepipe.

    Whenmaking a servicebrake application, theEngineer now reduces air pressure in the ER,

    notthebrakepipe.TheERvolume,beingmuch

    smaller than the volume of the entire brake

    pipe, is easier to control than venting air

    directly from the brake pipe. Reducing thepressure In the ER reduces the pressure in

    CHAMBERD, over the top of the equalizing

    piston.The

    pressure

    in

    the

    brake

    pipe

    forces

    the

    piston upward, opening the equalizing

    discharge valve, exhaustingbrake pipe air to

    the atmosphere until pressure in the ER, and

    thus Chamber D, is just slightly higher than

    thatof thebrakepipe.Thiswill then force theequalizingpistonbackdownward, closing theequalizingdischargevalve.Thetapereddesign

    of discharge valve slows the velocity of the

    exhausting air as it closes and prevents any

    bouncebackfromoccurring.Thelargervolume

    ofthe

    brake

    pipe

    takes

    longer

    to

    vent

    than

    the

    equalizing reservoir, varying from a fewsecondsonshorttrainstoaminuteormoreon

    longer trains. This difference canbe observed

    on the equalizing reservoir and brake pipe

    gauges in thecab,andbeheardasbrakepipe

    air exhausts from the equalizing dischargevalveunderneaththebrakevalve.

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    Principles of Equalization

    Pressurizedair,likewater,isafluidandwillflow,alwaysfollowingthepathofleastresistancefromhigherpressuretolower.Inthestudyanduseofrailroadairbrakes,atmosphericpressureisalways

    consideredtobezero.

    Equalizationisthepointatwhichairpressuresintwoconnectedvolumesareequal,andairwillnotflowfromonevolumetotheother.Thepressureatwhichequalizationwilloccurisdirectlyrelatedtothecomparativesizesofthevolumesandtheoriginalpressuresofthetwovolumes.

    Threepairs ofvolumes are illustratedbelow.Eachvolumeon the left is charged to 70psi. The

    volumesontherightcontainzeropsiandarenotconnectedtothechargedvolumesontheleft.In

    thetoppair,thevolumesareofequalsize;inthemiddle,theemptyvolumeisonehalfthesizeof

    thechargedvolume;inthebottomexample,theemptyvolumeistwicethesizeofthechargedone:

    0PSI

    70PSI

    0PSI

    70PSI

    0PSI

    70PSI

    Whenthepairsareconnected,airflowsfromthehigherpressureinthechargedvolumetothelower

    pressure intheemptyvolumeuntilequalizationoccurs.Noteonthe illustrationatwhichpressures

    equalizationoccurs:onlywhen thevolumesare the same sizedoesequalizationoccurathalf the

    originalpressure.Whena largervolume flows toasmallervolume,equalizationoccursathigherpressure;whenasmallervolumeflowsto largerone,equalizationoccursatapressurelowerthanhalftheoriginalpressure:

    35PSI

    35PSI

    60PSI60PSI

    25PSI

    25PSI

    Copyright 2009 Wayne m. Penn

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    Effects of Piston Travel on Equalization

    Considering the principles of equalization, and the relationship in size between the auxiliary

    reservoirand

    the

    brake

    cylinder,

    it

    is

    evident

    that

    the

    length

    of

    cylinder

    piston

    travel

    will

    affect

    the

    pressure atwhich thebrake cylinder and auxiliary reservoirwill equalize.Assume abeginning

    brakepipepressure,andthusauxiliaryreservoirpressure,of70psi.

    Auxi liary Reservoir Brake Cylinder

    Page 9 of 44

    Atthestandardbrakecylinderpistontravelof

    eight inches, full equalization occurs at 50

    psi.Thismeansthatwithafullservicebrake

    application, the maximum brake cylinder

    pressurefroma70psibrakepipewillbe50

    psi.This is the intendedresult,andthecars

    foundation brake rigging is engineered to

    maximize

    brake

    performance

    around

    this

    figure.

    70 psi 0 psi

    50 psi 50 psi

    Normal 8-inch p iston travelEqualize at 50 psi.

    Nowpicture apiston travel that is adjusted

    too short. That same 70psi brakepipe, and

    thus auxiliary reservoirpressure,will result

    in a brake cylinderpressure of 60psi. This

    createsagreater

    braking

    effort

    than

    intended

    for the circumstances, and could result in

    slidingwheels.

    Ifpiston

    travel

    is

    adjusted

    too

    long,

    the

    exact

    oppositewilloccur.Foranygivenbrakepipe

    reduction,thebrakecylinderpressurewillbe

    lowerthannormal,andtheresultingbraking

    effortwillbedegraded.

    Auxi liary Reservoir Brake Cylinder

    70 psi 0 psi

    60 psi

    60psi

    Short 6-inch piston travelEqualize at 50 psi .

    Auxi liary Reservoir Brake Cylinder

    70 psi 0 psi

    40 psi 40 psi

    Equalize at 50 psi. Excessive piston travel

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    Effects of Brake Pipe Pressure on Equalization

    Aswehaveseen,thepressureatwhichequalizationoccursvariesbasedontherelationshipofsize

    between the two volumes. Full equalization is the point at which pressures in the the two

    volumes,in

    our

    case

    the

    auxiliary

    reservoir

    and

    the

    brake

    cylinder,

    are

    equal

    and

    air

    will

    no

    longer

    flowbetweenthem.Normally,fullequalizationresultsfromafullservicereductionofthebrakepipe.

    At thispoint, further service reductions inbrakepipepressurewillnot result in increasedbrakecylinderpressureorbrakingeffort.Butwhathappensifweincreasethepressureofthebrakepipe,

    andthusthepressureintheauxiliaryreservoir?Assumingnormalpistontravel,thefollowingwill

    betrue:

    70 psi 0 psi

    From a brakepipepressure of 70psi,full

    equalization isachievedwitha20psibrake

    pipe reduction and results in a maximum

    servicebrakecylinderpressureof50psi.

    50 psi 50 psi

    90 psi 0 psiByincreasingthebrakepipepressureto90

    psi,full equalizationwillnowoccurwitha

    26psi reduction,and result inamaximum

    service brake cylinder pressure of 65psi.

    This is a braking effort increase of about

    30%overa70psibrakepipe.

    65 psi 65 psi

    Further increasing brake pipe pressure to

    110psi now results in a full equalization

    pressure of 78psi.This is achievedwith a

    32psireductioninbrakepipepressure.This

    isapproximatelya20% increase inbraking

    effortovera90psibrakepipe.

    Notethat

    for

    any

    brake

    pipe

    pressure

    of

    70

    psi

    or

    higher,

    the

    brake

    cylinder

    pressure

    developed

    with normalpiston travelwillbe 2.5 times the amount of the reduction,up to thepoint of full

    equalization.As the setting of thebrake pipe pressure in increased, the pressure atwhich full

    equalizationoccursalso increases,and thus the totalbrakecylinderpressureavailable for service

    braking. However, regardless ofbrake pipe pressure, the 2.5 x (amount of reduction) formularemainsconstantforservicebraking.Thismeansthata5,10or20psireductionwillalwaysproducethesamebrakecylinderpressure,regardlessoftheoperatingbrakepipepressure.

    50 psi

    110 psi 0 psi

    50 psi

    Copyright 2009 Wayne m. Penn

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    Air Brake System Components

    Control Valves

    Toapplyandrelease thebrakesandchargea trainsairbrakesystem,eachcarand locomotive is

    equippedwithaCONTROLVALVE, sometimesknownasaTripleValveonolderequipment.

    The term TripleValve refers to the three functions itperforms: charge, apply and release the

    brakes. As triple valve design and function advanced, it evolved into two ormore portions

    mountedonamanifoldknownasapipebracket,allofwhichbecameknownasacontrolvalve.Thebrainoftherailroadairbrake,thetripleorcontrolvalveautomaticallysenseschangesinbrakepipepressureandrespondsbycharging,applying&releasingthebrakes.

    PLAIN TRIPLE (right): The first widely successful control valve, theplaintripleperformedonlythebasicfunctionsofcharging,applyingand

    releasingthebrakes.As train lengthsgrew, theplain triplesuffered from

    an inability to apply and release the brakes uniformly on long trains.

    Brakestendedtosetupquicklyontheheadend,butmoreslowlyontherear end, and release on the head end first, while brakes on the rear

    releasedslowly.Thisoftenresultedinsevereundesirableslackaction.

    SCHEDULE K (left & below): Ktypebrake equipment was developed around

    1900 inresponse todemandsplacedonairbrake performance by growing trainlengths. Itwas a significant improvement over theplain triple in

    that itpropagates,orspeedstherateatwhichareductiontravels

    thelengthofthebrakepipebyventingasmallportionofbrakepipe

    airto

    the

    atmosphere

    during

    an

    initial

    service

    brake

    application.

    This

    is known as quick service, and applies thebrakesmore quicklyandevenlythroughthetrain.TheKalsoslowsthereleaseofbrakesontheheadendofatraintobettermatchtheslowerreleaserateof

    brakesontherear.Thesefeaturesreducedundesiredslackactionandimprovedtrainhandling.Ina

    significant safety improvement, theKvalvealso introducedhigherbrake cylinderpressure inan

    emergencyapplicationbyventingbrakepipeairdirectlyintothebrakecylindertocombinewiththe

    auxiliary reservoir volume. This increases brake cylinder pressure in emergency over thatachievable in a fullserviceapplication, and speeds the

    emergency application down the

    train.K

    equipment

    is

    characterized

    by its single unit configuration

    (right),althoughitscomponentscanalso be applied separately. Whileusedonsomepassengerequipment,

    ScheduleKwasdesignedprimarily

    foruseonfreighttrains.

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    Schedule LN:

    Lastof theTripleValvedesigns,LNwasderived

    from the Kstyle valve but developed for use on

    passenger equipment. It introduced advanced

    featuresmaking it suitable forpassenger trainuse,

    mostnotablyGRADUATEDRELEASE.ItalsohasaQUICKACTION featureandhigherbrakecylinderpressure in emergency. GraduatedRelease is the

    abilityofthetriplevalvetomodulateorgraduate

    thebrakesoff,aswellason.However,thisfeatureis

    notusedonfreightequipment.

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    Schedule UC:UC isoneof themostcommon types

    of air brake equipment found onhistoric passenger cars. It is the first

    design

    to

    utilize

    the

    CONTROL

    VALVE concept, where several

    separate components combine to

    perform the functions of the triplevalve,plus anumber of othermoreadvanced features. Its innovative

    features include QUICK SERVICE,

    QUICK ACTION, selectable

    GRADUATED RELEASE, rapid

    recharge to allow for quick releaseand reapplications of thebrake, and

    depletionprotection,

    which

    reduces

    thepossibilityofairbrakefailureduetodepletionofauxiliaryreservoirpressure.

    QuickServiceventsa small amountofbrakepipe air to the atmosphereduring an initial serviceapplication,whichspeedstheapplicationdownthelengthofthetrain.

    QuickActionopensthebrakepipedirectlytoatmosphereduringanemergencyapplication,rapidlydepletingthebrakepipepressuretoobtainaquickemergencyapplicationthroughtheentiretrain.Theemergencyreservoirisalsoconnected

    totheauxiliaryreservoirvolume,whichresultsinahigherbrakecylinderpressurefromanemergencyapplicationthanis

    possiblewithafullservicebrakeapplication.

    GraduatedRelease,whenenabled,permitstheincrementalbrakerelease,aswellasapplication.Depletion Protection automatically initiates an emergency application if the brake pipe pressure drops belowapproximately50psi.Thisisintendedtoprotectthetrainshouldthebrakesystembecomedepletedthroughleakageor,a

    morelikelyscenario,overcyclingthebrakes.Overcyclingcandepleteauxiliaryreservoirpressureifinsufficienttimeis

    allowedtorechargethesystembetweenbrakeapplications.UCistheonlyequipmentwiththisfeature.

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    AB-Type Brake Equipment:

    AB typecontrolvalvesarethegenesisofmodernfreightcar

    airbrakes.Though appliedprimarilyon freight equipment

    builtafterWWII,ABbrakeequipmentissometimesapplied

    on passenger equipment in tourist or demonstration trainoperations.ABconsistsofthreeportions:

    PIPE BRACKET: to which the service and emergency

    portionsarebolted.

    SERVICE PORTION: controls the desired charging of the

    reservoirs and the service application and release of the

    brakes.Attached to the serviceportion is the releasevalve,whichpermitsmanualreductionordepletionoftheauxiliaryandemergencyreservoirs.

    EMERGENCYPORTION:controlstheemergencyapplicationofthebrakesandtheQuickAction

    feature,which opens thebrakepipe to the atmosphereduring an emergency application. It also

    combinesbothcompartmentsofthecombinedauxiliaryandemergencyreservoirstogiveahigher

    brakecylinderpressureinemergency.

    AB equipment introduced or further developed a number of significant improvements over

    previoustriplevalvedesigns,including:

    ImprovedQuickService:ensuresapromptresponsetoserviceapplications.Duringinitialserviceapplications,theABvalveventsasmallamountofbrakepipepressuretotheatmosphere,resultinginanevenandquickapplicationdownalongtrain.

    Combined Auxiliary & Emergency Reservoir: Combines the service reservoir and emergency

    reservoirfunctions

    into

    asingle,

    unitized

    reservoir

    with

    two

    separate

    chambers.

    High Emergency Brake Cylinder Pressure: By combining both the volumes in the combined

    reservoir,a20%higherbrakecylinderpressureinemergencyisachieved.

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    Basic Control Valve Operation

    Toapplyand releasea trainsbrakesandcharge itsairbrake system,eachcarand locomotive is

    equippedwithaCONTROLVALVE(sometimescalledaTripleValveonolderequipment).The

    term

    Triple

    Valve

    refers

    to

    the

    three

    functions

    it

    performs:

    charge,

    apply

    and

    release

    the

    brakes.

    Astriplevalvedesignandfunctionadvanced,itevolvedintotwoormoreportionsmountedonamanifoldknownasapipebracket,allofwhichbecameknownasacontrolvalve.Thebrainoftherailroadairbrake,thetripleorcontrolvalveautomaticallysenseschangesinbrakepipepressure

    andrespondsbycharging,applyingorreleasingthebrakes,asdesired.

    Controlvalvesuseasystemofpistonsand/ordiaphragmsattached to internalvalvesandportingmechanisms.Thesepistonsanddiaphragmsusedifferentialairpressurebetweenthebrakepipeand

    the auxiliary reservoirs to open and close the valves and ports, admitting and exhausting air

    pressuretoandfromtheappropriatechambersinordertoapplyandreleasethebrakes.

    FeedGroove

    BrakePipe

    Pressure

    From

    Locomotive

    BrakeValve

    Emer.Res. Aux.Res.

    BrakePipe

    Exhaust

    LESS THANBrake Pipe Pressure

    Brake

    Cylinder

    RELEASE&CHARGING(above):Whenthebrakepipeiscompleteandtheautomaticbrakevalveisinthe

    RUNNINGposition,air flowsfromthemainreservoirs tothebrakepipethrough theFEEDVALVE,which

    reducesmain reservoirpressure to theoperatingpressureof thebrake system.Air then flows through the

    branchpipeoneachcarandtothecontrolvalve.Asthebrakepipepressurerisesabovethatintheauxiliary

    reservoir,airpressure forces thepiston into itschargingposition. In thisposition,air flows from thebrake

    pipe,through

    the

    FEED

    GROVE

    and

    into

    the

    auxiliary

    and

    emergency

    reservoirs.

    The

    brake

    cylinder

    is

    also

    connectedtotheatmosphere,exhaustinganypressureitholds.Becausethefeedgroveopeningissmall,the

    brakepipewillchargemorequicklythanwilltheairreservoirsoneachcar.Therefore,thebrakesystemmay

    appeartobefullycharged,butairmaystillbeflowingintothereservoirs.Thebrakepipeisconsideredfully

    chargedonlywhen thepressures in thebrakepipeandauxiliary reservoirson each carareequaland the

    brakepipepressureontherearofthetrainiswithin5psiofthefeedvalvesetting.Fullychargingadrytrain

    canrequireconsiderabletime,asmuchasfivetosevenminutespercar,dependingontrainlength.

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    SERVICEAPPLICATION(below):TheEngineermovestheautomaticbrakevalvehandlefromtheRELEASE

    positiontotheSERVICEposition.Thisexhaustsairfromtheequalizingreservoir,whichopenstheequalizing

    valveandreducesthebrakepipepressurealikeamount.Asthebrakepipepressuredropsbelowthepressure

    in theauxiliaryreservoir, thehigherauxiliaryreservoirpressure forces thepiston forward,whichclosesoff

    thebrakecylinderexhaustandconnectstheauxiliaryreservoirtothebrakecylinder.

    LAP(below):Air flowsintothebrakecylinderuntilpressureintheauxiliaryreservoirisjustslightlylower

    than the reducedbrake pipe pressure. Brake pipe pressure now pushes the piston into its LAP position,

    closingoffallconnectionsbetweenthebrakepipe,theairreservoirsandthebrakecylinder.

    Aux.Res.Emer.Res.

    Brake

    CylinderExhaust

    BrakePipe

    KEY FACT: Additional service reductions of brake pipe pressure will cause the control valve to againmove into the service position, until full equalization occurs. Full equalization is the point where airpressures in the auxiliary reservoir & the brake cylinder are equal, & air will no longer flow from thereservoir to the cylinder. Further reductions from this point w ill not result in an increase of braking power!

    BrakePipe

    80PSI

    80PSI

    90PSI

    Exhaust

    Brake

    Cylinder

    10PSI

    Aux.Res.Emer.Res.

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    SERVICERELEASE(seeRELEASE&CHARGINGillustration):Toreleasethebrake,theEngineerrecharges

    thebrakepipebyplacingthebrakevalveintheRELEASEorRUNNINGposition.Airthenflowsbackintothe

    brakepipeandreturnstoitsoperatingpressure.Thisagainconnectstheauxiliaryreservoirstothebrakepipe,

    rechargingthemtobrakepipepressure,andexhauststhebrakecylindertotheatmosphere.

    KEY FACT: Following a SERVICE reduction, the control valve will assume the RELEASE position if thebrake pipe pressure rises only about 1.5-psi above auxiliary reservoir pressure. Care must be taken not tocause an undesired release by inadvertently allowing brake pipe pressure to rise even slightly.

    EMERGENCYAPPLICATION(below):Ifanemergencyratebrakepipereductionoccursfromanysource,

    thecontrolvalveassumestheEMERGENCYposition,whichconnectsboththeauxiliaryandemergency

    reservoirstothebrakecylinder.Thelargervolumeofairfromthesecombinedreservoirsproducesahigher

    brakecylinderpressurethanisavailablewithaFULLSERVICEapplication.Controlvalvesalsoopenavent

    valve,whichisalargedirectpassagefrombrakepipetoatmosphere.Connectingthebrakepipetothe

    atmosphereateachcontrolvalvecausesadjacentcarstorapidlyassumetheEmergencypositionaswell,

    acceleratingtheapplicationofthebrakes.

    HigherBrake

    Cylinder

    PressureExhaust

    BrakePipe

    Aux.Res.Emer.Res.

    KEY FACT: Following an emergency application, the vent valve will remain open for up to several minutes,

    preventing the engineer from releasing the brakes before the train stops. Do not attempt to release thebrakes following an emergency application for at least two minutes, or until it is known that the vent valveshave all closed. If, when attempting a release, air can be heard blowing from under a car, it is likely that avent valve is still open. Wait a little longer before attempting to recharge the brake pipe.

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    Page 18 of

    January, 2009

    ayne m. Penn

    Steam Locomotive

    Brake System Components

    AIR COMPRESSORS: Steam locomotives are

    equippedwitheitherSINGLEPHASEorCROSS

    COMPOUNDsteamdrivenaircompressors

    TheSINGLEPHASEaircompressoristheoldest

    designof steamdriven air compressor. Ithas a

    singlesteamcylindermountedverticallyabovea

    single air cylinder. The lower air cylinder is

    ribbedtofacilitatecooling.Itisdualactingas

    each stroke, whether up or down, compresses

    air, i.e.: the compression stroke downward is

    alsothe intakestrokefor theupwardcycle,and

    vice

    versa.

    A

    reversing

    valve

    is

    encased

    on

    top

    of

    thesteamcylinder.Thisdesignworkswell,but

    is limited in capacity and efficiency when

    charginglargeamountsofairforlongtrains.

    CrossCompoundAirCompressor

    CROSSCOMPOUND air compressor improved

    onthesinglephasedesignbyusingsteamtwice,

    thus increasing its efficiency, and by

    significantlyincreasing

    delivery

    volume.

    This

    compressorusestwophasesofsteamexpansion

    andofaircompressionandworksasfollows:air

    is firstdrawn into the lowpressureaircylinder

    andcompressedtoaninitiallowpressurebythe

    highpressuresteamcylinder,whichusessteam

    atboilerpressure.Theairthenflowstothehigh

    pressureair cylinderand is further compressed

    bythesteamexhaustingfromthehighpressure

    side to the low pressure steam cylinder, thus

    compounding theair compression cyclesand

    theuseofsteam.

    SinglePhaseAirCompressorAirCompressorGovernors:

    LEFT:DuplexRIGHT:SinglePressure

    COMPRESSOR GOVERNORS: To control the

    aircompressor

    and

    main

    reservoir

    pressure,

    a

    governor of either the single pressure or

    Duplex type isused.The singlepressure type

    simply maintains a constant main reservoir

    pressure. The duplex typemaintains a high

    low rangeofmain reservoir airpressure, thus

    reducingcompressorcycling.

    44

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    A-1 Locomotive Brake Equipment

    A1 isaveryearly typeof automatic airbrake

    equipment and is found only on the oldest of

    preservedlocomotives.Itisthesimplestformofautomaticairbrakeandmayormaynot comewithindependentlocomotivebrakecontrol.

    G6AUTOMATIC

    BRAKEVALVE:

    Provided toapplyand

    release the train andlocomotive brakes. Its

    positionsare,lefttoright:

    RELEASE, RUNNING,

    LAP, SERVICE and

    EMERGENCY. It has

    no HOLDING feature. The function of these

    positions is explained under the 6ET

    Equipmentdescribedinthefollowingsection.

    OPERATION:Referring to the abovediagram,

    compressedairflows from theSINGLEPHASEAIR COMPRESSOR, at left, to the MAIN

    RESERVOIRS, #3 and #4. Here the heated

    compressed air cools andmoistureprecipitates

    out,collecting in the reservoirs (whichmustbemanuallydrainedperiodically).Airpressure in

    themainreservoirs isregulatedbytheSINGLE

    PRESSURECOMPRESSORGOVERNOR,attop

    left.Thisgovernormeasuresairpressure in themain reservoirs and cycles the compressor asneededtomaintainthedesiredpressure,which

    isnormallybetween 110 125psi.Air atmain

    reservoir pressure then flows to the

    ENGINEERS BRAKEVALVE. From thebrake

    valve,theEngineerchargesthebrakepipe.The

    FEEDVALVE regulatesairpressure flowing tothebrakepipe,and isnormally set tomaintain

    90 psi (refer to local air brake instructions to

    determine the correct pressure for your

    particularoperation).Airinthebrakepipeflows

    tothePLAINTRIPLEVALVEonthelocomotiveand charges theDRIVERBRAKERESERVOIR,whichfunctionsastheauxiliaryreservoirforthe

    locomotive.Toapply thebrakeson theengine,

    the Engineermakes a reduction inbrake pipe

    pressureusing theEngineersbrakevalve.The

    triplevalvesensesthisreductionandadmitsairfrom thedriverbrake reservoir to theDRIVERBRAKECYLINDERS.To release thebrake, the

    Engineerrechargesthebrakepipebyplacingthe

    Engineers Brake Valve in the RELEASE or

    RUNNINGposition.

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    6-ET Locomotive Brake Equipment

    By far themost common equipment on steam

    locomotivesisSchedule6ET.Itissimilarto,but

    more

    sophisticated

    than,

    the

    older,

    simpler

    A

    1

    equipment.The#6and#14equipmentsapplied

    todiesellocomotiveswerederivedfrom6ET.It

    functionssimilarlytothesequencedescribedfor

    A1 equipment on the previous page, but

    includesaHOLDINGbrakevalvepositionand

    an independent locomotivebrake functionwith

    brakecylinderpressuremaintaining.

    H6AutomaticBrakeValve

    Engineersautomaticbrakevalvepositionsare:

    RELEASE:Connects thebrakepipedirectly to

    themain reservoirs,bypassing the feed valve,

    while holding an automatic set of locomotive

    brakes applied.Used primarily for charging a

    longdry train. If left in thisposition, thebrakepipecouldbecomeovercharged,thatis,charged

    to a pressure greater than the setting of the

    FEED VALVE. To alert the Engineer, a

    distinctive hiss is audible when the H6

    handleisintheRELEASEposition.

    RUNNING:Connectsthebrakepipetothefeed

    valve,whichreducesmainreservoirpressureto

    the

    desired

    brake

    pipe

    pressure.

    This

    is

    the

    normalpositionforrechargingandreleasingall

    brakes,andwhenrunning.

    HOLDING: Recharges the brake pipe to the

    feedvalvesettingandreleasesthe trainbrakes,

    butholdslocomotivebrakes,ifset,applied.

    LAP:Closes allbrake pipe connections.Holds

    thebrakepipeatthedesiredreduction,butdoes

    notmaintainitagainstleakage.

    SERVICE:

    Vents

    EQUALIZING

    RESERVOIR

    (CHAMBERD)airpressure to theatmosphere,

    causingtheEQUALIZINGVALVEtoopenand

    reducebrakepipepressurea likeamount.This

    appliesthebrakesonthetrainandlocomotivein

    proportiontothereduction.

    EMERGENCY:Opensthebrakepipedirectlyto

    the atmosphere causing a rapid, uncontrolled

    reduction ofbrake pipe pressure and thus an

    emergencyapplicationofthebrakes.

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    S6INDEPENDENTBRAKEVALVE(right):

    The independent brake valve operates the

    locomotivebrakesseparatelyfromtheautomatic

    brakevalve,thus independentlyfrombrakeson

    thetrain.

    It

    is

    used

    primarily

    to

    control

    the

    enginewhen running light, forholding a train

    or locomotive stopped, for switching and for

    spotting the train or engine. Its secondary use

    canbeforcontrollingslack,trimmingastop,for

    shortterm speed control or for emergencies.

    However, the independentbrake must notbe

    used for extended downgrade speed control

    otherwise the driver tires could overheat and

    comeloosefromthewheelcenters.

    TheS6s

    positions

    and

    functions

    are:

    RELEASE: Forestalls or releases (bails) an

    automatic application of the engine brakes,

    either service or emergency, following abrake

    pipereduction.Thisisaspringloadedposition;

    thehandlemustbeheldinpositionmanuallyor

    itwillsprintbacktotheRUNNINGposition.

    RUNNING: Normal position to carry the

    independent brake valve when running.

    Releases an independent application of the

    engine brakes, but not an automatic or

    emergencyapplication.

    LAP: Closes all connections in the valve and

    holds the selected application of the engine

    brakeapplied.Unliketheautomaticbrakevalve,

    thispositionwillholdtheenginebrakecylinder

    pressureconstant

    against

    minor

    leakage.

    SLOW APPLICATION: Normal position for

    applying the independent brake, and for

    holding the brake applied when the train or

    engine is stopped. Produces a smooth but

    responsive buildup of locomotive brake

    cylinderpressureup to the independentbrake

    REDUCINGvalvesetting.

    QUICK APPLICATION: As its name implies,

    producesarapid

    increase

    of

    brake

    cylinder

    pressure, up to the setting of the independent

    brakeREDUCINGvalve.This is also a spring

    loadedposition; thehandlemustbe inposition

    manually or it will springback to the SLOW

    APPLICATIONposition.

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    Page 22 of 44

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    M3FEEDorREDUCINGVALVE(right): Two

    M3pressureregulatingvalvesareutilizedwith

    6ET applications: one to regulate brake pipe

    pressure,called theFEEDVALVE; theother to

    limitindependent

    brake

    cylinder

    pressure,

    called the REDUCING VALVE. In both

    applications, the M3 valve takes in main

    reservoir pressure and maintains output

    pressureat itsadjusted setting, typically90psi

    for brake pipe and 3545 psi for independent

    brakecylinderpressure.

    #6DISTRIBUTINGVALVE(below):Theheart

    of the 6ET system is the DISTRIBUTING

    VALVE,which is typicallymountedunder the

    Engineers side of the locomotive cab. Thismultifunction device is the locomotives

    CONTROL VALVE and applies, holds and

    releasestheenginebrakesinresponsetoinputs

    from the automatic and independent brake

    valves, as well as changes in brake pipe

    pressure.Thedistributingvalvereadscontrol

    airpressure from the independentbrake valve

    and relays the same pressure into the

    locomotive brake cylinders directly from the

    mainreservoir.

    This

    replaces

    the

    more

    basic

    functions of the earlier A1 equipment. Most

    notably, rather than relying on a limited

    auxiliary reservoir volume to supply air to the

    engine brake cylinders, the distributing valve

    usesthevirtuallylimitlesssupplyofairfromthe

    main reservoirs, which gives it the ability to

    maintaincylinderpressureagainstleakage.

    M3FEEDorREDUCING

    Valve

    6ETAIRBRAKEGAUGES(below):

    Two DUPLEX AIR BRAKE GUAGES, each

    indicating two separate functions, provide the

    Engineer with information needed to manage

    the airbrake system.On the larger gauge, the

    redhandindicatesMAINRESERVOIRpressure

    and the black hand indicates EQUALIZING

    RESERVOIRpressure.

    On

    the

    smaller

    gauge,

    the

    red hand indicates BRAKE CY LINDER

    pressureonthelocomotiveonly,whiletheblack

    handpointstotheactualBRAKEPIPEpressure.

    Gaugesizeandconfigurationmayvarybetween

    locomotives, but the arrangement of pointers

    shouldalwaysremainthesame.

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    No. 6 & 14 Systems Operation

    6ETPipingDiagram

    Referringtotheabovediagram,compressedair

    flowsfromtheAIRCOMPRESSOR,upperright,

    to the MAIN RESERVOIRS (MR). Here the

    warm compressed air cools and moisture

    precipitates out, collecting in the reservoirs

    (which must be periodically drained). Air

    pressureinthemainreservoirsisregulatedbya

    DUPLEX AIR COMPRESSOR GOVERNOR,

    shown to the left of the compressor. This

    governormonitorsMR airpressure and cycles

    the air compressor on and off as needed to

    maintainitbetween110and125psi.MRairthen

    flows to theAUTOMATICBRAKEVALVEby

    tworoutes:onefeedingMRpressuredirectlytothebrakevalve,andtheotherthroughtheFEED

    VALVEwhichreducesMRpressure toselected

    brakepipepressure.MRairalso flowsdirectly

    totheDISTRIBUTINGVALVE,andthroughthe

    REDUCING VALVE to the INDEPENDENT

    BRAKEVALVE.

    INDEPENDENT BRAKE OPERATION: To

    apply the brakes on the engine only, the

    Engineer moves the independent brake valve

    handletotheSLOWorQUICKAPPLICATION

    position until the desired brake cylinder

    pressure isobtained, as indicated on thebrake

    cylinderpressuregauge, thenback to theLAP

    position. Sir from the independentbrakevalve

    flows to thedistributingvalve,whichresponds

    by admitting MR air directly into the brake

    cylinders tomatch thepressureof the inputair

    pressure. Due to the large volume of air

    required to fill the locomotivebrake cylinders,

    utilizing a distributing valve to relay airpressure from theMR to the locomotivebrake

    cylinders results in a more rapid buildup of

    locomotive cylinder pressure than could be

    achievediftheindependentbrakevalvefedthe

    locomotive brake cylinders directly, and also

    maintainscylinderpressureagainstleakage.

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    To release an independent application of the

    brakes, the Engineer moves the independent

    brakevalvehandlefromtheLAPpositiontothe

    RELEASE position. This vents control air

    pressureto

    the

    atmosphere.

    If

    the

    Engineer

    desires only reduce the independent brake

    application but not fully release it, the

    independentbrakevalvehandlemaybemoved

    back to theLAPposition to retain anydesired

    brake cylinderpressure.Thedistributingvalve

    will respond by reducing locomotive brake

    cylinderpressuretothatselectedbytheEngineer.

    AUTOMATICBRAKEOPERATION:Fromthe

    automaticbrakevalve,theEngineerchargesthe

    brakepipebyplacing the handle in either theRELEASE or RUNNING position. Air flows

    from the automaticbrake valve into thebrake

    pipeandthencetothedistributingvalveonthe

    locomotiveandchargesitstwocontrolvolumes,

    whichfunctionastheauxiliaryreservoirforthe

    locomotive. Absent any control air pressure

    input from the independent brake valve, the

    distributing valve will release the locomotive

    brakes. If control air input ispresent from the

    independentbrake

    valve

    but

    is

    less

    than

    the

    maximum allowable brake cylinder pressure,

    thedistributingvalvewill releaseanypressure

    in the locomotivebrakecylinders tomatch that

    of the control air pressure input.Air from the

    automaticbrake valve then flows through the

    brakepipe to theCONTORLVALVESon each

    car, which sense the increase in pressure and

    operate to charge the cars auxiliary reservoirs

    from the brake pipe and release any brake

    cylinder

    pressure.

    OVERCHARGED BRAKE PIPE: When the

    automatic brake valve is in the RELEASE

    position, unregulated MR pressure flows

    directly to thebrake pipe. While this maybe

    useful in charging a long, dry train, thebrake

    pipe could become overcharged if the brake

    valve is left in this position too long.

    OVERCHARGED BRAKE PIPE is a condition

    where theairpressure in thebrakepipeand in

    the auxiliary reservoirs on each car is higher

    thanthe

    setting

    of

    the

    locomotive

    feed

    valve.

    Whentheautomaticbrakevalveisplacedinthe

    RUNNINGposition,anoverchargedbrakepipe

    willgradually leakdown to the setpressureof

    thefeedvalve,resulting inareductioninbrake

    pipepressureandsubsequentapplicationofthe

    brakes.Thiscreatesasituationwherethebrakes

    are applied but the brake pipe is at its fully

    charged state, leaving no pressure differential

    with which to release the brakes. Should this

    occur,

    the

    condition

    can

    be

    corrected

    by

    one

    of

    thefollowingprocedures:

    1. Secure the train against unintendedmovement. Initiate an EMERGENCY

    application from the automatic brake

    valve. After the appropriate timeout

    interval, recover the emergency

    application in the normal manner by

    placing the brake valve handle in the

    RUNNINGposition.Ifthebrakesdonot

    fullyrelease

    on

    each

    car,

    repeat

    this

    processuntiltheydo.

    2. If the above procedure is not effective,then initiate another emergency

    application of thebrakes todeplete the

    brakepipepressure to zero.Ensure the

    train is properly secured against

    unintended movement, then manually

    drain about half the air pressure from

    each auxiliary and supply reservoir on

    everycar inthe train.Thenrechargethesystem from the automaticbrake valve

    usingonlytheRUNNINGposition.After

    allowingsufficienttimeforthesystemto

    fully recharge, perform a brake test to

    verify proper application and release

    beforeproceeding.

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    SERVICEBRAKEAPPLICATION:Toobtaina

    SERVICEbrakeapplication,movetheautomatic

    air brake valve handle from RUNNING to

    SERVICE and observe the EQUALIZING

    RESERVOIRgauge

    in

    the

    cab.

    When

    the

    desired

    reduction in pressure is achieved, move the

    handletoLAPtocloseoffallportsinthevalve.

    Additionalreductionsmaybemadebymoving

    the handle from LAP back to SERVICE, then

    backagain toLAP,asdesired. In theSERVICE

    position,EQUALIZINGRESERVOIRpressureis

    vented to the atmosphere. This causes the

    EQUALIZING DISCHARGE VALVE to vent

    brake pipe pressure to the atmosphere at a

    controlled

    or

    service

    rate

    of

    reduction.

    (See

    page 9). As brake pipe pressure reduces, the

    locomotive distributing valve will apply the

    enginebrakesinproportiontothereduction.

    RELEASEofanAUTOMATICAPPLICATION:

    Independent Brake Release: Following a

    service brake application, a locomotive brake

    application may be forestalled or released by

    momentarily holding the INDEPENDENT

    BRAKE VALVE handle in the RELEASE

    position. This position is springloaded on thebrakevalvequadrantsothehandlemustbeheld

    heremanuallyoritwillreturntotheRUNNING

    position. In RELEASE, the independent brake

    valve signals the distributing valve to release

    anyairpressureintheenginebrakecylinders.

    RunningPosition:Moving theautomaticbrake

    valve fromLAP toRUNNING feedsMRair to

    thebrake pipe through the FEED VALVE.As

    brake pipe pressure increases air flows to the

    distributingvalve and to the controlvalves oneach car. The control valves then release each

    carsbrakecylinderpressureandrechargetheir

    auxiliaryreservoirs.Unlessanapplicationsignal

    ispresentfromtheindependentbrakevalve,the

    distributing valve will also release any air

    pressureintheenginebrakecylinders.

    Holding Position: Functions the same as

    RUNNING except that HOLDING signals the

    distributingvalvetoretainenginebrakecylinder

    pressurewhilethebrakepipeisrecharged.

    EMERGENCY BRAKE APPLICATION: To

    reduce the brake pipe pressure as quickly as

    possibleandobtainanEMRGENCYapplication,

    swiftlymove theautomaticbrakevalvehandle

    toEMERGENCY.Inthisposition,CHAMBERD

    and the EQUALIZING DISCHARGE VALVE

    arebypassed and thebrake pipe is connected

    directly to the atmosphere through a large

    opening. This produces a rapid, uncontrolled

    reduction inbrakepipepressurewhich causes

    each cars control valve to assume itsEMERGENCYorQUICKACTIONpositionand

    immediatelyapplymaximumbrakingeffort.

    RELEASEofanEMERGENCYAPPLICATION:

    Once initiated,anemergencybrakeapplication

    cannotbe released until the train has stopped

    and VENT VALVES on each car have closed.

    Control valves so equipped assume QUICK

    ACTION during an emergency application

    whichopenventvalves that connect thebrakepipe directly to the atmosphere. This helps

    speed an emergency application down the

    length of a train. Following an emergency

    application,ventvalvesremainopenforatleast

    60 to 90 seconds,duringwhich time thebrake

    pipe cannot be recharged. Once vent valves

    have closed, the automaticbrake valve should

    beplaced inRUNNING onmost train consists

    to recharge thebrakepipe.On longer trainsor

    on trains requiring a high volume of air torecharge, the automatic brake valve may be

    placed briefly in RELEASE; however, the

    Engineermust remainattentive toactualbrake

    pipe pressure as indicated on the gauge and

    move thehandle toRUNNINGbefore creating

    an OVERCHARGED BRAKE PIPE condition.

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    Diesel Locomotive

    Brake Systems

    Diesellocomotiveairbrakesystemstypicallyconsistof:

    AIRCOMPRESSOR thatprovidespressurizedairinsufficientvolumestooperatethetrainsairbrakesystem; MAINRESERVOIRStostorecompressedairtooperatetheairbrakesystem. ENGINEERS BRAKE VALVES to operate the train and locomotivebrake systems

    eitherindependentlyorinconjunctionwitheachother.

    LOCOMOTIVECONTROLVALVE toapplyandreleasethe locomotiveairbrakes inresponsetoinputsfromtheEngineer.

    Diesellocomotiveairbrakesystemsaretypicallyconfiguredasfollows:

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    26-C Brake Equipment

    The 26C locomotivebrake valve is a contemporary self

    lapping type that provides a brake pipe reduction

    proportionate to themovement of thebrake valve handle

    intoanapplicationzone,ratherthanbackandforthbetweenSERVICE and LAP positions. The equipment also has a

    PRESSURE MAINTAINING feature that maintains brake

    pipepressureatanygiven levelofreductionagainstminor

    leakagethatmayoccurinthebrakepipe.Thisfeatureworks

    by feedingair to thebrakepipeatwhateverpressure is in

    the equalizing reservoir, regardless of the amount of

    reduction or minor leakage in thebrake system.Without

    pressuremaintaining,evenminorleakageinthebrakepipe

    would continue to reduce its pressure, causing a heavier

    applicationof

    the

    brakes

    than

    desired.

    The 26L type automatic brake valve positions and their

    functions,fromlefttorightare:

    RELEASE: Charges the brake pipe and the

    equalizing reservoir to the pressure setby the

    TRAINLINEAIRREGULATINGVALVE,which

    releasesthebrakes

    MINIMUM REDUCTION: Reduces equalizing

    reservoirpressure 57psi,which reducesbrake

    pipe pressure a like amount. Initiates QUICKSERVICE feature of control valves on the train

    and results in about 10 psi. of brake cylinder

    pressureoneachcar.

    SERVICE or APPLICATION ZONE:Movement into this zone from left to right further reduces

    equalizingreservoirandbrakepipepressure.

    FULL SERVICE:Thepositionatwhichbrakepipeequalizationwilloccurandmaximum service

    brakingeffortisobtained.

    SUPPRESSION:Afullserviceapplicationisobtainedinthispositionandanyoverspeedorsafety

    controlbrakeapplication,ifequipped,willbesuppressed.

    HANDLEOFF: Allconnectionsinthebrakevalveareclosedinthisposition,andthehandlemay

    beremoved;brakepipepressureisgraduallyreducedtozero.

    EMERGENCY:Knownas theBigHole, thispositionopensa largeanddirectopeningbetween

    thebrakepipe and the atmosphere, causing a sudden anduncontrolled reduction inbrakepipe

    pressure; also resets thebrake valve following an emergency application from another source.

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    SA26 INDEPENDENT BRAKE VALVE: A self

    lapping, pressuremaintaining independentbrake is

    mounted below the automatic brake valve handle

    andprovides independentcontrolof the locomotive

    brakesseparate

    from

    an

    application

    of

    the

    train

    brakes.Thebrakevalvehastwopositions:RELEASE,

    at the far left of the quadrant, and FULL

    APPLICATION, at the far right of the quadrant. In

    betweenthesepositionsistheAPPLICATIONZONE.

    Movement of thehandle to the right into this zone

    provides increasingly higher locomotve brake

    cylinder pressure until full application is obtained.

    Thepressuremaintainingfeaturewillmaintainbrake

    cylinder pressure at the desired pressure against

    allowable leakage.AQUICKRELEASEorbailoff

    feature is incorporated into the valve whereby an

    automaticbrake applicationmaybe releasedon the

    locomotiveonlybydepressingtheindependentbrake

    valve handle downward. Bailingoff reduces locomotivebrake cylinder pressure to the value

    called for by the position of the handle in the APPLICATION ZONE. If the handle is in the

    RELEASEposition,locomotivebrakecylinderpressurewillbereducedtozero.

    TrainlineRegulating

    Valve

    SA-26 IndependentBrake Valve

    TRAINLINEREGULATINGVALVE: LeftoftheEngineersautomaticbrakevalveistheTrainLine

    RegulatingValve,orairpressureadjustmentvalve.Thisadjusts the levelofairpressure fed to the

    equalizingreservoirandthusthebrakepipe.ThelocalAirBrakeRulestypicallyspecifytherequired

    brakepressuresettingforthisvalve.

    CUTOFFPILOTVALVE:TwoorthreepositionvalvewithINandOUT,orFRT,PASSandOUT

    positions, locatedon the frontof theEngineersautomaticbrakevalve.Cuts theautomaticbrake

    valve INorOUT.ThePASSposition cuts in aGRADUATEDRELEASE feature sometimesused

    withpassengerequipment.Whencutout,itdisablespressuremaintainingandallhandlepositions

    exceptEMERGENCY,which isalways functional.Theautomaticbrakevalve iscutoutwhenunit

    trailsinamultipleunitconsist,andwhenperformingairbraketests.

    MU2A M/U SELECTOR VALVE: Sets up the #26equipment independentbrake tooperate as the leadunit in a

    locomotive consist, or to function properly as a trailing unit

    when connected to a lead locomotive equippedwith abrake

    scheduleother than 26L.Thisvalve isusually located on the

    backside of the locomotive control stand and it is crucial that

    thisvalvebesetproperlyfortheintendedservice.

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    Operation of the Equipment

    Compressed air for the operation of both

    locomotive and train airbrakes is providedby

    theair

    compressor

    on

    the

    locomotive.

    On

    adiesel

    locomotive, the compressor is driven off of the

    mainengine.Agovernor loadsandunloads the

    compressor, as needed, tomaintain pressure in

    themainreservoirsbetween110to140psi.

    Air, alongwith anywatervapor it contains, is

    drawn into the compressor and compressed,

    significantlyraising its temperature.Fromhere,

    thehot,moistair isdischargedintoasystemof

    pipingknown asCOOLINGCOILS,which are

    designed to radiate the heat away.As the airtravels through this piping, any water vapor

    will begin to condense into water. On diesel

    locomotives, one or more filters or water

    separatorsareusuallylocatedatorneartheend

    of this piping to trap and remove thiswater.

    Typically these filters and separators will be

    equippedwithanAUTOMATICBLOWDOWN

    to periodically drain any accumulated water

    away.Theair,nowcooleranddrier,thenenters

    theMAIN

    RESERVOIRS

    for

    storage.

    The

    stored

    airwillcontinue tocool in themainreservoirs,

    causing more water vapor to condense.

    Thereforethereservoirsareoftenequippedwith

    additional moisture drains, either manual or

    automatic,todrainoffaccumulatedwater.

    From the main reservoirs, air flows to the

    Engineers 26C automaticbrakevalve and the

    SA26independentbrakevalves.Theautomatic

    brake valve controls brakes on both the

    locomotiveand

    train;

    the

    independent

    brake

    valvecontrolsthebrakeonlyonthe locomotive

    orthemultipleunitlocomotiveconsist.

    CHARGING THE SYSTEM: When the brake

    pipe is completeona trainand the26Cbrake

    valve is placed in the RELEASE position, air

    flowsfromthemainreservoirstothebrakepipe

    through the TRAINLINE REGULATING

    VALVEthat

    regulates

    main

    reservoir

    pressure

    to the operating pressure of thebrake system,

    which is 90psi for most railroad operations.

    However, consult local operating rules or

    instructions for theproperbrakepipepressure

    settingforyourterritory.

    Air then flows through thebrake pipe, to the

    CONTROLVALVEonthelocomotiveandeach

    car in the train, which senses the increase in

    pressure andmoves into its charging position.

    In this position, air from thebrake pipe flowsthrough thecontrolvalve into theAUXILIARY

    and EMERGENCY RESERVOIRS. Each cars

    brakecylinderisalsoventedtotheatmosphere,

    releasinganypressureitmayhaveheld.

    INDEPENDENT BRAKE OPERATION:When

    an independentbrakeapplication ismadefrom

    the SA26 independentbrakevalve, control air

    pressureissentdirectlytotheJRELAYVALVE

    independentofanybrakepipeactivity.

    JRelayValve

    TheJRelayvalve suppliedwith26Cairbrake

    equipment applies and releases the locomotive

    brakes inresponsetocontrolairpressure input

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    from the independent brake valve or the

    locomotivecontrolvalve.TheJRelaymaintains

    brake cylinder pressure against any leakage

    usingmainreservoirairasitssupplyvolume.

    If the SA26 handle is in the APPLICATIONZONE during an automatic brake application

    and thebrake cylinderpressure corresponding

    with theposition of the independenthandle is

    greater than that of the automatic application,

    brakecylinderpressurewillbe increased to the

    greatervalue.MovingtheSA26handlebackto

    the release position will reduce locomotive

    brake cylinder pressure to that corresponding

    withtheautomaticbrakeapplication.

    Depressingtheindependentbrakevalvehandle

    activates theQUICKRELEASEorBAIL feature

    which, in turn, activates the quick release

    portion of the locomotive control valve.When

    the bail is actuated, the position of the

    independentbrakevalvehandleinthequadrant

    will override an automatic or EMERGENCY

    APPLCIATION of the locomotive. If the

    independent brake valve handle is in the

    RELEASE position when the bail is actuated,

    locomotive brake cylinder pressure will bereducedtozero.Iftheindependenthandleisin

    the APPLICATION ZONE and the bail is

    actuated,brake cylinderpressurewilladjust to

    correspondwiththepositionofthehandle.

    SERVICE APPLICATION:To initiateaservice

    application, the Engineermoves the automatic

    brakevalvehandle from thereleaseposition to

    theMINIMUMREDUCTIONpositiononthe26

    Cquadrant.

    This

    will

    reduce

    pressure

    in

    the

    EQUALIZINGRESERVOIRbetween5and7psi,

    causing the EQUALIZING DISCHARGE

    VALVEtoreducethebrakepipepressurebythe

    same amount. This will initiate the QUICK

    SERVICE function on control valves so

    equipped which will vent a small volume of

    brakepipeairdirectlytotheatmosphereateach

    control valve location, and speed the initial

    buildupofbrakecylinderpressureoneachcar.

    KEY FACT: After the initial service reduction,

    additional brake pipe service reductions can

    be obtained by moving the brake valve

    handle further into APPLICATION ZONE of

    the 26-C quadrant. This wil l cause the control

    valves on each car to increase brake cylinder

    pressure a corresponding amount unti l FULL

    EQUALIZATION occurs. Full equalization is

    the point at which air pressures in the

    auxiliary reservoir & the brake cylinder are

    equal & air no longer flows from the

    reservoir into the cylinder. Further brake

    pipe pressure reductions from this point will

    not result in increased braking power!

    RELEASE of SERVICE APPLICATION: To

    releaseaserviceapplicationofthebrakes,move

    the 26C handle all the way to the RELEASE

    positionatthefar leftofthequadrant.Airthen

    flows into the brake pipe as described under

    CHARGING THE SYSTEM, affecting a release

    ofthebrakes.

    KEY FACT: With the CUTOFF PILOT VALVE

    properly set to the IN or FRT position, partial

    movement of the brake valve handle from the

    APPLICATION ZONE towards the RELEASE

    position will not increase brake pipe

    pressure nor affect a release of the brakes.

    However, if the cutoff pilot valve is set to the

    PASS position, partial movement of the

    brake valve handle from the application zonetowards the release position WILL

    INCREMENTALLY INCREASE BRAKE PIPE

    PRESSURE & RELEASE THE BRAKES, BUT

    WILL NOT FULLY RECHARGE THE SYSTEM.

    THIS COULD BE VERY DANGEROUS!

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    KEY FACT: Following a service reduction, a

    control valve will assume its release position

    if the brake pipe pressure rises only about

    1.5-psi above auxiliary reservoir pressure.

    Care must be taken not to cause anundesired release by inadvertently allowing

    brake pipe pressure to rise even sligh tly.

    EMERGENCY APPLICATION: If anemergencyrate brake pipe pressure reduction

    occurs from any source, the EMERGENCY

    PORTION of the locomotive control valve

    initiatesQUICKACTION. This opens aVENT

    VALVE in the emergency portion, connectingthe brake pipe directly to the atmosphere

    throughalarge

    direct

    opening.

    Rapid

    venting

    of

    brakepipe air causes adjacent cars emergency

    portions and vent valves to rapidly propagate

    the emergency rate brake pipe pressure

    reduction through the train. The emergencyportion then connects the emergency reservoirto the brake cylinder, which, along with the

    volume of air in the auxiliary reservoir,

    combines to create a higher overall brake

    cylinderpressure.Ifthereservoirswerechargedto 90 psi, cylinder and reservoir equalization

    will occur at about 77 psi. in an emergency

    application, 13 psi. more than a full service

    application.Thequickactionvalveslowlyvents

    avolumeofairpressurethroughachokewhileholding the vent valve open. After about 70seconds the vent valve will close. Brake pipe

    pressurecannotbegintoberestoreduntilallof

    the vent valves on the train have closed.

    Therefore, a running release of an emergency

    applicationisnotpermitted.

    KEY FACT: From a brake system fully

    charged to 90 psi., a full-service brake

    application is achieved with a 26 psi. brake

    pipe reduction. This is the point at which the

    auxiliary reservoir & brake cylinder pressures

    equalize & will yield a brake cylinder pressure

    on each car of about 64 psi. In an emergency

    application, the control valve combines the

    volumes of both the emergency & auxiliary

    reservoirs, resulting in about 77-psi of brake

    cylinder pressure on each car.

    CRITICAL KEY FACT About 26-C Pressure Maintaining

    The MINIMUM REDUCTION position of the 26-C brake valve automatically makes a 5 - 7 psi

    reduction in EQUALIZING RESERVOIR pressure which results in a corresponding drop in

    brake pipe pressure. This activates the QUICK SERVICE feature on each car & obtains about

    10-psi of brake cylinder pressure. However, we know that a reduction as light as 1.5-psi will

    activate the control valves on each car, so why dont we just make a 2 or 3 psi reduction to

    initiate quick service?

    Heres why: remember that in qu ick service the control valve on each car vents a tiny amount

    of brake pipe air to the atmosphere. This reduces brake pipe pressure throughout the train

    about 4 to-6 psi. Recall that PRESSURE MAINTAINING reads equalizing reservoir pressure &

    feeds air to the brake pipe to match it. If the Engineer were to reduce equalizing reservoirpressure only 3-psi & the corresponding drop in brake pipe pressure activated quick service

    on each car, the ensuing 4 to 6-psi drop in brake pipe pressure would leave the brake pipe

    pressure lower than that of the equalizing reservoir. Pressure maintaining would then

    immediately raise the brake pipe pressure back up to match the original 3-psi reduction.

    This condition would release the brakes, but leave the Engineer believing a minimum

    application was indeed set on the train.

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    Schedule 6 & 14 Diesel Locomotive Brake Equipments

    Schedule6and itsvariant#14predatethedevelopmentofthe26C

    system and are common on older, preserved locomotives in

    operation.

    Schedule

    6

    equipment

    came

    in

    several

    versions

    including

    6BL,6DS,6SLand14EL,allofwhichareoperatedessentiallythe

    same.Alluseavariantofthe#6automaticbrakevalvewhich,unlike

    the selflapping 26C, is a manually lapping valve requiring

    movementofthehandlebetweentheSERVICEandLAPpositionsto

    affectandholdaservicebrakeapplication.

    A more detailed description of system functions is found in the

    Schedule6&14TypeSystemsOperationsectionofthismanual.

    #6typeautomaticbrakevalvepositionsandtheirfunctions,fromlefttorightare:

    RELEASE:A largeanddirectconnectionbetween theMAIN

    RESERVOIR and the equalizing reservoir and brake pipe.

    Bypasses theFEEDVALVE andprovidesmaximumvolume

    air flow into thebrakepipe. If left in thisposition, thebrake

    pipemaybecome charged to apressuregreater than thatof

    the feed valve setting, resulting in an OVERCHARGED

    BRAKEPIPEcondition.

    RUNNING:Normalpositionforchargingthebrakepipeand

    releasing all brakes. In this position air from the main

    reservoir flows to the equalizing reservoir and brake pipe

    throughtheFEEDVALVE,therebychargingthesystemtothe

    pressure set by this valve. The feed valve maintains a

    predetermined pressure in the brake pipe and equalizing

    reservoiragainstallowableleakage.

    HOLDING:FunctionsthesameasRUNNINGpositionexcept

    thatitholdslocomotivebrakesappliedwhilechargingandreleasingthetrainbrakes.

    LAP:ClosesallportsinthebrakevalveandholdsbrakesappliedafteraSERVICEapplication.Does

    notmaintainagainstbrakepipeleakage,whichcancausefurtherreductioninbrakepipepressure.

    SERVICE:Ventspressure inCHAMBERD above theequalizingpiston to the atmosphere in a

    controlledmanner.Brakepipepressure then raises the equalizingpiston andbrakepipe air isexhausted through a control orifice to the atmosphere until pressure in brake pipe and the

    equalizingreservoirarethesame.

    EMERGENCY:Used toobtain themostrapidandheavybrakeapplicationpossible.Connects the

    brakepipedirectly to theatmospherecausinga rapid,uncontrolleddrop inbrakepipepressure.

    Thisinitiatesanemergencyapplicationofthetrainbrakes.

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    Schedule6independentbrakevalvesmaybeof

    theselflappingormanuallappingtype:

    SELFLAPPING (left): The selflapping

    independent brake valve has two positions:RELEASE, at the far left of the quadrant, and

    FULL APPLICATION, at the far right of the

    quadrant. In between these positions is the

    APPLICATIONZONE.Movementofthehandle

    to the right into thiszoneprovides increasingly

    higher locomotvebrake cylinder pressure until

    full application is obtained. A PRESSURE

    MAINTAINING feature will maintain brake

    cylinderpressureatthedesiredpressureagainst

    allowableleakage.

    A

    QUICK

    RELEASE

    or

    bail

    off feature is incorporated into the valve

    whereby an automaticbrake application on the

    locomotiveonlymaybe releasedbydepressing the independentbrakevalvehandledownward.

    Bailingoffreleases theautomaticapplicationon the locomotiveconsistandreduces locomotive

    brakecylinderpressuretothevaluecalledforbythepositionofthehandleintheAPPLICATION

    ZONE.IfthehandleisintheRELEASEposition,locomotivecylinderpressurewillbereducedtozero.

    MANUAL LAPPING: The laptype independent

    brakevalvehasfourpositions:

    RELEASE: Releases an automatic brakeapplicationonthelocomotiveonly.

    RUNNING: Releases an independent brake

    application and is thenormalposition inwhich

    thebrakevalveiscarried.

    LAP: Closes all ports on the brake valve and

    holds a independent application of the brakes

    againstallowablebrakecylinderleakage.

    SLOWAPPLICATION:Appliestheindependent

    brakeatanormalorservicerate.

    QUICKAPPLICATION:Utilizesaslightlylarger

    port opening in the brake valve to obtain a

    somewhat more rapid application of the

    independentbrake.

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    Other Air Brake Components &

    Their Functions

    Trainbrakesconsistofindividualcarbrakeapparatus,connectedbyasingleairlineknownasthe

    brakepipe,which,combinedwiththelocomotivesindependentairbrake,formthecompletetrainbrake system.Each car is typicallyequippedwith the following,or someother similar,airbrake

    systemcomponents:

    AIR BRAKE GAUGES (right): The most important

    information sources the Engineer will refer to are the

    locomotiveairgauges.Theseprovide informationon the

    statusofthemostimportantsystemtheEngineeruses:the

    brakes. These gauges are called duplex gauges, each

    with a red and a white needle, and each display two

    functions.ThegaugeontheleftwillalwaysdisplayMAIN

    RESERVOIR pressure (RED needle) and EQUALIZING

    RESERVOIRpressure(WHITEneedle).Thegaugeon the

    rightwillalwaysdisplaytheBRAKECYLINDERpressureofthelocomotive(REDneedle)andthe

    BRAKE PIPE pressure (WHITE needle). Note that the equalizing reservoir and brake pipe

    indicationsarealwaysonseparategaugesandtheneedlesarebothwhite.

    ANGLECOCK(left):valveateachendofthecartocloseoffthebrake

    pipe. Anglecocksaretheonlyairvalveonrailroadequipmentthatare

    openwhen thehandle is inlinewith the flowofair;otherair cocks,

    such asbranch pipe cutout cocks, are openwhen their handles are

    perpendicular,or90degrees,fromtheflowofair;

    DIRT COLLECTOR/CUTOUT COCK (right): a combinationair filtering

    andcutoutvalvelocatedonthebranchpipebetweenthebrakepipeanda

    cars controlvalve.Usedtocutoutacarsairbrakesfromthesystem.

    BRAKECYLINDER(left):acylinderand

    piston which, when filled with

    compressed air, imparts its force on the

    foundation brake rigging to apply the

    brake shoes against the wheel. The

    cylinder shown in the photo is applied, with the piston rod

    extendedoutfromthecylinderbody.

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    DEAD ENGINE DEVICE:

    Facilitates themovement of a

    dead locomotive in a train.

    This feature will charge the

    mainreservoirsfromthebrakepipe,whichpermitstheengine

    brakestoworkasifitwereacarinthetrain.Thedeviceconsistsofastrainer/checkvalveandcut

    outcock inaconnectionbetween thebrakepipeand themainreservoir.This feature isnormally

    cutout.However,whencutin,themainreservoirswillchargefromthebrakepipe,thusproviding

    airtooperatethebrakes.

    FOUNDATIONBRAKERIGGING(below): asystemofrodsandleversthatconnectthebrake

    cylindertothebrakeshoesandpressthemagainstthewheels

    JRELAY VALVE (right): Air pressure relay valve

    supplied with 26C locomotive air brake equipment.

    Appliesandreleases the locomotivebrakes inresponse

    tocontrolairpressureinputfromtheindependentbrake

    valve or the locomotive control valve using main

    reservoir

    air

    as

    its

    supply

    volume.

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    MAIN RESERVOIR AUTOMATIC BLOWDOWN (right): a

    device on most diesel locomotives attached to the main

    reservoirs toautomaticallydrainoffaccumulatedmoisture in

    thetanks.

    RETAINING VALVE (left): a valve on the

    endof thebrakecylinderexhaustpipewhich

    permits the retention of air pressure in the

    brake cylinderwhen thebrakes are released.

    Usedforbrakingonlongorheavygrades.

    TRUCKCUTOUTCOCKS (notshown):Locatedunder therunningboardabove

    eachtruckisableedtypecutoutcockwhichwillcuttheaircommunicationtothat

    trucksbrakecylindersout.Thisistobecutinatalltimesduringnormaloperation.

    Thebrakesonalocomotivetruckshouldneverbecutoutunlessofaseverefailure

    oftheairbrakesystemthatmakesitunsafetomovetheunitunlessonetruck,and

    normorethanonetruck,iscutoutofthesystemanditsbrakesdonotapply.

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    General Principles

    of

    Air Brake & Train Handling

    Charging the Brake Pipe

    Auxiliary, emergency and control air reservoir volumes on cars and locomotives are charged

    throughsmallopenings inthecontrolordistributingvalvecalledchargingchokesorchargingports.

    Because theseopeningsaresmallbydesign,airpressure in thebrakepipewillusually rise to its

    operatingpressuremorequicklythantheairreservoirsoneachcar.Therefore,thebrakepipegauge

    inthelocomotivemayindicatethedesiredpressure,butairmaystillbeflowingintothereservoirs

    oneachcar.This cangive theEngineera false impression that thebrake system is fully charged

    when,infact,itisnot.

    KEY FACT: The brake system is fully charged ONLY when air pressure in both the brake pipe

    & the air reservoirs is equal to the operating pressure set by the regulating valve on the

    locomotive & air is no longer flowing f rom the automatic brake valve into the brake pipe.

    Time to Propagate Application

    FromthetimetheEngineermakesaninitialservicereduction,brakecylinderpressureonthefirst

    carisinitiatedinaboutfiveseconds,andinitialbrakecylinderpressureisachievedonthefirstfew

    cars in the train in about 15 seconds.However, on the last car of a 50car train, itwillbe seven

    secondsbefore thebrake evenbegins to apply and closer to 20 secondsbefore 10psi ofbrake

    cylinderpressure

    is

    achieved.

    KEY FACT: Keep in mind that the longer the train, the longer it will take the cars on the rear

    end to react to an automatic b rake application.

    Downgrade Train Control

    A characteristic of regularRailtown train operations is typically the short two or three car train

    operatedoverrelativelyheavygrades.On longertrains,theforcebetweentheflangesandtherail

    createsverynoticeable curvedrag, reducing the rateatwhich the trainaccelerates.Heavy trains

    tendtoacceleratemoreslowlythanlighttrainsduetotheirgreatermassandthustheirresistanceto

    changes in their state.A short traincanacceleratequicklywhiledriftingdownhillbecauseof the

    lackofcurvedragandreducedmass.

    Controlling train speed on downhill grades can be challenging. Gravity is pulling the train

    downgradeandbrakingeffortandcurvedragareretarding the trainsacceleration.Theoretically,

    theseforcescanbebalancedandatrainsspeedmaintainedconstant.Inthistheoreticalscenario,the

    trainstartsoutonthedowngradewiththebrakesreleasedandtheengineerallowsittoaccelerateto

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    Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL

    Page 38 of 44

    Version 1.0 January, 2009

    asafespeed.Theengineerthenmakesabrakeapplicationtochecktheacceleration.Ifthebrakesare

    applied to the theoreticaloptimum, thespeedof the trainwillbeheldperfectly incheckwith the

    pullofgravityonthedowngradeandremainconstant.Thetrainissaidtobebalanced;however,

    inactualpractice,especiallywithshorttrains,thisisrarelypossible.

    Whatusuallyoccurs is this: as the trainacceleratesdowngrade, theengineermakesoneormorebrakepipereductionstochecktheacceleration.Thebrakesapplyandthespeedofthetrainbegins

    todecrease.Insteadofbalancing,however,thetraingraduallyslowstoaspeedbelowtheoptimum

    desired. The engineer then initiates a brake release and the train begins to accelerate again,

    necessitating anotherbrake application.On a long downgrade, it is necessary to cycle the air

    brakesonandoff:releasethebrakes,thespeedbuilds,applythebrakes,thespeeddecreases.The

    frequencyofbrakecyclingmustbeminimized,and the timebetweenapplicationsmaximized, to

    give the reservoirs on the cars time to rechargebetween each application. If needed, there is a

    reservemargin of air in thebrake system if not fully recharged. Be aware, however, that each

    successive brake application without full recharge will be potentially less effective than the

    previous. If overcycling continues, eventually brake effectiveness could diminish beyond theminimumrequiredtocontrolspeedorstopthetrainonthedowngrade.

    Tolimittheamountofbrakingcyclesneededtocontrolthetrain,retainersareused.Thefunctionof

    retainersistoslowthereleaseofairpressurefromthebrakecylindersandtoretainafewpoundsof

    air and thus somebraking effort or drag. The use of retainers on downhill grades allows the

    engineer to reduce thenumberofbraking cyclesneeded tocontrol the train speed.Retainersare

    usuallysetbeforeheavydowngradesandreleasedwhenthegradeallows.

    Anengineermustconstantlybeawareofthegradesandcurvesinordertocontrolthespeedofthe

    train.Ifagradelevelsofforacurveisencountered,lessbrakingeffortisrequired.Conversely,an

    increasing

    grade

    or

    tangent

    track

    requires

    more

    braking

    effort.

    Familiarity

    over

    the

    territory

    helps

    theengineertoanticipatethebrakingneeds,butevenoverfamiliarterritory,conditionscanchange

    thataffecttrainbraking.

    Tohandleatrainwell,anengineermustuseallsenses. Whiledriftingdowngrade,itishelpfulto