58235225 Profienergy Et200sp Docu v10 En

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Applications & Tools Answers for industry.

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Saving Energy with SIMATIC S7

PROFIenergy with ET 200SP (TIA Portal)

Application Description September 2012


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2PROFIenergy mit ET 200SP

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Siemens Industry Online Support

This document is taken from Siemens Industry Online Support. The following linktakes you directly to the download page of this document:

http://support.automation.siemens.com/WW/view/en/58235225

Caution: The functions and solutions described in this entry are mainly limited to therealization of the automation task. In addition, please note that suitable securitymeasures in compliance with the applicable Industrial Security standards must betaken if your system is interconnected with other parts of the plant, the company'snetwork or the Internet. More information can be found under entry ID 50203404.

http://support.automation.siemens.com/WW/view/en/50203404

For further information on this topic, you may also actively use our TechnicalForum in the Siemens Industry Online Support. Share your questions, suggestionsor problems and discuss them with our strong forum community:

http://www.siemens.de/forum-applications
http://support.automation.siemens.com/WW/view/en/58235225http://support.automation.siemens.com/WW/view/en/58235225http://support.automation.siemens.com/WW/view/en/50203404http://support.automation.siemens.com/WW/view/en/50203404http://www.automation.siemens.com/WW/forum/guests/Conferences.aspx?Language=enhttp://www.automation.siemens.com/WW/forum/guests/Conferences.aspx?Language=enhttp://www.automation.siemens.com/WW/forum/guests/Conferences.aspx?Language=enhttp://support.automation.siemens.com/WW/view/en/50203404http://support.automation.siemens.com/WW/view/en/58235225


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PROFIenergy mit ET 200SP1.0, Entry ID: 58235225 3

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s

SIMATICPROFIenergy with ET 200SP

Saving energy with SIMATIC S7 and PROFIenergy

Task 1

Solution 2

Basics 3

Functional Mechanismsof the Application 4

Configuration andSettings 5

Installation 6Starting up theApplication 7

Operation of theApplication 8

Links & Literature 9

History 10


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Warranty and Liability


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Warranty and Liability

Note The application examples are not binding and do not claim to be completeregarding configuration, equipment and any eventuality. The applicationexamples do not represent customer-specific solutions. They are only intendedto provide support for typical applications. You are responsible for ensuring thatthe described products are used correctly. These application examples do notrelieve you of your responsibility to use sound practices in application,installation, operation and maintenance. When using these application examples,you recognize that we will not be liable for any damage/claims beyond theliability clause described. We reserve the right to make changes to theseapplication examples at any time without prior notice. If there are any deviationsbetween the recommendations provided in this application example and otherSiemens publications (e.g. catalogs), the contents of the other documents shallhave priority.

We do not accept any liability for the information contained in this document.

Any claims against us based on whatever legal reason resulting from the use ofthe examples, information, programs, engineering and performance data etc.,described in this application example shall be excluded. Such an exclusion shallnot apply in the case of mandatory liability, e.g. under the German Product Liability

Act (Produkthaftungsgesetz), in case of intent, gross negligence, or injury of life,body or health, guarantee for the quality of a product, fraudulent concealment of adeficiency or violation of fundamental contractual obligations (wesentlicheVertragspflichten). The damages for a breach of a substantial contractualobligation are, however, limited to the foreseeable damage, typical for the type ofcontract, except in the event of intent or gross negligence or injury to life, body orhealth. The above provisions do not imply a change in the burden of proof to your

detriment.

It is not permissible to transfer or copy these application examples or excerptsthereof without express authorization from Siemens Industry Sector.


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Preface


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PrefaceThis application is part of our series

Saving Energy with SIMATIC S7

Applications realized with STEP 7 V5.5 that have already been published:

PROFIenergy with ET 200S

PROFIenergy with the I-Device

PROFIenergy with measuring devices PAC3200 / PAC4200

or with SCOUT:

PROFIenergy with SIMOTION

The following applications have already been configured with TIA Portal :

PROFIenergy with Comfort Panels

The procedure and parameterization can also be used to migrate yourPROFIenergy applications from STEP 7 V5.5 to TIA Portal.

Further information on the topic of energy efficiency is available on our website:

Energy-efficient production

Validity

This application was created under the following conditions:

STEP 7 (TIA Portal) V11 SP2

WinCC (TIA Portal) V11 SP2
http://support.automation.siemens.com/WW/view/de/58386840http://support.automation.siemens.com/WW/view/de/58386840http://support.automation.siemens.com/WW/view/de/58235225http://support.automation.siemens.com/WW/view/de/58235225http://support.automation.siemens.com/WW/view/de/58235225http://www.industry.siemens.com/topics/global/en/energy-efficient-production/Pages/Default.aspxhttp://www.industry.siemens.com/topics/global/en/energy-efficient-production/Pages/Default.aspxhttp://www.industry.siemens.com/topics/global/en/energy-efficient-production/Pages/Default.aspxhttp://support.automation.siemens.com/WW/view/de/58235225http://support.automation.siemens.com/WW/view/de/58386840


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Table of Contents


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Table of ContentsWarranty and Liability..............................................................................................4

Preface......................................................................................................................5

1 Task.................................................................................................................7 2 Solution.........................................................................................................10

2.1 Overview of the general solution......................................................10 2.2 Description of the core functionality..................................................12 2.3 Hardware and software components used .......................................13

3 Basics ...........................................................................................................15

3.1 PROFIenergy profile........................................................................15 3.2 Available hardware ........ ....... ....... ....... ........ ....... ....... ........ ....... ....... .16 3.3 Required software ...........................................................................16

4 Functional Mechanisms of the Application.................................................17

4.1 Overview.........................................................................................17 4.2 WRREC Write Data Record functionality .......................................18 4.3 Behavior of the I/O modules.............................................................20 4.3.1 Digital input module .........................................................................20 4.3.2 Digital output modules .....................................................................22 4.3.3 Analog input module........ ....... ........ ....... ....... ........ ....... ....... ....... ...... 23 4.3.4 Analog output module...... ....... ........ ....... ....... ....... ........ ....... ....... ...... 25 4.4 FB PE_START_END (FB815) functionality ....... ....... ........ ....... ....... .. 27 4.4.1 Parameter for the FB PE_START_END (FB815) block ....... ........ ..... 28

5 Configuration and Settings..........................................................................30

5.1 Configuration of the ET 200SP.........................................................30 5.2 Setting of the PROFIenergy program ...............................................31

6 Installation ....................................................................................................36

6.1 Test setup installation......................................................................36 6.2 Software installation.........................................................................37 6.3 Installing the application software ....................................................37

7 Starting up the Application ..........................................................................38

7.1 Preparation......................................................................................38 7.2 Commissioning................................................................................38

8 Operation of the Application........................................................................39

8.1 Overview.........................................................................................39 8.1.1 Operation with HMI..........................................................................40 8.1.2 Operation via the watch table...........................................................42 8.2 Scenarios ........................................................................................44

9 Links & Literature.........................................................................................47

9.1 Literature.........................................................................................47 9.2 Internet Links...................................................................................47

10 History ..........................................................................................................48


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1 Task


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1 TaskIntroduction

In the future, energy management will become increasingly important. Cuttingcosts by saving energy in production is an approach that has already been used forsome time. Recently, the focus has also shifted to shorter non-production times from short breaks to idle shifts.

Would it not be possible to set smaller, currently not required plant sections intoenergy saving mode while the rest of the plant continues with the production? Allthis could significantly improve the energy balance of a production unit.

The decision to use PROFINET provides the conditions for new and future-orientedenergy management.

Future-oriented energy management means: units are no longer switched off usingthe conventional mains switch method but on a fine-grained basis via the network!

The general supply system of the components remains activated and thecomponents initiated by a command enter a defined energy-saving mode.

PROFIenergy is a profile defined by the PROFINET user organization. It providesthe prerequisites for a vendor-independent system that can be generally used toswitch off individual loads or entire production units flexibly, on short notice andintelligently.

SIEMENS supports PROFIenergy /3/ with implementations in the SIMATICautomation system.

The numerous innovations of the new SIMATIC ET 200SP include the possibilityfor a coordinated and central switch-off of the I/O modules independently andindividually via PROFIenergy during pauses.


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1 Task


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Overview of the automation task

The figure below provides an overview of the automation task.

Figure 1-1

Feed DischargeProcessing

This application describes the switch-off of automation components using anexample from production - here a production line with robots.

This plant consists of one feeding and one discharging conveyor belt and aprocessing unit. The conveyors are connected at a ET 200SP. For reasons ofclarification the processing unit is a black box that is switched on/off via an ownET 200SP.

In terms of energy saving the PROFIenergy does not focus on the drive motorssince these are switched off in case of a production stop. It rather concentrates onthe numerous sensors and further electronic components.

Description of the automation task

During a pause the components of the automation component shall be switchedoff. The spontaneous or regularly planned break can be initiated by the user via thecontroller. After the production has stopped parts of the distributed periphery areswitched off via applicable PROFIenergy commands. Before the production isstarted again the necessary automation components are switched on again.

The following application description shows step by step how such an applicationcan be realized using the SIMATIC S7 ET 200SP with integrated PROFIenergyfunctionality.


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Scenarios

This application example presents the following switch-on and switch-off scenarios.

Table 1-1

Requirement Explanation

Switching off several components of theplant

If no staggered switch-off is required; whichmeans that plant parts are switched off atonce

Selective switch-off Switch off individual components of theplantCoordinated shut-down, i.e. necessarybecause of the technological process

Selective switch-on Switch on individual components of theplant.

Staggered switch-onSwitching on several components of theplant

Components of the plant that are notsubject to a special switch-on sequence.


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2 Solution2.1 Overview of the general solution


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2 Solution

2.1 Overview of the general solution

Schematic layout

For this application, the PROFIenergy with Comfort Panel application wassupplemented by two ET 200SP.The following figure gives a schematic overview of the most important componentsof the solution:Figure 2-1

PS CPU Comfort Panel Field-PG

PROFINET

Feed

Discharge

Processing

ET 200SP ET 200SP

Structure

The plant described above is based on a distributed structure. Via two ET 200SPwith several I/O groups each, the CPU controls the plant.

The respective I/O modules have to supply the sensors and actuators with voltageto achieve appropriate energy savings. The energy is saved by switching off theencoder supply of the modules.

A direct supply of the sensors and actuators via a 24V bus would prevent aselective switch-off, hence the saving of energy.

Input / visualization via Comfort Panel (HMI) is offered as an option. The sameinput fields and information are available in a watch table in STEP 7. The panelitself can also be simulated on the PG via the WinCC V11 Runtime.


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2 Solution2.1 Overview of the general solution


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Advantages of ET 200SP

The distributed I/O system is easy to operate and provides maximum efficiency inthe switching cabinet due to its compact design.SIMATIC ET 200SP communicates via PROFINET. Its high speed and data rateyield a clearly stronger performance than previous systems.

Topics not covered by this application

This application does not contain a description of how to switch off a plant. This isalready implemented into existing plants and differs too much from plant to plant.

The following sections explain the basic functionality of the PROFIenergy profileand the FB PE_START_END function block (FB815). Our other PROFIenergyapplications describe further PROFIenergy blocks and commands. There is nofunctional difference between the applications for STEP 7 V11 and STEP 7 V5.5.You can use the documents simultaneously for your information.

Assumed knowledge

Basic knowledge of automation engineering, SIMATIC, PROFINET and configuringwith STEP 7 V11 and WinCC V11 (TIA Portal) is necessary.


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2 Solution2.2 Description of the core functionality


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2.2 Description of the core functionality

Overview and description of the user interface

Figure 2-2

This screen shows all the elements you need to operate the application. Thechapter Operation via HMI describes how to select this screen.

Principle of the core functionality

Select the desired PE_MODE for each individual module and transfer this

configuration to the interface modules with Set PE:MODE .With PE START you start the pause, with PE ENDE (PE END) you terminatethe pause.

The following chapters give you the details on the meaning and handling of theindividual functions and parameters.


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2 Solution2.3 Hardware and software components used


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2.3 Hardware and software components used

The application document was generated using the following components:

Hardware components

Table 2-1

Component Qty. Order number Note

SIMATIC S7-300,DIN rail

1 6S7 390-1AE80-0AA0

SIMATIC S7-300stabilized powersupply PS307, input:120/230 V ACoutput: 24 V DC/5 A

1 6ES7307-1EA01-0AA0 Alternatively, any otherpermitted power supplycan also be used.

SIMATIC S7-300CPU 317-2 PN/DP 1 6ES7317-2EK14-0AB0 All S7 CPUs with PNinterface of the currentseries (300/400/ET200S/ET200PRO) are possibleas an alternative.

SIMATIC S7, MMCMicro Memory CardS7-300, 2 MBYTE

1 6ES7953-8LL20-0AA0 Any SIMATIC S7 MMCwith sufficient memorycapacity.

TP700 Comfort 1 6AV2 124-0GC01-0AX0 Or another Comfort Panel A panel is NOT necessaryfor the ET 200SP.

SIMATIC Field PG M3 1 Compatible PC

SIMATIC PROFINET

cable and connectors

Alternative: Ethernet patch

cable

Table 2-2


DIN railEN60715

1 6ES5710-8MA11

Interface moduleIM 155-6 PN ST

2 6ES7 155-6AU00-0BN0 *1

Digital input moduleDI8 x 24VDC ST

3 6ES7 131-6BF00-0BA0 *1

Digital output moduleDQ8 x 24VDC / 0.5AST

3 6ES7 132-6BF00-0BA0 *1

Server moduleBus Terminator

2 6ES7 193-6PA00-0AA0

BASEUNIT BU15-P16+A0+2D

6 6ES7193-6BP00-0DA0 or another type

1) All PROFINET and PROFIenergy-capable components are possible. Dependingon the version of the configuration software, an HSP must be installed here.


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2 Solution2.3 Hardware and software components used


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Standard software components

Table 2-3


TIA PortalSIMATIC STEP 7Professional V11SP2

1 6ES7 822-1AA01-0YA5 Other MLFB possible.

TIA PortalSIMATIC WinCCComfort V11 SP2

1 6AV2 101-0AA01-0AA5 At least comfort package,other MLFB possible.

Sample files and projects

The following list includes all files and projects used in this example.Table 2-4

Component Note

58235225_PROFIenergy_ET200SP_CODE_V10.zip This zip file contains theSTEP 7 project.

58235225_PROFIenergy_ET200SP_DOCU_V10_EN.pdf This document.


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3 Basics3.1 PROFIenergy profile


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3 BasicsThis chapter explains the functions of PROFIenergy, especially the relationbetween the functional modules and the hardware.

3.1 PROFIenergy profile

The PROFIenergy profile presents methods and techniques for implementingenergy-saving functions into PROFINET IO devices. And not only manufacturer-independent into simple I/O devices but also into intelligent and complex devices.

PROFIenergy consists of a group of methods that apart from parameterization andthe actual start and stop commands are also used for recording the energyconsumption.

PROFIenergy is based on existing PROFINET mechanisms changes are notnecessary. This enables PROFINET users to integrate PROFIenergy into existingplants, without having to make fundamental changes to the plant.

PROFIenergy controller: A PLC, here the SIMATIC S7 CPU 317-2PN/DP. Theuser decides whether PROFIenergy management is integrated into an existingcontroller or left to an additional controller.

PROFIenergy device: A PROFINET IO device with integrated PROFIenergyfunctionality. In this case, a SIMATIC S7 ET 200SP. The interface module of theET 200SP provides the access point for the PROFIenergy control data records.The I/O modules do not have a separate PROFIenergy accesspoint.

PROFIenergy always provides several energy-saving states of the PROFIenergydevices. In the application presented here, the following state is realized:

OFF (PAUSE) and

ON (Ready).

Full PROFINET communication capability is provided in the OFF state.


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3 Basics3.2 Available hardware


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3.2 Available hardware

PROFIenergy controller

STEP 7 blocks are available that can be executed on all SIMATIC S7 300/400 /ET 200S / ET 200pro CPUs.STEP 7 V11 SP2 and higher already includes these blocks.

PROFIenergy device

SIMATIC HMI Comfort Panels:

All Comfort Panels support PROFIenergy.

ET 200SP:

Currently, the following PROFIenergy-capable modules are available:

Interface module IM 155-6 PN ST

ET 200SP I/O modules which support PROFIenergy Digital input module DI 8x24VDC ST (6ES7131-6BF00-0BA0) Digital output module DQ 4x24VDC/2A ST (6ES7132-6BD20-0BA0) Digital output module DQ 8x24VDC/0,5A ST (6ES7132-6BF00-0BA0) Digital output module DQ 16x24VDC/0,5A ST (6ES7132-6BH00-0BA0) Analog input module AI 4xI 2-/4-wire ST (6ES7134-6GD00-0BA1) Analog output module AI 4xU/I 2-wire ST (6ES7134-6HD00-0BA1) Analog output module AQ 4xU/I ST (6ES7135-6HD00-0BA1)

Distributed I/O and drives

More and more modules and components from the SIEMENS automation portfolioinclude the PROFIenergy profile. Please visit our Industry Mall or Industry OnlineSupport for information on the options that are currently available to you.

3.3 Required software

STEP 7 V11 SP2 and higher provides all necessary STEP 7 blocks. The followingchapters describe their function and use.


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4 Functional Mechanisms of the Application4.1 Overview


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4 Functional Mechanisms of the Application

4.1 Overview

Figure 4-1

OB1

FB815PE_START_END

FC10PE_ET200SP_1

FC11PE_ET200SP_2

FB10Green IT

ComfortPanel

SFB WRREC

FB815PE_START_END

SFB WRREC

FB815PE_START_END

ET200SP_PE_ Param_1

IDB_ WRREC_DB_1

ET200SP_PE_ Param_2

IDB_ WRREC_DB_2

IDB_ ET200SP_1

IDB_ ET200SP_2

IDB_ Comfort_Panel

FB GreenIT (FB10) : The function block combines the actual PROFIenergy blockcalls and, if desired, represents a convenient interface for the HMI via its instancedata block.

FC PE_ET200SP_1 (2) (FC10 and FC11) : Combines the functions for therespective ET 200SP.

Digital output module SFB WRREC : Sends the settings concerning the switchingbehavior of the I/O modules to the addressed ET 200SP. This block is not part ofthe PROFIenergy profile but supplements the SIMATIC-specific functions.

FB PE_Start_End (FB815) : Starts and stops the pause on the selectedPROFIenergy devices and at the same time communicates the desired pause time.

Program overview

In this application, we show you the usage of the FB PE_START_END (FB815)and SFB WRREC blocks.

Information on using the further PROFIenergy blocks is available in our otherPROFIenergy applications in the Industry Online Support /2/ .


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4 Functional Mechanisms of the Application4.2 WRREC Write Data Record functionality


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4.2 WRREC Write Data Record functionality

This block is available in the TIA Portal V11 SP2 at Extended Instructions in theDistributed I/O folder.

With this instruction you transfer a RECORD parameter data record to theIM156-6 PN interface module of the ET 200SP. With this data record, the switchingbehavior of the individual I/O modules during a PROFIenergy pause is defined. Inthis chapter, the structure of the RECORD parameter data record, which yourequire for PROFIenergy, is explained.

The call parameters of the WRREC instruction, its behavior, and its STATUSmessages are available in the Online Help of the TIA Portal.

Configuration

The IM of the ET 200SP is configured with the user program via the parameter

data record (Version2), Index 3. The interface module distributes thePROFIenergy parameter to the I/O modules.

The configuration of a further pause behavior is possible immediately after thestart of the previous "Pause". Taking on the desired state for the subsequentpause is activated with a renewed "Start_Pause" command.

The configuration can be written any numbers of time.

The interface module checks the distribution of the parameters to the I/Omodules and returns the result via the return value of the write job. For anegative return value, there are one or several I/O modules which have notaccepted the parameter data record. In this case, for a coming "Start_Pause"command, the I/O modules behave according to their last PROFIenergyparameterization. For a positive return value, "Start_Pause" and "End_Pause"commands can be executed correctly.

In the case of a failure of I/O module or station, the parameterization must berepeated via the parameter data record.

The ET 200SP supports the settings of the "Pause" behavior. If a differentbehavior is required in a further "Pause", you need to reparameterize.

The reaction (switch-off) of the I/O modules on PROFIenergy is related to theslot, i.e. all channels of the slot behave accordingly.


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4 Functional Mechanisms of the Application4.2 WRREC Write Data Record functionality


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Parameter data record

In the parameter data record for PROFIenergy you define, which I/O modules(slots) are controlled via the PROFIenergy commands.

Table 4-1

Byte Element Coding Explanation

0 Version 02 D Cannot be modified

1 Number of blocks 01 D to 32 D Number of assigned slots

00 D Not assigned2 Slot

01 D to 32 D Slot number

3

Block 1

Mode 0 D : PE_MODE_PROCEED, continue at PAUSE1D : PE_MODE_SHUTDOWN, switch off at PAUSE

1 2D : -

3D : PE_MODE_LAST_VALUE, last output / measured value remains4D : PE_MODE_SUBST_VALUE, substitute value 0

2

: : : :

64 Slot

65

Block 32

Mode

See block 1

1 The exact behavior depends on the used I/O module (e.g. for a digital input module, theencoder supply is switched off, or for an analog output module, the outputs are without currentor voltage)

2 An analog output module ( e.g. with the output range from 0 to 20 mA, 20 mA) or a digitaloutput module outputs value "0".

Error messages

The feedback data record returns you the following error messages on demand:

Table 4-2

Error code Meaning Remedy

80B1 H Impermissible length Check the length of the data record

80E0 H Error in the header information Check the header information

80E1 H Parameter error: At least one module does not

support PROFIenergy One parameter value was

wrongly coded

Check the content of the data record and removethe configuration error before starting "Pause".

Unrepaired configuration errors may lead to wrongswitch-off behavior of the I/O modules.


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4 Functional Mechanisms of the Application4.3 Behavior of the I/O modules


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4.3 Behavior of the I/O modules

4.3.1 Digital input module

Requirements

Digital input module DI 8x24VDC ST (6ES7131-6BF00-0BA0)

Display

The channel LEDs are directly influenced by the signal level at the terminal.

Switching off the encoder supply also causes the switch-off of the channel LEDs ifno external encoder supply has been connected.

Behavior when detecting errors

The "missing supply voltage L+" error is independent of taking on the pause stateand is reported during "Pause".

All channels located on "PE_MODE_PROCEED" in pause mode report their errorstate as in production mode.

For all channels which go to another pause mode, the following conditions apply:

Switching off the encoder supply when entering the "Pause" does not promptthe "open circuit" and "short circuit" messages.

During the "Pause", an error detection of "open circuit" and "short circuit" is notpossible: For errors already pending prior to "Pause", the message remains. Coming and going errors are reported after the "Pause" has been

terminated.

Terminating a "Pause"

The Pause is terminated in the following cases:

"missing supply voltage L+" error occurred

reparameterizing the I/O module with DS128.

"End_Pause" command

Substitute behavior

Firmware update


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Reaction to PE_MODE

Table 4-3

PE_MODE Response

0D : PE_MODE_PROCEED Continue at PAUSE

1D : PE_MODE_SHUTDOWN Switch-off at "Pause" Encoder supply switched off 1 Pause substitute value: 0 B

3D : PE_MODE_LAST_VALUE Last value at "Pause" Encoder supply switched off 1 Pause substitute value: last input value

4D : PE_MODE_SUBST_VALUE Substitute value at "Pause" Encoder supply switched off 1 Pause substitute value: configured Pause substitute value

1 Since there is only one encoder supply for all channels, the supply for "Pause" can only beswitched off if all channels are configured for switch-off.


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4.3.2 Digital output modules

Requirements

Digital output module DQ 4x24VDC/2A ST (6ES7132-6BD20-0BA0) Digital output module DQ 8x24VDC/0,5A ST (6ES7132-6BF00-0BA0)

Digital output module DQ 16x24VDC/0,5A ST (6ES7132-6BH00-0BA0)

Display

The channel LEDs are directly influenced by the output value at the terminal.



During the "Pause", the error detection of open circuit and short circuit is notpossible: hence, all channels report their error status as in production modeindependent of the Pause mode.


The pause is terminated in the following cases:



"End_Pause" command

Substitute behavior

Firmware update

Reaction to PE_MODE

Table 4-4

PE_MODE Response

0D : PE_MODE_PROCEED Continue at PAUSE

1D : PE_MODE_SHUTDOWN Switch-off at Pause Pause substitute value 0 B

3D : PE_MODE_LAST_VALUE Last value at PausePause substitute value: last output value remains

4D : PE_MODE_SUBST_VALUE Substitute value at Pause

Pause substitute value: configured pause substitute value isoutput


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4.3.3 Analog input module

Requirements

Analog input module AI 4xI 2-/4-wire ST (6ES7134-6GD00-0BA1) Analog output module AI 4xU/I 2-wire ST (6ES7134-6HD00-0BA1)

Display

The channel LEDs are not influenced by PROFIenergy.





Switching off the encoder supply when entering the "Pause" does not promptthe "Open circuit" message.

During the pause, an error detection of "open circuit", "short circuit", "aboveupper limit" and "below lower limit" is not possible: For errors already pending prior to "Pause", the message remains. Coming and going errors are reported after the "Pause" has been

terminated.


The Pause is terminated in the following cases:



"End_Pause" command

substitute behavior

Firmware update


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Reaction to PE_MODE

Table 4-5

PE_MODE Response

0D : PE_MODE_PROCEED Continue at "PAUSE"

1D : PE_MODE_SHUTDOWN Switch-off at "Pause" Encoder supply switched off 1 Pause substitute value: 7FFF H

3D : PE_MODE_LAST_VALUE Last value at "Pause" Encoder supply switched off 1 Pause substitute value: last input value

4D : PE_MODE_SUBST_VALUE Substitute value at "Pause" Encoder supply switched off 1 Pause substitute value: configured pause substitute value

1 Since there is only one encoder supply for all channels, the supply for "Pause" can only beswitched off if all channels are configured for switch-off.


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4.3.4 Analog output module

Requirements

Analog output module AQ 4xU/I ST (6ES7135-6HD00-0BA1)

Display

The channel LEDs are not influenced by PROFIenergy.




For all channels which go to "PE_MODE_SHUTDOWN" pause mode, the following

conditions apply: During the "Pause", an error detection of "open circuit" and "short circuit" is not

possible: For errors already pending prior to "Pause", the message remains. Coming and going errors are reported after the "Pause" has been

terminated.


During the "Pause", an error detection of "open circuit" and "short circuit"continues to be possible: these errors are reported.

A wrongly selected substitute value for a pause that does not fit the output areacan cause "above upper limit" or "below lower limit" messages. The Pausesubstitute output value is limited to the appropriate maximum or minimum limitvalue for the output area.


The pause is terminated in the following cases:



"End_Pause" command

substitute behavior

Firmware update


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Reaction to PE_MODE

Table 4-6

PE_MODE Response

0D : PE_MODE_PROCEED Continue at "PAUSE"

1D : PE_MODE_SHUTDOWN Switch-off at "Pause" No electrical current or voltage at the outputs

3D : PE_MODE_LAST_VALUE Last value at "Pause"Pause substitute value: last output value remains

4D : PE_MODE_SUBST_VALUE Substitute value at "Pause" Pause substitute value: configured pause substitute value is

output


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4 Functional Mechanisms of the Application4.4 FB PE_START_END (FB815) functionality


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4.4 FB PE_START_END (FB815) functionality

FB PE_START_END (FB815) is used to start and stop the pause for the specified

PROFINET IO device, here ET 200SP. The PAUSE_TIME parameter provides theplanned pause time for checking.

The following applies: PAUSE_TIME >= PM-E_Pause_Min

The minimum pause time PM-E_Pause_Min in which the PROFIenergycomponent still participates is stored in a parameter set of the module firmware.The purpose of this minimum pause time is to ensure that the module can beswitched OFF and back ON within the pause time. For an ET 200SP, this time is10 seconds. This means that the ET 200SP participates in pauses which last atleast 10 seconds.

After the pause time has elapsed, the module is not switched back on automaticallyand remains in the OFF state until the END command. This prevents the modulefrom being switched back on in an uncoordinated manner, which may eventuallyresult in unwanted load peaks.


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4.4.1 Parameter for the FB PE_START_END (FB815) block

Figure 4-2

Input parameters

Table 4-7

Parameter Data type Initial value Description

EN BOOL 0 Enable input

START BOOL 0 Send START PAUSE to PROFINET IOdevice with address ID

END BOOL 0 Send END PAUSE to PROFINET IOdevice with address ID

ID DWORD 8181/8176 Address of the PROFINET IO device

PAUSE_TIME

TIME T#10000MS

Bereich:T#1MSbisT#24D20H31M23S647MS

Planned pause time.The ET 200SP checks whether theplanned pause time is greater than orequal to the minimum pause time storedon the ET 200SP. This time is invariablyset to 10s. When a shorter pause isstarted, the modules remain switched on.

Output parameters

Table 4-8

Parameter Data type Initial value Description

VALID BOOL 0 Command issued successfully

BUSY BOOL 0 Command processing still active

ERROR BOOL 0 An error has occurred during processing

STATUS DWORD 0 Block status/error number

PE_MODE _ID

BYTE 0 Energy saving level during the PAUSE

ENO BOOL 0 Enable output


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Error code

The STATUS output parameter contains error information. When it is interpreted asan ARRAY[1...4] OF BYTE, the error information is structured as follows:Table 4-9

Arrayelement

Name Description

STATUS[1] Function_Num B#16#00: No errorB#16#DE: Error when reading the data recordB#16#DF: Error when writing the data recordB#16#C0: PE FB or SFB 52/53 have detected errors

STATUS[2] Error_Decode Location of error ID

80 : DPV1- Error according to IEC 61158-6 or FB-specific

FE :DP/PNIO profile

- PROFIenergy-specific errorSTATUS[3] Error_Code_1 (B#16#...) / (B#16#...): DPV1

Error_Decode 80:- 80: At the same time a rising edge at the

START and END input parameters- 81: Length conflict for theCMD_PARAM and CMD_PARAM_LEN parameters82-8F: Other error messages

Error_Decode FE:- 01: Invalid Service Request ID- 02: Wrong Request_Reference- 03: Invalid Modifier- 04: Invalid Data Structure Identifier RQ- 05: Invalid Data Structure Identifier RS- 06: PE energy-saving modes are not

supported- 07: Response is too long. The current

response exceeds the max.transmittable length

- 08: Invalid Count- 50: No suitable energy mode is

available- 51: Specified time value is not supported- 52: Invalid PE_Mode_ID- 53: Change to PE energy-saving mode notpossible since device in operation- 54: Function not possible at present. Deviceconfigured wrong or wrong setup.- 55 to FF: Reserved:

STATUS[4] Error_Code_2 Manufacturer-specific error ID extension


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5 Configuration and Settings5.1 Configuration of the ET 200SP


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5 Configuration and SettingsThe following chapters describe the decisive steps of the hardware configuration.You can adapt and change the delivered example program according to your

needs and your hardware equipment. If you want to integrate the PROFIenergyblocks into existing software, you can rename them.

Unzip the 58235225_PROFIenergy_ET200SP_Code_V??.zip file associated withthis application to a directory of your choice and open the project in the Projectview.

This application continues writing the previous application PROFIenergy with aComfort Panel . However, the PE function of the ET 200SP does not require anypanel.

5.1 Configuration of the ET 200SP

Figure 5-1

If you wish to change the configuration or create it yourself, the modules areavailable in the hardware catalog. Depending on the version of the TIA Portals, youhave to install a hardware support package (HSP) beforehand. The diagnosticaddress of ET 200SP is required for configuring the program. It is located in theproperties of the interface module.


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5 Configuration and Settings5.2 Setting of the PROFIenergy program


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5.2 Setting of the PROFIenergy program

Overview

Figure 5-2

Table 5-1

Block Content

Main [OB1] Calling the GreenIT [FB10] block.

Complete Restart [OB100] Some presettings.

GreenIT [FB10] Program for the Comfort Panel.Calling the blocks for both ET 200SP.

PE_ET200SP_1 [FC10] Function calls for ET200SP_1.

PE_ET200SP_2 [FC11] Function calls for ET200SP_2.


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PE_ET200SP_1 [FC10]

Figure 5-3

Relevant for the PROFIenergy function are the calls in networks 2 (WRREC) andNW5 (PE_START_END). For simple handling in networks 3, 6 and 7 the commandbits are automatically reset. In networks 4 and 8, the STATUS value is saved in amemory bit double-word in the case of an error (ERROR = 1). In network 9Commissioning & Test, some only briefly pending status bits are saved and thedigital outputs are set.


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WRREC Write Data Record

With this call, a parameter data record is sent to the IM156 interface module of theET 200SP.

Figure 5-4

Table 5-2

Parameter Function

REQ Request = Start command for the transmission. Set via the panel or thewatch table directly in the IDB of the WRREC function.ET200SP_1 = WRREC_DB_1 [DB 52]ET200SP_2 = WRREC_DB_2 [DB 53]

ID Diagnostic address of the ET 200SP (8181 D = 1FF5 H, 8176 D = 1FF0 H)

INDEX For the PROFIenergy data record for transmitting the PE_MODE's = 3

LEN Length of the transmitted RECORD data record. Depends on the number ofSLOTs to be parameterized. 2 bytes header data + 2 byte per slot.

RECORD Address of the data record.ET200SP_1 = ET200SP_PE_PARAM_1 [DB 54]ET200SP_2 = ET200SP_PE_PARAM_2 [DB 55]


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RECORD parameter data record

For the setup and meaning of the individual parameters, see also Chapter 4.1"WRREC" Write Data Record functionalityFigure 5-5

Table 5-3

Parameter Meaning

Version For PROFIenergy data record = 2

Number_of_blocks Number of modules.ET200SP_1 = 4,ET200SP_2 = 2

B?_Slot Slot number of the module to be configuredET200SP_1 = 1-4ET200SP_2 = 1&2

B?_Mode PE_Mode for this module,Presetting = 0 (PE_MODE_PROCEED = do not switch off)


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PE_START_END

With this call, the PAUSE_START or PAUSE_END command is sent to the IM156interface module of the ET 200SP.Figure 5-6

Table 5-4

Parameter Meaning

START / END Start commands for the transmission. Is set via the panel or the watchtable directly in the IDB of the PE_START_END function.ET200SP_1 = IDB_START_END_ET200SP_1 [DB 2]

ET200SP_2 = IDB_START_END_ET200SP_2 [DB 3]ID Diagnostic address of the ET 200SP (8181 D = 1FF5 H, 8176 D = 1FF0 H)

PAUSE_TIME For values smaller than 10 seconds, the modules do not switch off.Entered for both ET 200SP in the PROFIENERGY screen or theCOMFORTPANEL watch table. Preassignment with 12 seconds in theOB100.

PE_MODE_ID Return value of the IM156 interface module.1 = pause,0 = no pause.


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6 Installation6.1 Test setup installation


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6 Installation

6.1 Test setup installation

The figure below shows the hardware setup of the application.

Figure 6-1

PS CPU Comfort Panel

PROFINET

24VDC

ET200SP_1 ET200SP_2

Note The setup guidelines /6/ for SIMATIC S7 and ET200SP must be followed.

An MMC memory card is required for the S7 CPU.

CAUTION For multi-range power supplies you must pay attention to the correctsetting of the selector switch for the input voltage.

Sensors and actuators can be connected to the I/O modules; additionally they canbe connected to the respective inputs and outputs to serve as feedback. A powersupply for the connected sensors and actuators has to be wired from thecorresponding I/O module.


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6 Installation6.2 Software installation


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6.2 Software installation

The configuration of the application requires STEP 7 V11 SP2. Install themaccording to the delivered installation instructions. Additional software packages orspecial settings for PROFIenergy are not required.Optional usage of a panel requires WinCC Comfort V11 SP2 (or higher) as well.

All PROFIenergy blocks are available in STEP 7 V11 SP2 (TIA Portal). All blockscan be copied to a user-specific project and, if desired, be renamed. You can useall PROFIenergy blocks without a license.

6.3 Installing the application software

Download the application project from our Industry Online Support. You find thelink to the site at the beginning of this document. Copy the project (zip-format) to

the configuration computer (SIMATIC Field PG) and unzip it into a directory of yourchoice. Open it in the TIA Portal via the Open existing project menu using theSearch command and then Open.


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7 Starting up the Application7.1 Preparation


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7 Starting up the Application

7.1 Preparation

Table 7-1

No. Action Remarks

1 Make sure that the hardware configuration and HW Configmatch.

2 Check the power supply setting. Switch on the plant. Comply with all necessaryregulations and safetyrequirements.

3 If necessary, download the latest firmware for the CPU andthe panel from our Industry Online Support and update themodules.

Follow the respective manuals andenclosed instructions.

4 Connect the SIMATIC Field PG to the plant.

7.2 Commissioning

Table 7-2

No. Action Remarks

1 Assign the device names to the ET 200SP:ET200SP_1 and ET200SP_2

Use the Assign device namefunction. Right-click the station.

2 Download the application program to the CPU.

3 If you have a Panel and WinCC Comfort, download the

panel now.Note the "PROFIenergy with aComfort-Panel" application!

4 When not using a panel, you can start WinCC Runtimedirectly.


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8 Operation of the Application8.1 Overview


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8 Operation of the Application

8.1 Overview

There are 3 options to operate the plant:

HMI panel

HMI Runtime (equivalent to the panel)

Watch table in STEP 7 (TIA Portal)

There are no functional differences; exclusively the way how control bits are setdiffers. In a real application, a time- or event-controlled program would set therespective control bits.

Please remember:If we talk in the following about switching off the PROFIenergy-module or about the"Discharging" etc. this does not mean the drives of the plant, but via the DI/DO, thesensors and actuators, so actually the limit switches, monitors for belt-misalignment and secondary drives in neutral. As mentioned already the veryfunctions (belt drive) have to be switched off regularly before.


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8.1.1 Operation with HMI

Navigation and operation of the panel is described in the documentation

"PROFIenergy with a Comfort-Panel" . For this application you go to thePROFIenergy screen (via PROFIenergy example).

Figure 8-1

The Pause Start and Pause End buttons influence the panel and bothET 200SP. The setpoint value of the Pause Duration. After a restart, the colorRED of the Parameter ET200SP button indicates, that the parameters have notyet been transferred. This button or the ET 200SP navigation both take you to thescreen for configuring the ET 200SP.


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Figure 8-2

Table 8-1

Step Command Comment

1. Select a PE_MODE for each module viathe selection menus

Via the selection menus, the RECORDparameter record is directly written to (DB54

or DB55).2. The Set PE_MODE button is colored red To remind you, that you still need to write the

data record: as soon as you select one of theselection menus or after a restart.

3. Send this configuration to both ET 200SPswith the Set PE_MODE button.

The Set PE_MODE button sets the REQinput bits at both WRREC functions.

4. The PE START button starts the pausefor both ET 200SPs (without Panel).

5. The PE ENDE button terminates thepause for both ET 200SPs (without Panel).

An automatic pause end must be configuredaccordingly in the user program, see GreenIT[FB10].


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8.1.2 Operation via the watch table

Three watch tables are prepared in the project:

Watch_Table_ComfortPanel

Related explanations are available in the documentation on the "PROFIenergy witha Comfort-Panel" application

Watch_Table_ET200SP_1

All necessary parameters for operating the first ET 200SP with 4 modules.

Setup and operation is described in this chapter

Watch_Table_ET200SP_2 All necessary parameters for operating the second ET 200SP with 2 modules.

Setup and operation analog to the first station.


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Figure 8-3

PE_MODE

WRREC REQ

PE_START

PE_ENDE

Table 8-2

Step Command Comment

1. First, adjust the PE_MODE (0,1,3,4) foreach module.

2. Set the start command for thetransmission of the RECORD parameterdata record to the ET 200SP:WRREC.REQ = 1

Ensure, that the STATUS of the blockdoes not indicate any errors(STATUS_WRREC_bkp = 0).

3. WRREC.REQ = 0 If the command is terminated withouterror, REQ is automatically reset bythe user program.

4. Now you can start the PROFIenergypause.PE_START =1

For this block, please also ensure theexecution without errorsSTATUS_PE_START_END_bkp = 0.

5. Check the reaction of the digital inputsand outputs! Please note, that the LEDs at themodules and the status of the processimage are not identical! Also comparethe specification of the modules inChapter 4.2 Behavior of the I/Omodules .

6. Exit the pause.PE_ENDE = 1

7. Reset possible error states toSTATUS_bkp.


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8 Operation of the Application8.2 Scenarios


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8.2 Scenarios

For a selective switching on or off, start the pause with an adjusted parameter datarecord. Only if all (remaining) module shall terminate the pause, please use thePAUSE_ENDE command.

Switching off several components of the plant scenario

Table 8-3

No. Action Remarks

1 Select a pause interval of at least 10 seconds for bothET200SPs. Use the PROFIenergy screen, for example, orthe ComfortPanel watch table.

The ET200SP accept a minimumpause time of 10 seconds (10.000ms). Otherwise the modulesremain switched on.

2 Set PE_MODE SHUTDOWN for several modules All of these modules shall

participate in the pause.3 Send the RECORD parameter record to both ET 200SP

(WRREC REQ)The parameters are sent to theET 200SP.

4 Start the pause

5 PE_MODE_ID becomes 1 It is pause!The outputs of the respectiveIO modules are switched off, theLEDs go off.

6 Exit the pause or continue with the next scenario.

7 PE_MODE_ID becomes 0 The outputs are enabled again.


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Selective switch-off scenario

Table 8-4

No. Action Remarks

1 Select a pause interval of at least 10 seconds for bothET200SPs. Use the PROFIenergy screen, for example, orthe ComfortPanel watch table.

The ET200SP accept a minimumpause time of 10 seconds (10.000ms). Otherwise the modulesremain switched on.

2 Set PE_MODE SHUTDOWN for a DA module,PROCEED for the other modules

Only one module shall participatein the pause.

3 Send the RECORD parameter record to both ET 200SP(WRREC REQ)

The parameters are sent to theET 200SP.

4 Start the pause

5 PE_MODE_ID becomes 1 It is pause!

Only the outputs of the DA moduleare switched off, all otherscontinue working

6 Set PE_MODE SHUTDOWN for another DA module One further module shallparticipate in the pause.



8 Start the pause

9 PE_MODE_ID remains 1 The further module goes to pause

10 Repeat steps 6 to 8 until all required modules are in pause.

11 Exit pause or continue with the Selective switch-onscenario

12 PE_MODE_ID becomes 0 All modules are enabled again.


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Selective switch-on scenario

Table 8-5

No. Action Remarks

1 Switch off some modules according to one of both scenariosabove

2 Set PE_MODE SHUTDOWN back to PROCEED for aswitched-off DA module

One module shall terminate thepause.



4 Start the pause

5 PE_MODE_ID remains 1 It is still pause!Only the outputs of the DA moduleare switched back on, all othersremain in pause

6 Set PE_MODE PROCEED for another DA module A further module shall continueworking.



8 Start the pause

9 PE_MODE_ID remains 1 A further module is working again.

10 Repeat steps 6 to 8 until all required modules are workingagain.

11 Exit the pause Even if all modules are alreadyworking.

12 PE_MODE_ID becomes 0 All modules are enabled again.


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9 Links & Literature


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9 Links & Literature

9.1 Literature

The following list is by no means complete and only provides a selection ofappropriate information.Table 9-1

Topic Title

/1/ STEP 7SIMATIC S7-300

Automating with SIMATIC S7-300 inside TIA Portal Author: Hans Berger / Publicis MCD VerlagISBN: 978-3-89578-357-9

/2/ STEP 7SIMATIC S7-400

Automating with SIMATIC S7-400 inside TIA Portal Author: Hans Berger / Publicis MCD VerlagISBN: 978-3-89578-372-2

/3/ PROFIenergy profile Common Application Profile PROFIenergy; TechnicalSpecification for PROFINET; Version 1.0;January 2010; Order No: 3.802

9.2 Internet Links

The following list is by no means complete and only provides a selection ofappropriate sources.Table 9-2

Topic Title

\1\ Link to this document http://support.automation.siemens.com/WW/view/en/58235225

\2\ Reference to otherPROFIenergy applications

http://support.automation.siemens.com/WW/view/en/41986454 http://support.automation.siemens.com/WW/view/en/58386840

\3\ Siemens Industry Mall http://www.automation.siemens.com/

\4\ Siemens Industry OnlineSupport

http://support.automation.siemens.com

\5\ Manuals: S7-300 CPUs http://support.automation.siemens.com/WW/view/en/10805161/133300

\6\ Installation instructionsS7-300 http://support.automation.siemens.com/WW/view/en/13008499

\7\ Comfort Panels Manuals http://support.automation.siemens.com/WW/view/en/47182890/133300

\8\ TIA PortalSTEP 7 manuals http://support.automation.siemens.com/WW/view/en/29156492/133300

\9\ TIA Portal WinCC manuals http://support.automation.siemens.com/WW/view/en/29157705/133300

\10\ Manuals ET 200SP http://support.automation.siemens.com/WW/view/en/55679227/133300

\11\ Support Packages V11 http://support.automation.siemens.com/WW/view/en/54164095

\12\ Energy efficient production http://www.industry.siemens.com/topics/global/en/energy-efficient-production/Pages/Default.aspx
http://support.automation.siemens.com/WW/view/en/58235225http://support.automation.siemens.com/WW/view/en/58235225http://support.automation.siemens.com/WW/view/en/41986454http://support.automation.siemens.com/WW/view/en/41986454http://support.automation.siemens.com/WW/view/en/58386840http://support.automation.siemens.com/WW/view/en/58386840http://www.automation.siemens.com/globalswitch/entrypoints/ActionHandler.aspx?externalKey=10045207&lang=de&region=WW&NodeKey=key_9177773&infoTypeID=44&infoTypeKey=*&sysKey=goos&callerReg=WW&callerLang=de&callerView=intranet&callersys=cms&sys=goos&callerid=key_9177773&netmode=intranethttp://www.automation.siemens.com/globalswitch/entrypoints/ActionHandler.aspx?externalKey=10045207&lang=de&region=WW&NodeKey=key_9177773&infoTypeID=44&infoTypeKey=*&sysKey=goos&callerReg=WW&callerLang=de&callerView=intranet&callersys=cms&sys=goos&callerid=key_9177773&netmode=intranethttp://support.automation.siemens.com/http://support.automation.siemens.com/http://support.automation.siemens.com/WW/view/en/10805161/133300http://support.automation.siemens.com/WW/view/en/10805161/133300http://support.automation.siemens.com/WW/view/en/13008499http://support.automation.siemens.com/WW/view/en/13008499http://support.automation.siemens.com/WW/view/en/47182890/133300http://support.automation.siemens.com/WW/view/en/47182890/133300http://support.automation.siemens.com/WW/view/en/29156492/133300http://support.automation.siemens.com/WW/view/en/29156492/133300http://support.automation.siemens.com/WW/view/en/29157705/133300http://support.automation.siemens.com/WW/view/en/29157705/133300http://support.automation.siemens.com/WW/view/en/55679227/133300http://support.automation.siemens.com/WW/view/en/55679227/133300http://support.automation.siemens.com/WW/view/en/54164095http://support.automation.siemens.com/WW/view/en/54164095http://www.industry.siemens.com/topics/global/en/energy-efficient-production/Pages/Default.aspxhttp://www.industry.siemens.com/topics/global/en/energy-efficient-production/Pages/Default.aspxhttp://www.industry.siemens.com/topics/global/en/energy-efficient-production/Pages/Default.aspxhttp://www.industry.siemens.com/topics/global/en/energy-efficient-production/Pages/Default.aspxhttp://www.industry.siemens.com/topics/global/en/energy-efficient-production/Pages/Default.aspxhttp://support.automation.siemens.com/WW/view/en/54164095http://support.automation.siemens.com/WW/view/en/55679227/133300http://support.automation.siemens.com/WW/view/en/29157705/133300http://support.automation.siemens.com/WW/view/en/29156492/133300http://support.automation.siemens.com/WW/view/en/47182890/133300http://support.automation.siemens.com/WW/view/en/13008499http://support.automation.siemens.com/WW/view/en/10805161/133300http://support.automation.siemens.com/http://www.automation.siemens.com/globalswitch/entrypoints/ActionHandler.aspx?externalKey=10045207&lang=de&region=WW&NodeKey=key_9177773&infoTypeID=44&infoTypeKey=*&sysKey=goos&callerReg=WW&callerLang=de&callerView=intranet&callersys=cms&sys=goos&callerid=key_9177773&netmode=intranethttp://support.automation.siemens.com/WW/view/en/58386840http://support.automation.siemens.com/WW/view/en/41986454http://support.automation.siemens.com/WW/view/en/58235225


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10 HistoryTable 10-1

Version Date RevisionsV1.0 09/2012 First issue

Documents

58235225 Profienergy Et200sp Docu v10 En