AASHTO Flexible Pavement Design 1

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    AASHTO Flexible Design Procedure

    Dr. Christos Drakos

    University of Florida

    Topic 7 AASHTO Flexible Pavement Design

    1. Development

    1.1 AASHO Road Test

    AMERICANASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS

    http://www.aashto.org/

    1.2 Performance MeasurementsEstablishment of performance criteria is critical

    Late 50s road test in Illinois Objective was to determine the

    Provided data for the design criteria

    AIAASHTO VsFunctional Structural

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    Topic 7 AASHTO Flexible Pavement Design

    AASHO Road Test performance based on user assessment:

    Difficult to quantify ( Highly variable

    1.2 Performance Measurements (cont)

    0-1 V. Poor1-2 Poor2-3 Fair3-4 Good4-5 V. Good

    A panel of experts drove around in standardvehicles and gave a rating for the pavement

    Measurable characteristics (performance indicators): Visible Surface friction Roughness (

    Topic 7 AASHTO Flexible Pavement Design

    Establish correlation between user assessment (ride experience)and performance indicators (measurable characteristics)

    1.3 AASHTO Performance Relations

    0-1 V. Poor1-2 Poor2-3 Fair3-4 Good4-5 V. Good

    USER ASSESSMENT PERFORMANCE INDICATORS

    MeasureMeasureMeasure

    Present Serviceability Index (PSI)PSI = A0 + A1F1 + A2F2 + A3F3A0 A3 = Regression CoefficientsF1 = Measure of roughnessF2 = Measure of ruttingF3 = Measure of cracking

    How does the true (user) performancecorrelate to the measured performance?

    calculated the regressioncoefficients for the PSI equation

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    1.3 AASHTO Design Equations

    1.3.1 Performance Requirements & Design Life

    PSI

    Time (age)

    Terminal PSI (known) Pvt isno longer functional

    AASHTO performance requirement =

    PSI scale: 1 (V. Poor) 5 (V. Good)

    Topic 7 AASHTO Flexible Pavement Design

    1.3.2 Performance Relation

    PERFORMANCE(PSI)

    What are the three factors affecting performance (PSI)?

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    Topic 7 AASHTO Flexible Pavement Design

    1.3.3 Definition of Structural Number

    BASE

    AC

    SUB-BASE

    D1

    D2

    D3

    Structural Coefficient (a):a = fnc (

    a1

    a2

    a3

    Basic Procedure: Determine the traffic (ESAL) Calculate the

    Select the performance level ( Solve for the required

    Topic 7 AASHTO Flexible Pavement Design

    1.3.4 Design Notes

    i. Different combination of materials & thicknessesmay result in the same SN

    ii. Your job as a designer is to select the mosteconomical combination, using available materialsand considering the following:

    iii.AASHTO assumes that pavement structural layerswill not be overstressed: Must check that

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    2. Design Inputs

    2.1 General Design Variables

    Design Life Material Properties Traffic Reliability

    Degree of certainty that the pavement will lastthe design period

    Uncertainty in:

    Topic 7 AASHTO Flexible Pavement Design

    2.2 AASHTO Reliability Factor (FR)

    Adjust traffic for reliability:

    R1818 FwW =

    Where:W18 =w18 =

    FR= fnc (

    Reliability levelchosen

    Overall Standard Deviation: Traffic Variation Performance prediction

    variation Materials (subgrade)Steps:

    1. Define functional class (Interstate/Local)2. Select reliability level (R) Table 11.14

    3. Select a standard deviation (S0) Flexible:

    No traffic variation: S0=0.35 With traffic variation: S0=0.45

    Rigid: No traffic variation: S0=0.25 With traffic variation: S0=0.35

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    2.3 Performance Criteria

    Design for serviceability change:

    PSI = PSI0 PSIt PSI0 =

    PSIt =

    2.4 Material Properties

    2.4.1 Effective Subgrade Resilient Modulus

    Obtain MRvalues

    Separate year into time intervals Compute the2.32

    R8

    f M101.18u

    =

    Topic 7 AASHTO Flexible Pavement Design

    Compute average uffor entire year

    Determine effective MRusing average uf

    2.4.1 Effective Subgrade Resilient Modulus (cont)

    2.32

    R8

    f M101.18u

    =

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    2.4.2 Pavement Structural Layers

    Layer coefficient ai; relative quality as a structural unit:

    2 of material with a=0.2 provides

    Initially layer coefficients were derived from AASHO road testresults; have subsequently been related to resilient modulus

    Hot-Mix Asphalt

    AASHTO does not

    require test to determine

    HMA modulus; usually

    assume aHMA=0.44

    Topic 7 AASHTO Flexible Pavement Design

    2.4.2 Pavement Structural Layers (cont)

    Can estimate the base layer coefficient from Figure 7.15 for: Untreated base Bituminous-treated base Cement-treated base

    For untreated base can also use the following (instead ofinterpolating from the figure):

    Untreated and Stabilized Bases

    Granular Sub-bases

    Can estimate the sub-base layer coefficient from Figure 7.16 Can also use the following (instead of interpolating from the

    figure):

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    Topic 7 AASHTO Flexible Pavement Design

    2.5 Drainage

    AASHTO guide provides means to adjust layer coefficients

    depending Define quality of drainage of each layer based upon:

    Determine drainage modifying factor (m) from Table 11.20 iiii mDaSN =

    Topic 7 AASHTO Flexible Pavement Design

    2.6 Computation of Required Pavement Thickness

    Determine the required SN for design traffic Identify trial designs that meet required SN

    2.6.1 Basic Approach

    2.6.2 Nomograph to Solve for SN

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    2.6 Computation of Required Pavement Thickness (cont)

    Declare the known variables W18, ZR, S0, PSI & MR Give an initial estimate for the SN Allow the equation solver (Matlab, Maple, Mathcad, Excel,

    etc.) to iterate for the solution

    2.6.3 Solving the Equation

    log W 18( ) Z R S 0( ) 9.36 log SN 1+( )+ 0.2log

    PSI

    4.2 1.5

    0.41094

    SN 1+( )5.19

    +

    + 2.32 log M R( )+ 8.07

    Topic 7 AASHTO Flexible Pavement Design

    2.6.4 Pavement Structural Layers

    SN = a1D1 + a2D2m2 + No Unique Solution! Many

    Optimize the design; consider the following: Design constraints drainage, minimum thickness, available materials Construction constraints minimum layer thickness Economics

    2.6.5 Layered Design Analysis

    Nomograph determines the SN required to protect the

    subgrade However, each structural layer must be protected against

    overstressing Procedure developed using the AASHTO design nomograph

    Determine the SN required to protect each layer

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    SNtotal

    MReff

    First we need to protect the subgrade; use the nomographto get SN needed to provide adequate protection

    BUT,

    Only top (AC) layer

    E1, a1

    E2, a2, m2

    SN1

    E3, a3, m3

    SN2

    Topic 7 AASHTO Flexible Pavement Design

    2.6.6 General Procedure

    1. Using E2 as the MRvalue, determine from Figure 11.25 the structuralnumber SN1 required to protect the base and compute the thickness oflayer 1 by

    2. Using E3 as the MRvalue, determine from Figure 11.25 the structuralnumber SN2 required to protect the subbase and compute the thickness oflayer 2 by

    3. Based on the roadbed soil resilient modulus MReff, determine from Figure11.25 the total structural number SN3 required and compute the thicknessof layer 3 by

    1a

    1SN

    1D =

    2m2a

    *1

    D1

    a2

    SN

    2D

    3m

    3a

    2m*

    2D

    2a*

    1D

    1a

    3SN

    3D

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    Topic 7 AASHTO Flexible Pavement Design

    2.7 Other Thickness Considerations

    64> 7,000,000

    63.52,000,000 7,000,000

    63500,000 2,000,000

    42.5150,000 500,000

    4250,000 150,000

    41< 50,000

    Aggregate BaseAsphalt ConcreteESAL

    2.7.1 AASHTO Suggested Minimums

    2.7.1 Construction / Stability

    Layer must be thick enough to act as a unit:

    Thickness > 2* (Maximum Aggregate Size)

    Maximize crushed stone thickness minimize AC thickness Can also stabilize base to use less HMA

    Use gravel only for fill or frost

    Topic 7 AASHTO Flexible Pavement Design

    2.8 Cost Considerations

    Consider: Different combination of materials Cost of materials Cost of excavation (cut areas)

    Express cost as a unit contribution to SN

    Asphalt Concrete

    Pit-Run Gravel

    Crushed Stone

    $/unit SNmiai$/sq.yd.-inMaterial

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    Topic 7 AASHTO Flexible Pavement Design

    WORK EXAMPLE ON THE BOARD

    2.9 AASHTO Design Example 1

    --5,000Roadbed Soil

    0.700.1014,000Granular Subbase

    0.800.1430,000Crushed Stone

    -0.42400,000AC

    miaiMRMaterialGiven:

    Reliability = 90% Overall Std. Dev. = 0.35 W18 = 10 million Design Serviceability Loss = 2.0

    Topic 7 AASHTO Flexible Pavement Design

    2.10 AASHTO Design Example 2

    0.3212,000Pit-Run Gravel

    0.80500,000Cement-Stabilized Base

    0.25-Excavation

    0.4025,000Crushed Stone1.20350,000Bituminous-Treated Base

    1.70300,000Asphalt Concrete

    Cost ($/sq.yd.-in)Modulus (psi)Material

    Given: Reliability = 90% Performance period = 20 years Overall Std. Dev. = 0.45 W18 = 5.26 million Design Serviceability Loss = 2.0

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    2.10 AASHTO Design Example 2 (cont)

    0.32SubbasePit-Run Gravel

    0.40SubbaseCrushed Stone

    0.40BaseCrushed Stone

    1.20BaseBituminous-Treated Base

    0.80BaseCement-Stabilized Base

    1.70BaseAsphalt Concrete

    1.70SurfaceAsphalt Concrete

    $/Unit SNmiai$/sq.yd-inLayerMaterial

    Construct a material information table:

    Next step is to fill in the information

    Topic 7 AASHTO Flexible Pavement Design

    2.10 AASHTO Design Example 2 (cont)

    Asphalt Concrete structural coefficient (a) Figure 7.13:

    0.37

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    2.10 AASHTO Design Example 2 (cont)

    Bituminous-treated base structural coefficient (a) Figure 7.15:

    Topic 7 AASHTO Flexible Pavement Design

    2.10 AASHTO Design Example 2 (cont)

    Cement-stabilized base structural coefficient (a) Figure 7.15:

    0.118

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    Topic 7 AASHTO Flexible Pavement Design

    2.10 AASHTO Design Example 2 (cont)

    Crushed stone base structural coefficient (a) Figure 7.15:

    Topic 7 AASHTO Flexible Pavement Design

    2.10 AASHTO Design Example 2 (cont)

    Crushed stone subbase structural coefficient (a) Figure 7.16:

    0.16

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    Topic 7 AASHTO Flexible Pavement Design

    2.10 AASHTO Design Example 2 (cont)

    4.440.80.0900.32SubbasePit-Run Gravel

    2.081.20.1600.40SubbaseCrushed Stone

    2.781.20.1200.40BaseCrushed Stone

    4.001.00.3001.20BaseBituminous-Treated Base

    6.781.00.1180.80BaseCement-Stabilized Base

    6.181.00.2751.70BaseAsphalt Concrete

    4.591.00.3701.70SurfaceAsphalt Concrete

    $/Unit SNmiai$/sq.yd-inLayerMaterial

    Are there any obvious conclusions?