Upload
anshul-gupta
View
218
Download
0
Embed Size (px)
Citation preview
7/29/2019 ABTH Manual Railtown.pdf
1/44
Air Brake &Train Handling
Manual
Version 1.0 January, 2009
7/29/2019 ABTH Manual Railtown.pdf
2/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING
MANUAL
Page 2 of 44
Version 1.0 January, 2009
Copyright 2009 Wayne m. Penn
Air Brake Fundamentals
The railroad airbrake is a combination ofmechanical devices operatedby compressed air and
controlledpneumatically,which acts topress abrake shoe against awheel. Itspurpose in train
handlingistocontrolspeedandslack,stopthetrainandtoholditstopped.Itaccomplishesthisby
dissipating the inertial energy of amoving train or locomotiveby creating a frictional drag, or
retardingforce,onthewheels,thuspreventingacceleration,reducingthetrainsspeed,stoppingits
movement,orholdingitstopped,asdesired.
A Brief History
Thefirsttrainairbrakesystemwasintroduced
in the mid1800s, and was known as the
straightairbrake.Thissystemutilizedanair
pipethroughthelengthofthetrainandflexible
connectionsbetweeneachcar,calledthebrake
pipe,whichwas connected directly tobrake
cylinders on each car. Using a valve on the
locomotive,theEngineercontrolledthebraking
forcebyraisingandloweringairpressureinthe
brake pipe, and thus in each brake cylinder.
Thiswasa tremendous improvementover theprevious practice of Brakemen jumping from
car to car on a moving train to apply hand
brakes.However,thestraightairbrakehadone
major limitation: if the trainbroke in twoor if
thebrakepipeburstorleakedbadly,thebrakes
simply failed to apply.GeorgeWestinghouse,
inventor of the straight air brake, quickly
realizedthis limitationanddevelopedwhathe
called the automatic air brake, which
functionedontheoppositeprinciple:thebrake
pipe was charged with compressed air to
release the trainsbrakes,and itspressurewas
reducedtoapplythem.Theobviousadvantage
to this system was its failsafe nature: if the
brake system was charged, and brake pipe
pressure was lost for any reason, the brakes
wouldautomaticallyapply,notfail.Bythelate1800s,allrailroadsintheUSwererequiredby
law to equip their trains with automatic air
brakes. Though the reliability and features of
themodernautomaticairbrakehaveimproved
significantly, it continues to operate on
Westinghousessamebasicprinciple.
7/29/2019 ABTH Manual Railtown.pdf
3/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 3 of 44
Version 1.0 January, 2009
Overview of System Function
The air brake system on each car must becharged with compressed air in order to
function. An air brake system that is notchargedissaidtobedry,andwillnotfunction.
Thebrakepipeischargedwithcompressedairfromthelocomotive.Acontrolortriplevalveon each car senses the increase inbrake pipepressure and charges the auxiliary reservoirand emergency reservoirs on the car from theair in thebrake pipe.Any airpressure in thebrake cylinder is released to the atmosphere.The brake system is fully charged whenpressureinthereservoirsoneachcarisequalto
the pressure in thebrake pipe and thebrakepipe ischarged to thesettingof theregulating(feed)valveonthelocomotive.
To make a normal brake application, theEngineer makes a service reduction of thepressure in thebrakepipeusing theautomaticbrake valve. This is also called a serviceapplication, as the brake pipe pressure isreducedatacontrolled,orservice,rate.Oneachcar, the control valve senses the reduction in
brake
pipe
pressure
and
directs
air
from
the
auxiliaryreservoirintothebrakecylinderuntilair pressure in brake pipe and auxiliaryreservoir are again approximately equal. Thisresults in abrake applicationproportionate totheamountofthereduction.Additionalservicereductions result inproportionate increases inbrake cylinder pressure until full equalizationoccurs.This is thepointatwhichpressures inthe auxiliary reservoir and thebrake cylinderareequalandairwillno longer flowbetweenthem. Further service reductions beyond thispointwillnotresultinincreasedbrakecylinderpressureorbrakingeffort.
Toreleasethebrake,theEngineerrechargesthebrakepipeusingtheautomaticbrakevalve.Airflowsbackintothebrakepipeincreasingbrakepipe pressure.On each car, the control valve
senses the increase in pressure and respondsagainby charging the cars air reservoirs and
exhaustingpressureinthebrakecylindertotheatmosphere.
Should thebrakepipepressuredropsuddenlyat a rapid or uncontrolled rate, an emergencyapplicationofthebrakeswillresult.Thiscanbein response to the Engineer placing theautomatic brake valve in the EMERGENCYposition, from the opening of a conductorsvalveonalocomotiveorcarsoequipped,fromthe brake hoses between cars parting orbursting, from a control valve assuming the
emergencypositionduringaserviceapplication(knownasanundesiredemergency,orUDE),from theopeningofananglecock tooquicklywhencuttingairinonacar,orfromanyothersource which causes a sudden and rapidreduction of brake pipe pressure. When thisoccurs,most controlvalvedesigns respondbyconnectingboth the auxiliary and emergencyreservoirs to thebrake cylinder, resulting in ahigher overall cylinder pressure than can beachieved with a full service application. In
addition,most control valvedesigns open thebrake pipe to the atmosphere, reducing thebrake pipe pressure even more rapidly andcausing the control valves on adjacent cars toassume the emergency position in quicksuccession. This speeds the emergencyapplicationdown the lengthof the train.Oncean emergency application has been initiatedfrom any source, theres no stopping it. Anemergencyapplicationcannotbereleaseduntilthe train has stopped and all control valves
reset,aprocessthatcantakeseveralminutes.
KEY FACT: Variations in the brake pipepressure cause the train brakes to apply orrelease. The rate at which the pressure in thebrake pipe drops determines whether aservice or an emergency application results.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
4/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 4 of 44
Version 1.0 January, 2009
Friction & Adhesion in Braking
Friction is required toboth move and stop a
locomotiveandtrain.Frictionbetweenthewheeland rail isadhesion.A locomotive, through itstractiveeffort,convertshorsepowerintopullingpower. This tractive effort is limited by
adhesion. Likewise, adhesionbetween awheel
and the rail, combined with friction from a
brake shoe,producesadrag force that retards
therotationofthewheels.
Inertialmotion isstoredenergy.Anyattempt to
retard or dissipate this energy through frictionproduces heat. Therefore, not only must therailroad braking system produce the required
retarding force, it must also dissipate the heat
generated by the process. Locomotive and car
wheelshaveaveryhighcapacity toabsorband
radiate the heat created by braking. However,under extreme conditions, it is possible tooverheat both the wheels and the brake
components.Thiscouldcauseabrakefailure,ora
failureofthewheel&axleassembly,whichcould
resultinaderailment.
CoefficientofFriction is thepercentageof thepressureofthebrakeshoepressingagainstthewheel that is converted into RetardingForce.Twotypesofbrakeshoesareinusetoday:cast
ironandcomposition.Composition,orcomp
shoes,arecommononmodernequipment,but
canalsobefoundonhistoricalequipment.Cast
ironshoesaregenerallybeingphasedoutofuse
onmodernequipment,butarestillcommononhistoricalequipment.Cast ironandcompshoeshaveverydifferentbrakingcharacteristics.Witheither style of shoe, the coefficient of friction
decreases as the speed of wheel rotationincreases. Conversely, as the speed of wheelrotation decreases, the coefficient of friction
increases. However, with cast iron shoes, thedifference inbrakingeffortbetweenhigherandlowerwheelspeeds issignificant,whereaswith
comp shoes this difference is much less.
Therefore,with cast iron shoes, amuchhigherbraking force, or heavier brake application, is
required at higherwheel speeds,which, if leftunadjusted as the speed decreases, wouldincrease in retarding force, most likely to the
point of wheel slide. With composition shoes,
the difference in friction between higher and
lower wheel speeds is not as great, and the
brakingeffortoveranyrangeofwheel rotationspeedsremainsrelativelyconstant.
KEY FACT: Friction between brake shoe & wheelmust not exceed the friction between wheel & railor sliding wheels will result. A sliding wheeldelivers less retarding force than a rotating wheelwith a brake properly applied, while causingdamaging flat spots on the wheel. Wet or bad railtends to reduce adhesion & can result in slidingwheels unless braking effort i s properly managed.
Adhesion
FrictionTractive Effort (locomotive)
orInertial Motion (cars)
Retarding Force
Pressure
BrakeShoe
Heat
30% Coefficient of
Friction:
3000 lbs. of Pressureproduces 900 lbs. of
Retarding Force
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
5/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 5 of 44
Version 1.0 January, 2009
Characteristics of Compressed Air
Compressedairismeasuredinpoundspersquareinch,orpsi.Thisrelatestheamountofstored
energyincompressedairtothenumberofpoundsitexertsononesquareinchofsurfacearea.
KeyThingstoNoteAre:
Compressedairexertsforceequallyinalldirections. Whencompressed,airisheated. Ascompressedairexpands,itwillcool. Thepressureofairinaclosedcontainer,whenheated,willincrease. Thepressureofairinaclosedcontainer,whencooled,willdecrease. Allaircontainssomeamountofmoistureintheformofwatervapor. The warmer the air, the greater its potential to hold water vapor.
However,warmairdoesnotautomaticallycontainmoremoisture.
Thecoolertheair,thelessmoistureitcanhold.Aswarmairiscooled,itswatervaporwillcondenseintowater. Airpropagates,ortravels,throughabrakepipeatabout600feetper
second.
Air pressure vented from a small opening in a container or vessel iswilldropfirstatthelocationclosesttothevent. Pressureintherestof
the container will tend to remain higher than that in the immediate
vicinityof theventuntil thevent isclosed.At thispointthepressure
throughoutthecontainerwillequalize. Inanelongatedvessel,suchas
abrakepipe,thischaracteristicismorepronounced.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
6/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 6 of 44
Version 1.0 January, 2009
Air Flow Properties
Whenachargedbrakepipe isexhausted fromasinglesource,suchas from the locomotivebrakevalve, air nearest the exhaust point drops in pressure first, followedby the airbehind it in the
system.This
tends
to
cause
the
brakes
nearest
the
exhaust
to
apply
first.
The
brakes
farthest
from
the
exhaustportwillapplymuchmoreslowly. Ifabrakepipe isvented fromseveralplacesalong its
length, thepressuredropsmuchmoreuniformly and thebrakes applymore rapidly andevenly
throughoutthelengthofthetrain.
CHARGINGTHEBRAKEPIPE:
Airflowingintothebrakepipefromthelocomotivewillbuildpressureontheheadendfirst.Thistendstocausethe
auxiliaryreservoirsontheheadendtochargefasterthanthoseontherear.
Airpressurerisesthroughoutthelengthofthebrakepipe.Onlongtrainsthepressureontherearwillnotriseashigh
aspressureontheheadend.Thebrakepipeis,however,fullycharged.Thisisknownas brakepipegradient.
MAKINGAREDUCTION:
Duringabrakepipereduction,airtendstoreduceinpressureattheheadendfirst.
BRAKEPIPEPRESSUREREDUCED:
Airpressureequalizesthroughthelengthofthebrakepipe.
BRAKESRELEASED:
Asthebrakesarereleased,thechargingprocessstartsagain.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
7/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 7 of 44
Version 1.0 January, 2009
Equalizing Valve & Reservoir
The earliest versions of the automatic brake
valvevented
brake
pipe
air
directly
to
the
atmosphere. As train lengths and brake pipe
volumesgrew,abouncebackeffect resulted
whenthebrakevalvewasclosedaftermakinga
service reduction. This happened because air
flowing down the brake pipe towards theexhaust vent had momentum and whensuddenlycutoff,ashockwavewouldbounce
backdown the lengthof thebrakepipe.This
resultedinbrakepipepressureattheheadend
of the train rising as it sought to equalize,
resultingin
the
undesired
release
of
brakes
on
the head end or sometimes the entire train.Westinghouse fixed thisproblemby adding a
small reservoir called the EQUALIZING
RESERVOIR(ER)tothesystem.TheERactsas
a master volume for the brake pipe and
whateverpressureis intheERisduplicated inthebrakepipe.Duringaservicereduction, theautomaticbrake valve now directly vents air
only from the ER. Attached to the ER is an
EQUALIZING DISCHARGE VALVE with a
taperedexhaust
port
controlled
by
an
EQUALIZING PISTON. This combination ofelementscontrols thecutoffofairdischargingfrom the brake pipe during a service
application so as to absorb themomentum of
air rushing towards the exhaust vent and
prevents abounceback wave of air pressure
downthelengthofthebrakepipe.
Whenmaking a servicebrake application, theEngineer now reduces air pressure in the ER,
notthebrakepipe.TheERvolume,beingmuch
smaller than the volume of the entire brake
pipe, is easier to control than venting air
directly from the brake pipe. Reducing thepressure In the ER reduces the pressure in
CHAMBERD, over the top of the equalizing
piston.The
pressure
in
the
brake
pipe
forces
the
piston upward, opening the equalizing
discharge valve, exhaustingbrake pipe air to
the atmosphere until pressure in the ER, and
thus Chamber D, is just slightly higher than
thatof thebrakepipe.Thiswill then force theequalizingpistonbackdownward, closing theequalizingdischargevalve.Thetapereddesign
of discharge valve slows the velocity of the
exhausting air as it closes and prevents any
bouncebackfromoccurring.Thelargervolume
ofthe
brake
pipe
takes
longer
to
vent
than
the
equalizing reservoir, varying from a fewsecondsonshorttrainstoaminuteormoreon
longer trains. This difference canbe observed
on the equalizing reservoir and brake pipe
gauges in thecab,andbeheardasbrakepipe
air exhausts from the equalizing dischargevalveunderneaththebrakevalve.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
8/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 8 of 44
Version 1.0 January, 2009
Principles of Equalization
Pressurizedair,likewater,isafluidandwillflow,alwaysfollowingthepathofleastresistancefromhigherpressuretolower.Inthestudyanduseofrailroadairbrakes,atmosphericpressureisalways
consideredtobezero.
Equalizationisthepointatwhichairpressuresintwoconnectedvolumesareequal,andairwillnotflowfromonevolumetotheother.Thepressureatwhichequalizationwilloccurisdirectlyrelatedtothecomparativesizesofthevolumesandtheoriginalpressuresofthetwovolumes.
Threepairs ofvolumes are illustratedbelow.Eachvolumeon the left is charged to 70psi. The
volumesontherightcontainzeropsiandarenotconnectedtothechargedvolumesontheleft.In
thetoppair,thevolumesareofequalsize;inthemiddle,theemptyvolumeisonehalfthesizeof
thechargedvolume;inthebottomexample,theemptyvolumeistwicethesizeofthechargedone:
0PSI
70PSI
0PSI
70PSI
0PSI
70PSI
Whenthepairsareconnected,airflowsfromthehigherpressureinthechargedvolumetothelower
pressure intheemptyvolumeuntilequalizationoccurs.Noteonthe illustrationatwhichpressures
equalizationoccurs:onlywhen thevolumesare the same sizedoesequalizationoccurathalf the
originalpressure.Whena largervolume flows toasmallervolume,equalizationoccursathigherpressure;whenasmallervolumeflowsto largerone,equalizationoccursatapressurelowerthanhalftheoriginalpressure:
35PSI
35PSI
60PSI60PSI
25PSI
25PSI
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
9/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Version 1.0 January, 2009
Copyright 2009 Wayne m. Penn
Effects of Piston Travel on Equalization
Considering the principles of equalization, and the relationship in size between the auxiliary
reservoirand
the
brake
cylinder,
it
is
evident
that
the
length
of
cylinder
piston
travel
will
affect
the
pressure atwhich thebrake cylinder and auxiliary reservoirwill equalize.Assume abeginning
brakepipepressure,andthusauxiliaryreservoirpressure,of70psi.
Auxi liary Reservoir Brake Cylinder
Page 9 of 44
Atthestandardbrakecylinderpistontravelof
eight inches, full equalization occurs at 50
psi.Thismeansthatwithafullservicebrake
application, the maximum brake cylinder
pressurefroma70psibrakepipewillbe50
psi.This is the intendedresult,andthecars
foundation brake rigging is engineered to
maximize
brake
performance
around
this
figure.
70 psi 0 psi
50 psi 50 psi
Normal 8-inch p iston travelEqualize at 50 psi.
Nowpicture apiston travel that is adjusted
too short. That same 70psi brakepipe, and
thus auxiliary reservoirpressure,will result
in a brake cylinderpressure of 60psi. This
createsagreater
braking
effort
than
intended
for the circumstances, and could result in
slidingwheels.
Ifpiston
travel
is
adjusted
too
long,
the
exact
oppositewilloccur.Foranygivenbrakepipe
reduction,thebrakecylinderpressurewillbe
lowerthannormal,andtheresultingbraking
effortwillbedegraded.
Auxi liary Reservoir Brake Cylinder
70 psi 0 psi
60 psi
60psi
Short 6-inch piston travelEqualize at 50 psi .
Auxi liary Reservoir Brake Cylinder
70 psi 0 psi
40 psi 40 psi
Equalize at 50 psi. Excessive piston travel
7/29/2019 ABTH Manual Railtown.pdf
10/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 10 of 44
Version 1.0 January, 2009
Effects of Brake Pipe Pressure on Equalization
Aswehaveseen,thepressureatwhichequalizationoccursvariesbasedontherelationshipofsize
between the two volumes. Full equalization is the point at which pressures in the the two
volumes,in
our
case
the
auxiliary
reservoir
and
the
brake
cylinder,
are
equal
and
air
will
no
longer
flowbetweenthem.Normally,fullequalizationresultsfromafullservicereductionofthebrakepipe.
At thispoint, further service reductions inbrakepipepressurewillnot result in increasedbrakecylinderpressureorbrakingeffort.Butwhathappensifweincreasethepressureofthebrakepipe,
andthusthepressureintheauxiliaryreservoir?Assumingnormalpistontravel,thefollowingwill
betrue:
70 psi 0 psi
From a brakepipepressure of 70psi,full
equalization isachievedwitha20psibrake
pipe reduction and results in a maximum
servicebrakecylinderpressureof50psi.
50 psi 50 psi
90 psi 0 psiByincreasingthebrakepipepressureto90
psi,full equalizationwillnowoccurwitha
26psi reduction,and result inamaximum
service brake cylinder pressure of 65psi.
This is a braking effort increase of about
30%overa70psibrakepipe.
65 psi 65 psi
Further increasing brake pipe pressure to
110psi now results in a full equalization
pressure of 78psi.This is achievedwith a
32psireductioninbrakepipepressure.This
isapproximatelya20% increase inbraking
effortovera90psibrakepipe.
Notethat
for
any
brake
pipe
pressure
of
70
psi
or
higher,
the
brake
cylinder
pressure
developed
with normalpiston travelwillbe 2.5 times the amount of the reduction,up to thepoint of full
equalization.As the setting of thebrake pipe pressure in increased, the pressure atwhich full
equalizationoccursalso increases,and thus the totalbrakecylinderpressureavailable for service
braking. However, regardless ofbrake pipe pressure, the 2.5 x (amount of reduction) formularemainsconstantforservicebraking.Thismeansthata5,10or20psireductionwillalwaysproducethesamebrakecylinderpressure,regardlessoftheoperatingbrakepipepressure.
50 psi
110 psi 0 psi
50 psi
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
11/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 11 of 44
Version 1.0 January, 2009
Air Brake System Components
Control Valves
Toapplyandrelease thebrakesandchargea trainsairbrakesystem,eachcarand locomotive is
equippedwithaCONTROLVALVE, sometimesknownasaTripleValveonolderequipment.
The term TripleValve refers to the three functions itperforms: charge, apply and release the
brakes. As triple valve design and function advanced, it evolved into two ormore portions
mountedonamanifoldknownasapipebracket,allofwhichbecameknownasacontrolvalve.Thebrainoftherailroadairbrake,thetripleorcontrolvalveautomaticallysenseschangesinbrakepipepressureandrespondsbycharging,applying&releasingthebrakes.
PLAIN TRIPLE (right): The first widely successful control valve, theplaintripleperformedonlythebasicfunctionsofcharging,applyingand
releasingthebrakes.As train lengthsgrew, theplain triplesuffered from
an inability to apply and release the brakes uniformly on long trains.
Brakestendedtosetupquicklyontheheadend,butmoreslowlyontherear end, and release on the head end first, while brakes on the rear
releasedslowly.Thisoftenresultedinsevereundesirableslackaction.
SCHEDULE K (left & below): Ktypebrake equipment was developed around
1900 inresponse todemandsplacedonairbrake performance by growing trainlengths. Itwas a significant improvement over theplain triple in
that itpropagates,orspeedstherateatwhichareductiontravels
thelengthofthebrakepipebyventingasmallportionofbrakepipe
airto
the
atmosphere
during
an
initial
service
brake
application.
This
is known as quick service, and applies thebrakesmore quicklyandevenlythroughthetrain.TheKalsoslowsthereleaseofbrakesontheheadendofatraintobettermatchtheslowerreleaserateof
brakesontherear.Thesefeaturesreducedundesiredslackactionandimprovedtrainhandling.Ina
significant safety improvement, theKvalvealso introducedhigherbrake cylinderpressure inan
emergencyapplicationbyventingbrakepipeairdirectlyintothebrakecylindertocombinewiththe
auxiliary reservoir volume. This increases brake cylinder pressure in emergency over thatachievable in a fullserviceapplication, and speeds the
emergency application down the
train.K
equipment
is
characterized
by its single unit configuration
(right),althoughitscomponentscanalso be applied separately. Whileusedonsomepassengerequipment,
ScheduleKwasdesignedprimarily
foruseonfreighttrains.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
12/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 12 of 44
Version 1.0 January, 2009
Schedule LN:
Lastof theTripleValvedesigns,LNwasderived
from the Kstyle valve but developed for use on
passenger equipment. It introduced advanced
featuresmaking it suitable forpassenger trainuse,
mostnotablyGRADUATEDRELEASE.ItalsohasaQUICKACTION featureandhigherbrakecylinderpressure in emergency. GraduatedRelease is the
abilityofthetriplevalvetomodulateorgraduate
thebrakesoff,aswellason.However,thisfeatureis
notusedonfreightequipment.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
13/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 13 of 44
Version 1.0 January, 2009
Schedule UC:UC isoneof themostcommon types
of air brake equipment found onhistoric passenger cars. It is the first
design
to
utilize
the
CONTROL
VALVE concept, where several
separate components combine to
perform the functions of the triplevalve,plus anumber of othermoreadvanced features. Its innovative
features include QUICK SERVICE,
QUICK ACTION, selectable
GRADUATED RELEASE, rapid
recharge to allow for quick releaseand reapplications of thebrake, and
depletionprotection,
which
reduces
thepossibilityofairbrakefailureduetodepletionofauxiliaryreservoirpressure.
QuickServiceventsa small amountofbrakepipe air to the atmosphereduring an initial serviceapplication,whichspeedstheapplicationdownthelengthofthetrain.
QuickActionopensthebrakepipedirectlytoatmosphereduringanemergencyapplication,rapidlydepletingthebrakepipepressuretoobtainaquickemergencyapplicationthroughtheentiretrain.Theemergencyreservoirisalsoconnected
totheauxiliaryreservoirvolume,whichresultsinahigherbrakecylinderpressurefromanemergencyapplicationthanis
possiblewithafullservicebrakeapplication.
GraduatedRelease,whenenabled,permitstheincrementalbrakerelease,aswellasapplication.Depletion Protection automatically initiates an emergency application if the brake pipe pressure drops belowapproximately50psi.Thisisintendedtoprotectthetrainshouldthebrakesystembecomedepletedthroughleakageor,a
morelikelyscenario,overcyclingthebrakes.Overcyclingcandepleteauxiliaryreservoirpressureifinsufficienttimeis
allowedtorechargethesystembetweenbrakeapplications.UCistheonlyequipmentwiththisfeature.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
14/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 14 of 44
Version 1.0 January, 2009
AB-Type Brake Equipment:
AB typecontrolvalvesarethegenesisofmodernfreightcar
airbrakes.Though appliedprimarilyon freight equipment
builtafterWWII,ABbrakeequipmentissometimesapplied
on passenger equipment in tourist or demonstration trainoperations.ABconsistsofthreeportions:
PIPE BRACKET: to which the service and emergency
portionsarebolted.
SERVICE PORTION: controls the desired charging of the
reservoirs and the service application and release of the
brakes.Attached to the serviceportion is the releasevalve,whichpermitsmanualreductionordepletionoftheauxiliaryandemergencyreservoirs.
EMERGENCYPORTION:controlstheemergencyapplicationofthebrakesandtheQuickAction
feature,which opens thebrakepipe to the atmosphereduring an emergency application. It also
combinesbothcompartmentsofthecombinedauxiliaryandemergencyreservoirstogiveahigher
brakecylinderpressureinemergency.
AB equipment introduced or further developed a number of significant improvements over
previoustriplevalvedesigns,including:
ImprovedQuickService:ensuresapromptresponsetoserviceapplications.Duringinitialserviceapplications,theABvalveventsasmallamountofbrakepipepressuretotheatmosphere,resultinginanevenandquickapplicationdownalongtrain.
Combined Auxiliary & Emergency Reservoir: Combines the service reservoir and emergency
reservoirfunctions
into
asingle,
unitized
reservoir
with
two
separate
chambers.
High Emergency Brake Cylinder Pressure: By combining both the volumes in the combined
reservoir,a20%higherbrakecylinderpressureinemergencyisachieved.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
15/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 15 of 44
Version 1.0 January, 2009
Basic Control Valve Operation
Toapplyand releasea trainsbrakesandcharge itsairbrake system,eachcarand locomotive is
equippedwithaCONTROLVALVE(sometimescalledaTripleValveonolderequipment).The
term
Triple
Valve
refers
to
the
three
functions
it
performs:
charge,
apply
and
release
the
brakes.
Astriplevalvedesignandfunctionadvanced,itevolvedintotwoormoreportionsmountedonamanifoldknownasapipebracket,allofwhichbecameknownasacontrolvalve.Thebrainoftherailroadairbrake,thetripleorcontrolvalveautomaticallysenseschangesinbrakepipepressure
andrespondsbycharging,applyingorreleasingthebrakes,asdesired.
Controlvalvesuseasystemofpistonsand/ordiaphragmsattached to internalvalvesandportingmechanisms.Thesepistonsanddiaphragmsusedifferentialairpressurebetweenthebrakepipeand
the auxiliary reservoirs to open and close the valves and ports, admitting and exhausting air
pressuretoandfromtheappropriatechambersinordertoapplyandreleasethebrakes.
FeedGroove
BrakePipe
Pressure
From
Locomotive
BrakeValve
Emer.Res. Aux.Res.
BrakePipe
Exhaust
LESS THANBrake Pipe Pressure
Brake
Cylinder
RELEASE&CHARGING(above):Whenthebrakepipeiscompleteandtheautomaticbrakevalveisinthe
RUNNINGposition,air flowsfromthemainreservoirs tothebrakepipethrough theFEEDVALVE,which
reducesmain reservoirpressure to theoperatingpressureof thebrake system.Air then flows through the
branchpipeoneachcarandtothecontrolvalve.Asthebrakepipepressurerisesabovethatintheauxiliary
reservoir,airpressure forces thepiston into itschargingposition. In thisposition,air flows from thebrake
pipe,through
the
FEED
GROVE
and
into
the
auxiliary
and
emergency
reservoirs.
The
brake
cylinder
is
also
connectedtotheatmosphere,exhaustinganypressureitholds.Becausethefeedgroveopeningissmall,the
brakepipewillchargemorequicklythanwilltheairreservoirsoneachcar.Therefore,thebrakesystemmay
appeartobefullycharged,butairmaystillbeflowingintothereservoirs.Thebrakepipeisconsideredfully
chargedonlywhen thepressures in thebrakepipeandauxiliary reservoirson each carareequaland the
brakepipepressureontherearofthetrainiswithin5psiofthefeedvalvesetting.Fullychargingadrytrain
canrequireconsiderabletime,asmuchasfivetosevenminutespercar,dependingontrainlength.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
16/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
SERVICEAPPLICATION(below):TheEngineermovestheautomaticbrakevalvehandlefromtheRELEASE
positiontotheSERVICEposition.Thisexhaustsairfromtheequalizingreservoir,whichopenstheequalizing
valveandreducesthebrakepipepressurealikeamount.Asthebrakepipepressuredropsbelowthepressure
in theauxiliaryreservoir, thehigherauxiliaryreservoirpressure forces thepiston forward,whichclosesoff
thebrakecylinderexhaustandconnectstheauxiliaryreservoirtothebrakecylinder.
LAP(below):Air flowsintothebrakecylinderuntilpressureintheauxiliaryreservoirisjustslightlylower
than the reducedbrake pipe pressure. Brake pipe pressure now pushes the piston into its LAP position,
closingoffallconnectionsbetweenthebrakepipe,theairreservoirsandthebrakecylinder.
Aux.Res.Emer.Res.
Brake
CylinderExhaust
BrakePipe
KEY FACT: Additional service reductions of brake pipe pressure will cause the control valve to againmove into the service position, until full equalization occurs. Full equalization is the point where airpressures in the auxiliary reservoir & the brake cylinder are equal, & air will no longer flow from thereservoir to the cylinder. Further reductions from this point w ill not result in an increase of braking power!
BrakePipe
80PSI
80PSI
90PSI
Exhaust
Brake
Cylinder
10PSI
Aux.Res.Emer.Res.
Page 16 of 44
Version 1.0 January, 2009
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
17/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 17 of 44
Version 1.0 January, 2009
SERVICERELEASE(seeRELEASE&CHARGINGillustration):Toreleasethebrake,theEngineerrecharges
thebrakepipebyplacingthebrakevalveintheRELEASEorRUNNINGposition.Airthenflowsbackintothe
brakepipeandreturnstoitsoperatingpressure.Thisagainconnectstheauxiliaryreservoirstothebrakepipe,
rechargingthemtobrakepipepressure,andexhauststhebrakecylindertotheatmosphere.
KEY FACT: Following a SERVICE reduction, the control valve will assume the RELEASE position if thebrake pipe pressure rises only about 1.5-psi above auxiliary reservoir pressure. Care must be taken not tocause an undesired release by inadvertently allowing brake pipe pressure to rise even slightly.
EMERGENCYAPPLICATION(below):Ifanemergencyratebrakepipereductionoccursfromanysource,
thecontrolvalveassumestheEMERGENCYposition,whichconnectsboththeauxiliaryandemergency
reservoirstothebrakecylinder.Thelargervolumeofairfromthesecombinedreservoirsproducesahigher
brakecylinderpressurethanisavailablewithaFULLSERVICEapplication.Controlvalvesalsoopenavent
valve,whichisalargedirectpassagefrombrakepipetoatmosphere.Connectingthebrakepipetothe
atmosphereateachcontrolvalvecausesadjacentcarstorapidlyassumetheEmergencypositionaswell,
acceleratingtheapplicationofthebrakes.
HigherBrake
Cylinder
PressureExhaust
BrakePipe
Aux.Res.Emer.Res.
KEY FACT: Following an emergency application, the vent valve will remain open for up to several minutes,
preventing the engineer from releasing the brakes before the train stops. Do not attempt to release thebrakes following an emergency application for at least two minutes, or until it is known that the vent valveshave all closed. If, when attempting a release, air can be heard blowing from under a car, it is likely that avent valve is still open. Wait a little longer before attempting to recharge the brake pipe.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
18/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 18 of
January, 2009
ayne m. Penn
Steam Locomotive
Brake System Components
AIR COMPRESSORS: Steam locomotives are
equippedwitheitherSINGLEPHASEorCROSS
COMPOUNDsteamdrivenaircompressors
TheSINGLEPHASEaircompressoristheoldest
designof steamdriven air compressor. Ithas a
singlesteamcylindermountedverticallyabovea
single air cylinder. The lower air cylinder is
ribbedtofacilitatecooling.Itisdualactingas
each stroke, whether up or down, compresses
air, i.e.: the compression stroke downward is
alsothe intakestrokefor theupwardcycle,and
vice
versa.
A
reversing
valve
is
encased
on
top
of
thesteamcylinder.Thisdesignworkswell,but
is limited in capacity and efficiency when
charginglargeamountsofairforlongtrains.
CrossCompoundAirCompressor
CROSSCOMPOUND air compressor improved
onthesinglephasedesignbyusingsteamtwice,
thus increasing its efficiency, and by
significantlyincreasing
delivery
volume.
This
compressorusestwophasesofsteamexpansion
andofaircompressionandworksasfollows:air
is firstdrawn into the lowpressureaircylinder
andcompressedtoaninitiallowpressurebythe
highpressuresteamcylinder,whichusessteam
atboilerpressure.Theairthenflowstothehigh
pressureair cylinderand is further compressed
bythesteamexhaustingfromthehighpressure
side to the low pressure steam cylinder, thus
compounding theair compression cyclesand
theuseofsteam.
SinglePhaseAirCompressorAirCompressorGovernors:
LEFT:DuplexRIGHT:SinglePressure
COMPRESSOR GOVERNORS: To control the
aircompressor
and
main
reservoir
pressure,
a
governor of either the single pressure or
Duplex type isused.The singlepressure type
simply maintains a constant main reservoir
pressure. The duplex typemaintains a high
low rangeofmain reservoir airpressure, thus
reducingcompressorcycling.
44
Version 1.0
Copyright 2009 W
7/29/2019 ABTH Manual Railtown.pdf
19/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 19 of 44
Version 1.0 January, 2009
A-1 Locomotive Brake Equipment
A1 isaveryearly typeof automatic airbrake
equipment and is found only on the oldest of
preservedlocomotives.Itisthesimplestformofautomaticairbrakeandmayormaynot comewithindependentlocomotivebrakecontrol.
G6AUTOMATIC
BRAKEVALVE:
Provided toapplyand
release the train andlocomotive brakes. Its
positionsare,lefttoright:
RELEASE, RUNNING,
LAP, SERVICE and
EMERGENCY. It has
no HOLDING feature. The function of these
positions is explained under the 6ET
Equipmentdescribedinthefollowingsection.
OPERATION:Referring to the abovediagram,
compressedairflows from theSINGLEPHASEAIR COMPRESSOR, at left, to the MAIN
RESERVOIRS, #3 and #4. Here the heated
compressed air cools andmoistureprecipitates
out,collecting in the reservoirs (whichmustbemanuallydrainedperiodically).Airpressure in
themainreservoirs isregulatedbytheSINGLE
PRESSURECOMPRESSORGOVERNOR,attop
left.Thisgovernormeasuresairpressure in themain reservoirs and cycles the compressor asneededtomaintainthedesiredpressure,which
isnormallybetween 110 125psi.Air atmain
reservoir pressure then flows to the
ENGINEERS BRAKEVALVE. From thebrake
valve,theEngineerchargesthebrakepipe.The
FEEDVALVE regulatesairpressure flowing tothebrakepipe,and isnormally set tomaintain
90 psi (refer to local air brake instructions to
determine the correct pressure for your
particularoperation).Airinthebrakepipeflows
tothePLAINTRIPLEVALVEonthelocomotiveand charges theDRIVERBRAKERESERVOIR,whichfunctionsastheauxiliaryreservoirforthe
locomotive.Toapply thebrakeson theengine,
the Engineermakes a reduction inbrake pipe
pressureusing theEngineersbrakevalve.The
triplevalvesensesthisreductionandadmitsairfrom thedriverbrake reservoir to theDRIVERBRAKECYLINDERS.To release thebrake, the
Engineerrechargesthebrakepipebyplacingthe
Engineers Brake Valve in the RELEASE or
RUNNINGposition.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
20/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 20 of 44
Version 1.0 January, 2009
6-ET Locomotive Brake Equipment
By far themost common equipment on steam
locomotivesisSchedule6ET.Itissimilarto,but
more
sophisticated
than,
the
older,
simpler
A
1
equipment.The#6and#14equipmentsapplied
todiesellocomotiveswerederivedfrom6ET.It
functionssimilarlytothesequencedescribedfor
A1 equipment on the previous page, but
includesaHOLDINGbrakevalvepositionand
an independent locomotivebrake functionwith
brakecylinderpressuremaintaining.
H6AutomaticBrakeValve
Engineersautomaticbrakevalvepositionsare:
RELEASE:Connects thebrakepipedirectly to
themain reservoirs,bypassing the feed valve,
while holding an automatic set of locomotive
brakes applied.Used primarily for charging a
longdry train. If left in thisposition, thebrakepipecouldbecomeovercharged,thatis,charged
to a pressure greater than the setting of the
FEED VALVE. To alert the Engineer, a
distinctive hiss is audible when the H6
handleisintheRELEASEposition.
RUNNING:Connectsthebrakepipetothefeed
valve,whichreducesmainreservoirpressureto
the
desired
brake
pipe
pressure.
This
is
the
normalpositionforrechargingandreleasingall
brakes,andwhenrunning.
HOLDING: Recharges the brake pipe to the
feedvalvesettingandreleasesthe trainbrakes,
butholdslocomotivebrakes,ifset,applied.
LAP:Closes allbrake pipe connections.Holds
thebrakepipeatthedesiredreduction,butdoes
notmaintainitagainstleakage.
SERVICE:
Vents
EQUALIZING
RESERVOIR
(CHAMBERD)airpressure to theatmosphere,
causingtheEQUALIZINGVALVEtoopenand
reducebrakepipepressurea likeamount.This
appliesthebrakesonthetrainandlocomotivein
proportiontothereduction.
EMERGENCY:Opensthebrakepipedirectlyto
the atmosphere causing a rapid, uncontrolled
reduction ofbrake pipe pressure and thus an
emergencyapplicationofthebrakes.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
21/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 21 of 44
Version 1.0 January, 2009
S6INDEPENDENTBRAKEVALVE(right):
The independent brake valve operates the
locomotivebrakesseparatelyfromtheautomatic
brakevalve,thus independentlyfrombrakeson
thetrain.
It
is
used
primarily
to
control
the
enginewhen running light, forholding a train
or locomotive stopped, for switching and for
spotting the train or engine. Its secondary use
canbeforcontrollingslack,trimmingastop,for
shortterm speed control or for emergencies.
However, the independentbrake must notbe
used for extended downgrade speed control
otherwise the driver tires could overheat and
comeloosefromthewheelcenters.
TheS6s
positions
and
functions
are:
RELEASE: Forestalls or releases (bails) an
automatic application of the engine brakes,
either service or emergency, following abrake
pipereduction.Thisisaspringloadedposition;
thehandlemustbeheldinpositionmanuallyor
itwillsprintbacktotheRUNNINGposition.
RUNNING: Normal position to carry the
independent brake valve when running.
Releases an independent application of the
engine brakes, but not an automatic or
emergencyapplication.
LAP: Closes all connections in the valve and
holds the selected application of the engine
brakeapplied.Unliketheautomaticbrakevalve,
thispositionwillholdtheenginebrakecylinder
pressureconstant
against
minor
leakage.
SLOW APPLICATION: Normal position for
applying the independent brake, and for
holding the brake applied when the train or
engine is stopped. Produces a smooth but
responsive buildup of locomotive brake
cylinderpressureup to the independentbrake
REDUCINGvalvesetting.
QUICK APPLICATION: As its name implies,
producesarapid
increase
of
brake
cylinder
pressure, up to the setting of the independent
brakeREDUCINGvalve.This is also a spring
loadedposition; thehandlemustbe inposition
manually or it will springback to the SLOW
APPLICATIONposition.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
22/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 22 of 44
Version 1.0 January, 2009
M3FEEDorREDUCINGVALVE(right): Two
M3pressureregulatingvalvesareutilizedwith
6ET applications: one to regulate brake pipe
pressure,called theFEEDVALVE; theother to
limitindependent
brake
cylinder
pressure,
called the REDUCING VALVE. In both
applications, the M3 valve takes in main
reservoir pressure and maintains output
pressureat itsadjusted setting, typically90psi
for brake pipe and 3545 psi for independent
brakecylinderpressure.
#6DISTRIBUTINGVALVE(below):Theheart
of the 6ET system is the DISTRIBUTING
VALVE,which is typicallymountedunder the
Engineers side of the locomotive cab. Thismultifunction device is the locomotives
CONTROL VALVE and applies, holds and
releasestheenginebrakesinresponsetoinputs
from the automatic and independent brake
valves, as well as changes in brake pipe
pressure.Thedistributingvalvereadscontrol
airpressure from the independentbrake valve
and relays the same pressure into the
locomotive brake cylinders directly from the
mainreservoir.
This
replaces
the
more
basic
functions of the earlier A1 equipment. Most
notably, rather than relying on a limited
auxiliary reservoir volume to supply air to the
engine brake cylinders, the distributing valve
usesthevirtuallylimitlesssupplyofairfromthe
main reservoirs, which gives it the ability to
maintaincylinderpressureagainstleakage.
M3FEEDorREDUCING
Valve
6ETAIRBRAKEGAUGES(below):
Two DUPLEX AIR BRAKE GUAGES, each
indicating two separate functions, provide the
Engineer with information needed to manage
the airbrake system.On the larger gauge, the
redhandindicatesMAINRESERVOIRpressure
and the black hand indicates EQUALIZING
RESERVOIRpressure.
On
the
smaller
gauge,
the
red hand indicates BRAKE CY LINDER
pressureonthelocomotiveonly,whiletheblack
handpointstotheactualBRAKEPIPEpressure.
Gaugesizeandconfigurationmayvarybetween
locomotives, but the arrangement of pointers
shouldalwaysremainthesame.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
23/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 23 of 44
Version 1.0 January, 2009
No. 6 & 14 Systems Operation
6ETPipingDiagram
Referringtotheabovediagram,compressedair
flowsfromtheAIRCOMPRESSOR,upperright,
to the MAIN RESERVOIRS (MR). Here the
warm compressed air cools and moisture
precipitates out, collecting in the reservoirs
(which must be periodically drained). Air
pressureinthemainreservoirsisregulatedbya
DUPLEX AIR COMPRESSOR GOVERNOR,
shown to the left of the compressor. This
governormonitorsMR airpressure and cycles
the air compressor on and off as needed to
maintainitbetween110and125psi.MRairthen
flows to theAUTOMATICBRAKEVALVEby
tworoutes:onefeedingMRpressuredirectlytothebrakevalve,andtheotherthroughtheFEED
VALVEwhichreducesMRpressure toselected
brakepipepressure.MRairalso flowsdirectly
totheDISTRIBUTINGVALVE,andthroughthe
REDUCING VALVE to the INDEPENDENT
BRAKEVALVE.
INDEPENDENT BRAKE OPERATION: To
apply the brakes on the engine only, the
Engineer moves the independent brake valve
handletotheSLOWorQUICKAPPLICATION
position until the desired brake cylinder
pressure isobtained, as indicated on thebrake
cylinderpressuregauge, thenback to theLAP
position. Sir from the independentbrakevalve
flows to thedistributingvalve,whichresponds
by admitting MR air directly into the brake
cylinders tomatch thepressureof the inputair
pressure. Due to the large volume of air
required to fill the locomotivebrake cylinders,
utilizing a distributing valve to relay airpressure from theMR to the locomotivebrake
cylinders results in a more rapid buildup of
locomotive cylinder pressure than could be
achievediftheindependentbrakevalvefedthe
locomotive brake cylinders directly, and also
maintainscylinderpressureagainstleakage.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
24/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 24 of 44
Version 1.0 January, 2009
To release an independent application of the
brakes, the Engineer moves the independent
brakevalvehandlefromtheLAPpositiontothe
RELEASE position. This vents control air
pressureto
the
atmosphere.
If
the
Engineer
desires only reduce the independent brake
application but not fully release it, the
independentbrakevalvehandlemaybemoved
back to theLAPposition to retain anydesired
brake cylinderpressure.Thedistributingvalve
will respond by reducing locomotive brake
cylinderpressuretothatselectedbytheEngineer.
AUTOMATICBRAKEOPERATION:Fromthe
automaticbrakevalve,theEngineerchargesthe
brakepipebyplacing the handle in either theRELEASE or RUNNING position. Air flows
from the automaticbrake valve into thebrake
pipeandthencetothedistributingvalveonthe
locomotiveandchargesitstwocontrolvolumes,
whichfunctionastheauxiliaryreservoirforthe
locomotive. Absent any control air pressure
input from the independent brake valve, the
distributing valve will release the locomotive
brakes. If control air input ispresent from the
independentbrake
valve
but
is
less
than
the
maximum allowable brake cylinder pressure,
thedistributingvalvewill releaseanypressure
in the locomotivebrakecylinders tomatch that
of the control air pressure input.Air from the
automaticbrake valve then flows through the
brakepipe to theCONTORLVALVESon each
car, which sense the increase in pressure and
operate to charge the cars auxiliary reservoirs
from the brake pipe and release any brake
cylinder
pressure.
OVERCHARGED BRAKE PIPE: When the
automatic brake valve is in the RELEASE
position, unregulated MR pressure flows
directly to thebrake pipe. While this maybe
useful in charging a long, dry train, thebrake
pipe could become overcharged if the brake
valve is left in this position too long.
OVERCHARGED BRAKE PIPE is a condition
where theairpressure in thebrakepipeand in
the auxiliary reservoirs on each car is higher
thanthe
setting
of
the
locomotive
feed
valve.
Whentheautomaticbrakevalveisplacedinthe
RUNNINGposition,anoverchargedbrakepipe
willgradually leakdown to the setpressureof
thefeedvalve,resulting inareductioninbrake
pipepressureandsubsequentapplicationofthe
brakes.Thiscreatesasituationwherethebrakes
are applied but the brake pipe is at its fully
charged state, leaving no pressure differential
with which to release the brakes. Should this
occur,
the
condition
can
be
corrected
by
one
of
thefollowingprocedures:
1. Secure the train against unintendedmovement. Initiate an EMERGENCY
application from the automatic brake
valve. After the appropriate timeout
interval, recover the emergency
application in the normal manner by
placing the brake valve handle in the
RUNNINGposition.Ifthebrakesdonot
fullyrelease
on
each
car,
repeat
this
processuntiltheydo.
2. If the above procedure is not effective,then initiate another emergency
application of thebrakes todeplete the
brakepipepressure to zero.Ensure the
train is properly secured against
unintended movement, then manually
drain about half the air pressure from
each auxiliary and supply reservoir on
everycar inthe train.Thenrechargethesystem from the automaticbrake valve
usingonlytheRUNNINGposition.After
allowingsufficienttimeforthesystemto
fully recharge, perform a brake test to
verify proper application and release
beforeproceeding.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
25/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 25 of 44
Version 1.0 January, 2009
SERVICEBRAKEAPPLICATION:Toobtaina
SERVICEbrakeapplication,movetheautomatic
air brake valve handle from RUNNING to
SERVICE and observe the EQUALIZING
RESERVOIRgauge
in
the
cab.
When
the
desired
reduction in pressure is achieved, move the
handletoLAPtocloseoffallportsinthevalve.
Additionalreductionsmaybemadebymoving
the handle from LAP back to SERVICE, then
backagain toLAP,asdesired. In theSERVICE
position,EQUALIZINGRESERVOIRpressureis
vented to the atmosphere. This causes the
EQUALIZING DISCHARGE VALVE to vent
brake pipe pressure to the atmosphere at a
controlled
or
service
rate
of
reduction.
(See
page 9). As brake pipe pressure reduces, the
locomotive distributing valve will apply the
enginebrakesinproportiontothereduction.
RELEASEofanAUTOMATICAPPLICATION:
Independent Brake Release: Following a
service brake application, a locomotive brake
application may be forestalled or released by
momentarily holding the INDEPENDENT
BRAKE VALVE handle in the RELEASE
position. This position is springloaded on thebrakevalvequadrantsothehandlemustbeheld
heremanuallyoritwillreturntotheRUNNING
position. In RELEASE, the independent brake
valve signals the distributing valve to release
anyairpressureintheenginebrakecylinders.
RunningPosition:Moving theautomaticbrake
valve fromLAP toRUNNING feedsMRair to
thebrake pipe through the FEED VALVE.As
brake pipe pressure increases air flows to the
distributingvalve and to the controlvalves oneach car. The control valves then release each
carsbrakecylinderpressureandrechargetheir
auxiliaryreservoirs.Unlessanapplicationsignal
ispresentfromtheindependentbrakevalve,the
distributing valve will also release any air
pressureintheenginebrakecylinders.
Holding Position: Functions the same as
RUNNING except that HOLDING signals the
distributingvalvetoretainenginebrakecylinder
pressurewhilethebrakepipeisrecharged.
EMERGENCY BRAKE APPLICATION: To
reduce the brake pipe pressure as quickly as
possibleandobtainanEMRGENCYapplication,
swiftlymove theautomaticbrakevalvehandle
toEMERGENCY.Inthisposition,CHAMBERD
and the EQUALIZING DISCHARGE VALVE
arebypassed and thebrake pipe is connected
directly to the atmosphere through a large
opening. This produces a rapid, uncontrolled
reduction inbrakepipepressurewhich causes
each cars control valve to assume itsEMERGENCYorQUICKACTIONpositionand
immediatelyapplymaximumbrakingeffort.
RELEASEofanEMERGENCYAPPLICATION:
Once initiated,anemergencybrakeapplication
cannotbe released until the train has stopped
and VENT VALVES on each car have closed.
Control valves so equipped assume QUICK
ACTION during an emergency application
whichopenventvalves that connect thebrakepipe directly to the atmosphere. This helps
speed an emergency application down the
length of a train. Following an emergency
application,ventvalvesremainopenforatleast
60 to 90 seconds,duringwhich time thebrake
pipe cannot be recharged. Once vent valves
have closed, the automaticbrake valve should
beplaced inRUNNING onmost train consists
to recharge thebrakepipe.On longer trainsor
on trains requiring a high volume of air torecharge, the automatic brake valve may be
placed briefly in RELEASE; however, the
Engineermust remainattentive toactualbrake
pipe pressure as indicated on the gauge and
move thehandle toRUNNINGbefore creating
an OVERCHARGED BRAKE PIPE condition.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
26/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 26 of 44
Version 1.0 January, 2009
Diesel Locomotive
Brake Systems
Diesellocomotiveairbrakesystemstypicallyconsistof:
AIRCOMPRESSOR thatprovidespressurizedairinsufficientvolumestooperatethetrainsairbrakesystem; MAINRESERVOIRStostorecompressedairtooperatetheairbrakesystem. ENGINEERS BRAKE VALVES to operate the train and locomotivebrake systems
eitherindependentlyorinconjunctionwitheachother.
LOCOMOTIVECONTROLVALVE toapplyandreleasethe locomotiveairbrakes inresponsetoinputsfromtheEngineer.
Diesellocomotiveairbrakesystemsaretypicallyconfiguredasfollows:
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
27/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 27 of 44
Version 1.0 January, 2009
26-C Brake Equipment
The 26C locomotivebrake valve is a contemporary self
lapping type that provides a brake pipe reduction
proportionate to themovement of thebrake valve handle
intoanapplicationzone,ratherthanbackandforthbetweenSERVICE and LAP positions. The equipment also has a
PRESSURE MAINTAINING feature that maintains brake
pipepressureatanygiven levelofreductionagainstminor
leakagethatmayoccurinthebrakepipe.Thisfeatureworks
by feedingair to thebrakepipeatwhateverpressure is in
the equalizing reservoir, regardless of the amount of
reduction or minor leakage in thebrake system.Without
pressuremaintaining,evenminorleakageinthebrakepipe
would continue to reduce its pressure, causing a heavier
applicationof
the
brakes
than
desired.
The 26L type automatic brake valve positions and their
functions,fromlefttorightare:
RELEASE: Charges the brake pipe and the
equalizing reservoir to the pressure setby the
TRAINLINEAIRREGULATINGVALVE,which
releasesthebrakes
MINIMUM REDUCTION: Reduces equalizing
reservoirpressure 57psi,which reducesbrake
pipe pressure a like amount. Initiates QUICKSERVICE feature of control valves on the train
and results in about 10 psi. of brake cylinder
pressureoneachcar.
SERVICE or APPLICATION ZONE:Movement into this zone from left to right further reduces
equalizingreservoirandbrakepipepressure.
FULL SERVICE:Thepositionatwhichbrakepipeequalizationwilloccurandmaximum service
brakingeffortisobtained.
SUPPRESSION:Afullserviceapplicationisobtainedinthispositionandanyoverspeedorsafety
controlbrakeapplication,ifequipped,willbesuppressed.
HANDLEOFF: Allconnectionsinthebrakevalveareclosedinthisposition,andthehandlemay
beremoved;brakepipepressureisgraduallyreducedtozero.
EMERGENCY:Knownas theBigHole, thispositionopensa largeanddirectopeningbetween
thebrakepipe and the atmosphere, causing a sudden anduncontrolled reduction inbrakepipe
pressure; also resets thebrake valve following an emergency application from another source.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
28/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 28 of 44
Version 1.0 January, 2009
SA26 INDEPENDENT BRAKE VALVE: A self
lapping, pressuremaintaining independentbrake is
mounted below the automatic brake valve handle
andprovides independentcontrolof the locomotive
brakesseparate
from
an
application
of
the
train
brakes.Thebrakevalvehastwopositions:RELEASE,
at the far left of the quadrant, and FULL
APPLICATION, at the far right of the quadrant. In
betweenthesepositionsistheAPPLICATIONZONE.
Movement of thehandle to the right into this zone
provides increasingly higher locomotve brake
cylinder pressure until full application is obtained.
Thepressuremaintainingfeaturewillmaintainbrake
cylinder pressure at the desired pressure against
allowable leakage.AQUICKRELEASEorbailoff
feature is incorporated into the valve whereby an
automaticbrake applicationmaybe releasedon the
locomotiveonlybydepressingtheindependentbrake
valve handle downward. Bailingoff reduces locomotivebrake cylinder pressure to the value
called for by the position of the handle in the APPLICATION ZONE. If the handle is in the
RELEASEposition,locomotivebrakecylinderpressurewillbereducedtozero.
TrainlineRegulating
Valve
SA-26 IndependentBrake Valve
TRAINLINEREGULATINGVALVE: LeftoftheEngineersautomaticbrakevalveistheTrainLine
RegulatingValve,orairpressureadjustmentvalve.Thisadjusts the levelofairpressure fed to the
equalizingreservoirandthusthebrakepipe.ThelocalAirBrakeRulestypicallyspecifytherequired
brakepressuresettingforthisvalve.
CUTOFFPILOTVALVE:TwoorthreepositionvalvewithINandOUT,orFRT,PASSandOUT
positions, locatedon the frontof theEngineersautomaticbrakevalve.Cuts theautomaticbrake
valve INorOUT.ThePASSposition cuts in aGRADUATEDRELEASE feature sometimesused
withpassengerequipment.Whencutout,itdisablespressuremaintainingandallhandlepositions
exceptEMERGENCY,which isalways functional.Theautomaticbrakevalve iscutoutwhenunit
trailsinamultipleunitconsist,andwhenperformingairbraketests.
MU2A M/U SELECTOR VALVE: Sets up the #26equipment independentbrake tooperate as the leadunit in a
locomotive consist, or to function properly as a trailing unit
when connected to a lead locomotive equippedwith abrake
scheduleother than 26L.Thisvalve isusually located on the
backside of the locomotive control stand and it is crucial that
thisvalvebesetproperlyfortheintendedservice.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
29/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 29 of 44
Version 1.0 January, 2009
Operation of the Equipment
Compressed air for the operation of both
locomotive and train airbrakes is providedby
theair
compressor
on
the
locomotive.
On
adiesel
locomotive, the compressor is driven off of the
mainengine.Agovernor loadsandunloads the
compressor, as needed, tomaintain pressure in
themainreservoirsbetween110to140psi.
Air, alongwith anywatervapor it contains, is
drawn into the compressor and compressed,
significantlyraising its temperature.Fromhere,
thehot,moistair isdischargedintoasystemof
pipingknown asCOOLINGCOILS,which are
designed to radiate the heat away.As the airtravels through this piping, any water vapor
will begin to condense into water. On diesel
locomotives, one or more filters or water
separatorsareusuallylocatedatorneartheend
of this piping to trap and remove thiswater.
Typically these filters and separators will be
equippedwithanAUTOMATICBLOWDOWN
to periodically drain any accumulated water
away.Theair,nowcooleranddrier,thenenters
theMAIN
RESERVOIRS
for
storage.
The
stored
airwillcontinue tocool in themainreservoirs,
causing more water vapor to condense.
Thereforethereservoirsareoftenequippedwith
additional moisture drains, either manual or
automatic,todrainoffaccumulatedwater.
From the main reservoirs, air flows to the
Engineers 26C automaticbrakevalve and the
SA26independentbrakevalves.Theautomatic
brake valve controls brakes on both the
locomotiveand
train;
the
independent
brake
valvecontrolsthebrakeonlyonthe locomotive
orthemultipleunitlocomotiveconsist.
CHARGING THE SYSTEM: When the brake
pipe is completeona trainand the26Cbrake
valve is placed in the RELEASE position, air
flowsfromthemainreservoirstothebrakepipe
through the TRAINLINE REGULATING
VALVEthat
regulates
main
reservoir
pressure
to the operating pressure of thebrake system,
which is 90psi for most railroad operations.
However, consult local operating rules or
instructions for theproperbrakepipepressure
settingforyourterritory.
Air then flows through thebrake pipe, to the
CONTROLVALVEonthelocomotiveandeach
car in the train, which senses the increase in
pressure andmoves into its charging position.
In this position, air from thebrake pipe flowsthrough thecontrolvalve into theAUXILIARY
and EMERGENCY RESERVOIRS. Each cars
brakecylinderisalsoventedtotheatmosphere,
releasinganypressureitmayhaveheld.
INDEPENDENT BRAKE OPERATION:When
an independentbrakeapplication ismadefrom
the SA26 independentbrakevalve, control air
pressureissentdirectlytotheJRELAYVALVE
independentofanybrakepipeactivity.
JRelayValve
TheJRelayvalve suppliedwith26Cairbrake
equipment applies and releases the locomotive
brakes inresponsetocontrolairpressure input
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
30/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 30 of 44
Version 1.0 January, 2009
from the independent brake valve or the
locomotivecontrolvalve.TheJRelaymaintains
brake cylinder pressure against any leakage
usingmainreservoirairasitssupplyvolume.
If the SA26 handle is in the APPLICATIONZONE during an automatic brake application
and thebrake cylinderpressure corresponding
with theposition of the independenthandle is
greater than that of the automatic application,
brakecylinderpressurewillbe increased to the
greatervalue.MovingtheSA26handlebackto
the release position will reduce locomotive
brake cylinder pressure to that corresponding
withtheautomaticbrakeapplication.
Depressingtheindependentbrakevalvehandle
activates theQUICKRELEASEorBAIL feature
which, in turn, activates the quick release
portion of the locomotive control valve.When
the bail is actuated, the position of the
independentbrakevalvehandleinthequadrant
will override an automatic or EMERGENCY
APPLCIATION of the locomotive. If the
independent brake valve handle is in the
RELEASE position when the bail is actuated,
locomotive brake cylinder pressure will bereducedtozero.Iftheindependenthandleisin
the APPLICATION ZONE and the bail is
actuated,brake cylinderpressurewilladjust to
correspondwiththepositionofthehandle.
SERVICE APPLICATION:To initiateaservice
application, the Engineermoves the automatic
brakevalvehandle from thereleaseposition to
theMINIMUMREDUCTIONpositiononthe26
Cquadrant.
This
will
reduce
pressure
in
the
EQUALIZINGRESERVOIRbetween5and7psi,
causing the EQUALIZING DISCHARGE
VALVEtoreducethebrakepipepressurebythe
same amount. This will initiate the QUICK
SERVICE function on control valves so
equipped which will vent a small volume of
brakepipeairdirectlytotheatmosphereateach
control valve location, and speed the initial
buildupofbrakecylinderpressureoneachcar.
KEY FACT: After the initial service reduction,
additional brake pipe service reductions can
be obtained by moving the brake valve
handle further into APPLICATION ZONE of
the 26-C quadrant. This wil l cause the control
valves on each car to increase brake cylinder
pressure a corresponding amount unti l FULL
EQUALIZATION occurs. Full equalization is
the point at which air pressures in the
auxiliary reservoir & the brake cylinder are
equal & air no longer flows from the
reservoir into the cylinder. Further brake
pipe pressure reductions from this point will
not result in increased braking power!
RELEASE of SERVICE APPLICATION: To
releaseaserviceapplicationofthebrakes,move
the 26C handle all the way to the RELEASE
positionatthefar leftofthequadrant.Airthen
flows into the brake pipe as described under
CHARGING THE SYSTEM, affecting a release
ofthebrakes.
KEY FACT: With the CUTOFF PILOT VALVE
properly set to the IN or FRT position, partial
movement of the brake valve handle from the
APPLICATION ZONE towards the RELEASE
position will not increase brake pipe
pressure nor affect a release of the brakes.
However, if the cutoff pilot valve is set to the
PASS position, partial movement of the
brake valve handle from the application zonetowards the release position WILL
INCREMENTALLY INCREASE BRAKE PIPE
PRESSURE & RELEASE THE BRAKES, BUT
WILL NOT FULLY RECHARGE THE SYSTEM.
THIS COULD BE VERY DANGEROUS!
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
31/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 31 of 44
Version 1.0 January, 2009
KEY FACT: Following a service reduction, a
control valve will assume its release position
if the brake pipe pressure rises only about
1.5-psi above auxiliary reservoir pressure.
Care must be taken not to cause anundesired release by inadvertently allowing
brake pipe pressure to rise even sligh tly.
EMERGENCY APPLICATION: If anemergencyrate brake pipe pressure reduction
occurs from any source, the EMERGENCY
PORTION of the locomotive control valve
initiatesQUICKACTION. This opens aVENT
VALVE in the emergency portion, connectingthe brake pipe directly to the atmosphere
throughalarge
direct
opening.
Rapid
venting
of
brakepipe air causes adjacent cars emergency
portions and vent valves to rapidly propagate
the emergency rate brake pipe pressure
reduction through the train. The emergencyportion then connects the emergency reservoirto the brake cylinder, which, along with the
volume of air in the auxiliary reservoir,
combines to create a higher overall brake
cylinderpressure.Ifthereservoirswerechargedto 90 psi, cylinder and reservoir equalization
will occur at about 77 psi. in an emergency
application, 13 psi. more than a full service
application.Thequickactionvalveslowlyvents
avolumeofairpressurethroughachokewhileholding the vent valve open. After about 70seconds the vent valve will close. Brake pipe
pressurecannotbegintoberestoreduntilallof
the vent valves on the train have closed.
Therefore, a running release of an emergency
applicationisnotpermitted.
KEY FACT: From a brake system fully
charged to 90 psi., a full-service brake
application is achieved with a 26 psi. brake
pipe reduction. This is the point at which the
auxiliary reservoir & brake cylinder pressures
equalize & will yield a brake cylinder pressure
on each car of about 64 psi. In an emergency
application, the control valve combines the
volumes of both the emergency & auxiliary
reservoirs, resulting in about 77-psi of brake
cylinder pressure on each car.
CRITICAL KEY FACT About 26-C Pressure Maintaining
The MINIMUM REDUCTION position of the 26-C brake valve automatically makes a 5 - 7 psi
reduction in EQUALIZING RESERVOIR pressure which results in a corresponding drop in
brake pipe pressure. This activates the QUICK SERVICE feature on each car & obtains about
10-psi of brake cylinder pressure. However, we know that a reduction as light as 1.5-psi will
activate the control valves on each car, so why dont we just make a 2 or 3 psi reduction to
initiate quick service?
Heres why: remember that in qu ick service the control valve on each car vents a tiny amount
of brake pipe air to the atmosphere. This reduces brake pipe pressure throughout the train
about 4 to-6 psi. Recall that PRESSURE MAINTAINING reads equalizing reservoir pressure &
feeds air to the brake pipe to match it. If the Engineer were to reduce equalizing reservoirpressure only 3-psi & the corresponding drop in brake pipe pressure activated quick service
on each car, the ensuing 4 to 6-psi drop in brake pipe pressure would leave the brake pipe
pressure lower than that of the equalizing reservoir. Pressure maintaining would then
immediately raise the brake pipe pressure back up to match the original 3-psi reduction.
This condition would release the brakes, but leave the Engineer believing a minimum
application was indeed set on the train.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
32/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 32 of 44
Version 1.0 January, 2009
Schedule 6 & 14 Diesel Locomotive Brake Equipments
Schedule6and itsvariant#14predatethedevelopmentofthe26C
system and are common on older, preserved locomotives in
operation.
Schedule
6
equipment
came
in
several
versions
including
6BL,6DS,6SLand14EL,allofwhichareoperatedessentiallythe
same.Alluseavariantofthe#6automaticbrakevalvewhich,unlike
the selflapping 26C, is a manually lapping valve requiring
movementofthehandlebetweentheSERVICEandLAPpositionsto
affectandholdaservicebrakeapplication.
A more detailed description of system functions is found in the
Schedule6&14TypeSystemsOperationsectionofthismanual.
#6typeautomaticbrakevalvepositionsandtheirfunctions,fromlefttorightare:
RELEASE:A largeanddirectconnectionbetween theMAIN
RESERVOIR and the equalizing reservoir and brake pipe.
Bypasses theFEEDVALVE andprovidesmaximumvolume
air flow into thebrakepipe. If left in thisposition, thebrake
pipemaybecome charged to apressuregreater than thatof
the feed valve setting, resulting in an OVERCHARGED
BRAKEPIPEcondition.
RUNNING:Normalpositionforchargingthebrakepipeand
releasing all brakes. In this position air from the main
reservoir flows to the equalizing reservoir and brake pipe
throughtheFEEDVALVE,therebychargingthesystemtothe
pressure set by this valve. The feed valve maintains a
predetermined pressure in the brake pipe and equalizing
reservoiragainstallowableleakage.
HOLDING:FunctionsthesameasRUNNINGpositionexcept
thatitholdslocomotivebrakesappliedwhilechargingandreleasingthetrainbrakes.
LAP:ClosesallportsinthebrakevalveandholdsbrakesappliedafteraSERVICEapplication.Does
notmaintainagainstbrakepipeleakage,whichcancausefurtherreductioninbrakepipepressure.
SERVICE:Ventspressure inCHAMBERD above theequalizingpiston to the atmosphere in a
controlledmanner.Brakepipepressure then raises the equalizingpiston andbrakepipe air isexhausted through a control orifice to the atmosphere until pressure in brake pipe and the
equalizingreservoirarethesame.
EMERGENCY:Used toobtain themostrapidandheavybrakeapplicationpossible.Connects the
brakepipedirectly to theatmospherecausinga rapid,uncontrolleddrop inbrakepipepressure.
Thisinitiatesanemergencyapplicationofthetrainbrakes.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
33/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 33 of 44
Version 1.0 January, 2009
Schedule6independentbrakevalvesmaybeof
theselflappingormanuallappingtype:
SELFLAPPING (left): The selflapping
independent brake valve has two positions:RELEASE, at the far left of the quadrant, and
FULL APPLICATION, at the far right of the
quadrant. In between these positions is the
APPLICATIONZONE.Movementofthehandle
to the right into thiszoneprovides increasingly
higher locomotvebrake cylinder pressure until
full application is obtained. A PRESSURE
MAINTAINING feature will maintain brake
cylinderpressureatthedesiredpressureagainst
allowableleakage.
A
QUICK
RELEASE
or
bail
off feature is incorporated into the valve
whereby an automaticbrake application on the
locomotiveonlymaybe releasedbydepressing the independentbrakevalvehandledownward.
Bailingoffreleases theautomaticapplicationon the locomotiveconsistandreduces locomotive
brakecylinderpressuretothevaluecalledforbythepositionofthehandleintheAPPLICATION
ZONE.IfthehandleisintheRELEASEposition,locomotivecylinderpressurewillbereducedtozero.
MANUAL LAPPING: The laptype independent
brakevalvehasfourpositions:
RELEASE: Releases an automatic brakeapplicationonthelocomotiveonly.
RUNNING: Releases an independent brake
application and is thenormalposition inwhich
thebrakevalveiscarried.
LAP: Closes all ports on the brake valve and
holds a independent application of the brakes
againstallowablebrakecylinderleakage.
SLOWAPPLICATION:Appliestheindependent
brakeatanormalorservicerate.
QUICKAPPLICATION:Utilizesaslightlylarger
port opening in the brake valve to obtain a
somewhat more rapid application of the
independentbrake.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
34/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 34 of 44
Version 1.0 January, 2009
Other Air Brake Components &
Their Functions
Trainbrakesconsistofindividualcarbrakeapparatus,connectedbyasingleairlineknownasthe
brakepipe,which,combinedwiththelocomotivesindependentairbrake,formthecompletetrainbrake system.Each car is typicallyequippedwith the following,or someother similar,airbrake
systemcomponents:
AIR BRAKE GAUGES (right): The most important
information sources the Engineer will refer to are the
locomotiveairgauges.Theseprovide informationon the
statusofthemostimportantsystemtheEngineeruses:the
brakes. These gauges are called duplex gauges, each
with a red and a white needle, and each display two
functions.ThegaugeontheleftwillalwaysdisplayMAIN
RESERVOIR pressure (RED needle) and EQUALIZING
RESERVOIRpressure(WHITEneedle).Thegaugeon the
rightwillalwaysdisplaytheBRAKECYLINDERpressureofthelocomotive(REDneedle)andthe
BRAKE PIPE pressure (WHITE needle). Note that the equalizing reservoir and brake pipe
indicationsarealwaysonseparategaugesandtheneedlesarebothwhite.
ANGLECOCK(left):valveateachendofthecartocloseoffthebrake
pipe. Anglecocksaretheonlyairvalveonrailroadequipmentthatare
openwhen thehandle is inlinewith the flowofair;otherair cocks,
such asbranch pipe cutout cocks, are openwhen their handles are
perpendicular,or90degrees,fromtheflowofair;
DIRT COLLECTOR/CUTOUT COCK (right): a combinationair filtering
andcutoutvalvelocatedonthebranchpipebetweenthebrakepipeanda
cars controlvalve.Usedtocutoutacarsairbrakesfromthesystem.
BRAKECYLINDER(left):acylinderand
piston which, when filled with
compressed air, imparts its force on the
foundation brake rigging to apply the
brake shoes against the wheel. The
cylinder shown in the photo is applied, with the piston rod
extendedoutfromthecylinderbody.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
35/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 35 of 44
Version 1.0 January, 2009
DEAD ENGINE DEVICE:
Facilitates themovement of a
dead locomotive in a train.
This feature will charge the
mainreservoirsfromthebrakepipe,whichpermitstheengine
brakestoworkasifitwereacarinthetrain.Thedeviceconsistsofastrainer/checkvalveandcut
outcock inaconnectionbetween thebrakepipeand themainreservoir.This feature isnormally
cutout.However,whencutin,themainreservoirswillchargefromthebrakepipe,thusproviding
airtooperatethebrakes.
FOUNDATIONBRAKERIGGING(below): asystemofrodsandleversthatconnectthebrake
cylindertothebrakeshoesandpressthemagainstthewheels
JRELAY VALVE (right): Air pressure relay valve
supplied with 26C locomotive air brake equipment.
Appliesandreleases the locomotivebrakes inresponse
tocontrolairpressureinputfromtheindependentbrake
valve or the locomotive control valve using main
reservoir
air
as
its
supply
volume.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
36/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 36 of 44
Version 1.0 January, 2009
MAIN RESERVOIR AUTOMATIC BLOWDOWN (right): a
device on most diesel locomotives attached to the main
reservoirs toautomaticallydrainoffaccumulatedmoisture in
thetanks.
RETAINING VALVE (left): a valve on the
endof thebrakecylinderexhaustpipewhich
permits the retention of air pressure in the
brake cylinderwhen thebrakes are released.
Usedforbrakingonlongorheavygrades.
TRUCKCUTOUTCOCKS (notshown):Locatedunder therunningboardabove
eachtruckisableedtypecutoutcockwhichwillcuttheaircommunicationtothat
trucksbrakecylindersout.Thisistobecutinatalltimesduringnormaloperation.
Thebrakesonalocomotivetruckshouldneverbecutoutunlessofaseverefailure
oftheairbrakesystemthatmakesitunsafetomovetheunitunlessonetruck,and
normorethanonetruck,iscutoutofthesystemanditsbrakesdonotapply.
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
37/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 37 of 44
Version 1.0 January, 2009
General Principles
of
Air Brake & Train Handling
Charging the Brake Pipe
Auxiliary, emergency and control air reservoir volumes on cars and locomotives are charged
throughsmallopenings inthecontrolordistributingvalvecalledchargingchokesorchargingports.
Because theseopeningsaresmallbydesign,airpressure in thebrakepipewillusually rise to its
operatingpressuremorequicklythantheairreservoirsoneachcar.Therefore,thebrakepipegauge
inthelocomotivemayindicatethedesiredpressure,butairmaystillbeflowingintothereservoirs
oneachcar.This cangive theEngineera false impression that thebrake system is fully charged
when,infact,itisnot.
KEY FACT: The brake system is fully charged ONLY when air pressure in both the brake pipe
& the air reservoirs is equal to the operating pressure set by the regulating valve on the
locomotive & air is no longer flowing f rom the automatic brake valve into the brake pipe.
Time to Propagate Application
FromthetimetheEngineermakesaninitialservicereduction,brakecylinderpressureonthefirst
carisinitiatedinaboutfiveseconds,andinitialbrakecylinderpressureisachievedonthefirstfew
cars in the train in about 15 seconds.However, on the last car of a 50car train, itwillbe seven
secondsbefore thebrake evenbegins to apply and closer to 20 secondsbefore 10psi ofbrake
cylinderpressure
is
achieved.
KEY FACT: Keep in mind that the longer the train, the longer it will take the cars on the rear
end to react to an automatic b rake application.
Downgrade Train Control
A characteristic of regularRailtown train operations is typically the short two or three car train
operatedoverrelativelyheavygrades.On longertrains,theforcebetweentheflangesandtherail
createsverynoticeable curvedrag, reducing the rateatwhich the trainaccelerates.Heavy trains
tendtoacceleratemoreslowlythanlighttrainsduetotheirgreatermassandthustheirresistanceto
changes in their state.A short traincanacceleratequicklywhiledriftingdownhillbecauseof the
lackofcurvedragandreducedmass.
Controlling train speed on downhill grades can be challenging. Gravity is pulling the train
downgradeandbrakingeffortandcurvedragareretarding the trainsacceleration.Theoretically,
theseforcescanbebalancedandatrainsspeedmaintainedconstant.Inthistheoreticalscenario,the
trainstartsoutonthedowngradewiththebrakesreleasedandtheengineerallowsittoaccelerateto
Copyright 2009 Wayne m. Penn
7/29/2019 ABTH Manual Railtown.pdf
38/44
Railtown State Historic ParkAIR BRAKE & TRAIN HANDLING MANUAL
Page 38 of 44
Version 1.0 January, 2009
asafespeed.Theengineerthenmakesabrakeapplicationtochecktheacceleration.Ifthebrakesare
applied to the theoreticaloptimum, thespeedof the trainwillbeheldperfectly incheckwith the
pullofgravityonthedowngradeandremainconstant.Thetrainissaidtobebalanced;however,
inactualpractice,especiallywithshorttrains,thisisrarelypossible.
Whatusuallyoccurs is this: as the trainacceleratesdowngrade, theengineermakesoneormorebrakepipereductionstochecktheacceleration.Thebrakesapplyandthespeedofthetrainbegins
todecrease.Insteadofbalancing,however,thetraingraduallyslowstoaspeedbelowtheoptimum
desired. The engineer then initiates a brake release and the train begins to accelerate again,
necessitating anotherbrake application.On a long downgrade, it is necessary to cycle the air
brakesonandoff:releasethebrakes,thespeedbuilds,applythebrakes,thespeeddecreases.The
frequencyofbrakecyclingmustbeminimized,and the timebetweenapplicationsmaximized, to
give the reservoirs on the cars time to rechargebetween each application. If needed, there is a
reservemargin of air in thebrake system if not fully recharged. Be aware, however, that each
successive brake application without full recharge will be potentially less effective than the
previous. If overcycling continues, eventually brake effectiveness could diminish beyond theminimumrequiredtocontrolspeedorstopthetrainonthedowngrade.
Tolimittheamountofbrakingcyclesneededtocontrolthetrain,retainersareused.Thefunctionof
retainersistoslowthereleaseofairpressurefromthebrakecylindersandtoretainafewpoundsof
air and thus somebraking effort or drag. The use of retainers on downhill grades allows the
engineer to reduce thenumberofbraking cyclesneeded tocontrol the train speed.Retainersare
usuallysetbeforeheavydowngradesandreleasedwhenthegradeallows.
Anengineermustconstantlybeawareofthegradesandcurvesinordertocontrolthespeedofthe
train.Ifagradelevelsofforacurveisencountered,lessbrakingeffortisrequired.Conversely,an
increasing
grade
or
tangent
track
requires
more
braking
effort.
Familiarity
over
the
territory
helps
theengineertoanticipatethebrakingneeds,butevenoverfamiliarterritory,conditionscanchange
thataffecttrainbraking.
Tohandleatrainwell,anengineermustuseallsenses. Whiledriftingdowngrade,itishelpfulto