A Short Introduction - CLEPAclepa.eu/wp-content/uploads/2015/08/Presentation_by_sponsors_01.pdf · Zum Beispiel durch das LCA-Modul ALH/QM-E-Fred Twardon, 17.04.2009 Henry FORD erfand

A Short Introduction

05.05.2009© iPoint-systems gmbh

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23 April 2009 WÖLLHAF Conference and Banquet Centre

Stuttgart Airport

Sponsors

WELCOME


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CompetencesAutomotive and Electronics

iPoint-systems is a global software and consulting partner for the integration of cross-enterprise business processes. The integration specialist supports the development of sustainable products through adaptive process integration solutions to the constantly worsening challenges in global competition. Companies hold compliance requirements (ELV, REACH, RoHS, RRR) that increase the sustainability of their product design (LCA, DfE), optimize cross-enterprise value chains, such as quality, logistics, distribution and development, and innovative and systematically collect information as a basis entrepreneurial decisions (management dashboards).

In the automotive industry is iPoint-systems is already the number one of the web-integrators. More than 160 automotive suppliers, including 43 of the top 100 of the world, rely on the integration specialist. iPoint-systems is on the pulse of time, confirmed by the ever-growing customer base and annual awards such as the German Internet Award from BITKOM. More information is available at www.ipoint-systems.com

The KERP Center of Excellence Electronics & Environment supports companies in electronics, automotive and aerospace in the field of sustainable product development, legal compliance and end-of-Life Management. Our products and services are used in research collaborations between academia and industry constantly evolving. Thus, we offer capable, application-oriented and practical solutions.

KERP has an important network which provides access to new markets due to the targeted development of transnational innovative projects, particularly with Austrian neighbors.More information is available at www.kerp.at


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The iPoint Group Facts and Figures

iPoint Group Facts 2008

turnover 6.2 Million Euros with 70 employees worldwide, 6 locations and subsidiaries

privately held ownership

• the leading global provider of Material Declaration and Compliance Solution in the Automotive Area

• deep industry and business process expertise for Environmental and Sustainable Product Solutions

• highly skilled employees and up-to-date technologies to help clients improve their performance

• no. 1 in web integration technologies; more than 160 automotive suppliers including 43 of the top 100 rely on iPoint solutions.

Mission

With the Compliance Agent solution and a commitment to customer success, iPoint is focused on helping companies across automotive, aerospace and high-tech industries to solve their most challenging new product development and reduce product related risks.


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iPoint Group Locations and Subsidiaries

iPoint-systems gmbhHeadquartersGermany - ReutlingenLudwig-Erhard-Strasse 52-56D-72760 ReutlingenTel. +49 (7121) 144 89 60Fax +49 (7121) 144 89 [email protected]

iPoint Ltd.UK - Manchester63 Marsham RoadWesthoughtonBolton BL5 2GXTel. +44 (1942) 859199Fax +44 (1942) [email protected]

iPoint Inc.USA - Southfield2000 Town Center, Suite 1900Southfield, MI 48057Tel. +1 (248) 562 [email protected]

KERP Center of ExcellenceElectronics & EnvironmentAustria - Vienna Meldemannstrasse 18/4A-1200 Vienna AustriaTel. + 43 (1) 93960-3070 Fax + 43 (1) [email protected]

iPointChina - ShanghaiNo. 1010 Huai Hai Road Central27/F Far Glory Business CenterCN-200031 ShanghaiTel. +86 (21) 6103 1285 Fax +86 (21) [email protected]

ICD InternationalFrance - Paris16, rue Grange Dame Rose78140 VèlizyFrankreichTel. +33 1 34582-782Fax +33 1 34582-790eMail: [email protected]

© Copyright Automotive Lighting Reutlingen GmbH, 2007 / A Magneti Marelli Company 6

Produktdokumentation einmal ganz anders!?

Sind Sie sich sicher?…..

…sicheres Ratio durch Produktcompliance (REACh, RoHS, RRR,

LCA, DfE)

Produktänderungen zur Reduzierung von Produktionskosten

…an die „ratiorelevanten“ Zusammenhänge wird gedacht….aber….

Erst der Überblick über alle Konsequenzen einer

Produktänderungen gewährleistet den Erfolg eines Ratioprojektes!!!

…an Gesetzeskonformität?

…an die Einhaltung von Kundenforderungen?…an künftige Anforderungen?

…an Berichtspflichten (z.B. die Notifikationspflicht gemäß REACH)?

ALH/QM-E-Fred Twardon, 17.04.2009


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ONE Solution for Sustainable Products


externalinternal

SubstancesArticles

Mixtures ....

Regulations Standards OEM

Specs

IEC ...

Libraries

Value Chain Suppliers

Customers

Compliance Process

e.g. ELV RoHS

REACH, EuP LCA DfE,WEEE

iPoint Multi-Agent Technology

Livemonitoringand updating of external Data

FlexibleIntegration of

multiple externalesources

SustainableProducts

Stakeholder Information

PriceLeadership

RiscReduction

Data sources

IntegrationArchitecture

KnowledgeDatabase

ProcessManagement

StrategicTargets

For LCA and RRR Predefined, brnach

specific

Global and OEM Regulations

DB

ProcessExcellence

Legal Compliance

ETL and Web-ETL

WEB Services

SAM-MSubstances ArticlesMixturesManagement

CSI Matrix


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Supplier InformationSupplier InformationSupplier InformationSupplier Information(e. g. IMDS)(e. g. IMDS)(e. g. IMDS)(e. g. IMDS)

ELV REACH RRR LCA

SAM-Management

PDM/PLM InformationPDM/PLM InformationPDM/PLM InformationPDM/PLM Information(e. g. (e. g. (e. g. (e. g. BoMBoMBoMBoM))))

Type ApprovalInformation

Design OptimizationInformation

External SourcesExternal SourcesExternal SourcesExternal Sources(e. g. ESIS, GESTIS)(e. g. ESIS, GESTIS)(e. g. ESIS, GESTIS)(e. g. ESIS, GESTIS)

EnvironmentalInformation

ComplianceInformation

???

???

SubstancesArticlesMixtures

Compliance Agent


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Safety Data Sheet Management

• automatic creation and maintaining

• distribution and central archiving

• change management

• monitoring and tracking of legal changes


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How it works…compliance agent RRR and LCA workflow

www.prodtect.com

Model inputModel inputData & model input

•Part information•Product structure

Model inputModel input

Calculation:•Pretreatment ISO22628•Recycling technologies

Model inputModel input

Results:•Recyclability & recoverability rates•Dismantling sequence, time,

cost & benefit

Model inputModel inputImprovement:Weak point identification as base for design improvement

Model inputModel inputReports:According ISO22628 for typeapproval

Konzepterstellung

Lastenheft

Materialkonzept

Lieferanten

Anfrage

Auswahl

Konzept-

optimierung

Musterprüfung, Erprobung,

Entwicklungsfreigabe

Produkt- und Prozeß-

Qualifikation, PPF Verfahren

Freigabe Produkt

Produktions -

anlauf

Lieferanten-

Bewertung

Produkt-

beobachtung

Konzeptphase Phase Produkt - und Prozeßentwicklung Serienphase

Kunde

Konzept-erstellungPrüfungUnterlagen,AngebotMaterial-konzept

Liefer.-AnfrageAuswahl

Konzept-optimierung,Projekt-planung

Musterprüfung,Erprobung,Entwicklungs-freigabe

Produkt-und Prozeß-Qualifikation, PPFVerfahren

Freigabe Produkt

Produktions-anlauf

Lieferanten-

Bewertung

Produkt-

beobachtung

Konzeptphase Phase Produkt - und Prozeßentwicklung Serienphase

LieferantOEM fordert legal

compliance ELV, RRR, REACh

Lieferant kann fr ühzeitigELV, RRR, REACh compliancesicherstellen

Lieferant nimmt frühzeitig Produkt -optimierungen vor

OEM hat alle erforderlichen Doku-

mente für Type approval

Lieferant fordert bei seinen Sublieferanten die erforderlichen

Dokumentationen ein

Integration in existingdata systems (IMDS)

Integration in productdevelopment& typeApprovalprocess

CAD

EMPB Vorgang neu an -legen

Erforderl. Dokumente festlegen/ anfordern

Dokumente prüfen: Vollständig -keit? Kon -formität?

Versendung Prüfdokumenteu. Erstmuster

Prüfungund Gesamt-entscheid durch OEM

Lieferanten -

daten aus Typgenehmig -ung iMDS

automatisch übernehmen

Oberfläche zur

Unterst ützungund autom. Anforderung

von Dokumenten

Status -verfolgungmit autom. Anmahn -

ung und Eskalation

Status -verfolgung

mit Kommuni -kation zum

OEM

Überwachung

der R ück -meldung vom OEM und

anschl. Doku -mentation

Compliance-Prozess

Unvollst?ndig/Fehlerhaft Nicht freigegeben Nicht freigegeben

iPoint iSIFrame

Integration into Product Design Process

Compliance Agent: RRR und LCA


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© iPoint-systems gmbh

product navigator

product

navigator

material flowmaterial flow

summary results

summary results

detailed material

information

detailed

material information

Results view

product navigator

material flow

summary results

detailed material

information

summary results

Compliance Agent: RRRRRR

RRR calculation results screenshot


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Screen Shot Comparison: one impact category, two product alternatives

Product tree

Product version 1 + 2Results

Product version 1 + 2

Compliance Agent: LCA


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Compliance Agent

iPoint Compliance Agent

Quality Gateway

Non IMDS Data, SDS, preperations, auxiliary

materials …

Non Automotive Supplier

Automotive Supplier

IMDS

Security/Quality

Check

Int. Systems

e.g. SAP

iPoint Compliance Agent

Productive

Tier N

iPCA/SAM-M

iPCA/IMDS

Supplier Entry Portal


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• Multiple input interfaces

• Real time status overview

• Process management / overview


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• One tool fits all

• Immediate compliance checks

• Quality checks


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Compliance Agent Customer Overview


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Customer Overview Electronics

© Copyright Automotive Lighting Reutlingen GmbH, 2007 / A Magneti Marelli Company 18

Produktdokumentation einmal ganz anders!?

Den Boden für Morgen bereiten

Zum Beispiel durch das LCA-Modul

ALH/QM-E-Fred Twardon, 17.04.2009

Henry FORD erfand nicht das Auto aber er erfand die Fließbandfertigung des

Autos und machte es dadurch für nahezu Jedermann erschwinglich!

Das LCA-Modul ermöglicht eine nachvollziehbare und aussagekräftige Bewertung

des Umwelteinflusses eines ganzen Produktlebenszyklus in einer effizienten

Weise. Damit bleibt die LCA nicht nur einigen wenigen Referenzprodukten

vorbehalten. Sie kann für jedes Produkt beziehungsweise für jede Konstruktions-

variante erstellt werden und ist damit eine echte Entscheidungshilfe für ein

umweltgerechtes Design.


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Thank youvery much for your

attention!

Documents

A Short Introduction - CLEPAclepa.eu/wp-content/uploads/2015/08/Presentation_by_sponsors_01.pdf · Zum Beispiel durch das LCA-Modul ALH/QM-E-Fred Twardon, 17.04.2009 Henry FORD erfand