8-En 5650-D(Dig) - Stack Valves CETOP 03

8/12/2019 8-En 5650-D(Dig) - Stack Valves CETOP 03

1/13

Publ. 8EN 5650D (dig.)

DENISON HYDRAULICSStack Valves

Cetop 03

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2/13

DESCRIPTION, CIRCUIT

2

DESCRIPTION The Stack Valves described in this bulletin can be used as vertical and horizontalstack systems.

As pressure relief, pressure reducing valves, throttle valves with check, as check

and counterbalance valves they are standardized according to CETOP, ISO and

DIN in mounting configuration and meet industrial requirements for compact

control systems.

Stack valves size 03 have the same mounting configuration as the directional

control valve 4D01 and can be arranged as shown on the following pages.

CIRCUIT EXAMPLE

4D01 Directional Control Valve

ZRE Check Valve

blocked in A and B

ZRD Throttle Valve with Check

meter-in control in A and B

ZDV Pressure Relief Valve

pressure control PT

Subplate

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3/13

PRESSURE RELIEF VALVE SERIES ZDV

3

1.6 / 2.5 kg

ZDVP/A/B/ABS01

ZDVAB01

Q (l/min)

Q (l/min)

at 33 cSt

p

(bar)

p

(bar)

x Operating pressure range

ZDVP / A / B / AB 7. . . 70/350 bar

ZDVABS 7. . . 70/315 bar

x Max. flow 80 l/min

x Viscosity range 10 . . . 500 cSt

x Fluid t em perature r ange 18. . . + 60hC

Pressure control PT

Pressure control AT

Pressure control BT

Series Order No.

ZDVP011S0D1 098912010

ZDVP015S0D1 098912020

Series Order No.

ZDVA011S0D1 098912030

ZDVA015S0D1 098912040

Series Order No.

ZDVB011S0D1 098912050ZDVB015S0D1 098912060

v

1 = 7 . . . 70 bar

5 = 7. . . 350 bar

Pressure control AT & BT

Pressure control AB & BA

Series Order No.

ZDVAB011S0D1 098912070

ZDVAB015S0D1 098912080v

1 = 7 . . . 70 bar

5 = 7. . . 350 bar

Series Order No.

ZDVABS011S0D1 098912090ZDVABS015S0D1 098912100

v

1 = 7 . . . 70 bar

5 = 7. . . 315 bar

Complete cartridge for

ZDV.011 = 098911160

ZDV.015 = 098911170

Seal kit forZDV . . . . D1 = 098911820

ZDV . . . . D5 = 098911830

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4/13

PRESSURE REDUCING VALVE SERIES ZDR

4

1.6 / 1.8 kg

M G14HH(ZDRP01)

ZDRP/AR/BR01

Q (l/min)

at 33 cSt

p

(bar)

x Operating pressure range

ZDRP 7 . . . 70/350 bar

ZDRAR / BR 7 . . . 70/315 bar




x Pilo t oi l ( P, A, B T ) max . 0 .3 l/ min

Pressure reducing in P

with pressure gauge port M

Pressure reducing in A

with check valve

Series Order No.

ZDRP011S0D1 098911790

ZDRP015S0D1 098912110

Series Order No.

ZDRAR011S0D1 098912120

ZDRAR015S0D1 098912130v

1 = 7 . . . 70 bar

5 = 7. . . 350 bar Pressure reducing in B

with check valve

Series Order No.

ZDRBR011S0D1 098912140

ZDRBR015S0D1 098912150

v

1 = 7 . . . 70 bar

5 = 7. . . 315 bar


ZDR.011 = 098911020

ZDR.015 = 098911030

Seal kit forZDR . . . . D1 = 098911840

ZDR . . . . D5 = 098911850

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5/13

THROTTLE VALVE WITH CHECK SERIES ZRD

5

1.2 / 1.3 kg

O-Ring Plate

O-Ring Plate

Q (l/min)

Q (l/min)

at 33 cSt

p

(bar)

p

(bar)

Lea

kage

Turns

x Max. operating pressure 350 bar




Meter-in control in A

Series ZRDAZ01S0D1

Order No. 098910560

Meter-in control in B

Series ZRDBZ01S0D1

Order No. 098910570

Meter-out control in A

Series ZRDAA01S0D1

Order No. 098910120

Meter-out control in B

Series ZRDBA01S0D1

Order No. 098910130

Meter-in control in A and B

Series ZRDABZ01S0D1

Order No. 098910580

Meter-out control in A and B

Series ZRDABA01S0D1

Order No. 098910140

Complete cartridge

098911190

O-Ring plate S26275530

Seal kit for:

ZRD01. . . D1 = 098910960

ZRD01. . . D5 = 098910970

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6/13

CHECK VALVE PILOT OPERATED SERIES ZRE

6

1.2 kg

Q (l/min)

at 33 cSt

p

(bar)



x Opening ratio 1 : 6 (pilot cone / main cone)

x

C rack ing p ressur e 1.2 b ar (check valve)x Viscosity range 10 . . . 500 cSt


blocked in A and B

Series ZREAB01D1

Order No. 098910200

blocked in A

Series ZREA01D1

Order No. 098910180

blocked in B

Series ZREB01D1

Order No. 098910190

Seal kit for:

ZRE . . . D1 = 098910880

ZRE . . . D5 = 098910890

Note: When service of this valve is necessary, it should be replaced as a complete unit,

as the internal components form a matching set (not applicable to seal kit).

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7/13

CHECK VALVE DIRECT OPERATED SERIES ZRV, ERV

7

SERIES ZRV

0.7 kg

O-Ring PlateS2627553

Q (l/min)

at 33 cSt

p

(bar)



x Cracking pressure 0.5 bar



blocked in P

Seri es ZRVP01

Order No. 098900250

blocked in T

Series ZRVT01

Order No. 098900260

SERIES ERV (CARTRIDGE)

29.6 00.02

l160.010.03

x Cracking pressure = 0.5 bar

Series ERV 01

Order No. 098909100

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8/13

COUNTERBALANCE VALVE SERIES ZNS

8

1.3 / 1.6 kg

Turn screw clockwiseto reduce settingand release load.

Q (l/min)at 33 cSt

p

(bar)

Pilot ratio 4.5: 1

Load induced pressure (bar)

Pilotpressure

(bar)

x Min. operating pressure 70/140 bar

x Max. operating pressure 175/350 bar


x Cracking pressure 0.3 bar



Counterbalance in A

Series/Order No. ZNSA012S0D1/098911260

ZNSA015S0D1/098911270

v2 = 7 0 . . . 1 75 bar

5 = 140 . . . 350 b ar

Counterbalance in B

ZNSB012S0D1/098911280

ZNSB015S0D1/098911290

Counterbalance in A and B

ZNSAB012S0D1/098911300

ZNSAB015S0D1/098911310

Seal kit for:ZNS . . . D1 = 098911530

ZNS . . . D5 = 098911540


ZNS.012 = 517010172

ZNS.015 = 517004488

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9/13

SUBPLATE WITH PRESSURE RELIEF VALVE SERIES GPDV

9

Ports G 38HH

2.4 kg

Ports G 12HH

3.5 kg

Q (l/min)at 33 cSt

p

(bar)

x Operating pressure range 7 . . . 70/315 bar




Pressure control PT Series Order No. Cartridges Seal kits

GPDV0111S0D1 098913550 098911160

GPDV0115S0D1 098913560 098911170 098911510

GPDV0121S0C1 098911100 098911160

GPDV0125S0C1 098911110 098911170v

1 = 7 . . . 70 bar

5 = 7. . . 350 bar

v

1 = G 38HH

2 = G 12HH

Plugs for closing the ports have to be ordered separately.

Size Order No.

G 38HH 700703418

G 12HH 700702838

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10/13

DISTRIBUTOR PLATE & COVER PLATE

10

DISTRIBUTOR PLATE SERIES ZAP

0.9 kg

O-Ring PlateS26275531,3

p max = 350 bar

Application example

Plug for P, A, B Order No.

M8 x 8 700718708

G14HH S26523000

Series ZAPPAB01

Order No. 098908730

COVER PLATE SERIES BA

0.7 kg

p max = 350 bar

Series BA01

Order No. 098909500

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11/13

MULTIPLE SUBPLATE SERIES GPU

11

Ports P1 and T1 ( G 14HH) can be used asadditional ports or pressure gauge ports.

Qty. of Valves Series Order No.

Dimensions Weight

A B C (kg)

2 GPU 012 099908740 51 121 101 2.8

3 GPU 013 099908750 51 172 152 4.0

4 GPU 014 099908760 51 223 203 5.2

5 GPU 015 099908670 51 274 254 6.4

6 GPU 016 099908660 51 325 305 7.6

G 14HH

G 38HH

G 12HH

G38HH

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12/13

MOUNTING KITS

12

H = 31 mm

ZRV/ZAP

=A

H = 40 mm

ZDR/ZRE/ZRD/ZNS =BZDVP/A/B

H = 49 mm

ZDVAB/ABS=C

Combinations Hx Order No.

1 x A 31 4 x 361072838 1

1 x B 40 4 x 361073038 1

1 x C 49 4 x 361073238 1

2 x A 62 4 x 361073438 1

(1 x A) + (1 x B) 71 4 x 036849700 2

(1 x A) + (1 x C) 80 4 x 033636940 2

2 x B 80 4 x 033636940 2

(1 x B) + (1 x C) 89 4 x 033823720 2

(2 x A) + (1 x B) 102 4 x 036849710 2

(2 x A) + (1 x C) 111 4 x 033636950 2

(1 x A) + (2 x B) 111 4 x 033636950 2

(1 x A) + (1 x B) + (1 x C) 120 4 x 033823740 2

3 x B 120 4 x 033823740 2

(2 x B) + (1 x C) 129 4 x 033823750 2

(2 x A) + (2 x B) 142 4 x 033636960 2

(2 x A) + (1 x B) + (1 x C) 151 4 x 033823760 2

(1 x A) + (3 x B) 151 4 x 033823760 2

(1 x A) + (2 x B) + (1 x C) 160 4 x 036842760 2

4 x B 160 4 x 036842760 2

(3 x B) + (1 x C) 169 4 x 033636970 2

(2 x A) + (3 x B) 182 4 x 036849720 2

(1 x A) + (4 x B) 191 4 x 036369520 2

(2 x A) + (2 x B) + (1 x C) 191 4 x 036369520 2

(1 x A) + (3 x B) + (1 x C) 199 4 x 036842770 2

5 x B 200 4 x 036842770 2

1 Screws

2 Tie rodsStrength class 10.9 (DIN)

(please order 4 nuts 036844830 additionally)

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13/13

BLOCK MOUNTING CONFIGURATION

Mounting configuration according to CETOP, ISO and DIN

M5 or 1024 UNC2A (15 dp.)

Flatness 0.01 mm/100 mm length

Surface finish 0. 8 (m)B

Note:

Information for directional control valves 4D01 (CETOP 03) and

single subplates see publication 4EN 3060.

The product described is subject to continual development and the manufacturer reserves the right to change the specifications without notice.

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8-En 5650-D(Dig) - Stack Valves CETOP 03