ABB MEASUREMENT & ANALYTICS | DATA SHEET … · 2 UP1/2/3/4/5/6/7 UNIESAL PNEUMATIC OTA ACTUATOS DS/A/UPEN E. M Measurement made easy High performance actuators for precision damper

—ABB MEASUREMENT & ANALYTICS | DATA SHEET

UP1/2/3/4/5/6/7Universal pneumatic rotary actuators

2 UP1/2/3/4/5/6/ 7 UNIVERSAL PNEUMATIC ROTARY ACTUATORS | DS/A/UP-EN REV. M

Measurement made easy High performance actuators for precision damper control

Wide range of torque ratings• seven actuator sizes available in ratings from 122 to 7320 N⋅m

(90 to 5400 lb⋅ft)• 12745 N⋅m (9400 lbf⋅ft) with master-slave solution

Easy and flexible installation• place in convenient locations and connect to driven device by

standard linkage components

Control modes for safe operation• options available for fail-safe or fail-in-place on loss of control input

and air supply

Suitable for high temperature environments• use in ambient temperatures up to 85 °C (185 °F), depending on

control input

Adjustable relationship between control signal and output shaft position• adjusts easily with use of standard positioner characteristics: linear,

square and square root relationship or custom-characteristics

Conventional or digital positioner options• complete range of control signal options including EDP300 and

TZIDC digital positioner with HART® communications

Manual operation• quick and smooth transfer shifts easily from automatic

to manual control

Wide range of options available• factory installed IP66 (NEMA 4X) enclosure, pneumatic or electric

position transmitter, alarm/travel switches, air failure lock option and heated enclosures available

3UP1/2/3/4/5/6/ 7 UNIVERSAL PNEUMATIC ROTARY ACTUATORS | DS/A/UP-EN REV. M

—Universal rotary actuators UP pneumaticUP pneumatic universal rotary actuators regulate dampers, fan inlet vanes, lever-operated valves, turbine governors, fluid drives and other final control elements (see Figure 1).

These actuators accept electric or pneumatic control signals. This provides modulating or on/off control power to position devices through mechanical linkage or by direct coupling.

UP1 and UP2 actuators include a double-acting rotary vane power unit. UP3, UP4, UP5, UP6 and UP7 actuators include a double-acting piston with a motion conversion mechanism to convert linear to rotary motion.

Order the actuator with a positioner, or a single or double acting on/off solenoid valve. Refer to Ordering information on pages 26 to 39.

Actuators with a positioner include a TZIDC/EDP300 digital or AV characterizable analog positioners. The AV positioner is a push-pull action, force balance type control instrument. It offers a variety of input ranges including 21 to 103 kPa (3 to 15 psig), 21 to 186 kPa (3 to 27 psig) or 4 to 20 mA.

With the AV positioner, there are standard cams for linear, square, or square root relationships between the control input and output position.

With the TZIDC or EDP300 Digital positioner, characterization is done electronically. The positioner acts as a pneumatic relay, through a separate air supply it produces the differential pressure that moves the actuator into position.

The TZIDC or EDP300 Digital positioner is available on all sizes of UP drives and offers the following the advantages:

• Configurable smart digital positioner with diagnostics and digital communication capability via HART protocol

• Auto adjust function provides fast and easy setup and self-tuning.

• Modular: Options or replacement parts can be added easily in the field.

• As a digital device, it can be integrated as part of the ABB FDT asset management solutions with DTM technology.

• Integral analog or digital position feedback• Fail-safe or fail-in-place on loss of mA input signal.• High immunity to shock and vibration.• Low flow cut-off for valve or damper applications.• Configurable custom characterization to correct for

non-linear flow characteristics of the damper or butterfly valve.

• The TZIDC-200 positioner option can be used in Class I, Div. 1, Gr C-G, Explosion Proof Environments. Refer to the Ordering information for option combinations. Also call factory for hazardous area application solutions.

• Other approvals (for example, ATEX/IEC) on request.

Actuators with a solenoid valve provide on/off control. In this case, positioning of the actuator is at either of the extreme ends of travel (0 or 100 %). The solenoid valve is suitable for 120 V AC, 115/125 V DC or 220 V AC service, single coil for fail open/close or dual coil for fail-in-place, on loss of coil voltage. Refer to Ordering information on pages 26 to 39.

Figure 1 Typical fan damper control application


—Specification

Supply pressure (minimum and maximum)• 276 to 690 kPa (40 to 100 psig) with EDP300

and AV positioners• 276 to 621 kPa (40 to 90 psig) with TZIDC positioners

Operating torqueSee Table 1 and Figures 2 and 3 for operating torque versus air supply pressure

UP1 UP2 UP3supply, kPa

torque, N⋅m

supply, psig

torque, lbf⋅ft

supply, kPa

torque, N⋅m

supply, psig

torque, lbf⋅ft

supply, kPa

torque, N⋅m

supply, psig

torque, lbf⋅ft

276 54 40 40 276 224 40 165 276 441 40 325310 59 45 44 310 256 45 188 310 494 45 364345 65 50 48 345 288 50 212 345 548 50 404379 71 55 52 379 320 55 236 379 602 55 443414 76 60 56 414 352 60 260 414 655 60 483448 82 65 60 448 384 65 283 448 709 65 522483 88 70 65 483 417 70 307 483 763 70 562517 93 75 69 517 449 75 331 517 816 75 602552 99 80 73 552 481 80 355 552 870 80 641586 105 85 77 586 513 85 378 586 924 85 681621 110 90 81 621 545 90 402 621 977 90 720655 116 95 85 655 577 95 426 655 1031 95 760690 122 100 90 690 610 100 450 690 1085 100 800

UP4 UP5 UP6supply, kPa

torque, N⋅m

supply, psig

torque, lbf⋅ft

supply, kPa

torque, N⋅m

supply, psig

torque, lbf⋅ft

supply, kPa

torque, N⋅m

supply, psig

torque, lbf⋅ft

276 746 40 550 276 1437 40 1060 276 2576 40 1900310 847 45 625 310 1633 45 1205 310 2892 45 2133345 949 50 700 345 1830 50 1350 345 3208 50 2366379 1051 55 775 379 2026 55 1495 379 3525 55 2600414 1152 60 850 414 2223 60 1640 414 3841 60 2833448 1254 65 925 448 2419 65 1785 448 4157 65 3066483 1356 70 1000 483 2616 70 1930 483 4474 70 3300517 1457 75 1075 517 2813 75 2075 517 4790 75 3533552 1559 80 1150 552 3009 80 2220 552 5106 80 3766586 1661 85 1225 586 3206 85 2365 586 5423 85 4000621 1762 90 1300 621 3402 90 2510 621 5739 90 4233655 1864 95 1375 655 3599 95 2655 655 6055 95 4466690 1966 100 1450 690 3796 100 2800 690 6372 100 4700

UP7supply, kPa

torque, N⋅m

supply, psig

torque, lbf⋅ft

276 3663 40 2702310 4120 45 3039345 4579 50 3377379 5037 55 3715414 5495 60 4053448 5952 65 4390483 6410 70 4728517 6869 75 5066552 7326 80 5403

Table 1 Operating torque at minimum and maximum supply pressure 1

1 Maximum supply pressure for UP with TZIDC positioner option is 621kPa (90 psi) Maximum supply pressure for UP with EDP300 or AV positioner option is 690 kPa (100 psi) Maximum supply pressure for UP7 is 552 kPa (80 psi)


700(102)

0600(87)

500(73)

400(58)

300(44)

200(29)

100(74)

200(148)

300(221)

400(295)

500(369)

600(443)

700(516)

UP2

UP1

Supply pressurekPa (psig)

Ope

rati

ng t

orqu

eN

⋅m (

lbf⋅

ft)

Figure 2 Operating torque versus supply pressure for UP1 and UP2 actuators

700(102)

0600(87)

500(73)

400(58)

300(44)

200(29)

8000(5900)

Supply pressurekPa (psig)

Ope

rati

ng t

orqu

eN

⋅m (

lbf⋅

ft)

800(116)

100(15)

7000(5163)

6000(4425)

5000(3688)

4000(2950)

3000(2213)

2000(1475)

1000(738)

UP6

UP5

UP4

UP3

Figure 3 Operating torque versus supply pressure for UP3 to UP6 actuators

Volume displacement for 90° mechanical output rotation

UP1: 655 cm3 (40 in3) rotary vaneUP2: 1965 cm3 (120 in3) rotary vaneUP3: 3685 cm3 (225 in3) cylinder

[15 x 20 cm (6 x 8 in)]UP4: 6550 cm3 (400 in3) cylinder

[20 x 20 cm (8 x 8 in)]UP5: 13,110 cm3 (800 in3) cylinder

[20 x 41 cm (8 x 16 in)]UP6: 20,565 cm3 (1255 in3) cylinder

[25 x 41 cm (10 x 16 in)].UP7: 29,653 cm3 (1809.5 in3) cylinder

[30.5 x 41 cm (12 x 16 in)].

Temperature limits for positioner options• –40 to 82 °C (–40 to 180 °F)1 for UP with AV positioners• –40 to 85 °C (–40 to 185 °F) for UP with TZIDC or

EDP300 positionersThe low temperature operative limit can be extended below 0 °C (32 °F) without heaters if the dew point of the air supply is maintained at least 10 °C (18 °F) below the minimum expected ambient temperature.

Mechanical rotationUP1/2

Rotary vane stroke is nominally set for 90° rotation, but can be adjusted over a range from 80 to 92° via adjustable mechanical stop.

UP3/4/5/6/7Stroke of the cylinder provides a 90° rotation of the output lever.

Positioner input signalAV1

• 21 to 103 kPa (3 to 15 psig)• 21 to 186 kPa (3 to 27 psig);

50 % range suppression and/or zero elevation capability

AV24 to 20 mA goes to 0 % (direct acting) or 100 % (reverse acting) on loss of input signal

TZIDC/EDP300 (fail-safe)4 to 20 mA goes to 0 % (direct acting) or 100 % (reverse acting) on loss of input signal. Refer to Ordering information on pages 26 to 39.

TZIDC/EDP300 (fail-in-place)4 to 20 mA holds position on loss of input signal. Refer to Ordering information on pages 26 to 39.

1 Some actuator/positioner combinations may have slightly higher minimum and slightly lower maximum operating temperatures. Refer to the appropriate positioner specification for temperature limitations.


—…Specification

Air consumption (nominal) at balance with positionerAV

Typical 188.8 cm3/s (0.4 scfm) @ 517.1 kPa (75.0 psig) supply at null

TZIDC/EDP300< 0.03 kg/h (0.015scfm) at null independent of supply pressure

Air supplyUP with TZIDC positioner

621 kPa (90 psi) maximumUP with EDP300 or AV positioner

690 kPa (100 psi) maximum

Travel direction of UP lever arm1:Direct action is standard. With increasing signal, actuator lever rotates as follows:UP1

Counterclockwise when facing lever1

UP2Clockwise when facing lever1

UP3/4Clockwise when facing lever1,2

UP5/6/7Counterclockwise when facing lever1,2

Performance specificationRefer to the appropriate positioner specification for hysteresis, resolution, deadband, repeatability, etc.

Solenoid type and coil specification 4-way, 2-position, 2-wire (UP_ _5 and UP_ _6). 4-way, 2-position, 4-wire (UP_ _8 and UP_ _9).

UP1/2• IP66 (NEMA 4X) enclosure rating• CSA certified 120 V AC or 240 V AC, 50/60 Hz,

10.1 W; or 125 V DC, 11.6 WUP3/4/5/6/7

• IP (NEMA)3 enclosure rating• CSA certified 120 V AC or 240 V AC, 50/60 Hz, 10.1 W;

or 125 V DC, 11.6 W

1 Consult factory for custom travel directions2 UP3 to UP7 can have the lever mounted on either side of the

actuator. Factory delivery provides the lever on the left-hand side for UP3 and UP4 and on the right-hand side for UP5/6/7 when facing the positioner

3 The solenoid valve is mounted inside the actuator enclosure on these models, so the environmental rating of the entire unit is a function of the environmental rating of the actuator enclosure. Refer to Ordering information on pages 26 to 39.

External connectionsAir supply:

UP1/2: 1/4 – 18 NPT femaleUP3/4: 1/4 – 18 NPT femaleUP5/6/7: 1/2 – 14 NPT female

Pneumatic signal:1/4 – 18 NPT female when using AV11 or AV12 positioners as the control input.

Air failure reset:1/4 – 18 NPT female

Electrical conduit:Cutouts for 1/2 and 3/4 in NPT female when using AV2, TZIDC and EDP300 positioners, or a solenoid valve for the control input

Manual operatorUP1/2

Lever type with manual locking boltUP3/4

Split nut with locking ratchet UP5/6/7

Gear type with self-locking ratchet

Materials of constructionFrame

Carbon steelOutput shaft

Carbon steelTop covers

Sheet metalEnd covers

Sheet metalActuators UP1/2

Die Cast aluminum rotary vane housingActuators UP3/4/5/6/7

High tensile aluminum allow hard coated to 60Rc cylinder housing and high strength 6061-T6 aluminum alloy end flanges

Seals on vane, vane shaft, piston and piston rodNitrile rubber

Coating on metal partsCorrosion-resistant polyurethane


Engineering specificationsStorage

Store in a dry, indoor location not subject to rapid temperature changes that would cause condensation to form inside the unit

Storage temperature limits• –40 to 82 °C (–40 to 180 °F)

with AV positioners• –40 to 85 °C (–40 to 185 °F)

with TZIDC/EDP300 positionersEnclosure certification

• IP24 (NEMA 3R): Standard• IP66 (NEMA 4X): Optional. Refer to Ordering

information on pages 26 to 38

Agency approvalscFMus certified for use in general purpose (non-hazardous) locations.Consult factory for other options.

WeightRefer to Tables 2 and 3 on page 9.

—OptionsShaft position transmitterElectric (external to positioner)

4 to 20 mA linear output relative to the actuator shaft position. Use AVPT position transmitter as a non-standard option. Only possible on UP2 to 7 if code UP_ _ _ C _ _ _ is not selected. Consult factory for details.

Electric (internal to positioner)

Two-wire unit requiring a 12 to 24 V DC supply and producing a 4 to 20 mA linear output relative to the actuator shaft position.

Pneumatic Produces a 21 to 103 kPa (3 to 15 psig) or 21 to 186 kPa (3 to 27 psig) linear output relative to the actuator shaft position. Minimum required air supply is 138 kPa (20 psig). The output may be characterized by the user (not available for UP1 actuators).

Potentiometric resistive

A potentiometer internal to the AV1 and AV2 positioners. Gears connect the potentiometer to the positioner output shaft. The position of the potentiometer shaft indicates the actuator shaft position. The relationship between the potentiometer and the output shaft results in one degree of rotation of the output shaft corresponding to approximately 9.9 Ω of resistive change at the potentiometer. Refer to the appropriate AV positioner instruction for more information.

Adjustable alarm/travel switchesConsists of four or two (see Ordering information on pages 26 to 39) linkage-driven, cam-operated SPDT microswitches, adjustable over the full stroke of the actuator. Used as alarm contacts or for external position indications.

Contact ratings:• 15A @ 125/250 V AC @ 60 °C (140 °F)1

• 0.5A @ 125 V DC @ 60 °C (140 °F)• 0.25A @ 250 V DC @ 60 °C (140 °F)

Air failure lockLocks the actuator in its last position when the air supply falls below a preset value. Refer to Ordering information on pages 26 to 39 for manual (with remote reset switch) or automatic reset options.

Note. If automatic reset only is selected, the remote reset switch is omitted.

UP1/2 Mechanical latch device with a three-way pneumatic trip valve as the air supply sensor. Trip valve factory preset at 35 psig. Trip valve can also be readjusted at site. Refer to Ordering information on page 28 for pressure switch option on UP2 used to signal an air failure alarm or for status indication. For UP1 the pressure switch is available as an accessory.

UP3/4/5/6/7 Uses a pneumatic trip valve as the air supply sensor that trips a four-way lock-up valve to lock the actuator in the last position. The trip valve is factory preset at 55 psig but can also be readjusted on site2

1 Switch contacts must be derated 1.5 A for every 10 °C (18 °F) rise above 60 °C (140 °F)

2 Refer to Ordering information on pages 30 to 39 for pressure switch option on UP3 to UP7 used to signal an air failure alarm or for status indication. When this option is selected, the pressure switch is installed and set at 55 psig. The pressure switch can be readjusted on site.


—…OptionsReserve air tank for air failure option Available for all but UP1. Drives actuator into the full open or full closed position when the air supply falls below a preset value. Factory preset values are 35 psig for UP2 and 55 psig for UP3/4/5/6/7. Value can also be readjusted at site. Tank sizes are 20.8 L (5.5 gal) for UP2, 30.3 L (8.0 gal) for UP3/4/5 and 64.4 L (17.0 gal) for UP6/71.

Alarm pressure switch contact ratings2

• 13 A @ 115/230 V AC @ 60 °C (140 °F)• 0.5 A @ 110/125 V DC @ 60 °C (140 °F)Switch contacts must be derated 1.5 A for every 10 °C (18 °F) rise above 60 °C (140 °F)

Strip heaters (thermostatically controlled)Available for all except UP1 actuators and UPs with explosion-proof TZIDC-200 positioner.

The low temperature operating limit can be extended below 0 °C (32 °F) without heaters if the dew point of the air supply is maintained at least 10 °C (18 °F) below the minimum expected ambient temperature.

UP2 1 heater element, 120 V AC, 500 WUP3/4/5/6/7 2 heater elements, 120 V AC, 500 W (1000 W total)

Volume boosters and quick exhaust valves• To decrease stroke time• Option available on UP6 and UP7• Refer to Figure 9 for UP6 stroke time. Consult factory for

UP7 stroke time

Temperature limits for air failure lock and reserve air tank option–20 to 70 °C (–4 to 158 °F) for pneumatic trip and lock valves3

1 Refer to Ordering information on pages 28 to 38 for pressure switch option on UP2 to UP7 used to signal an air failure alarm or a status indication.

2 Not available in combination with TZIDC-200 explosion-proof positioner. Consult factory for details.

3 For applications at temperatures below –20 °C (–4 °F) add option for strip heater. Refer to UP2 to UP7 Ordering information for heater option. For applications at temperatures above 70 °C (158 °F) consult factory.

—AccessoriesCoalescing filter/regulator for UP3/4/5/6/7:• Part No. 1951439D1• Parker No. 12E37E18AA and PS807P • Auto float drain• 1/2 in NPT connections• 1132 l/m (40 scfm) capacity• 17 barg (250 psig) maximum inlet• 8.6 barg (125 psig) maximum outlet• With mounting bracket

Coalescing filter for UP1/2 • Part No. 5328563D2• Parker No. 11F18EC• Auto float drain• 1/4 in NPT connections• 1274 l/m (45 scfm) capacity• 17 barg (250 psig) maximum inlet

Regulator with gage for UP1/2• Part No. 1951029D5• Parker No. 06R118AC• 1/4 in NPT connection• 1500 l/m (53 scfm) capacity• 17 barg (250 psig) maximum inlet• 8.6 barg (125 psig) maximum outlet

Pressure switchPart No. 1941099A2

Pressure gages• Instrument signal (3 to 15 psi) for AV1 positioner• Output pressure for AV, TZIDC and EDP300• Part No. 5326605A4 (instrument one required) • Part No. 5326605A6 (output, two required)

Speed control• Regulates time constant of positioner and final control

element. Orifices installed directly into the positioner output ports (only for AV positioners)

• Part No. 5327327A1: 1 mm (0.04 in)• Part No. 5327327A2: Blank (drill to suit)• For TZIDC and EDP300 positioners the speed control is

electronically adjustable (Refer to TZIDC and EDP300 configuration)


—Shipping weightsActuator type Shipping weight in kg (lb)UP1 with positioner UP1 with solenoid

25 (55) 23 (50)

UP2 with positioner UP2 with solenoid

45 (100) 43 (95)


145 (320) 143 (315)


163 (360) 162 (355)


336 (741) 334 (736)


369 (814) 367 (809)


379 (836) 377 (831)

Table 2 UP actuator shipping weights

Option Shipping weight in kg (lb)Electric shaft position transmitter 0 (0)Pneumatic shaft position transmitter 5.0 (11.0)Alarm/Travel switches 1.1 (2.5)Strip heaters 1.1 (2.5) for UP2 actuator

2.0 (4.5) for all othersAir failure lock 3.6 (8.0) for UP1 actuator

5.0 (11.0) for UP2 actuator 5.9 (13.0) for UP3 and UP4 actuator

6.8 (15.0) for UP5 to UP7 actuator

Table 3 Option shipping weights1

1 Add these values to those listed in Table 2 where applicable.


—Stroke timesSee Figures 4 to 14 for stroke times for UP with AV positioner and solenoid valve control input options.

Stroke time with load for UP with TZIDC positioner

UP1*Stroke 81 N⋅m (60 lbf⋅ft)

@ 414 kPa (60 psi)102 N⋅m (75 lbf⋅ft) @ 552 kPa (80 psi)

5 to 95 % 3 s 4 s



5 to 95 % 10 s 12 s



5 to 95 % 17 s 19 s


@ 414 kPa (60 psi)1159 N⋅m (1150 lbf⋅ft)

@ 552 kPa (80 psi)5 to 95 % 20 s 23 s

Notes.1 Supply pressure must be maintained at positioner.2 Diameter of the tubing must be as specified in the

installation section of the instruction manual.3 Delivery capacity of the pressure regulator must be as

specified in the installation section of the instruction manual.


@ 414 kPa (60 psi)2956 N⋅m (2180 lbf⋅ft)

@ 552 kPa (80 psi)5 to 95 % 16 s 18 s

UP6**Stroke 3864 N⋅m (2850 lbf⋅ft)

@ 414 kPa (60 psi)5152 N⋅m (3800 lbf⋅ft)

@ 552 kPa (80 psi)5 to 95 % 22 s 24 s

UP7**Stroke 5495 N⋅m (4053 lbf⋅ft)

@ 414 kPa (60 psi)7325 N⋅m (5403 lbf⋅ft)

@ 552 kPa (80 psi)5 to 95 % 28 s 30 s

* For faster stroke times select EDP300 positioner option (refer to Control Input option in the Ordering information on pages 26 to 34)

** Refer to Ordering information on pages 36 and 38 for volume booster options for faster stroke times


Stroke times for UP with AV2 positioner

Notes.• The stroke time curves shown in Figures 4 to 9 were generated from actual tests using an AV232100 positioner. The stroke

times are for actuator rotations of 90 % of full stroke (81° of rotation) beginning at 5 % of full stroke (4.5° of rotation) with the actuator at idle (supporting the load) and ending at 95 % of full stroke (85.5° of rotation). To obtain the stroke times shown in the curves:

– the supply pressure must be maintained not only at the source, but also at the positioner – the tubing diameter must be as specified in the installation section of the instruction manual – the delivery capacity of the pressure regulator must be as specified in the installation section of the instruction manual

• The values in parentheses are the maximum recommended operating loads at the supply pressures shown.

40 psi(40 lbf⋅ft)

60 psi(60 lbf⋅ft)

80 psi(75 lbf⋅ft)

100 psi(90 lbf⋅ft)

0 10 20 30 40 50 60 70 80 90 1000.0

0.5

1.0

1.5

2.0

2.5

Stroke time from 5 to 95 % of full

stroke in seconds

Load (lbf⋅ft)

Figure 4 Stroke times for UP1 actuator with AV2 positioner





0 50 100 150 200 250 300 350 400 450 5000

6

8

10

12

14

4

2


stroke in seconds

Load (lbf⋅ft)



—…Stroke times…Stroke times for UP with AV2 positioner





0 100 200 300 400 500 600 700 800 900 10000

15

20

25

30

10

5


stroke in seconds

Load (lbf⋅ft)





0 200 400 800 1200 1400 1600 1800 20000

15

20

25

10

5

600 1000



stroke in seconds

Load (lbf⋅ft)





0 300 600 1200 2100 2400 2700 30008

18

16

900 1800


14

12

10

1500



stroke in seconds

Load (lbf⋅ft)


40 psi(1900 lbf⋅ft) 60 psi

(2850 lbf⋅ft) 100 psi(4700 lbf⋅ft)

0 500 1000 2000 3500 4000 4500 50000

25

20

1500 3000


15

10

5

2500



stroke in seconds

This curve is for UP6 actuators with volume boosters. Refer to the Ordering information

Load (lbf⋅ft)



—…Stroke timesStroke times for UP with solenoid valve

Notes.• The stroke time curves shown in Figures 10 to 14 were generated from actual tests. The stroke times are for actuator

rotations from 0 to 100 % of full stroke (0 to 90° of rotation). To obtain the stroke times shown in the curves: – the supply pressure must be maintained not only at the source, but also at the solenoid valve – the tubing diameter must be as specified in the installation section of the instruction manual – the delivery capacity of the pressure regulator must be as specified in the installation section of the instruction manual

• The values in parentheses are the maximum recommended operating loads at the supply pressures shown.





0 50 100 150 200 250 300 350 400 450 5000

6

8

10

12

14

4

2

Stroke time from 0 to 100 % of full stroke in seconds

Load (lbf⋅ft)

Figure 10 Stroke times for UP2 actuator with solenoid valve





0 100 200 300 400 500 600 700 800 9000

15

20

25

30

10

5


Load (lbf⋅ft)



40 psi(550 lbf⋅ft) 60 psi

(850 lbf⋅ft)


0 200 400 800 1200 1400 1600 18000

60

80

40

20

600 1000



Load (lbf⋅ft)





0 300 600 1200 2100 2400 2700 30008

18

16

900 1800


14

12

10

1500


Load (lbf⋅ft)



—…Stroke times…Stroke times for UP with solenoid valve



0 500 1000 2000 3500 4000 4500 50000

60

50

1500 3000


30

20

10

2500

40



Load (lbf⋅ft)



—DimensionsUP1 actuator with positioner and air failure lockAll dimensions in mm (in)

203.2(8.00)

99.6 (3.92)

22.4 (0.88)

76.2(3.00)

153.9(6.06)

330.2 (13.00)368.3 (14.50)

609.6(24.00)

296.2(11.66)

14.2(0.56)

152.4(6.00)radius

177.8(7.00)radius

393.

7 (1

5.50

)

127.0(5.00)radius

127.0(5.00)

124.0(4.88)

52.3(2.06)

304.

8 (1

2.0

0) r

adiu

s

546.

1 (2

1.50

)Approx.

Ø 12.7 (0.50)

minimum mounting bolt extension above floor

Actuator shaft

(see Note 1)

(see Note 1)

13.5 (0.53) wide × 16.5 (0.65) long 4 slots for 0.5 in bolts, SAE GR. 5 carbon steel. Tighten to 54.2 ±6.8 N⋅m (40 ±5 lbf⋅ft)

(see Note 1)

Hand and actuator linkage lever may be mounted at any angle – see Note 2

90° travel

(3 holes)

Notes.1 Minimum clearance required for adjustment, inspection, maintenance and operation.2 After positioning actuator lever, tighten the 2 × 0.375 in socket head cap screws to 74.6 ±2.7 N⋅m (55 ±2 lbf⋅ft).3 Maximum ambient temperature limit = 82 °C (180 °F). Some actuator/positioner combinations may have a slightly lower

maximum ambient temperature limit. Refer to the relevant positioner specification.


—…DimensionsUP1 actuator with electric shaft position transmitter and travel switchesAll dimensions in mm (in)

203.2(8.00)

81.8(3.22)

127.0(5.00)

124.0(4.88)52.3

(2.06)

Ø 22.2(0.88)

47.2 (1.86)153.9(6.06)

304.8(12.00)radius

22.4 (0.88)

330.2 (13.00)368.3 (14.50)

609.6(24.00)343.7 (13.53)

546.

1 (2

1.50

)

393.

7 (1

5.50

)

14.2(0.56)

152.4(6.00)radius

177.8(7.00)radius

127.0(5.00)radius

Ø 12.7(0.50)


For 0.5 in conduit

connector

Hand and actuator linkage lever may be mounted at any angle – see Note 2

Hand and actuator linkage lever

Actuator shaft

90° travel

(see Note 1)

(see Note 1)

(see Note 1)

(3 holes)

13.5 wide × 16.5 long 0.53 wide × 0.65 long 4 slots for 0.5 in bolts, SAE GR. 5 carbon steel. Tighten to 54.2 ±6.8 N⋅m (40 ±5 lbf⋅ft)

Notes.1 Minimum clearance required for adjustment, inspection, maintenance and operation.2 After positioning actuator lever, tighten the 2 × 0.375 in socket head cap screws to 67.8 ±6.8 N⋅m (50 ±5 lbf⋅ft).3 Maximum ambient temperature limit = 82 °C (180 °F). Some actuator/positioner combinations may have a slightly lower



UP1 actuator with solenoid valve and air failure lockAll dimensions in mm (in)

94.0 (3.70) 457.2(18.00)

321.5(12.66)

330.2 (13.00)

376.9 (14.84)

127.0(5.00)

124.0(4.88)

52.3(2.06)

Ø 12.7 (0.50)

304.8(12.00)radius

153.9(6.06)

22.4 (0.88)

368.3 (14.50)

127.0(5.00)

14.2(0.56)

543.

1 (2

1.38

)

393.

7 (1

5.50

)

152.4(6.00)radius

177.8(7.00)radius

127.0(5.00)radius

90° travel


(see Note 1)(see Note 1)

(see Note 1)

(3 holes)

Actuator shaft

Hand and actuator linkage lever may be mounted at any angle – see Note 2 Hand and actuator linkage lever

13.5 wide × 16.5 long 0.53 wide × 0.65 long 4 slots for 0.5 in bolts, SAE GR. 5 carbon steel. Tighten to 54.2 ±6.8 N⋅m (40 ±5 lbf⋅ft)

Notes.1 Minimum clearance required for adjustment, inspection, maintenance and operation.2 After positioning actuator lever, tighten the 2 × 0.375 in socket head cap screws to 74.5 ±2.7 N⋅m (55 ±2 lbf⋅ft).3 Maximum ambient temperature limit = 82 °C (180 °F).


—…DimensionsUP2 actuator with positionerAll dimensions in mm (in)

294.6(11.60)

609.6(24.00)

139.7(5.50)

66.0(2.60)

457.2 (18.00)

355.6 (14.00)

393.7 (15.50)

165.1 (6.50)

Ø 25.4 (1.00)

25.4(1.00)

69.1(2.72)

127.0(5.00)

31.8(1.25)

609.6(24.00)

127.0(5.00)radius

196.9(7.75)

radius254.0

(10.00)radius

381.0(15.00)radius

392.4(15.45)radius

(see Note 1)

(see Note 1)

(see Note 1)Hand and actuator linkage lever

Hand and actuator linkage (see Note 2)

(3 holes)

14.3 (0.56) Ø. 4 holes for 0.5 in bolts, SAE GR. 5

carbon steel. Tighten to

47.5 N⋅m (35 lbf⋅ft)

90° travel

Notes.1 Minimum clearance required for adjustment, inspection, maintenance and operation.2 After positioning actuator lever, tighten the 2 × 0.5 in socket head cap screws to 88.13 N⋅m (65 lbf⋅ft).3 Maximum ambient temperature limit = 82 °C (180 °F). Some actuator/positioner combinations may have a slightly lower



UP3 and UP4 actuatorsAll dimensions in mm (in)

50 1000

AFCE2

V1E1S1

38.1(1.50)

83.8(3.30)

89.2(3.51)

33.5(1.32)

77.7(3.06)

21.8(0.86)

279.4(11.00)

254.0(10.00)

1177.3(46.35)

778.8(30.66)

609.6(24.00)

457.2(18.00)

288.8(11.37)

641.4 (25.25) 266.7 (10.50)

660.4 (26.00) 495.3 (19.50)

345.5 (13.64)

577.9 (22.75)

31.8(1.25)

Ø 25.4 (1.00)

25.4 (1.00)

127.0(5.00) 254.0

(10.00)

254.0(10.00)

173.2(6.68)

322.1(12.68)

190.2(7.49)

197.1(7.76)

63.0(2.48)

90° travel

(see Note 1)

(see

No

te 1

)

(3 holes)

(see Note 1)(see Note 1)

25.4 (1.0) Ø. 4 holes for 0.75 in bolts, ASTM A193

GR B5 carbon steel. Tighten to

175.7 ±6.7 N⋅m (130 ±5 lbf⋅ft)

minimum mounting bolt extension

above floor

Actuator lever may be fitted to

either side and at 14° intervals

Notes.1 Minimum clearance required for adjustment, inspection, maintenance and operation.2 Maximum ambient temperature limit = 82 °C (180 °F). Some actuator/positioner combinations may have a slightly lower

maximum ambient temperature limit. Refer to the relevant positioner specification.3 Do not use other wires in conduit used for UP3/4 with Control input mA signal options C, R, T, U, W, Y and Z – see

Ordering information on pages 30 and 32.4 If shielded cable is used, shield grounding must conform to system requirements.5 After mounting the actuator in place but before tightening the mounting bolts, ensure that the frame will not warp when

the bolts are tightened by inserting shims under the frame as necessary. To test for warping, remove the piston rod clevis pin to disconnect the piston and check that the actuator lever shaft is free to move when the frame mounting bolts are tightened.


—…DimensionsUP5, UP6 and UP7 actuatorsAll dimensions in mm (in)

50 1000

33.5(1.32)

254.0(10.00)

254.0(10.00)

827.0 (32.56)

31.8(1.25)

19.1(0.75) 39.6

(1.56)

119.6(4.71)

Ø 31.8(1.25)

609.6(24.00)

419.1(16.50)

446.0 (17.56) radius

406.4 (16.00) radius

304.8 (12.00) radius

379.5(14.94)

520.7(20.50)

599.9(23.62)

609.6(24.00)

1365.0(53.74)

987.6(38.88)

838.2 (33.00)

759.0 (29.88)

90° travel

(see Note 1)

(see Note 1)

(see Note 1)

(see Note 1)

28.4 (1.12) Ø. 4 holes for

1.0 in bolts, ASTM 354 GR BD.

Tighten to 542.3 ±27.1 N⋅m (400 ±20 lbf⋅ft)

44.5 (1.75) min. to 60.2 (2.37)

max. mounting bolt extension

above floor

Actuator lever may be fitted to either side and at 11° 15' intervals

Notes.1 Minimum clearance required for adjustment, inspection, maintenance and operation.2 Maximum ambient temperature limit = 82 °C (180 °F). Some actuator/positioner combinations may have a slightly lower

maximum ambient temperature limit. Refer to the relevant positioner specification.3 Do not use other wires in conduit used for UP/5/6/7 with Control input mA signal options C, R, T, U, W, Y and Z – see

Ordering information on pages 34, 36 and 38.4 If shielded cable is used, shield grounding must conform to system requirements.5 After mounting the actuator in place but before tightening the mounting bolts, ensure that the frame will not warp when

the bolts are tightened by inserting shims under the frame as necessary. To test for warping, remove the piston rod clevis pin to disconnect the piston and check that the actuator lever shaft is free to move when the frame mounting bolts are tightened.


20.8 liter (5.5 gallon) air tank for UP2 actuatorsAll dimensions in mm (in)

¾ – 14 NPT

45°

30°

254.0 (10.00)

228.6 (9.00)

228.6 (9.00)457.2 (18.00)

101.6(4.00)

38.1(1.50)

25.4(1.00)

254.0(10.0)

6.35(0.25)

158.8(6.25)

2 places


—…Dimensions30.3 liter (8.0 gallon) air tank for UP3, UP4 and UP5 actuatorsAll dimensions in mm (in)

203.2 (8.00)

247.7 (9.75)

482.6 (19.00) 203.2 (8.00)

Ø 304.8(12.00)

152.4(6.00)

228.6(9.00)

15.9 × 33.3(0.63 × 1.31)

4 slots

1/2 male elbow

1/4 male elbow


64.4 liter (17.0 gallon) air tank for UP6 and UP7 actuatorsAll dimensions in mm (in)

30°

30°

508.0 (20.00)

254.0 (10.00)16.0 × 33.33(0.63 × 1.31)

304.8(12.00)

152.4(6.00)

228.6(9.00)

4.8(0.19)

276.4 (10.88)

552.5 (21.75)

939.8 (37.00)

381.0 (15.00)

203.2 (8.00)

190.5 (7.50)

4 slots

1 – 111/2 NPT 3 places

1/4 – 14 NPT 3 places

1/4 – 18 NPT 1 place

11/2 – 111/2 NPT 2 places

typical


—Ordering informationUP1Pneumatic rotary actuator, 122 N⋅m (90 lbf⋅ft) rated torque at 690 kPa (100 psig) supply (Note: 1) UP1 X X X X X X X X XX XX XX XX XXEnclosure ratingStandard, IP24 (NEMA 3R)IP66 (NEMA 4X) positioner enclosure only/including CE conformityNon-standard option

01X

Control input0.2 to 1.03 bar (3 to15 psig) with AV1121_ _ 0 pneumatic positioner0.2 to 1.86 bar (3 to 27 psig) with AV1221_ _ 0 pneumatic positioner4 to 20 mA with AV2321_ _0 positioner, fail safe (open/close) on loss of mA signal4 to 20 mA with EDP300 positioner, fail safe (open/close) on loss of mA signal4 to 20 mA with EDP300 positioner, fail-in-place on loss of mA signal4 to 20 mA with TZIDC positioner, fail safe (open/close) on loss of mA signal 4 to 20 mA with TZIDC positioner, fail-in-place on loss of mA signal 4 to 20 mA with TZIDC-200 (EXP), fail safe (open/close) on loss of mA input4 to 20 mA with TZIDC-200 (EXP), fail-in-place on loss of mA inputOn/Off solenoid, 120 V AC, single coil, fail safe (open/close) on loss of coil voltageOn/Off solenoid, 115/125 V DC, single coil fail safe (open/close) on loss of coil voltageOn/Off solenoid, 120 V AC, dual coil fail-in-place on loss of coil voltageOn/Off solenoid, 115/125 V DC, dual coil fail-in-place on loss of coil voltageOn/Off solenoid, 220 V AC 50 Hz/240 V AC 60 Hz single coil,

fail safe (open/close) on loss of coil voltageOn/Off solenoid, 220 V AC 50 Hz/240 V AC 60 Hz dual coil,

fail-in-place on loss of coil voltageNon-standard option

(Note: 2)(Note: 2)

(Note: 1)(Note: 1)(Notes: 1, 3)(Notes: 1, 3)

ABC RTUWYZ5689F

G

XShaft position transmitterNonePotentiometric resistive output, built into positioner (for UP1_ A/B/C only)4 to 20 mA output, built Into AV/TZIDC/EPD300 positioners

(for UP1_A/B/C/R/T/U/W/Y/Z only)Non-standard option

(Note: 4)(Notes: 5, 6)

0AB

XAdjustable travel switchesNoneInclude, 4-SPDTInclude, 2-SPDTNon-standard option

(Note: 7)(Note: 7)

012X

Air failure controlNoneAir failure lock-up (hold last position) with manual or automatic reset function

after air recovery (includes remote reset switch) Temperature range –29 to 82 °C (–20 to 180 °F)

Air failure lock-up (hold last position) with automatic reset function after air recovery Temperature range –29 to 82 °C (–20 to 180 °F)

Air failure lock-up (hold last position) with manual or automatic reset function after air recovery (includes remote reset switch) Temperature range –20 to 70 °C (–4 to 158 °F)

Air failure lock-up (hold last position) with automatic reset function after air recovery Temperature range –20 to 70 °C (–4 to 158 °F)

Non-standard option

(Note: 7)

(Note: 7)

(Note: 7)

01

A

5

D

XActuator heatersNoneNon-standard option

0X

Tubing materialStandard tubingStainless steel tubing and fittings (304SS)Non-standard option

(Note: 5)

0SX


Additional ordering informationPneumatic rotary actuator, 122 N⋅m (90 lbf⋅ft) rated torque at 690 kPa (100 psig) supply (Note: 1) UP1 X X X X X X X X XX XX XX XX XXTagging optionMylar, adhesive backed aluminum finishStainless steel, wire attached (must specify tag text in parameter data)Stainless steel, permanently attached (must specify tag text in parameter data)

123

Manual for service and parts listEnglish M5Communication optionWithout HART communication (only for EDP300 or TZIDC control input option) (Note: 8) C1Mechanical indicator on positioner coverBeacon for position indication (option for EDP300 or TZIDC positioners) (Note: 8) B1CertificationCertificate of conformance F2Air supply filterAir supply filter with pressure regulator for field installation (Note: 5) A1

Note 1

Note 2Note 3

Note 4

Max. supply pressure for UP with TZIDC positioner – 621 kPa (90 psig)kPa = psi x 6.895Explosion-proof application Cl 1 Div 1 Gr C-G (refer to TZIDC-200 data sheet)Not available with Control input code R, T, U, W, Y, Z, 5, 6, 8, 9, F, G

Note 5Note 6Note 7Note 8

Not available with Control input code 5, 6, 8, 9, F, G24 V supply required (not included)Not available with Control input code Y, Z Only in combination with Control input code R, T, U, W, Y, Z

UP1 accessories and codesInstallation manual (one copy supplied, at no cost, with order) IM/UP-ENLinkage accessoriesLight duty driven lever, for interconnecting between linkage and the final control element

For shaft diameter 12.7 to 22.2 mm (0.500 to 0.875 in), 4.77 mm (0.188 in) groove pin diameter For shaft diameter 23.8 to 26.9 mm (0.938 to 1.062 in), 7.97 mm (0.312 in) groove pin diameter For shaft diameter 28.6 to 38.1 mm (1.125 to 1.500 in), 7.97 mm (0.312 in) groove pin diameter

Light duty linkage components Clevis Clevis pin assembly Ball and socket Pipe connector, 2.13 m (7 ft) long Pipe connector, 3.2 m (10 ft 6 in) long Adapter assembly Reinforcing sleeve Rod connector, 1.09 m (3 ft 7 in) long

Note. For complete connecting linkage dimensions, specifications and application examples, see References below*

5328690A15328690A25328690A3

5313902A15313974A15323123A15313940A1call factory5314282A15328639A1

5313932A16

AccessoriesSupply air filter, coalescing, with bracket – maximum inlet pressure 1725 kPa (250 psi), 1/4 – 18 NPTSupply air regulator with bracket and gage –

maximum inlet pressure 1725 kPa (250 psi), 1/4 – 18 NPT, secondary pressure 14 to 860 kPa (2 to 125 psi)Pressure gages – for actuators with positioners

Instrument 0 to 200 kPa (0 to 30 psig) range (AV only) Supply 0 to 1100 kPa (0 to 160 psig) range Output 0 to 1100 kPa (0 to 160 psig) range (2x required)

Speed control orifices – regulates time constant of final control element with AV positioners (installs directly into positioner port) 1 mm (0.040 in) hole No hole (drill to suit)

5328563D21951029D5

5326605A45326605A55326605A6

5327327A15327327A2

Spare partsRotary vane rebuild kit Vane actuator

258244A15328575F1

ReferencesCustomer information

Production specification for AV – DS/AV12-ENProduct instruction for UP – OI/UP (operating instructions) + IM/UP-EN (installation manual)Production specification for TZIDC – 42/18-84-EN + CI/TZIDC/110/120-ENProduct specification for EDP300 – OI/EDP300-EN + CI/EDP300-EN*Connecting linkage technical information – TI-A-UP-rotary actuator connecting linkage (G81-5-1)

http://search.abb.com/library/Download.aspx?DocumentID=DS%2FAV12-EN&LanguageCode=en&DocumentPartId=&Action=Launch

http://search.abb.com/library/Download.aspx?DocumentID=OI%2FUP&LanguageCode=en&DocumentPartId=&Action=Launch

http://search.abb.com/library/Download.aspx?DocumentID=IM%2FUP-EN&LanguageCode=en&DocumentPartId=&Action=Launch

http://search.abb.com/library/Download.aspx?DocumentID=42%2F18-84-EN&LanguageCode=en&DocumentPartId=&Action=Launch

http://search.abb.com/library/Download.aspx?DocumentID=CI%2FTZIDC%2F110%2F120-EN&LanguageCode=en&DocumentPartId=&Action=Launch

http://search.abb.com/library/Download.aspx?DocumentID=OI%2FEDP300-EN&LanguageCode=en&DocumentPartId=&Action=Launch

http://search.abb.com/library/Download.aspx?DocumentID=CI%2FEDP300-EN&LanguageCode=en&DocumentPartId=&Action=Launch


—…Ordering informationUP2Pneumatic rotary actuator, 610 N⋅m (450 lbf⋅ft) rated torque at 690 kPa (100 psig) supply (Note: 1) UP2 X X X X X X X X XX XX XX XX XXEnclosure ratingStandard, IP24 (NEMA 3R)IP66 (NEMA 4X) including CE conformityNon-standard option

01X




(Note: 2)(Note: 2)


ABC RTUWYZ5689F

G


(for UP2_A/B/C/R/T/U/W/Y/Z only)0.2 to 1 bar (3 to 15 psig) pneumatic position transmitter (AV112000 positioner)

(for UP20A_ _ _ _ only)Non-standard option


(Note: 7)

0AB

C


(Note: 8)(Note: 8)

012X


after air recovery (includes remote reset switch)Air failure lock-up (hold last position) with automatic reset function after air recoveryReserve air tank, actuator goes to 0 or 100 % (field selectable) upon loss of air supply (with

pressure switch for air failure alarm)Reserve air tank, actuator goes to 0 or 100 % (field selectable) upon loss of air supply

(without pressure switch for air failure alarm)Non-standard option

(Note: 8)

01

A4

C

XActuator heaters (Note: 9)None120 V AC240 V ACNon-standard option

(Note: 8)(Note: 8)

012X


(Note: 5)

0SX



123


Note 1

Note 2Note 3

Note 4Note 5

Max. supply pressure for UP with TZIDC positioner – 621 kPa (90 psig)kPa = psi x 6.895Explosion-proof application Cl 1 Div 1 Gr C-G (refer to TZIDC-200 data sheet)Not available with Control input code R, T, U, W, Y, Z, 5, 6, 8, 9, F, GNot available with Control input code 5, 6, 8, 9, F, G

Note 6Note 7

Note 8Note 9

Note 10

24 V supply required (not included)Not available with Enclosure rating code 1 and Control input code B, C, R, T, U, W, Y, Z, 5, 6, 8, 9, F, GNot available with Control input code Y, Z Not suitable for use in hazardous process applications that require FM/CSA approvalOnly in combination with Control input code R, T, U, W, Y, Z

UP2 accessories and codesInstallation manual (one copy supplied, at no cost, with order) IM/UP-ENLinkage accessoriesMedium duty driven lever, for interconnecting between linkage and the final control element

For shaft diameter 22.2 to 26.9 mm (0.875 to 1.062 in), 7.92 mm (0.312 in) groove pin diameter For shaft diameter 28.6 to 34.9 mm (1.125 to 1.375 in), 9.52 mm (0.376 in) groove pin diameter For shaft diameter 36.5 mm (1.438 in), 9.52 mm (0.372 in) groove pin diameter

Medium duty linkage components Clevis Clevis pin assembly Ball and socket, self-lubricating 11/4 in pipe connector, 3.08 m (10 ft 6 in) long 11/4 in pipe connector, 6.4 m (21 ft) long Adapter Reinforcing sleeve 3.66 m (12 ft) long Rod connector, 1.22 m (4 ft) long


5328976A15328976A25328976A3

197758A1197757A1

5328986A15313945A2call factory

53683A1call factory5313935A2

AccessoriesSupply air filter, coalescing, with bracket – maximum inlet pressure 1725 kPa (250 psi), 1/4 – 18 NPTSupply air regulator with bracket and gage –

maximum inlet pressure 1725 kPa (250 psi), 1/4 – 18 NPT, secondary pressure 14 to 860 kPa (2 to 125 psi)Pressure gages – for actuators with positioners



5328563D21951029D5

5326605A45326605A55326605A6

5327327A15327327A2

Spare partsRotary vane rebuild kit Vane actuator

258244A25328838A1

Spare parts for UP20 with actuator heaters (UP20_ _ _ _1_)Thermoswitch Solderless terminal

662460A11941401A1












01X




(Note: 2)(Note: 2)


ABC RTUWYZ5689F

G



(for UP30A_ _ _ _ only)Non-standard option


(Note: 7)

0AB

C


(Note: 8)(Note: 8)

012X


after air recovery (includes remote reset switch and pressure switch)Air failure lock-up (hold last position) with automatic reset function after air recovery

(without pressure switch for air failure alarm)Reserve air tank, actuator goes to 0 or 100 % (field selectable) upon loss of air supply (with



(Note: 8)

(Note: 8)

01

A

4

C


(Note: 8)(Note: 8)

012X


(Note: 5)

0SX



123


Note 1

Note 2Note 3

Note 4Note 5


Note 6Note 7

Note 8Note 9

Note 10

24 V supply required (not included)Not available with Control input code B, C, R, T, U, W, Y, Z, 5, 6, 8, 9, F, GNot available with Control input code Y, Z Not suitable for use in hazardous process applications that require FM/CSA approvalOnly in combination with Control input code R, T, U, W, Y, Z


For shaft diameter 36.5 to 47.6 mm (1.438 to 1.875 in), 12.7 mm (0.500 in) groove pin diameter For shaft diameter 49.2 to 60.3 mm (1.938 to 2.375 in), 12.7 mm (0.500 in) groove pin diameter For shaft diameter 61.9 to 73.0 mm (2.439 to 2.875 in), 12.7 mm (0.500 in) groove pin diameter For shaft diameter 74.6 mm (2.938 in), 12.7 mm (0.500 in) groove pin diameter



5328977A15328977A25328977A35328977A4

197758A1197757A1



AccessoriesSupply air regulator/filter (coalescing) with gage –

maximum inlet pressure 1725 kPa (250 psi), maximum outlet pressure 860 kPa (125 psi), 1/2 NPT (high capacity), 40 scfmPressure gages – for actuators with positioners



1951439D1

5326605A45326605A55326605A6

5327327A15327327A2

Spare partsCylinder rebuild kit for ABB/Bailey cylinder part #5328775A1 (see Note 1 below)Replacement cylinderRebuild kit for replacement cylinder (see Note 2 below)

258240A1614B069U33614B069U26

Spare parts for UP30 with actuator heaters (UP30_ _ _ _1_)ThermoswitchHeaterSolderless terminal

662460A11943002A11941401A1



Note 1 Suitable for UP3 with ABB/Bailey cylinders prior to serial #08W006221 (April 2008)Note 2 Suitable for UP3 with new cylinder design; cylinder can be identified by silver color of tube and square end flanges









—…Ordering informationUP4Pneumatic rotary actuator, 1966 N⋅m (1450 lbf⋅ft) rated torque at 690 kPa (100 psig) supply (Note: 1) UP4 X X X X X X X X XX XX XX XX XX XXEnclosure ratingStandard, IP24 (NEMA 3R)IP66 (NEMA 4X) including CE conformityNon-standard option

01X




(Note: 2)(Note: 2)


ABC RTUWYZ5689F

G



(for UP4_A_ _ _ _ only)Non-standard option


(Note: 7)

0AB

C


(Note: 8)(Note: 8)

012X



(without pressure switch for air failure alarm)Reserve air tank, actuator goes to 0 or 100 % (field selectable) upon loss of air supply

(with pressure switch for air failure alarm)Reserve air tank, actuator goes to 0 or 100 % (field selectable) upon loss of air supply


(Note: 8)

(Note: 8)

01

A

4

C


(Note: 8)(Note: 8)

012X


(Note: 5)

0SX

Additional ordering informationPneumatic rotary actuator, 1966 N⋅m (1450 lbf⋅ft) rated torque at 690 kPa (100 psig) supply (Note: 1) UP4 X X X X X X X X XX XX XX XX XX XXTagging optionMylar, adhesive backed aluminum finishStainless steel, wire attached (must specify tag text in parameter data)Stainless steel, permanently attached (must specify tag text in parameter data)

123

Manual for service and parts listEnglish M5Communication optionWithout HART communication (only for EDP300 or TZIDC control input option) (Note: 10) C1Mechanical indicator on positioner coverBeacon for position indication (option for EDP300 or TZIDC positioners) (Note: 10) B1


…Additional ordering informationPneumatic rotary actuator, 1966 N⋅m (1450 lbf⋅ft) rated torque at 690 kPa (100 psig) supply (Note: 1) UP4 X X X X X X X X XX XX XX XX XX XXCertificationCertificate of conformance F2Air supply filterAir supply filter with pressure regulator for field installation (Note: 5) A1UP4 high torqueHigh torque option – 2440 N⋅m (1800 lbf⋅ft) rated torque at 552 kPa (80 psi) max. (Note: 11) HT

Note 1

Note 2Note 3

Note 4Note 5Note 6

Max. supply pressure for UP with TZIDC positioner – 621 kPa (90 psig)kPa = psi x 6.895Explosion-proof application Cl 1 Div 1 Gr C-G (refer to TZIDC-200 data sheet)Not available with Control input code R, T, U, W, Y, Z, 5, 6, 8, 9, F, GNot available with Control input code 5, 6, 8, 9, F, G24 V supply required (not included)

Note 7

Note 8Note 9

Note 10Note 11

Not available with Control input code B, C, R, T, U, W, Y, Z, 5, 6, 8, 9, F, GNot available with Control input code Y, Z Not suitable for use in hazardous process applications that require FM/CSA approvalOnly in combination with Control input code R, T, U, W, Y, ZHT option custom built UP4 with 10 × 8 in cylinder. Consult factory for stroke times. Not in combination with the following options: Control input code 5, 6, 8, 9, F, G Adjustable travel switches code 1, 2 Actuator heaters code 1, 2 Tubing material code S


For shaft diameter 36.5 to 47.6 mm (1.438 to 1.875 in), 12.7 mm (0.500 in) groove pin diameter For shaft diameter 49.2 to 60.3 mm (1.938 to 2.375 in), 12.7 mm (0.500 in) groove pin diameter For shaft diameter 61.9 to 73.0 mm (2.439 to 2.875 in), 12.7 mm (0.500 in) groove pin diameter For shaft diameter 74.6 mm (2.938 in), 12.7 mm (0.500 in) groove pin diameter



5328977A15328977A25328977A35328977A4

197758A1197757A1







1951439D1

5326605A45326605A55326605A6

5327327A15327327A2


258241A1614B069U34614B069U28

Spare parts for UP40 with actuator heaters (UP40_ _ _ _1_)ThermoswitchHeater Solderless terminal

662460A11943002A11941401A1


Production specification for AV – DS/AV12-ENProduct instruction for UP – OI/UP (operating instructions)) + IM/UP-EN (installation manual)Production specification for TZIDC – 42/18-84-EN + CI/TZIDC/110/120-ENProduct specification for EDP300 – OI/EDP300-EN + CI/EDP300-EN*Connecting linkage technical information – TI-A-UP-rotary actuator connecting linkage (G81-5-1)

Note 1 Suitable for UP4 with ABB/Bailey cylinders prior to serial #08W000704 (February 2008). Not suitable for UP4 with HT option – consult factoryNote 2 Suitable for UP4 with new cylinder design; cylinder can be identified by silver color of tube and square end flanges.

Not suitable for UP4 with HT option – consult factory










01X




(Note: 2)(Note: 2)


ABC RTUWYZ5689F

G





(Note: 7)

0AB

C


(Note: 8)(Note: 8)

012X



(without pressure switch for air failure alarm)Reserve air tank, actuator goes to 0 or 100 % (field selectable) upon loss of air supply (with



(Note: 8)

(Note: 8)

01

A

4

C


(Note: 8)(Note: 8)

012X


(Note: 5)

0SX



123


Note 1

Note 2Note 3

Note 4Note 5


Note 6Note 7

Note 8Note 9

Note 10

24 V supply required (not included)Not available with Control input code B, C, R, T, U, W, Y, Z, 5, 6, 8, 9, F, GNot available with Control input code Y, Z Not suitable for use in hazardous process applications that require FM/CSA approvalOnly in combination with Control input code R, T, U, W, Y, Z

UP5 accessories and codesInstallation manual (one copy supplied, at no cost, with order) IM/UP-ENLinkage accessoriesHeavy duty driven lever, for interconnecting between linkage and the final control element

For shaft diameter 49.2 to 101.6 mm (1.938 to 4.000 in)Heavy duty linkage components

Clevis Clevis pin assembly Ball and socket, self-lubricating 21/2 in – 8 NPT pipe connector, 4.06 m (13 ft 4 in) long 21/2 in – 8 NPT adapter Reinforcing sleeve 3.66 m (12 ft) long 21/2 in – 8 NPT pipe connector, 6.10 m (20 ft) long Retaining ring


6628241A1

6614440A16634507A15328987A16615890A46614437A1call factorycall factory

197164A125





1951439D1

5326605A45326605A55326605A6

5327327A15327327A2


258241A1614B069U35614B069U29


662460A11943002A11941401A1



Note 1 Suitable for UP5 with ABB/Bailey cylinders prior to serial #08W006423 (June 2008)Note 2 Suitable for UP5 with new cylinder design; cylinder can be identified by silver color of tube and square end flanges










01X

Control inputNone (for slave drive only)0.2 to 1.03 bar (3 to15 psig) with AV1121_ _ 0 pneumatic positioner0.2 to 1.86 bar (3 to 27 psig) with AV1221_ _ 0 pneumatic positioner4 to 20 mA with AV2321_ _0 positioner, fail safe (open/close) on loss of mA signal4 to 20 mA with EDP300 positioner, fail safe (open/close) on loss of mA signal4 to 20 mA with EDP300 positioner, fail-in-place on loss of mA signal4 to 20 mA with TZIDC positioner, fail safe (open/close) on loss of mA signal 4 to 20 mA with TZIDC positioner, fail-in-place on loss of mA signal 4 to 20 mA with TZIDC-200 (EXP), fail safe (open/close) on loss of mA input4 to 20 mA with TZIDC-200 (EXP), fail-in-place on loss of mA inputOn/Off solenoid, 120 V AC, single coil, fail safe (open/close) on loss of coil voltageOn/Off solenoid, 115/125 V DC, single coil fail safe (open/close) on loss of coil voltageOn/Off solenoid, 120 V AC, dual coil fail-in-place on loss of coil voltageOn/Off solenoid, 115/125 V DC, dual coil fail-in-place on loss of coil voltageOn/Off solenoid, 220 V AC 50 Hz/240 V AC 60 Hz single coil,



(Note: 2)(Note: 3)(Note: 3)


0ABC RTUWYZ5689F

G





(Note: 8)

0AB

C


(Note: 9)(Note: 9)

012X

Air failure control/volume boostersNoneAir failure lock-up (hold last position) with manual or automatic reset function


(without pressure switch for air failure alarm)Volume boosters for fast travelAir failure lock-up (hold last position) + volume boosters with manual or automatic reset

function after air recovery (includes remote reset switch and pressure switch)Air failure lock-up (hold last position) + volume boosters with automatic reset function after

air recovery (without pressure switch for air failure alarm)Reserve air tank, actuator goes to 0 or 100 % (field selectable) upon loss of air supply (with



(Note: 10, 11)

(Note 11)

(Note: 12, 13)(Note: 10, 12, 13)

(Note: 12, 13)

(Note: 10, 11)

(Note: 11)

01

A

23

B

4

C


(Note: 9)(Note: 9)

012X


(Note: 15)

0SX


Additional ordering informationPneumatic rotary actuator, 6372 N⋅m (4700 lbf⋅ft) rated torque at 690 kPa (100 psig) supply (Note: 1) UP6 X X X X X X X X XX XX XX XX XXTagging option (each tag may have 4 lines each comprising 25 characters)Mylar, adhesive backed aluminum finishStainless steel, wire attached (must specify tag text in parameter data)Stainless steel, permanently attached (must specify tag text in parameter data)

123


Note 1

Note 2Note 3Note 4


Max. supply pressure for UP with TZIDC positioner – 621 kPa (90 psig)Includes master/slave installation kit, pt no. 258458_1kPa = psi x 6.895Explosion-proof application Cl 1 Div 1 Gr C-G (refer to TZIDC-200 data sheet)Not available with Control input code 0, R, T, U, W, Y, Z, 5, 6, 8, 9, F, GNot available with Control input code 0, 5, 6, 8, 9, F, G24 V supply required (not included)Not available with Control input code 0, B, C, R, T, U, W, Y, Z, 5, 6, 8, 9, F, G

Note 9Note 10Note 11Note 12Note 13

Note 14

Note 15Note 16

Not available with Control input code Y, Z Not available with Control input code 0, Y, ZNot available on UP6_0_ _ _ _ _Not available with Control input code 0, 5, 6, 8, 9, F, G, Y, ZNot available on UP6_0_ _ _ _ _, volume boosters available on UP6_A, B, C, U, W, Y, Z onlyNot suitable for use in hazardous process applications that require FM/CSA approvalNot available with Control input code 5, 6, 8, 9, F, GOnly in combination with Control input code R, T, U, W, Y, Z



Clevis Clevis pin assembly Ball and socket, self-lubricating 21/2 in – 8 NPT pipe connector, 4.06 m (13 ft 4 in) long 21/2 in – 8 NPT adapter Reinforcing sleeve 3.66 m (12 ft) long 21/2 in – 8 NPT pipe connector, 6.10 m (20 ft) long Retaining ring


6628241A1

6614440A16634507A15328987A1call factory6614437A1call factorycall factory

197164A125





1951439D1

5326605A45326605A55326605A6

5327327A15327327A2


258242A1614B069U36614B069U30


662460A11943002A11941401A1


Production specification for AV – DS/AV12-ENProduct instruction for UP – OI/UP (operating instructions) + IM/UP-EN (installation manual)Production specification for TZIDC – 42/18-84-EN + CI/TZIDC/110/120-ENProduct specification for EDP300 – OI/EDP300-EN + CI/EDP300-EN*Connecting linkage technical information– TI-A-UP-rotary actuator connecting linkage (G81-5-1)

Note 1 Suitable for UP6 with ABB/Bailey cylinders prior to serial #08W000564 (March 2008)Note 2 Suitable for UP6 with new cylinder design; cylinder can be identified by silver color of tube and square end flanges










01X




(Note: 2)(Note: 2)

(Note: 3)(Note: 3)

ABC RTUWYZ5689F

G





(Note: 7)

0AB

C


(Note: 8)(Note: 8)

012X

Air failure control/volume boostersNoneAir failure lock-up (hold last position) with manual or automatic reset function


(without pressure switch for air failure alarm)Volume boosters for fast travelAir failure lock-up (hold last position) + volume boosters with manual or automatic reset

function after air recovery (includes remote reset switch and pressure switch)Air failure lock-up (hold last position) + volume boosters with automatic reset function after

air recovery (without pressure switch for air failure alarm)Reserve air tank, actuator goes to 0 or 100 % (field selectable) upon loss of air supply (with



(Note: 8)

(Note: 9, 10)(Note: 9, 10)

(Note: 8, 9, 10)

(Note: 8)

01

A

23

B

4

C


(Note: 8)(Note: 8)

012X


(Note: 5)

0SX


Additional ordering informationPneumatic rotary actuator, 7326 N⋅m (5400 lbf⋅ft) rated torque at 552 kPa (80 psig) supply (Note: 1) UP7 X X X X X X X X XX XX XX XX XXTagging option (each tag may have 4 lines each comprising 25 characters)Mylar, adhesive backed aluminum finishStainless steel, wire attached (must specify tag text in parameter data)Stainless steel, permanently attached (must specify tag text in parameter data)

123


Note 1Note 2Note 3


Max. supply pressure for UP7 – 552 kPa (80 psig)kPa = psi x 6.895Explosion-proof application Cl 1 Div 1 Gr C-G (refer to TZIDC-200 data sheet)Not available with Control input code R, T, U, W, Y, Z, 5, 6, 8, 9, F, GNot available with Control input code 5, 6, 8, 9, F, G24 V supply required (not included)Not available with Control input code B, C, R, T, U, W, Y, Z, 5, 6, 8, 9, F, G


Note 12

Not available with Control input code Y, Z Not available with Control input code 5, 6, 8, 9, F, G, Y, ZVolume boosters recommended on UP7_A, B, C, R, T, U, W, Y, Z onlyNot suitable for use in hazardous process applications that require FM/CSA approvalOnly in combination with Control input code R, T, U, W, Y, Z



Clevis Clevis pin assembly Ball and socket, self-lubricating Retaining ring


6628241A1

6614440A16634507A15328987A1

197164A125





1951439D1

5326605A45326605A55326605A6

5327327A15327327A2

Spare partsReplacement cylinderRebuild kit for replacement cylinder (square caps and silver color)

call factorycall factory


662460A11943002A11941401A1



—AcknowledgmentsHART is a registered trademark of the FieldComm Group

Sales Service








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—ABB Inc. Measurement & Analytics125 E. County Line Road Warminster, PA 18974 USA Tel: +1 215 674 6000Fax: +1 215 674 7183

ABB Automation Products GmbH Measurement & AnalyticsSchillerstr. 72 32425 Minden Germany Tel: +49 571 830-0 Fax: +49 571 830-1806

abb.com/actuators

ABB Limited Measurement & AnalyticsHoward Road, St. Neots Cambridgeshire, PE19 8EU UK Tel: +44 (0)870 600 6122 Fax: +44 (0)1480 213 339 Email: [email protected]

—We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB.

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ABB MEASUREMENT & ANALYTICS | DATA SHEET … · 2 UP1/2/3/4/5/6/7 UNIESAL PNEUMATIC OTA ACTUATOS DS/A/UPEN E. M Measurement made easy High performance actuators for precision damper