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© Copyright, 2000. Loctite Corporation. All rights reserved. Loctite is a registered trademark of Loctite Corporation. Printed in U.S.A. LT-2611 APPLICATION CASE HISTORY Adhesives for more reliable assemblies No. 103 OEM/Threadlocking/Various Loctite ® Threadlocker Adhesives Increase Life And Reliability Of Pump; Decrease Assembly Problems Problem: One of our customers is a pump manufacturer who was having problems with gland studs and adjustment nuts. Gland studs had previously been made to Class 5 interference fit tolerance of .001" to .0084". To achieve this, special oversized studs with .003" tolerance pitch diameter were used with a Class 2 tapped hole. Stud drivers were used with a capability of driving 1 /2" studs (up to 75 lbs/ft) and 3 /4" studs (up to 190 lbs/ft). Any deviation from tolerance resulted either in studs being broken during assembly or studs loosening during gland adjustment with the retaining nut. If studs loosened, the whole pump had to be disassembled to repair them. The heaviest interference fits caused high flange stresses which warped the end plates and gland box causing power loss, excess wear, and shortened pump life. Solution: Standard Class 2 studs, up to and including 1 /2", are now assembled by applying Loctite 271 Threadlocker into the blind stud hole and screwing in the stud by hand. Loctite 271 is a high strength adhesive for fasteners up to 1" in diameter. On studs over 1 /2" diameter, Loctite 277 Threadlocker is used because of its high strength. Loctite 277 Threadlocker is a high-viscosity, high-strength adhesive. To maintain proper tightness, stud nuts are locked with Loctite 242 Removable Threadlocker, a medium-strength general purpose adhesive. Loctite 242 is ideal for all nut and bolt applications, especially fasteners of 1 /4" or larger, and allows for easy disassembly with hand tools. Results: Cost savings were achieved because the manufacture of studs now requires only standard tolerance and standard gages. Assembly is easily done by hand. The locking ability of Loctite's permanent threadlockers exceeds the interference fit strength by about 20%. Adjustment of the gland nuts are easy and precise because the studs are never loose. All housings are now stress and warp free. Loctite Americas MEXICO Loctite Company de México, S.A. de C.V. Calzada de la Viga s/n, Fracc. Los Laureles Loc. Tulpetlac, C.P. 55090 Ecatepec de Morelos, Edo. de México. 01-800-8499-412 Telefax: 011-525-787-9404 CANADA Loctite Canada Inc. 2225 Meadowpine Blvd. Mississauga, Ontario L5N 7P2 800-263-5043 (within Canada) 905-814-6511 Telefax: 905-814-5391 U.S.A. Loctite Corporation 1001 Trout Brook Crossing Rocky Hill, Connecticut 06067 860-571-5100 Telefax: 860-571-5465

6561 ACH103 Loctite Threadlocker Adhesives Increase Life and Reliability of Pump Decrease Assembly Problems

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  • Copyright, 2000. Loctite Corporation. All rights reserved. Loctite is a registered trademark of Loctite Corporation. Printed in U.S.A. LT-2611

    APPLICATION CASE HISTORY

    Adhesives for morereliable assemblies

    No. 103

    OEM/Threadlocking/Various

    Loctite Threadlocker Adhesives Increase Life AndReliability Of Pump; Decrease Assembly Problems

    Problem:One of our customers is a pump manufacturer who was having problems with gland studs andadjustment nuts. Gland studs had previously been made to Class 5 interference fit tolerance of .001"to .0084". To achieve this, special oversized studs with .003" tolerance pitch diameter were usedwith a Class 2 tapped hole. Stud drivers were used with a capability of driving 1/2" studs (up to 75lbs/ft) and 3/4" studs (up to 190 lbs/ft). Any deviation from tolerance resulted either in studs beingbroken during assembly or studs loosening during gland adjustment with the retaining nut. If studsloosened, the whole pump had to be disassembled to repair them. The heaviest interference fitscaused high flange stresses which warped the end plates and gland box causing power loss, excesswear, and shortened pump life.

    Solution:Standard Class 2 studs, up to and including 1/2", are now assembled by applying Loctite 271Threadlocker into the blind stud hole and screwing in the stud by hand. Loctite 271 is a high strengthadhesive for fasteners up to 1" in diameter.

    On studs over 1/2" diameter, Loctite 277 Threadlocker is used because of its high strength. Loctite277 Threadlocker is a high-viscosity, high-strength adhesive.

    To maintain proper tightness, stud nuts are locked with Loctite 242 Removable Threadlocker, amedium-strength general purpose adhesive. Loctite 242 is ideal for all nut and bolt applications,especially fasteners of 1/4" or larger, and allows for easy disassembly with hand tools.

    Results:Cost savings were achieved because the manufacture of studs now requires only standardtolerance and standard gages. Assembly is easily done by hand. The locking ability of Loctite'spermanent threadlockers exceeds the interference fit strength by about 20%. Adjustment of thegland nuts are easy and precise because the studs are never loose. All housings are now stress andwarp free.

    Loctite AmericasMEXICOLoctite Company de Mxico, S.A. de C.V.Calzada de la Viga s/n, Fracc. Los LaurelesLoc. Tulpetlac, C.P. 55090Ecatepec de Morelos, Edo. de Mxico.01-800-8499-412Telefax: 011-525-787-9404

    CANADALoctite Canada Inc.2225 Meadowpine Blvd.Mississauga, Ontario L5N 7P2800-263-5043 (within Canada)905-814-6511Telefax: 905-814-5391

    U.S.A.Loctite Corporation1001 Trout Brook CrossingRocky Hill, Connecticut 06067860-571-5100Telefax: 860-571-5465