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ABB low voltage drivesACS800 Product Family - the Complete Overview

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ACS800 Product Family

ABB’s ACS800 AC drive product family offers the most extensive and flexible range of solutions and product offering in the global industrial AC drive market today.Here we will limit the product introduction to the “stand-alone single drive” product and the “drive modules”. This includes the following ACS800 product types.

ACS800-U1ACS800-PCACS800-U2ACS800-U4ACS800-U7ACS800-07ACS800-U11ACS800-17ACS800-U31ACS800-37ACS800 Multi-Drives

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ACS800 family features – User Interface

Simple to use, intuitive interface

Guides the user, through the most common parameter settings and option configurations

Time saving start-up and commissioning

Minimum training and service cost

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Multilingual intelligent panelEasy monitoring - four-line display

Three selectable actual values displayed simultaneously

Supports Start-up Assistant

Adaptive Programming

Fault indications and history

Local / Remote control

Removable

Parameter upload/download

Display with twelve languages

Backward compatible with ACS600

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Intelligent Start-Up AssistantOn first power on, user is prompted to start the assistant

OR

Press the FUNC button to select from the list of assistants (11)

Language

Motor Set-up and Tuning

Application set-up

Speed Controller Tuning

etc…

Press FUNC again for HELP!

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ACS800 family features – Control I/O

Standard I/O & extension I/O7 digital inputs, expandable to 13

3 relay outputs, expandable to 7

3 analog inputs, expandable to 5

2 analog outputs, expandable to 4

Fast updatesDigital inputs 6 ms

Analog inputs 6 ms

Extension options2 slots for I/O extensions or fieldbus

1 slot for DDCS adapter

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Digital I/O expansion module (RDIO)3 digital inputs - divided into 2 groups2 relay outputs

Analog I/O expansion module (RAIO)2 Isolated Analog inputs (12 bit unipolar / 11 bit bipolar)Two Isolated Analog Outputs (12 bit)

DDCS fiber optic adapter (RDCO)3 versions, -01, -02, -03, normally supplied with version -03Fully compatible with Nxxx I/O options (classic adapter modules)

Encoder option module (RTAC)Differential and single ended / 15V and 24V

Resolver interface module (RRIA)for Position Control SW onlyResolution - Position: 4096 per revolution

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Fieldbus adaptersMust be installed into slot 1 Diagnostic LED's

ModbusProfibus DPDeviceNetControlNetModBus/TCPEthernet/IPInterbus - SCan-Open

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Plug-in option modules - fast and easy3 option module slots

Analog and digital I/O extensions

Fieldbus adapters

Pulse encoder interface

PC and Master-Follower connection (DDCS)

Everything inside the drive

Factory installed or easily extendable

Plug & Produce Firmware

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Slot 1RDIO, RAIO, Fieldbus options

Slot 2RDIO, RAIO, RTAC

Slot 3, RDCO (DDCS ports)

CH0 - Fieldbus modulesAll ACS600 Nxxx modules *

CH1 - add motherboard AIMA, and use RDIO, RAIO, RTAC, or also use NDIO, NAIO, NTAC*

CH2 - Master follower, NTAC

CH3 - PC connection for DriveAPand Drive Windows


Slot 1

Slot 2

3 2 1 0 Slot 3

* Industrial module products* Remember to use the correct RDCO version (-01, -02, -03)

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No more “if only” / Standard in every ACS800 drive

Adaptive Programming takes only a few minutesNo extra …

software,

hardware or

tools needed

Adapt (modify)I/O signals

Speed or torque reference

Documentation Easy to create and understand

One sheet is always enough

ACS800 family features – Adaptive Program

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ACS800 family features – Adaptive Program

PLC like functions within the drive

15 freely programmable blocks, can be any one of the different 20 functions

Programming Is made with parameters or set of standard function blocks via point and click PC tool

Use the control panel CDP312R or DriveAPsoftware tool

Can be used for Creating OEM programs

“get out of jail” functionality while commissioning for application specific needs

PLC function replacement, removes the need for additional expense

Enhance the drives already vast functions

Block 1

Type:

IN 1

IN 2

IN3 OUT

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ACS800 family features – PC Tools

DriveWindow 2.x

Easy tool for commissioning and maintenance

Clear, graphical presentation

Several drives at the same time

On-line and off-line modes

Complete back-up (save to file)

Data collection / Graphing

Communication through disturbance resistant, high performance fibre optics

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Direct Torque Control

Torque step rise time

Accurate speed & torque control

Full torque at zero speed

Direct control of torque - no nuisance trips

Power loss ride throughNo unnecessary process interruptions

Faster control - better protection

Excellent motor control in all situations

DTC

Flux vector

Open loop PWM

< 5 msec.

10 to 20 msec.

> 100 msec.

0,00

0,50

1,00

Current

TorqueDTC PWM

New Current level

New Torquelevel

Time

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ACS800 stand-alone single drive

Ratings0.75 to 75Hp @ 240Vac

1 to 200Hp @ 480Vac

5 to 200Hp @ 600Vac

Frames R2 to R6

Available in UL Type 1 or 12

Bookcase style

Options designed for ACS800 start with “R”

RMIO (Motor control and I/O) is a combined controller and I/O

1 - 200 Hp

ACS800-U1 wall mount

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Control Panel (CDP 312R)

CDP312Rwith large displayCompatible with ACS600

CoverRemovable for bookshelf mounting (reduces side clearance to 0 inches)With the cover removed, you will see the Skeleton

Conduit boxAble to remove fans for servicing, even with cables attached.

1 - 200 Hp

ACS800-U1 wall mount

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ACS800 drive module

Specifically for enclosure installation

Volume business with OEM’s and System Integrator’s

Keypad is optional, documentation is not included

Same accessories and functionality as ACS800-U1

Ratings up to 200Hp0.75 to 75Hp @ 240Vac

1 to 200Hp @ 480Vac

5 to 200Hp @ 600Vac

Frames R2 to R6

Available in IP20

Optional Flange mounting

Includes Nema 12 power structure (heat sink)

1 - 200 Hp

ACS800-U4

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ACS800 drive module

Optional flange mounting kits for frame R2-R6 module drives

Complete kit providing a Nema 12 seal between the inside of the enclosure and the power structure outside.

ACS800-U4 frame R2 to R6 power structures are rated IP55 standard

1 - 200 Hp

ACS800-U4

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ACS800 drive module 60 - 600 Hp

Ratings60 to 250Hp @ 240Vac

125 to 600Hp @ 480Vac

100 to 550Hp @ 600Vac

Frames R7 & R8 (IP00)

OEM / System Integrator product

Same functionality and built-in options as in ACS800-U1 and ACS800-U2

Compact design

Separate control unitCan be mounted to the most suitable location in cabinet

Easy cabling connection provided

ACS800-U4

RDCU-02

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ACS800 drive module 60 - 600 Hp

Must be mounted in an enclosure

EMC compliant modulesNo need for special EMC cabinet

DC Bus bars standard

Vertical bus bars for multi-cable connection are optional

Base mounting and wall mounting kit is included with all shipments

ACS800-U4

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Available in UL Type 1 or 12450 to 600Hp - UL Type 12 only

Rittal TS8 CabinetStandard Features

Circuit Breaker as disconnectInput FusesCommon Mode FilterCoated BoardsTop cable entry/exit (only*)

Available OptionsBrake ChopperE-stop & Line contactorCustomer Terminal Strip X2I/O extension adapterThermister Relays or PT100 RelayAux Fan Starter

ACS800-PC Cabinet (north america offering)

150 - 600 Hp

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ACS800 stand-alone single drive 150 - 600 Hp

Control Panel in door (CDP 312R)

RMIO (main control)Easy access for control wiring

Selected Options

Inverter sectionACS800-U4 module

Class T input fuses

Roll in tray for easy maintenance

Able to remove fan module for servicing, through the front of the unit

CabinetInlet filter change without opening cabinet or interrupting service

Rittal TS8 enclosure for OEM or SI line up expansion

ACS800-PC Cabinet

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Ratings60 to 250Hp @ 240Vac150 to 600Hp @ 480Vac

Frames R7 and R8Available in UL Type 1 onlyUses the RMIO control (RDCU)Extension Enclosure standard

Includes fused disconnectTop cable entry/exitAvailable Options

E-stop & Line contactorCustomer Terminal Strip X2All customer connections inside extended enclosure

60 - 600 Hp

ACS800-U2 floor standing

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50 to 550Hp @ 600Vac

Frames R6-R8

UL Type 1, Type 1 filtered, UL Type 12

Standard features: Input disconnect with fuses, Top entry/exit, US conduit plate and Common mode filter in R8

ABB Common Cabinet

Options include: dU/dT filter, All cabling directions, Line contactor, Up to 8 PT-100 relays, …

50 - 600 Hp

ACS800-U7 cabinet drive (globa offering)

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ACS800 stand-alone single drive 700 - 3000 Hp

ACS800-07 cabinet drive (global offering)


600 to 3000Hp @ 600Vac

Uses multi-drive hardware

1-4*D4 + 2-6*R8i Frames

UL Type 1, Type 1 filtered, UL Type 12

Compact design (Small size high output)

Customised solutionsWide variety of different standard configurations and options

Custom design by application engineering

Common ACS800 technologyCommon user interface

Common control platform

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Standard features Motor control performance

Uses three-phase R8i modules

No matched IGBTs required

R8i 4-wheel roll in/ out mechanism

Extremely good serviceability

Redundancy (DSU & INU) by reconfiguring the drive (available soon)

CE, UL, CUL, CSA approvals 3*D4+6*R8i. 2750 Hp @ 575 V without common motor terminal (H359) approx. 10 ft. length

700 - 3000 Hp

ACS800-07 cabinet drive

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ACS800 stand-alone drive

Ratings7.5 to 60Hp @ 240Vac15 to 125Hp @ 480Vac60 to 100Hp @ 600Vac

Frames R5 & R6Available in UL Type 1 onlyEverything inside

Regenerative drive in one packageIntegrated low harmonic solutionBuilt-in options

Part of the ACS800 familyPremium technologyCommon platform

ACS800-U11 regenerative drive

7.5-125 Hp

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ACS800 stand-alone driveACS800-17 regenerative drive


60 to 2600Hp @ 600Vac


Excellent supply side featuresFundamental power factor unity

Extremely low current and voltage harmonics

Excellent motor side featuresFull motor voltage even with unstable net voltage

Fast and smooth motoring-regenerating-motoring transitions

dV/dT filter standard in sizes 700 – 2600HP

60 - 2600 Hp

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ACS800 stand-alone drive

Ratings7.5 to 60Hp @ 240Vac15 to 125Hp @ 480Vac60 to 100Hp @ 600Vac

Frames R5 & R6Available in UL Type 1 onlyEverything inside

Integrated low harmonic solutionMeets IEEE519 at the drive terminalsNo need for external filter or multi-pulse transformerBuilt-in optionsBuild-in LCL line filter (high frequency filter)

ACS800-U31 Ultra Low Harmonic drive

7.5 - 125 Hp

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ACS800 stand-alone driveACS800-37 Ultra Low Harmonic drive


60 to 2800Hp @ 600Vac


Excellent supply side featuresFundamental power factor unity

Integrated low harmonic solution

Meets IEEE519 at the drive terminals

No need for external filter or multi-pulse transformer

Build-in LCL line filter (high frequency filter)

Excellent motor side featuresFull motor voltage even with unstable net voltage

dV/dT filter standard in sizes 700 – 2800HP

60 - 2800 Hp

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Ultra Low Harmonics

Comparison of alternatives for reducing line harmonics6 pulse rectifier ACS800-U31 & -3718 pulse rectifier

Current very distorted, Ithd >30%

Standard transformerSimple cabling

Current low distortion, Ithd ~6%

Special Multi-transformerComplicated cabling

Current min distortion, Ithd ~4.5%

Standard transformerSimple cabling

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ACS800 Multi-Drive line up

Basic design conceptCommon DC busbarSingle power line connectionShared energy and motor-to-motor braking without braking chopper or regenerative supply unit Reduced line currentCommon braking resourced to several drives Energy savingsSavings in cabling, installation and maintenance costsDoes not require use of separate MCC

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ACS800-107: 1 - 7000 HP InverterACS800-207: 200- 7000 HP ISUACS800-307: 200 - 5600 HP DSU 6-pulse ACS800-407: 2000 - 5000 HP TSU ACS800-507: 400 – 5600HP DSU 12-pulse

ACS800 Multi-Drive line up

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ACS800“It’s What’s Inside that Counts”

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AC

S800-P

HS

T01U-E

N R

ev. B, E

ffective: 8/1/2007, Specifications subject to change

without notice.

ABB Inc.Low Voltage Drives16250 W. Glendale DriveNew Berlin, WI 53151Telephone: (800) 752-0696Fax: (262) 785-0397Internet: http://www.abb.us/driveshttp://www.abb-drives.com

ABB

Documents

ABB low voltage drives - coakleytech.comcoakleytech.com/abb/includes/ABB1000/ACS800-PHST01U-EN_REVB.… · Is made with parameters or set of standard ... Power loss ride through