55471, GS5-GS501Z-RCA-3.0

8/10/2019 55471, GS5-GS501Z-RCA-3.0

http://slidepdf.com/reader/full/55471-gs5-gs501z-rca-30 1/11Page 1 55471_97_

GS501Z Tech Sheet

55471_97_B.pdf 04/30/2008Template used: 40599_M.pdf 04/16/2008

Balboa InstrumentsSystem PN 55471

System Model # GS5-GS501Z-RCA-3.0Software Version # 43EPN # 2817

Base PCBA - PN 54512-01PCB GS500Z - PN 22015 Rev B

Base Panels VL401 (LCD Lite Duplex) – PN 54094

VL402 (LCD Duplex Digital) – PN 54093Optional Panels VL200 (Mini bath) – PN 52144 VL240 (MVP240) – PN 53643 VL260 (MVP260) – PN 53645

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System Revision History

System PN EPN Date Requested By Changes Made55471 2817 04.07.2008 Balboa New system55471 n/a 04.30.2008 Balboa Main PCB update to rev B

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Additional Options and Spa-only Dolphin Remote

Power Requirements

Requires PCB Rev B.

System Outputs

1

2

J10

J71

J 1 A

J 2 A

J60 J44

J18

1

1

1

1 1 1 1

J7 J8

EXT RLY SEN A VASEN

J 2 2

AUX F J11

J12

J19

U4

Basic System Features and Functions

Setup 1 (As Manufactured)

(Stereo)

Optional Devices

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Basic System Features and Functions

Any time you change a DIP Switch, other than A1, you must reset PersistentMemory for your new DIP Switch Settings changes to take effect. If you donot reset Persistent Memory, your system may function improperly.

To reset Persistent Memory: Power down by disconnecting power source from spa. Put a jumper across J43, covering both pins. (See illustration below) Power up by connecting power source to spa. Wait until “ ” is displayed on your panel. Power down again. Remove jumper from J43 (May also move to cover 1 pin only) Power up again.

About Persistent Memory and Time of Day Retention:

This system uses memory that doesn’t require a battery to store a variety ofsettings. What we refer to as Persistent Memory stores the filter settings,the set temperature, and the heat mode.

Persistent Memory is not used for Time of Day. Only models with aSerial Deluxe panel installed (VS5xxDZ and GS5xxDZ) can display thetime. However, during power loss to the spa, the system will lose thecorrect time, and reset to 12:00 PM when power is restored.

Power Up Display SequenceUpon power up, you should see the following on the displa

Three numbers in a row, which are the SSID (the SysteID). The third display of these numbers is the Softwar which should match the version of your system. For exthree numbers are , that is a VS511SZ at v

Displayed next is: “ ” (indicating the system is confia heater between 3 and 6 kW) or “ ” (indicating the syconfigured for a heater effectively* between 1 and 3 kW“ ” should appear for all VS models running at 240V“ ” should appear for all VS models running at 120VAas all GS models. (*A heater which is rated at 4 kW atfunction as a 1 kW heater at 120VAC.)

“ ” will appear to signal the start of Priming Mode.

At this point, the power up sequence is complete. Refer toCard for the VS or GS System model of your spa for inforthe spa operates from this point on, including how to adjusDay if using a Serial Deluxe style panel.

C C C

G

SWITCHBANKA

ALBOA INSTRUMENTS,INC.VS500ZP/N 22972 REV D

MADE INU. .ACOPYRIGHT2005

S1

J6 J7 J8J44J6 J22

4

FUSE .3A 250V

FUSE 20A 250V

F U S E 3 A 2 5 0 V

E . G

N D

F4

6 1

89

5

23 6

1

J29J47J50 F7

J 1 7 / 2 6 J20

J1A

J10

J13

J2A

EXT.L

TST AUX. FSEN.A S E . B

V C

W1

W7

J1

J2

W2W3

C

W 4

K23

J1

2 3

J43

2-SPDEXTRLY

J 1

SWITCHBANK AS1

J6

TST

J43

J43 on VS5xxZ and VS300 Series Main Board Shown. J43 on GS5xxZ Series is located in approximately the same position.

G

SWITCHBANKA

P / N 2 2 9 6 4_ B M A D E I N U S . A

.

V S 1 0 0

© 2

0 0 6

S1

3

K5

K4 K1

PUMP

K 2

J7 J8

4

T0.25A 250V

J23 G

C

OZONE

J29

HEATER

J 9

2

TST RST

S EN A S E .

J1

a

o a

F4

J436

C

F5, F3A 250V

J26

J58 J57

LINE

NEUTRALWHTAC

BLKAC

1

J1

SWITCHBANK A

TST RSTJ43J6

J43 on VS100/GS100 Series Main Board Shown.

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TB1

TR J101 00TR1

G

50

T1

J1

J2

J10

J57

58

J71 1 0 V A

10VA

46

J25

J 2 6

72

J90

J 1 A

J 2 A

J32

J52 51 F6, T30A 480V

AV

ZONE PUMP 1

PT. BLWR/PUMP 2

CIRC. PUMP

K1

K 3

K 4

K6

E

. G N D

J 4 7

G

N

G

N

J29 23

G

N

17/26

K2

K9

J20

N

W2

1

2

4

W1lboa

BALBOA INSTRUMENTS, INC.GS500ZCOPYRIGHT 2007MADE IN U.S.A.

P/N 22015_B

J60 J44

1 1

1

1

1 1 1 1J7 J8

E LTST

J6

EN A VACSEN B

2

J43

UX F

J13

J11

J12

1F2

S1

SWITCHBANK A

K8K5

C9

4

3A 250V

F7 F1 10A 250V

F4, T0.2A 250V

3

B l o w

e r

GS50xZ mode

3.0 kWHeater rated @ 240VJ11 must be Jumpered

3.0kW

SpaLight

Audio Visual

Circ Pump O z o n

e

1 - S

p d P 1

2 - S

p d P 1

Wiring Configuration and DIP Settings

Setup 1 (As Manufactured)

(Stereo)

(optional)

A1, Test Mode OFF A7, J17/26, P1, TE, LT A2, Mode changes allowed

A10, High Amp mode A9, Non-Circ Mode

A5, 2-speed P1

Panel Button Assignments1=J17/262=Pump 1

3=Temp4=Light

Panel Button Positions

1 2 3 41

4 23

1006343

SSID #J11

3.0kWHeater

J12

1

2

3

GS501ZSoftware

Memory Reset

J43

A10, Low Amp mode

A8, Degrees C

A6, 50 Hz

Neutral (Common) AC Connections

Special AC Connections

Line AC Connections

10 Volt Connections

Relay Control Wires

Wiring Color Key

Typically Line voltage

Typically Line voltage for 2-speed pumps

Neutral (Common)

Ground

Note flat sides in connector

Board Connector Key

1

2

3

4

WARNING:Main Power to system should be turned OFF BEFORE adjusting DIP switches.WARNING:Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)

HIPot Testing Note:Disconnect slip terminal with greenwires from J90 prior to performingHiPot test. Failure to disconnect maycause a false failure of the test.Reconnect terminal to J90 aftersuccessful completion of HiPot test.

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Base Model GS501Z

DIP Switches and Jumpers Definitions

Jumper KeyJ11 If using 3kW or higher wattage heater, jumper can be set in either position, but may perform better on Pins 1 and 2.

If using 2.5kW or lower wattage heater, jumper must be set on 1 Pin only.J12 Factory set. DO NOT MOVE.

Jumper must be on Pins 1 and 2 for GS51xZ/GS52xZ/GS5xxSZ/GS5xxDZ software.Jumper must be on Pins 2 and 3 for GS50xZ software.

J43 When jumper is placed on 2 pins during power-up, system will reset persistent memory.Leave on 1 pin only to enable persistent memory feature.

SSID 100 63 43

WARNING:Setting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components.Refer to Switchbank illustration on Wiring Configuration page for correct settings for this system.Contact Balboa if you require additional configuration pages added to this tech sheet.

A3: OFF

Panel Button Positions

Panel Button Assignments

A3:ON

A7: OFF

A7:ON

1

1 2 3 4

2 3 4

1

4 23

1=J17/262=Pump 1

3=Temp4=Light

1=Pump 12=Light

3=Temp Down4=Temp Up

Aux=J17/26

A

A

DIP Switch Key A1 Test Mode (normally OFF) A2 “ON” position: Standard mode only “OFF” position: Std/Ecn/Sleep mode changes allowed A3 “ON” position: use Mini Panel * “OFF” position: use Digital Duplex or Light Duplex panel A4 Aux Freeze (must be OFF) A5+A9 Pump 1 speeds and Circ Modes:

A5 A9 Circ Mode Pump 1 SpeedOFF OFF Non-circ 2-speedON OFF Circ "acts like Pump 1 low" (filters/polls/ect) 1-speedOFF ON 24 hours with 3°F shut-off 1-speedON ON 24 hours with 3°F shut-off 2-speed

A6 “ON” position: 50Hz operation “OFF” position: 60Hz operation A7 “ON” position: Button layout will be: Pump 1, Light, Temp Down, Temp Up with J17/26 on 1-button Aux panel ** “OFF” position: Button layout will be: J17/26, Pump 1, Temp, Light A8 “ON” position: temperature is displayed in degrees Celsius “OFF” position: temperature is displayed in degrees Fahrenheit A10 “ON” position: heater is disabled while any high-speed pump or blower is running (low amperage mode) “OFF” position: heater can run while any/all high-speed pumps or blowers are running (high amperage mode)* Panels with button layout are not compatible when either A3 or A7 is ON.** J2 panel connector on Main Board must be a 6-pin connector. IR Receiver is not compatible.

Alert:

Blower or 1-speed Pump 2 isrequired, connect to J17/26.For no Blower and no Pump 2,use GS500Z or GS515Z.

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Electrical Service Configuration Options

TB1

HTR2 J101 00HTR1

G

50

T1

1

J10

57

J58

J71 0 V A 10VAC

46

J25

J 2 6

J72

J90

J 1 A

J 2 A

J32

J52 5 F6, T30A 480V

AV

ZONE PUMP 1

PT. BLWR/PUMP 2

CIRC. PUMP

K1

K 3

K 4

6

E . G N D

4 7

G

G

N

G

N

29 J23

G

N

J17/2

2

K9

J20

W2

1

2

3

4

W1o

BALBOA INSTRUMENTS,INC.GS500ZCOPYRIGHT2007MADE INU.S.A.P/N22015_B

J60 J44

J18 1

1

1

1 1 1 17 J8

EXTRLYTST

J6

SENA VACENB

J 2 2

J43

AUXF

J13

J11

J12

J19F2

S1

WITCHBANK A

8K5

C9

U4

F3A 250V

F7 F1 10A 250V

F4, T0.2A 250V

b

3

L1

N

L3

L2

3-Phase Service, TN and TT Electrical Systems5 Wires (3 Lines + 1 Neutral + 1 Protective Earth)

Completely remove the white wire from J26 and J32, or J25.

To an optionalfuse-protectedexpansion board.

Completely remove the blue wire from J28 and J58.

IMPORTANT - Service MUST include a neutral wire, with a line to neutral voltage of 230VAC.

Protective Earth wire (Green/Yellow) must be connectedto system ground terminal as marked.

The heater runs on service line L1. All main-board equipment run on service line L3. Addtional equipment, such as expansion boards, run on service line L2.

If an expansion board is installed, black wire must connectto J28 (Line L2) only.

Systems using only 1 DIP switch (A10) for heat disable: DIP Switch A10 must be OFF.Systems using multiple DIP switches for heat disable: Refer to system Hot Sheet DIP Switch Definition page and set both switches shown in Table 1 to ON positions.

OPTIONAL

Systems with PCB Rev B Only

NOTE:Not all GS5xxZ systems can support 3-Phase.3-Phase requires System PCB Rev B.If using an expansion board, the board must have fuse-protection.

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Ozone Connections

TB1

G RBW

J50

J57

J58

J25

J90

J28

J32

J52 J51 F6, T30A 480V

AV

OZONE PUMP 1

CIRC. PUMP J 4 7

G RBW

G

R

B

W

J29 J23

W2

1

2

F4, T0.2A 250V

Audio Visual

Circ Pump

2 -

S p d

P 1

Empty Black or Brown Line Conductor

Balboa Ozone connector configuration for 230VAC 50Hz:L

NEmpty

White or Blue Neutral Conductor

Flat sides of sockets as shown

Not usedLine - Black or Brown conductor

Not usedNeutral - White or Blue conduct

Note: A special tool is required to remove the pins from the connector body once they are snapped inplace. Check with your Balboa Account Manager for information on purchasing a pin-removal tool.

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Documents

55471, GS5-GS501Z-RCA-3.0