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Available online at www.sciencedirect.com
www.elsevier.com/locate/actamat
Acta Materialia 56 (2008) 4896–4904
A model for evolution of shape changing precipitatesin multicomponent systems
J. Svoboda a, F.D. Fischer b,c,*, P.H. Mayrhofer d
a Institute of Physics of Materials, Academy of Sciences of the Czech Republic, Zizkova 22, CZ-616 62 Brno, Czech Republicb Institute of Mechanics, Montanuniversitat Leoben, Franz-Josef-Straße 18, A-8700 Leoben, Austria
c Materials Center Leoben Forschung GmbH, Roseggerstraße 12, A-8700 Leoben, Austriad Department of Physical Metallurgy and Materials Testing, Montanuniversitat Leoben, Franz-Josef-Straße 18, A-8700 Leoben, Austria
Received 8 April 2008; received in revised form 3 June 2008; accepted 5 June 2008Available online 18 July 2008
Abstract
Recently the authors introduced a concept of shape factors to extend an already established model for the growth and coarseningkinetics of spherical precipitates in multicomponent multiphase environments to needle- and disc-shaped geometries. The geometry ofthe precipitates is kept in the original version of the concept to be self-similar with a given fixed aspect ratio. In the present treatment,the aspect ratios of individual precipitates are treated as independent evolving parameters. The evolution equations of each precipitate,described by its effective radius, mean chemical composition and the aspect ratio, are derived by application of the thermodynamic extre-mal principle. The driving force for the evolution of the aspect ratio of the precipitate stems from the anisotropic misfit strain of theprecipitate and from the orientation dependence of the interface energy. The model is used for the simulation of the precipitation ofTi3AlN and Ti2AlN in Ti–Al–0.5 at.% N matrix.� 2008 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
Keywords: Multicomponent diffusion; Phase transformation kinetics; Precipitation; Titanium aluminides; Aspect ratio
1. Introduction and motivation
In a series of papers a new approach to modelling ofprecipitation kinetics in multicomponent systems has beendeveloped [1] and applied with success to several practicalcases [2,3]. The model is based originally on spherical pre-cipitates. The concept of ‘‘shape factors” outlined in Ref.[4] has allowed investigating cylindrical precipitates withthe height Hk and the diameter Dk of the precipitate k
with the shape parameter (aspect ratio) hk = Hk/Dk. Thecorresponding equivalent radius of a sphere, qk = Dk/bk
with bk = (16/(3hk))1/3, follows from the same volume ofthe cylinder and of the sphere. The aspect ratio hk, how-
1359-6454/$34.00 � 2008 Acta Materialia Inc. Published by Elsevier Ltd. All
doi:10.1016/j.actamat.2008.06.016
* Corresponding author. Address: Institute of Mechanics, Mont-anuniversitat Leoben, Franz-Josef-Straße 18, A-8700 Leoben, Austria.Tel.: +43 3842 402 4001; Fax: +43 3842 46048.
E-mail address: [email protected] (F.D. Fischer).
ever, has been kept as a constant quantity during the evo-lution process. In reality the preferred shape and habit ofa precipitate are determined by the requirement that thesum of the elastic strain energy and the surface energyis minimized for a given volume of a precipitate; see,e.g., Khachaturyan et al. [5]. This means that the surfaceenergy dominates for precipitates in the nano-scale afternucleation, since the surface energy scales with the surfacearea compared to the volume relevant for the strainenergy. As a consequence spherical precipitates, minimiz-ing the surface energy, nucleate and grow. With theincreasing size the elastic strain energy, which is a func-tion of the misfit strain and the elastic behaviour,becomes relevant. If the misfit strain and/or the elasticbehavior are anisotropic, the shape of the precipitate devi-ates more and more from the original spherical shape.Specially, the case of elastic anisotropy was investigatedin detail by Vorhees et al., see, e.g., Ref. [6]. Of course,
rights reserved.
J. Svoboda et al. / Acta Materialia 56 (2008) 4896–4904 4897
also the dependence of the interface energy on the crystal-lographic orientation (or, in other words, the anisotropyof the interface energy) alone would control the develop-ment of the particle shape, see, e.g., the according refer-ences in Ref. [6]. The application of the phase-fieldapproach to find the shapes of precipitates is presentedby Hu et al. [7], where a set of order parameters is intro-duced in addition to the concentration field and impliedinto the Gibbs energy. The anisotropy of the chemicalenergy of interfaces was studied in detail by Muller [8]for Zn-precipitates in an Al-rich Al–Zn solid.
The main goal of this paper is the development of thekinetic model for the evolution of precipitates with vari-able aspect ratio. The aspect ratio evolution may stemfrom anisotropic misfit strain together with different elas-tic properties of the matrix and the precipitate and theanisotropy of the interface energy. The according ener-getic contribution to the total Gibbs energy is added tothe chemical part of the Gibbs energy. Dissipation inthe system is assumed due to interface migration and dif-fusion. The thermodynamic extremal principle [9] allowsfinding the evolution equations for the parameters ofthe precipitates including the shape parameter. In contrastto the phase-field approach [7] our concept is based onlyon real physical quantities and well-defined geometry ofobjects. The model is used for the simulation of the pre-cipitation kinetics of Ti3AlN and Ti2AlN in the Ti–Al–0.5 at.% N matrix, and the results of simulations are com-pared with experiments presented in the open literature.
2. Shapes of precipitates
Often spheroidal precipitates are observed with anequator radius a and the length aa of the half-axis ofrotation, a denominates the aspect ratio. For an arbitrarya and a it is possible to find an equivalent cylindrical pre-cipitate with the same volume and by inserting hk fora. Then the diameter of the cylinder is given byDk = (16/3)1/3a.
Each cylindrical precipitate k can be described either bythe height Hk and the diameter Dk or by the aspect ratio hk
and the equivalent radius qk of the sphere of the same vol-ume as that of the cylinder. The corresponding relationsare
Dk ¼ bkqk ð1ÞH k ¼ bkhkqk ð2Þ
For the time derivatives, marked by a dot, one finds
_Dk ¼ bkð _qk � qk_hk=ð3hkÞÞ ð3Þ
_H k ¼ bkðhk _qk þ 2qk_hk=3Þ ð4Þ
The reader should note that, in addition to concepts out-lined in Refs. [1–4], we have now further time-dependentquantities hk, the evolution equations for which must beadded to the system of equations outlined in Ref. [4], Sec-tion 3.
3. Model
We assume that each precipitate k is described by its equiv-alent radius qk, its average values of concentrations cki ofcomponents i in the precipitate and by its aspect ratio hk.
3.1. Total Gibbs energy of the system
Similar to Refs. [1–4] the total Gibbs free energy G of afixed amount of matter with n components and m precipi-tates can be expressed as
G ¼Xn
i¼1
N 0il0i þXm
k¼1
4pq3k
3kkðhkÞ þ
Xn
i¼1
ckilki
!
þXm
k¼1
4pq2k �
b2k
8cH
k þ 2hkcDk
� �ð5Þ
The first term is the chemical part of the Gibbs energy ofthe matrix, the second term corresponds to the stored elas-tic energy and to the chemical part of the Gibbs energy ofthe precipitates and the third term represents the total pre-cipitate/matrix interface energy. The subscripts ‘‘0” denotequantities related to the matrix, e.g., N0i is the number ofmoles of component i in the matrix and l0i its chemical po-tential in the matrix. The quantity kk(hk) accounts for thecontribution of elastic strain energy due to the volume mis-fit between the precipitate and the matrix, and lki are thevalues of chemical potentials in the precipitates corre-sponding to cki. We distinguish between the interface en-ergy cD
k at the mantle of the cylinder and cHk at the
bottom and top of the cylinder.There exists a well-elaborated concept to calculate the
elastic strain energy due to a misfit eigenstrain in a spheroidalinclusion, going back to Eshelby’s seminal work, see, e.g.,Refs. [10,11]. The precipitate is geometrically defined by a
and a. The elastic properties of the matrix are E (Young’smodulus) and v (Poisson’s ratio). We assume an elastic con-trast C to the precipitates with the Young’s modulus CE,and, for sake of simplicity, the same Poisson’s ratio m. Themisfit eigenstrain is characterized by the isotropic strain dand an additional eigenstrain component Dd in the directionof the axis of rotation of the spheroidal precipitate. Finallyby inserting hk for a the factor kk(hk) reads as
kkðhkÞ ¼Ed2
1� mF 0ðhk; DCÞ þ F 1ðhk; DCÞðDd=dÞ½
þF 2ðhk; DCÞðDd=dÞ2i
ð6Þ
with DC = C � 1. The functions F0(hk; DC), F1(hk; DC) andF2(hk; DC) are found by evaluating the ‘‘Eshelby scheme”
outlined in Refs. [10,11]. A constant Poisson’s ratiom = 0.3 is used in Fig. 1a–c, where the reader can find thecurves of the three functions. Furthermore, the F0, F1, F2
can be approximated by logFi = Pi (x) � log(1 + DC) withPi = Ai + Bix + Cix
2 + Dix3 and x = loghk. The coefficients
Ai, Bi, Ci, Di are given in Table 1.
Fig. 1. Demonstration of the three functions F0, F1, F2 in relation (6) for the strain energy shape factor kk. Corresponding polynomial approximations aregiven in Table 1.
Table 1Coefficients for the polynominal approximations of the strain energyshape factor kk
DC A0 B0 C0 D0
F 0*
2 0.15213 0.02259 0.14431 �0.037041 0.10659 0.00684 0.08206 �0.024580 0 0 0 0�(1/2) �0.14764 0.00713 �0.04934 0.0203�(2/3) �0.25413 0.01088 �0.06344 0.02883
F 1*
2 �0.0235 0.61991 �0.07026 �0.124481 �0.07182 0.53386 �0.12737 �0.090960 �0.18097 0.39194 �0.18913 �0.02825�(1/2) �0.32795 0.26766 �0.20332 0.02259�(2/3) �0.43324 0.20606 �0.19257 0.04182
F 2*
2 �0.51336 0.90915 �0.15008 �0.202551 �0.5703 0.79368 �0.18961 �0.167760 �0.69643 0.59089 �0.22465 �0.09462�(1/2) �0.86066 0.40330 �0.22061 �0.02615�(2/3) �0.97484 0.30903 �0.20331 0.00383
* log[Fi � (1 + DC)] = Ai + Bix + Cix2 + Dix
3, x = loga, i = 0,1,2.
4898 J. Svoboda et al. / Acta Materialia 56 (2008) 4896–4904
3.2. Total dissipation in the system
During the system evolution the total Gibbs energy dis-sipates by changing into the heat being drained off the sys-tem and/or causing the increase of the configurationalentropy of the system [9]. The total dissipation Q = Q1 +Q2 + Q3 is assumed to be due to the interface migration
(Q1) and diffusive fluxes inside the precipitates (Q2) andthe matrix (Q3).
3.2.1. Dissipation due to the interface migration
The dissipation due to the interface migration can becalculated as [9]
Q1 ¼Xm
k¼1
1
2pD2
k
ð _H k=2Þ2
MDk
þ pHkDkð _Dk=2Þ2
MHk
" #ð7Þ
with MDk being the interface mobility at the mantle of the cyl-
inder and MHk that at the bottom and top of the cylinder rep-
resenting the precipitate k. The dissipation can be directlyexpressed in the variables qk, cki, hk (k = 1, . . . ,m; i = 1, . . . ,n) and their rates by direct application of Eqs. (1)–(4) as
J. Svoboda et al. / Acta Materialia 56 (2008) 4896–4904 4899
Q1 ¼Xm
k¼1
pb4kq
2k
_q2khk
hk8MD
kþ 1
4MHk
� �þ _qk
_hkqkhk
6MDk� 1
6MHk
� �þ
_h2kq
2k
118MD
kþ 1
36hk MHk
� �264
375ð7aÞ
Fig. 2. Cylindrical model for a precipitate, notation of fluxes jDki; j
D0i and
jHki ; j
H0i .
3.2.2. Dissipation due to the diffusion in the precipitates
The dissipation due to the diffusion in the precipitates canbe evaluated by the general formula (see, e.g., Refs. [1,9])
Q2 ¼ RTXm
k¼1
Xn
i¼1
ZV k
j2ki=ðckiDkiÞdV ð8Þ
The symbol Vk stands for the region occupied by the pre-cipitate k, the quantity R is the gas constant, T the absolutetemperature, jki is the diffusive flux and Dki is the tracer dif-fusion coefficient of component i in the precipitate k. Forthe further treatment it is necessary to express the dissipa-tion Q2 in terms of variables qk, cki, hk (k = 1, . . . ,m;i = 1, . . . ,n) and their rates – see later.
3.2.3. Dissipation due to the diffusion in the matrix
The dissipation due to the diffusion in the matrix can beevaluated by the general formula (see, e.g., Refs. [1,9])
Q3 ¼ RTXn
i¼1
ZV 0
j20i=ðc0iD0iÞdV ð9Þ
The symbol V0 stands for the region occupied by the ma-trix, j0i is the diffusive flux and D0i is the tracer diffusioncoefficient of component i in the matrix. For the furthertreatment it is again necessary to express the dissipationQ3 in terms of variables qk, cki, hk (k = 1, . . . ,m;i = 1, . . . ,n) and their rates – see later.
4. Mathematical treatment of the model
4.1. Boundary conditions for diffusive fluxes
A diffusive process occurs in the precipitate as well as inthe matrix. There is a jump (c0i � cki) in the concentrationof component i at the interface, where c0i is its value on thematrix side and cki its value on the precipitate side. Wemust distinguish between two sets of flux components nor-mal to the interface, one at the mantle of the cylinder, jD
0i
and jDki, and a further one at the bottom and top of the cyl-
inder, jH0i and jH
ki , see Fig. 2. The following jump conditionsare valid
jD0i � jD
ki ¼ ð _Dk=2Þðc0i � ckiÞ ð10ÞjH
0i � jHki ¼ ð _Hk=2Þðc0i � ckiÞ ð11Þ
for details of the derivation see Section 3 of Ref. [12].For the fluxes on the precipitate side of the interface one
can set
jDki ¼ �ðDk=6Þ _cki ð12Þ
jHki ¼ �ðHk=6Þ _cki ð13Þ
which can be verified by the balance of the fluxes and themoles Nki in the precipitates with their rates _Nki. The fluxeson the matrix side of the interface follow by combination ofEqs. (10)–(13) as
jD0i ¼ �ðDk=6Þ _cki þ ð _Dk=2Þðc0i � ckiÞ ð14Þ
jH0i ¼ �ðH k=6Þ _cki þ ð _H k=2Þðc0i � ckiÞ ð15Þ
We can now insert the relations (1)–(4) and obtain theboundary fluxes jD
ki, jHki , jD
0i and jH0i in terms of qk, cki, hk
and their rates
jDki¼�bkqk _cki=6 ð16Þ
jHki ¼�bkqk _ckihk=6 ð17Þ
jD0i¼bk½ _qkðc0i�ckiÞ=2�qk _cki=6�qkðc0i�ckiÞ _hk=ð6hkÞ� ð18Þ
jH0i¼hkbk½ _qkðc0i�ckiÞ=2�qk _cki=6þqkðc0i�ckiÞ _hk=ð3hkÞ� ð19Þ
4.2. Dissipation in the precipitates
The flux distribution jki in the precipitate k is given inthe analogy with [1] by
divðjkiÞ ¼ � _cki ð20Þ
and by the boundary conditions (16) and (17).A general solution of the problem can be written in the
form
jki ¼ qk _cki~jðhk; x=ðbkqkÞÞ¼ qk _cki~jðhk; r=ðbkqkÞ; z=ðbkqkÞÞ ¼ qk _cki~jðhk; f; nÞ ð21Þ
where x = x(r,z) is the polar coordinate vector measuredfrom the center of the precipitate k. Insertion of Eq. (21)into Eq. (20) provides a differential equation for the dimen-sion-free flux ~j as
4900 J. Svoboda et al. / Acta Materialia 56 (2008) 4896–4904
~divð~jÞ ¼ �bk ð22Þ
We work now in a polar dimension-free coordinate systemwith f being the radial coordinate and n the axial coordi-nate. The radius of the mantle of the precipitate isfD = 1/2. The axial coordinates of the top and bottomare nH = ± hk/2. The operator ~div is the divergence-opera-tor in the f,n coordinate system.
In analogy to the treatment in Section 4.1 one can for-mulate the boundary conditions for ~j by using Eqs. (16),(17) and (21) as
f ¼ 1=2; �hk=2 6 n 6 hk=2 : ~jD ¼ �bk=6 ð23Þ0 6 f 6 1=2; n ¼ �hk=2 : ~jH ¼ �bkhk=6 ð24Þ
The analytical solution of the differential Eq. (22) for theflux ~j in the precipitate, fulfilling the boundary conditions(23) and (24), is given by the components
~jf ¼ �bk=3 � f; ~jn ¼ �bk=3 � n ð25ÞThe dissipation in the precipitates is given by applying
Eqs. (8), (21), (23) and (24) as
Q2 ¼ RTXm
k¼1
Xn
i¼1
q5k _c2
kib3k
ckiDki
Z hk=2
�hk=2
Z 1=2
0
2pf~j2dfdn ð26Þ
For ~j given by Eq. (25) one can perform the integration andexpress Q2 in the form resembling Eq. (13) in [1] for aspherical precipitate
Q2 ¼ RTXm
k¼1
Xn
i¼1
4pIkq5k _c2
ki
45ckiDkið27Þ
with
Ik ¼ 45b3k
Z hk=2
0
Z 1=2
0
f~j2dfdn
¼ 0:424h4=3k þ 0:636h�2=3
k ð28Þ
The quantity Ik is the shape factor corresponding to Q2 andagrees with that reported in Ref. [4], Eq. (22).
4.3. Dissipation in the matrix
In the analogy with Ref. [1] we assume that the flux dis-tribution j0i in the matrix is a superposition of the fluxes j0ki
around all precipitates being
j0i ¼Xm
k¼1
j0ki ð29Þ
From the solution presented in Ref. [1] it is evident thatonly in the nearest vicinity of the precipitates the magni-tude of fluxes is dominant and the dissipation is decisive.Thus, one can calculate the dissipation in the matrix givenby Eq. (9) as
Q3 ¼ RTXm
k¼1
Xn
i¼1
ZV 0
j20ki=ðc0iD0iÞdV ð30Þ
For the determination of the flux j0ki around each precipitateone must solve in the analogy with Ref. [1] the equation
divðj0kiÞ ¼ 0 ð31Þ
with boundary conditions (18), (19) and j0ki ¼ 0 ininfinity.
According to the structure of the boundary conditions(18) and (19) one can split the flux j0ki into two contribu-tions j0ki = j0ki,1 + j0ki,2, namely
j0ki;1 ¼ 3½� _qkðc0i � ckiÞ þ qk _cki=3�~j1ðhk; f; nÞ ð32Þ
and
j0ki;2 ¼ qkðc0i � ckiÞ � ð _hk=hkÞ~j2ðhk; f; nÞ ð33Þ
To fulfil Eq. (31) one can assume
~div~j1 ¼ ~div~j2 ¼ 0 ð34Þ
Again the divergence operator ~div in the f,n coordinatesystem is used.
One can formulate the boundary conditions for ~j1 and ~j2
in analogy to the treatment in Section 4.2 by using Eqs.(18), (19), (32) and (33) as
f¼1=2; �hk=26n6hk=2 : ~j1D¼�bk=6;~j2D¼�bk=6 ð35Þ06 f61=2; n¼�hk=2 : ~j1H ¼�bkhk=6;~j2H ¼bkhk=3 ð36Þ
No analytical solution for the fluxes ~j1;~j2 in the matrix canbe given. We look for numerical solutions of~D/1 ¼ ~D/2 ¼ 0 with ~D being the Laplace operator in thef,n coordinate system, according to the boundaryconditions
f¼1=2; �hk=26n6hk=2 : o/1=of¼o/2=of¼�bk=6 ð37Þ06 f61=2; n¼�hk=2 : o/1=on¼�bkhk=6; o/2=on¼bkhk=3 ð38Þ
Finally, the fluxes ~j1;~j2 are given by ~j1 ¼ ~grad/1;~j2 ¼ ~grad/2.
The solution procedure is straightforward and needs nofurther explanation. Only one comment seems to be usefulwith respect to the singular flux behavior near the corner-lines f = 1/2, n = ± hk/2. Here, the solution / is propor-tional to dc, 1/2 < c < 1, d being the distance to a pointinside the matrix near the corner (see, e.g., Ref. [13]). Theintegration of (o//od)2, in a small circular region with theradius �d yields a quantity �d2c�1 which obtains the value zeroin the corner, since 2c > 1. Therefore, in the case of a finemesh no numerical problem occurs due to this singularbehavior.
The dissipation in the matrix (Eq. (30)) is given byapplying Eqs. (32)–(38), already written with respect tothe dimension-free coordinate system, as
Q3 ¼ RTXn
k¼1
Xm
i¼1
4pq3kb
3k
c0iD0i� ð _qkðcki � c0iÞ þ qk _cki=3Þ2 � Ok1
h�ð _qkðcki � c0iÞ þ qk _cki=3Þ � qkðcki � c0iÞ � ð _hk=hkÞ � Ok2
þðqkðcki � c0iÞ � ð _hk=hkÞÞ2 � Ok3
ið39Þ
with
J. Svoboda et al. / Acta Materialia 56 (2008) 4896–4904 4901
Ok1 ¼ 9b3k
Z~V 0
~j21 d~V ð40Þ
Ok2 ¼ 6b3k
Z~V 0
~j1 � ~j2 d~V ð41Þ
Ok3 ¼ b3k
Z~V 0
~j22 d~V ð42Þ
The quantities Ok1, Ok2, Ok3 are three shape factors corre-sponding to Q3. The space occupied by the matrix in thef,n coordinate system is denoted by ~V 0.
Finally the shape factors Oki, i = 1,2,3, obtained by fit-ting of the numerically calculated curves, read
Ok1 � 0:881h�0:122k ð43Þ
Ok2 � 0:377h0:195k ð44Þ
Ok3 � 0:072h0:331k ð45Þ
Obviously, a mistake happened in the previous paper [4],Section 4.4, where Ok ¼ 1:0692h2=3
k is reported. Since Ok
should be identical to Ok1 given by Eq. (43), we ask thereader to replace Ok, Eq. (25) of [4] by Ok1 and are sorryabout this mistake.
5. Evolution equations
To obtain the evolution equations for the system one canfollow the procedure described in Ref. [1]. First of all weintroduce constraints following from the fixed stoichiome-try of the precipitates and the mass conservation law forall components in the system. By using these constraints(Eqs. (2)–(6) in Ref. [1]) the precipitate k can be describedby a set of n independent parameters, qk, cki (i = 2, . . ., s,s + 2, . . . ,n) and hk, k = 1, . . . ,m. The total Gibbs energyG (Eq. (5)) can also be expressed by this set. The total dissi-pation Q can be expressed by the same set of parameters andtheir rates. Then, according to the thermodynamic extremalprinciple [9], the evolution of the system is given by
1
2
oQo _qk¼ � oG
oqk;
1
2
oQo _cki¼ � oG
ockiði ¼ 2; . . . ; s; sþ 2; . . . ; nÞ;
1
2
oQ
o _hk
¼ � oGohk
; ðk ¼ 1; . . . ;mÞ ð46Þ
10-2
10-1
100
101
102
103
104
105
10-9
10-8
10-7
Hk
Dkρ
k
k/m, D
k/m, H
k/m
time/s
ρ
Fig. 3. Simulated evolution of precipitate parameters qk, Dk andHk inTi3AlN at 800 �C with starting value of hk = 1.
representing m sets of linear equations for _qk, _cki (i =2,. . . , s, s + 2, . . . ,n) and _hk.
For a fixed k one can replace y1 � _qk, yi � _cki (i = 2,. . . , s), yi � _ckiþ1 (i = s + 1, . . . ,n � 1) and yn ¼ _hk and writethe set of linear equations in the form
Pnj¼1Aijyj ¼ Bi,
(i = 1, . . . ,n), with the coefficients
A11¼b4khk
hk
32MDk
þ 1
16MHk
� �þOk1RT qk
Xn
i¼1
ðcki�c0iÞ2
c0iD0ið47Þ
A1i¼Ai1¼Ok1RT q2
k
3
cki�c0i
c0iD0i�ck1�c01
c01D01
� �ði¼2; . . . ;sÞ ð48Þ
A1i¼Ai1¼Ok1RT q2
k
3
ckiþ1�c0iþ1
c0iþ1D0iþ1
�cksþ1�c0sþ1
c0sþ1D0sþ1
� �ði¼ sþ1; . . . ;n�1Þ ð49Þ
Aij¼RT q3
k
45
Ik
ckiDkiþ 5Ok1
c0iD0i
� �dijþ
Ik
ck1Dk1
þ 5Ok1
c01D01
� �� ði¼2; . . . ;s;j¼2; . . . ;sÞ ð50Þ
Aij¼RT q3
k
45
Ik
ckiþ1Dkiþ1
þ 5Ok1
c0iþ1D0iþ1
� �dij
�
þ Ik
cksþ1Dksþ1
þ 5Ok1
c0sþ1D0sþ1
� �ð51Þ
ði¼ sþ1; . . . ;n�1;j¼ sþ1; . . . ;n�1ÞAij¼Aji¼0 ði¼2; . . . ;s;j¼ sþ1; . . . ;n�1Þ ð52Þ
A1n¼An1¼b4kqk
hk
48MDk
� 1
48MHk
� �
þOk2RT q2k
2hk
Xn
i¼1
ðcki�c0iÞ2
c0iD0ið53Þ
Ain¼Ani¼Ok2RT q3
k
6hk
cki�c0i
c0iD0i�ck1�c01
c01D01
� �ði¼2; . . . ;sÞ ð54Þ
Ain¼Ani¼Ok2RT q3
k
6hk
ckiþ1�c0iþ1
c0iþ1D0iþ1
�cksþ1�c0sþ1
c0sþ1D0sþ1
� �ði¼ sþ1; . . . ;n�1Þ ð55Þ
Ann¼b4kq
2k
1
72MDk
þ 1
144hkMHk
� �þOk3RT q3
k
Xn
i¼1
ðcki�c0iÞ2
c0iD0ih2k
ð56Þ
B1¼�b2
k
4ðcH
k þ2hkcDk Þ=qk�kk�
Xn
i¼1
ckiðlki�l0iÞ ð57Þ
Bi¼�qk
3ðlki�l0i�lk1þl01Þ ði¼2; . . . ;sÞ ð58Þ
Bi¼�qk
3ðlkiþ1�l0iþ1�lksþ1þl0sþ1Þ
ði¼ sþ1; . . . ;n�1Þ ð59Þ
Bn¼�qk
3
dkk
dhkþ b2
k
12hkcH
k �hkcDk
� �ð60Þ
The Kronecker delta dij has its usual meaning.We would like to remark that coefficients correspond-
ing to Eqs. (50) and (51) in the previous paper (Eqs.(9), (10) in Ref. [4]) contain an incorrect factor 3 in thedenominators.
To determine dkk/dhk one needs to know the derivativesdFi/dhk with the notation from Section 3.1 as
4902 J. Svoboda et al. / Acta Materialia 56 (2008) 4896–4904
dF i
dhk¼ dP i
dx� F ihk ð61Þ
After the evaluation of the rates _qk, _cki (i = 2, . . . , s,s +2, . . . ,n) and _hk, (k = 1, . . . ,m), the time integration stepcan be proceeded and the evolution in time can be per-formed by repetition of the procedure.
6. Simulation of the precipitation kinetics of Ti3 AlN and Ti2AlN and discussion of results
Let us consider as a representative example the devel-opment of nitride precipitates in L10-ordered Ti–Al–0.5at.% N matrix. This kind of particles (Ti2AlN andTi3AlN) was experimentally investigated in detail by Tianand Nemoto [14]. The precipitates appear at 800 �C.Therefore, the following data are related to this tempera-ture. TiAl has a tetragonal structure. The matrix withoutnitrogen is supposed, as we assume that nearly all nitro-gen is deposited quite quickly in precipitates. The Ti3AlNprecipitates have a cubic lattice, the Ti2AlN ones have ahexagonal lattice. Therefore, the misfit strain of Ti2AlNin the basal plane must be averaged in the procedure athand.
The elastic properties of all phases can be taken fromSchafrik [15], and the misfit strain of precipitates can becalculated from Schuster and Bauer [16] and transferredto d and Dd. Tian and Nemoto [14] used data from [16]for calculation of misfit strain; however, they made a mis-take in evaluation of e111 influencing Dd for Ti2AlN. There-fore, we decided to calculate the structure parameters andelastic properties of all phases by means of ab initiocalculations.
Ab initio calculations are based on the density-func-tional theory, using the VASP code [17,18], in conjunctionwith the generalized-gradient approximations projectoraugmented wave potentials [19]. Relaxation convergenceof 1.0 meV for ions and 0.1 meV for electrons, recipro-cal-space integration with a Monkhorst–Pack scheme[20], energy cutoff of 500 eV, and tetrahedron methodwith Blochl corrections [21] for the energy were used in
10-2
10-1
100
101
102
103
104
105
1
5
4
3
2
hk
time/s
Fig. 4. Simulated evolution of aspect ratio hk in Ti3 AlN at 800 �C withstarting value of hk = 1.
the calculations. Relaxations for both the lattice parame-ter as well as the ion positions were performed. A k-points grid of 3 � 3 � 3 was used for all calculations ofthe supercells. The volumes, total energies and bulk mod-uli (B) at equilibrium were obtained by a least-square fitof the calculated total energy over volume curves employ-ing the Birch–Murnaghan’s equation of state [22]. Theelastic moduli E are estimated from the bulk moduli B
and Poisson ratio m, which is calculated after the approx-imation introduced by Korzhavyi et al. [25] using theDugdale–MacDonald–Gruneisen constant [26]. The posi-tions of atoms in the supercells can be found at the homepage http://institute.unileoben.ac.at/mechanik/research/Shapefactor2supercells.pdf.
The calculated elastic moduli are E = 198.3 GPa andm = 0.21 for the matrix, E = 231.8 GPa and m = 0.26 forTi3AlN and E = 238.8 GPa and m = 0.27 for Ti2AlN. Weapply the temperature dependence for the elastic moduliby Schafrik [15] who reports �0.0342 T (in GPa), with T
in K, as a temperature correction term for TiAl. Finallywe use for 800 �C the following data with v = 0.25 for allphases:
TiAl: E = 162 GPa, X = 9.79 � 10�6 m3 mol�1.Ti3AlN: E = 195 GPa, C = 1.31, d = 0.042,
Dd = � 0.044, X = 8.49 � 10�6 m3 mol�1.Ti2AlN: E = 202 GPa, C = 1.35, d = 0.055,
Dd = � 0.082, X = 8.01 � 10�6 m3 mol�1.The molar volume is denoted by X.The authors are not aware of data for the surface energy
terms cHk , cH
k for the precipitate/parent phase interfaces.The value of the coherent interface energy terms is assumedto be very small and is set to zero in simulations.
The chemical driving forces �Pn
i¼1ckiðlki � l0iÞ from Eq.(57) are not at disposal in the thermodynamic databases.The values of the chemical driving forces were, therefore,chosen as free parameters so that they provide the growthkinetics being in agreement with experiments [14].
The diffusion coefficients DTi = 1.01 � 10�18 m2 s�1 andDAl = 6.26 � 10�20 m2 s�1 in the matrix are calculatedaccording to Ref. [23]. The diffusion coefficient of N inthe matrix DN = 4.55 � 10�15 m2 s�1 is calculated as that
10-2
10-1
100
101
102
103
104
105
10-9
10-8
10-7
Dk
k
Hk
k/m, D
k/m, H
k/m
time/s
ρ
ρ
Fig. 5. Simulated evolution of precipitate parameters qk, Dk and HkinTi3AlN at 800 �C with starting value of hk = 10.
10-2
10-1
100
101
102
103
104
105
4
5
6
7
8
9
10h k
time/s
Fig. 6. Simulated evolution of aspect ratio hk in Ti3 AlN at 800 �C withstarting value of hk = 10.
10-2
10-1
100
101
102
103
104
105
106
10-9
10-8
10-7
10-6
Dk
Hk
k
k/m, D
k/m, H
k/m
time/s
ρ
ρ
Fig. 7. Simulated evolution of precipitate parameters qk, Dk and Hk inTi2AlN at 800 �C with starting value of hk = 1.
10-2
10-1
100
101
102
103
104
105
106
0.1
1
0.3
0.4
0.6
0.8
0.2
h k
time/s
Fig. 8. Simulated evolution of aspect ratio hk in Ti2 AlN at 800 �C withstarting value of hk = 1.
J. Svoboda et al. / Acta Materialia 56 (2008) 4896–4904 4903
of B in TiAl [24] due to a lack of data. As DN is about fiveorders of magnitude higher than DAl, its value does notinfluence the kinetics of the system significantly. The inter-face mobility is set to be infinite.
Precipitates of Ti3AlN appear as ‘‘cigar-type” ones withan aspect ratio hk � 5 and Hk � 130 nm after 105 s anneal-ing at 800 �C [14]. The Ti2AlN precipitates show a thinplate-like shape geometry with Dk � 500 nm after3.6 � 106 s annealing at 800 �C [14].
The results of simulations are presented in Figs. 3–8. Weassumed fixed chemical composition in the precipitates aswell as in the matrix, so that the chemical driving force inEq. (57) can be kept constant. Then _cki � 0, and the systemof equations to be integrated in time is reduced only to thatfor variables qk and hk (only Eqs. (47), (53), (56), (57), (60)are used).
For Ti3AlN the starting values qk = 1 nm and hk = 1(results of simulations in Figs. 3 and 4) and qk = 1 nm andhk = 10 (results of simulations in Figs. 5 and 6) are chosen.From those figures it is evident that the aspect ratio hk
changes very quickly (during about 10 s) to its stationaryvalue hk = 4.5 (see Figs. 4 and 6). After that time periodthe kinetics of qk, Dk and Hk obeys the parabolic law (seeFigs. 3 and 5). The final values of all parameters agree wellwith observations in Ref. [14].
In the experimental study [14], the formation of very thinplates of size Dk = 500 nm of Ti2AlN are observed for thetime t = 3.6 � 106 s. Using the values of the parameters dand Dd, provided by ab initio calculations, the simulationsdo not reproduce the experimental results, leading to thefinal value hk � 2. This is evidently due to the fact that Ddhas a large negative value, which favours the formation of‘‘cigar-type” precipitates similar to those of Ti3AlN. Theincrease of the specific interface energy cD to 1 J m�2 doesnot cause a significant change.
We have analyzed the possible reasons of the disagree-ment between simulations and experimental observationsin the case of Ti2AlN. One can easily imagine that the elasticaccommodation of misfit strain state leads to very high val-ues for the stress components in the precipitate and in thematrix. However, the c-TiAl matrix is in the position toaccommodate the misfit strain by plastification, especiallyat the rather high temperature of 800 �C. In fact one canobserve several dislocations as reported in Ref. [14] for thesystem with Ti2AlN precipitates. Specifically, the plate-likeTi2AlN precipitates favour plastic accommodation, sincetheir equator plane is situated on the (11 1) planes of the c-TiAl matrix, which are its crystallographic slip planes. A firstimpression on the stress state can be obtained by calculatingthe equivalent stress rv on the matrix side of the interface forthe elastic behaviour. Analytical expressions for the stressstate, taking into account both the elastic contrast C andthe misfit strain contributions d and Dd, are available inRef. [11]. One finds for Ti2AlN with a thin plate geometrya maximum value of rv = ETiAl (2.98d + 1.06Dd) and forTi3AlN under the assumption of a very high aspect ratio amaximum value of rv = ETiAl (1.44d + 0.28Dd), in both casesin the equator plane. Inserting the according misfit datayields rv = 0.077ETiAl for Ti2AlN and rv = 0.048ETiAl forTi3AlN. One can now conclude that specifically in the caseof Ti2AlN the misfit at the bottom and top of the cylindrical
4904 J. Svoboda et al. / Acta Materialia 56 (2008) 4896–4904
precipitate can be decreased by the matrix plastification by afactor of, say, five leading to d = 0.011 and Dd = � 0.038 sofinally the equivalent stress rv obtains the magnitude of theactual field strength of the TiAl matrix.
Of course a question arises why the misfit has not beenrelaxed also in the case of Ti3AlN. First of all no disloca-tion activity is visible in systems with Ti3AlN. Further rea-sons are a shorter time period in the case of the Ti3AlNexperiment and a much better reinforcement of the matrixby very fine ‘‘cigar-type” Ti3AlN precipitates than by quitecoarse Ti2AlN plates.
The simulations have been repeated for Ti2AlN systemby using the modified misfit data d = 0.011 andDd = � 0.038. The starting values qk = 1 nm and hk = 1are chosen, and the results of simulations are presentedin Figs. 7 and 8. They are in a good agreement with exper-imental observations [14].
An interesting question arises whether the shape ofnuclei can also be predicted. The authors believe that it ispossible in the frame of cluster dynamics; however, it willbe extremely cumbersome. In principle one can expressthe nucleation barrier as a function of the additional vari-able hk and one can also estimate the rate of fluctuations ofhk. Then one must solve the Fokker–Planck equation in atleast two dimensions for a given driving force and orienta-tion-dependent interface energy.
7. Summary
In contrast to the previous work [4], the shape evolutionof each precipitate k is given by the aspect ratio hk, which isconsidered as a free time-dependent parameter. The totalGibbs energy of the system has to be extended by termsexpressing the dependence of the elastic strain energy andof the precipitate surface energy on hk. Both provide thedriving force for the precipitate shape evolution. The totaldissipation Q in the system has to be extended by termsdepending on _hk causing the dissipation due to interfacemigration and bulk diffusion in the matrix. The final setof evolution equations resembles the original set of evolu-tion equations [1] modified by proper shape factors depen-dent on hk.
The model is applied to simulations of precipitation ofTi3AlN and Ti2AlN in Ti–Al–0.5 at.% N matrix. The sim-ulations indicate that the aspect ratio hk reaches veryquickly its stationary value, and after that period the kinet-ics of the system obeys the parabolic law. The results ofsimulations are in agreement with the experimental studyby Tian and Nemoto [14] for Ti3AlN. For Ti2AlN theagreement with experiments [14] is obtained under theassumption of a significant misfit stress relaxation.
Acknowledgements
The authors are grateful to T. Antretter, Leoben, forperforming the finite element calculations. Furthermore,the authors mention that the numerous calculations aswell as the numerical fitting of the curves in Fig. 1a–cwere performed by E. Gamsjager and E.R. Oberaigner,both Leoben. Finally, the authors express their thanksto T. Waitz, Vienna, who helped to interprete the experi-mental results for Ti2AlN, Ti3AlN and to clarify the misfitstrains.
Financial support by Materials Center Leoben Fors-chung GmbH (project SP19) and by Research Plan of Insti-tute of Physics of Materials (Project CEZ:AV0Z20410507)is gratefully acknowledged. The works have been also sup-ported by the Grant Agency of the Academy of Sciences ofthe Czech Republic – Grant No. IAA200410601.
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