A Milacron Company Presenta… · 14th June 2007, IPI – Mumbai A Milacron Company … 14th June 2007, IPI – Mumbai Plastics Technologies Group Helping the World’s Leading Companies

14th June 2007, IPI – Mumbai

A Milacron Company …


Plastics Technologies Group

Helping the World’s Leading Companies… Make the World’s Favorite Products


Plastics Technologies Group

Injection Moulding Machines

Blow Moulding Machines

Extrusion lines

Mould Parts and Technology

The four major brands of Plastic Processing Business


Ahmedabad – India

Global Plastics Machinery Manufacturing Base

Batavia – Ohio USA

Malterdingen – Germany

JiangYin – China

Batavia – Ohio USA

Magenta - Italy

Berlin – Germany

Injection Moulding Blow Moulding


Ferromatik Milacron India LtdFerromatik Milacron India Ltd

Milacron’s India PlantMilacron’s India Plant

Total Land Area 52,000 sq. mt. Built Up Area 14,000 sq. mt.

• Ahmedabad


Introduced HYDRON ModelIntroduced BLOW MOULDING OF UNILOY MILACRON Technology

2006

Shipped out 2001st Machine2005

Introduction of 2 Platen ‘MAXIMA’ Machine2004

JV Formed and Introduced first SIGMA Model in the market1995Introduced MAGNA Model1997Designed & Built PROWLER1998Designed & Built OMEGA1999

Engineering Export Promotion Council Award for the highest export growth (114%) for year 1998-1999

Designed and Built DELTA2000Certification of ISO-9001:20002001CE Certification for Sigma Range of MachinesExport House Status by Government of IndiaDelivered Complete System for PET Preforms for Small Scale Industry2002

Introduction of full Electric ‘ELEKTRON’ Machine

Designed and Developed MAGNA Toggle

The

Jour

ney…

.FMI Milestones …


Blow Moulding Technologies


Cosmetics

Personal Care

Dairy Products / Food Products

Detergent

Edible Oil

Pharmaceuticals

Agro Chemicals / Pesticides

Lubricant Oil

Automotive

Industrial Packaging

Major applications of Blow Moulding


Important characteristics of Packaging Ind.

Mass Volume

High Quality components

Attractive Aesthetic appearance

Weight Consistency

Hygienic component for application like Pharma, Personal care etc..

Long self life in case of Dairy bottles

Complete Solution – One Stop Shop

Low Cost Solution


Main contributors to achieve characteristics

Higher productivity

Low power consumption

Weight consistency / Repeatability

Higher uptime of machine

User friendly machines

Complete solution / Project support

After sales support


Blow Moulding

Extrusion Blow Moulding Injection Blow Moulding Injection Stretch Blow Moulding

Continuous Extrusion Intermittent Extrusion Two Position Three Position Single Stage Two Stage

Shuttle Clamp

Rotary Clamp

Accumulator

Reciprocating

Suction

Four Position

Blow Moulding Technology


Gallery – Lubricant / Industrial Packaging

Extrusion Blow Moulding Machine


Gallery – Cosmetics / Personal Care



Gallery – Dairy Products / Food Products




Available Models

UMS 40 – S / D

UMS 70 – S / D

UMS 100 – S / D



Major Subassemblies

Clamp Unit

Extruder

Parison Head

Hydraulics

Electric / Electronics


Clamp Unit

Tie-bar less clamp mechanism - To

accommodate larger mould then platen

Tie bar less clamp mechanism - Quick mold

change

Clamp force through direct hydraulic actuator,

act on platen at center of pinch off area via two

rugged lever



Clamp Unit

Clamp & carriage on linear motion system

850 mm / sec speed of carriage and mould

open / close

Fully supported clamp under blow pin force

without any additional system like hook

Programmable clamp & shuttle position with

its precise feedback by linear transducer



Energy efficient extruder operated by electric motor

Electric motor directly mounted on gear box to save the energy loss of belt drive

Frequency inverter for precise screw speed control even at low RPM

Cold start protection


Extruder


All extruders are with Bobbing movement

Modular type extruder with an option of smooth or grooved barrel

Replaceable Grooved sleeve

All screw diameter with 24:1 L/D Ratio

Extruder




Parison Head

Unique design head to achieve BEST wall thickness variation and weight consistency

Servo actuator parison thickness control valve

All heads are programmable with 200 point parison programming

All heads are suitable for pre-blow function with flow control for

individual parison


Parison setting through tooling from operator side for

easy approach

Rapture disc for melt pressure safety

Bleed screw for quick resin change

Various combination of “Center Distance” for various

application

2 Parison – 110 mm & 150 mm



And many more……………


Parison Head


Accumulator assisted machine to ensure the

lowest possible dry cycle time

Independent closed loop proportional control

valve for mould open / close and carriage

movement

Position of valves are close to actuators to

provide accurate, consistent & fast response

Closed loop oil temperature control for

consistent operation


Hydraulics


User friendly B&R control with 10.4” TFT Colour display256 MHz processor, based on INTEL platformIntegrated 200 point parison program hardware & softwarePrint screen facility to capture exact image of a page in BMP format on external USB device Individual keys for all manual functionsSet and actual display on screen10 MB space for storing mould data (approx 120 mould data)Timer precision 0.01 sec Alpha –Numeric key padSoft keys for fast access of select menus


Electrical / Electronics / Control


Digital setup and display for speed, position and time

Quick set up menu to set and view the values of different pages on one page

Process data of last 200 cycles with graphs

Alarm history of last 100 alarms

Changelog to view last 100 changes of the set values

Configurable multi level password

Auto heat start up & shutdown

Partial mould opening to reduce cycle time

Actual extruder screw speed RPM & current display on screen


Electrical / Electronics / Control


On line Top, bottom and neck side deflashing through hydraulic / pneumatic actuator


Other important features


Various parison cutting device

Hot Knife :- In case of PP material- In case HDPE with thin wall parison

Cold Knife :- In case of HDPE material- Suitable for multiple parison head

Rotary Knife :- In case of HDPE material- Suitable for Less no of parison- When parison diameter is big

Staff cutter :- In case of HDPE material and no. of parison is more then two

Cutting & :- In case of oval shape & pre-blow requiredsealing


Other important features


Higher Productivity - Fastest Dry cycle from 1.9 to 2.4 second

Low power consumption

Tie-bar less Clamp Mechanism

On line Top, Bottom and Neck side deflashing

Clamp and Carriage on Linear Motion System

Machine with modular extruder concept, wide choice of extruder

Extruder screw rotation with electric motor

Parison thickness control by Servo valve for 200 Points programming

Single and Multiple head for suitable application

Easy Changeover for different moulds


Summary of Features



UMS 70 D_FMI.avi


Process & Technology

UMA : accumulator head

UMC.PT: continuous extrusion with parison transfer

UMA.PT: accumulator head with parison transfer

UMR: reciprocating screw

Industrial Blow Moulding Machine



Gallery – Automotive Components



Gallery – Industrial Packaging


Gallery – Pharmaceutical ProductsDairy, juice and food containers



UMA: Process & Applications

Large and huge parts

Industrial packaging

Technical parts (automotive)

Household / Toys / etc.

No multi-layer co-extrusion


UMA.exe

umash_approved.exe


UMA.PT: Process & Applications

Reduced push-out speed

Increased profile accuracy

Suitable for VHMWPE

No risk of parison sag

Suitable for long parison (neck to neck)


UMA-PT.exe


UMC.PT: Process & Applications

Continuous extrusion for large parts

Thickness profiling (PWDS)

Suitable for VHMWPE

Multi-layer co-extrusion

Unsuitable for sagging resins / long cycle time



UMR: Process & Applications

Heat sensitive resins

Sagging resins

Multiparison applications

Light weight dairy bottles


200ml dome blow converted to scroll take out.mpg


Accumulator HeadAccumulator Head

HDPE, Polypropylene, Engineering Resins, Multilayer

Applications - Technical parts, automotive parts, large containers



Industrial Blow Moulding machine

C - UMA.PT- 60.wmv

C - suction.wmv


Injection Blow Moulding Machine


IBS Functioning



IBS ProcessInjection:

Resin is injected by the horizontal reciprocating screw into the preform cavity of the injection mould.Blow:After indexing 120° counter-clockwise of the blow mold, the mold closes. The neck finish is held while parison is blown to final container shape

Ejection:

Core rods are indexed 120° with the blown bottles. The stripper bar removes the finished container.



Typical applications Cosmetics – Personal Care – Pharmaceuticals

Tight tolerance finish dimension

Small to medium size container: 5 cc to 250 cc

Year Volumes: from 6 to 20 Mio pieces



ibs129.wmv




Gallery – Pharmaceutical Products


Injection Moulding Machines

for

Bottle Closures

Extrusion Blow Moulding Machine for

PP / HDPE / LDPE / PVC Bottles

Complete Solution


Machine Selection & SizingAuxiliary & Utility Selection Project GuidanceTraining

Training while Installation & Commissioning Training at FMI at the time of InspectionTraining at customer siteRegular training program at FMI

Class room trainingTraining on shop floorTraining by Industry Experts

Annual Maintenance ContractDedicated Spare Support

Value Added Services


Sales & Service Network at all major cities of the country

Technically equipped service personnel at 13 Centers with Spare Support & Agents in several other countries

Service Support Network


We Stand for…We Stand for…Success of Our CustomersSuccess of Our Customers

Superior Technology

Customer Care

Reliability

Low Operating Cost

Complete Support

Integrity In All We Do

We are in the business of providing products and services to increase productivity of processors by offering appropriate technology, so as to generate Economic Value for Customers and Stakeholders

PurposePurpose


Thank you!!

Ferromatik Milacron India Ltd.92, Phase – I, GIDC Vatva, Ahmedabad – 382 445 INDIA

Cell: + 91 94260 68784

Tel: + 91 79 2589 0081 / 2949, Fax: + 91 79 2583 0125

E-mail: [email protected]

www.milacronindia.com

Documents

A Milacron Company Presenta… · 14th June 2007, IPI – Mumbai A Milacron Company … 14th June 2007, IPI – Mumbai Plastics Technologies Group Helping the World’s Leading Companies