Upload
gandee2017
View
75
Download
3
Embed Size (px)
Citation preview
Sort 5 S AuditWorkshop name: Completed by:
5S Audit Sheet(for workshops) Score: Previous
Score:Date:
Score1S No
Check itemDescription
0 1 2 3 41 Materials or
partsDoes the inventory or in-processinventory include and unneeded materialsor parts?
2 Machines orequipment
Are there any unused machines or otherequipment around?
3 Jigs, tools, ordies
Are there any unused jigs, tools, dies orsimilar items around?
4 Visual control Is it obvious which items have beenmarked as unnecessary?
5 Writtenstandards
Has establishing the 5S’s left behind anyuseless standard?
SOR
T
Sub Total
0=Very Bad 1=Bad 2= Average 3=Good 4=Very Good
Set in Order 5 S AuditWorkshop name: Completed by:
5S Audit Sheet(for workshops) Score: Previous
Score:Date:
Score2S No
Check itemDescription
0 1 2 3 46 Location
IndicatorsAre shelves and other storage areasmarked with location indicators andaddresses?
7 ItemIndicators
Do the shelves have signboards showingwhich items go where?
8 QuantityIndicators
Are the maximum and minimumallowable quantities indicated?
9 Demarcationof walkwaysand in-processinventoryareas
Are white lines or other markers used toclearly indicate walkways and storageareas?
10 Jigs and tools Are jigs and tools arranged morerationally to facilitate picking them up andreturning them?
SE
T L
OC
AT
ION
S
Sub Total
0=Very Bad 1=Bad 2= Average 3=Good 4=Very Good
Shine / Inspect 5 S Audit
Workshop name: Completed by:5S Audit Sheet(for workshops) Score: Previous
Score:Date:
Score3S No
Check itemDescription
0 1 2 3 411 Floors Are floors kept shiny clean and free of
waste, water and oil?12 Machines Are the machine wiped clean often and
kept free of shavings, chips and oil?13 Cleaning and
checkingIs equipment inspection combined withequipment maintenance?
14 Cleaningresponsibilities
Is there a person responsible foroverseeing cleaning operations?
15 Habitualcleanliness
Do operators habitually sweep floors, andwipe equipment without being told?SH
INE
AN
D S
WE
EP
Sub Total
0=Very Bad 1=Bad 2= Average 3=Good 4=Very Good
Standardization 5 S Audit
Workshop name: Completed by:5S Audit Sheet(for workshops) Score: Previous
Score:Date:
Score4S No
Check itemDescription
0 1 2 3 416 Improvement
memosAre improvement memos regularly beinggenerated?
17 Improvementideas
Are improvement ideas being acted on?
18 Keyprocedures
Are standard procedures clear,documented and actively used?
19 Improvementplan
Are the future standards being consideredwith a clear improvement plan for thearea?
20 The first 3 Ss Are the first 3 Ss (sort, set locations andshine) being maintained?
SHIN
E A
ND
SW
EE
P
Sub Total
0=Very Bad 1=Bad 2= Average 3=Good 4=Very Good
Sustain 5 S Audit
Workshop name: Completed by:5S Audit Sheet(for workshops) Score: Previous
Score:Date:
Score5S No
Check itemDescription
0 1 2 3 421 Training Is everyone adequately trained in
standard procedure?22 Tools and parts Are tools and parts being stored
correctly?23 Stock controls Are stock controls being adhered to?24 Procedures Are procedures up-to-date and regularly
reviewed?25 Activity boards Are activity boards up-to-date and
regularly reviewed?
SUST
AIN
Sub Total
0=Very Bad 1=Bad 2= Average 3=Good 4=Very Good