11
GS501Z Hot Sheet 55399_97_B.pdf 01/15/2008 Template used: 40599_L.pdf 01/07/2008 Balboa Instruments System PN 55399 System Model # GS5-GS501Z-RCA-3.0 Software Version # 43 EPN # 2708 Base PCBA - PN 55400 PCB GS500Z - PN 22015 Rev B Base Panels VL401 (LCD Lite Duplex) – PN 54094 VL402 (LCD Duplex Digital) – PN 54093 Optional Panels VL200 (Mini bath) – PN 52144 VL240 (MVP240) – PN 53643 VL260 (MVP260) – PN 53645 http://www.MyPoolSpas.com Wholesale Pool and Spa Parts 920-925-3094

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Page 1: 55399 gs5 gs501_z_rca_30

Page 1 55399_97_B

GS501Z Hot Sheet

55399_97_B.pdf 01/15/2008Template used: 40599_L.pdf 01/07/2008

Balboa InstrumentsSystem PN 55399

System Model # GS5-GS501Z-RCA-3.0Software Version # 43EPN # 2708

Base PCBA - PN 55400PCB GS500Z - PN 22015 Rev B

Base PanelsVL401 (LCD Lite Duplex) – PN 54094VL402 (LCD Duplex Digital) – PN 54093

Optional PanelsVL200 (Mini bath) – PN 52144VL240 (MVP240) – PN 53643VL260 (MVP260) – PN 53645

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Page 2: 55399 gs5 gs501_z_rca_30

Page 2 55399_97_B

System Revision History

System PN EPN Date Requested By Changes Made55399 2708 01.15.2008 Balboa New system

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Page 3 55399_97_B

Additional Options

and Spa-only Dolphin Remote

Power Requirements

Requires PCB Rev B.

System Outputs

J1

J2

J10

J71

J1A

J2A

J60 J44

J181

1

1

11 11J7 J8

EXT RLY SEN A VACSEN B

J22

AUX F J11

J12

J19

U4

Basic System Features and Functions

Setup 1 (As Manufactured)

(Stereo)

Optional Devices

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Page 4 55399_97_B

Basic System Features and Functions

Any time you change a DIP Switch, other than A1, you must reset Persistent Memory for your new DIP Switch Settings changes to take effect. If you do not reset Persistent Memory, your system may function improperly.

To reset Persistent Memory: Power down by disconnecting power source from spa. Put a jumper across J43, covering both pins. (See illustration below) Power up by connecting power source to spa. Wait until “ ” is displayed on your panel. Power down again. Remove jumper from J43 (May also move to cover 1 pin only) Power up again.

About Persistent Memory and Time of Day Retention:This system uses memory that doesn’t require a battery to store a variety of settings. What we refer to as Persistent Memory stores the filter settings, the set temperature, and the heat mode.

Persistent Memory is not used for Time of Day. Only models with a Serial Deluxe panel installed (VS5xxDZ and GS5xxDZ) can display the time. However, during power loss to the spa, the system will lose the correct time, and reset to 12:00 PM when power is restored.

Power Up Display SequenceUpon power up, you should see the following on the display:

Three numbers in a row, which are the SSID (the System Software ID). The third display of these numbers is the Software Version, which should match the version of your system. For example, if these three numbers are , that is a VS511SZ at version 38.

Displayed next is: “ ” (indicating the system is configured for a heater between 3 and 6 kW) or “ ” (indicating the system is configured for a heater effectively* between 1 and 3 kW). “ ” should appear for all VS models running at 240VAC. “ ” should appear for all VS models running at 120VAC, as well as all GS models. (*A heater which is rated at 4 kW at 240VAC will function as a 1 kW heater at 120VAC.)

“ ” will appear to signal the start of Priming Mode.

At this point, the power up sequence is complete. Refer to the Reference Card for the VS or GS System model of your spa for information about how the spa operates from this point on, including how to adjust the Time of Day if using a Serial Deluxe style panel.

GC

GC

GC

GC

CG

T1

SWITCHBANK A

BALBOA INSTRUMENTS, INC.VS500ZP/N 22972 REV D

MADE IN U.S.ACOPYRIGHT 2005

S1

J6 J7 J8J44J60 J22

U4

FUSE .3A 250V

FUSE 20A 250V

FUSE

3A

250V

E.GN

D

F4

K6 K1

K8K9

K5

J23 J46

J46

F1

J29J47J50 F7

J17/

26 J20

J1A

J10

J13

J2A

EXT.TTRLYLL

TST AUX. FSEN. A SEN. B

VACV

W1

W7

J1

J2

W2W3

GC

W4

K2K3

F2

J12

1 2 3

J43

2-SPDEXT RLY

J18

SWITCHBANK AS1

J6

E.GN

D

TST

J43

J43 on VS5xxZ and VS300 Series Main Board Shown.J43 on GS5xxZ Series is located in approximately the same position.

GC

SWITCHBANK A

P/N

2296

4_B

MAD

E IN

U.S.

A.VS

100

© 2

006

S1

K3

K5

K4 K1

PUMP

K2

J7 J8

U4

T0.25A 250VF2

J23

GC

OZONEJ29

HEATERAA

J9

J20

TST RST

SEN. A SEN. B

J1

Balbo

a F4

J43J6

G C

F5, F3A 250V

J26

J58 J57

J50

J50

J13

J13

J12

J12

J90

J90

LINE

NEUTRALNEUTRALWHT AC

BLK AC

W1

J18

SWITCHBANK A

TST RSTJ43J6

J43 on VS100/GS100 Series Main Board Shown.

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Page 5 55399_97_B

TB1

HTR2 J101 00HTR1

G N

J50

T1

J1

J2

J10

J57

J58J58

J71 10VA

C10VAC

J46J46

J255

J266

J72

J90

J288J28

J1A

J2A

J322

J52 J51J F6, T30A 480V

AV

OZONE PUMP 1

OPT. BLWR/PUMP 2

CIRC. PUMP

K1

K3K4

K6

E.GN

D

J47

G N

GN

GN

J29 J23

GN

J17/26

K2

K9

J20

G N

W2

1

2

3

4

W1BalboaBALBOA INSTRUMENTS, INC.GS500ZCOPYRIGHT 2007MADE IN U.S.A.P/N 22015_B

J60 J44

J181

1

1

11 11J7 J8

EXT RLYTST

J6

SEN A VACSEN B

J22

J43

AUX F

J13

J11

J12

J19F2

S1

SWITCHBANK A

K8K5

C9

U4

F3A 250V

F7 F1F10A 250V

F4, T0.2A 250V

bbPbbbbPPPb

F3

Blower

Use X-P CE Expander forPump 2 With Blower

GS50xZ mode

3.0 kW Heater rated @ 240VJ11 must be Jumpered

3.0kW

Spa Light

Audio Visual

Circ Pump

DIP switch A9 must be ON if Circ Pump is installed.

Ozone

1-Spd P12-Spd P1

Wiring Configuration and DIP Settings

Setup 1 (As Manufactured)(Stereo)

(optional)

A1, Test Mode OFFA7, J17/26, P1, TE, LTA2, Mode changes allowed

A10, High Amp modeA9, Non-Circ Mode

A5, 2-speed P1

Panel Button Assignments1=J17/262=Pump 1

3=Temp4=Light

Panel Button Positions

1 2 3 41

4 23

1006343

SSID #J11

3.0kWHeater

J12

1

2

3

GS501ZSoftware

MemoryReset

J43

A10, Low Amp mode

A8, Degrees C

A6, 50 Hz

Neutral (Common) AC Connections

Special AC Connections

Line AC Connections

10 Volt Connections

Relay Control Wires

Wiring Color Key

Typically Line voltage

Typically Line voltage for 2-speed pumps

Neutral (Common)

Ground

Note flat sides in connector

Board Connector Key

1

2

3

4

WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)

HIPot Testing Note:Disconnect slip terminal with green wires from J90 prior to performing HiPot test. Failure to disconnect may cause a false failure of the test.Reconnect terminal to J90 after successful completion of HiPot test.

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Page 6 55399_97_B

Base Model GS501Z

DIP Switches and Jumpers Definitions

Jumper Key

J11 If using 3kW or higher wattage heater, jumper can be set in either position, but may perform better on Pins 1 and 2. If using 2.5kW or lower wattage heater, jumper must be set on 1 Pin only.

J12 Factory set. DO NOT MOVE. Jumper must be on Pins 1 and 2 for GS51xZ/GS5xxSZ/GS5xxDZ software. Jumper must be on Pins 2 and 3 for GS50xZ software.

J43 When jumper is placed on 2 pins during power-up, system will reset persistent memory. Leave on 1 pin only to enable persistent memory feature.

DIP Switch Key A1 Test Mode (normally OFF) A2 “ON” position: Standard mode only “OFF” position: Std/Ecn/Sleep mode changes allowed A3 “ON” position: use Mini Panel * “OFF” position: use Digital Duplex or Light Duplex panel A4 Aux Freeze (must be OFF) A5+A9 Pump 1 speeds and Circ Modes:

A5 A9 Circ Mode Pump 1 SpeedOFF OFF Non-circ 2-speedON OFF Circ "acts like Pump 1 low" (filters/polls/ect) 1-speedOFF ON 24 hours with 3°F shut-off 1-speedON ON 24 hours with 3°F shut-off 2-speed

A6 “ON” position: 50Hz operation “OFF” position: 60Hz operation A7 “ON” position: Button layout will be: Pump 1, Light, Temp Down, Temp Up with J17/26 on 1-button Aux panel ** “OFF” position: Button layout will be: J17/26, Pump 1, Temp, Light A8 “ON” position: temperature is displayed in degrees Celsius “OFF” position: temperature is displayed in degrees Fahrenheit A10 “ON” position: heater is disabled while any high-speed pump or blower is running (low amperage mode) “OFF” position: heater can run while any/all high-speed pumps or blowers are running (high amperage mode)* Panels with button layout are not compatible when either A3 or A7 is ON.** J2 panel connector on Main Board must be a 6-pin connector. IR Receiver is not compatible.Note: J17/26 is required. For no J17/26, use GS500Z.

SSID 100 63 43

WARNING:Setting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components.Refer to Switchbank illustration on Wiring Configuration page for correct settings for this system.Contact Balboa if you require additional configuration pages added to this hot sheet.

A3: OFF

Panel Button Positions

Panel Button Assignments

A3:ON

A7: OFF

A7:ON

1

1 2 3 4

2 3 4

1

4 23

1=J17/262=Pump 1

3=Temp4=Light

1=Pump 12=Light

3=Temp Down4=Temp Up

Aux=J17/26

A

A

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Page 7 55399_97_B

Electrical Service Configuration Options

TB1

HTR2 J101 00HTR1

G N

J50

T1

J1

J2

J10

J57

J58J58

J71 10VA

C10VAC

J46J46

J255

J266

J72

J90

J288J28

J1A

J2A

J322

J52 J51J F6, T30A 480V

AV

OZONE PUMP 1

OPT. BLWR/PUMP 2

CIRC. PUMP

K1

K3K4

K6

E.GN

D

J47

G N

GN

GN

J29 J23

GN

J17/26

K2

K9

J20

G N

W2

1

2

3

4

W1BalboaBALBOA INSTRUMENTS, INC.GS500ZCOPYRIGHT 2007MADE IN U.S.A.P/N 22015_B

J60 J44

J181

1

1

11 11J7 J8

EXT RLYTST

J6

SEN A VACSEN B

J22

J43

AUX F

J13

J11

J12

J19F2

S1

SWITCHBANK A

K8K5

C9

U4

F3A 250V

F7 F1F10A 250V

F4, T0.2A 250V

PbbPP

F3

L1

N1

L2

N2

TB1

HTR2 J101 00HTR1

G N

J50

T1

J1

J2

J10

J57

J58J58

J71 10VA

C10VAC

J46J46

J255

J266

J72

J90

J288J28

J1A

J2A

J322

J52 J51J F6, T30A 480V

AV

OZONE PUMP 1

OPT. BLWR/PUMP 2

CIRC. PUMP

K1

K3K4

K6

E.GN

D

J47

G N

GN

GN

J29 J23

GN

J17/26

K2

K9

J20

G N

W2

1

2

3

4

W1BalboaBALBOA INSTRUMENTS, INC.GS500ZCOPYRIGHT 2007MADE IN U.S.A.P/N 22015_B

J60 J44

J181

1

1

11 11J7 J8

EXT RLYTST

J6

SEN A VACSEN B

J22

J43

AUX F

J13

J11

J12

J19F2

S1

SWITCHBANK A

K8K5

C9

U4

F3A 250V

F7 F1F10A 250V

F4, T0.2A 250V

PbbPP

F3

L1

N1

Single Service, TN and TT Electrical Systems(1 x 16 Amp or 1 x 32 Amp) 3 Wires (1 Line + 1 Neutral + 1 Protective Earth)Protective Earth wire (Green/Yellow) must be connectedto system ground terminal as marked.

This option is configured and shipped as the default.

All equipment (pumps, blower, and heater) runs onservice line L1.

Systems using only 1 DIP switch (A10) for heat disable: For 1 x 16 Amp Service: DIP Switch A10 must be ON. For 1 x 32 Amp Service: Set DIP Switch A10 such that total system amperage draw never exceeds rated service input.Systems using multiple DIP switches for heat disable: Refer to system Hot Sheet DIP Switch Definition page and set the switches shown in Table 1 such that total system amperage draw never exceeds rated service input.

Dual Service, TN and TT Electrical Systems(2 x 16 Amp)5 Wires (2 Lines + 2 Neutrals + 1 Protective Earth)Protective Earth wire (Green/Yellow) must be connectedto system ground terminal as marked.

The heater runs on service line L1, while all otherequipment, such as pumps and blowers, run on service line L2.

Completely remove the white wire from J26 and J32. Note: J32 and J25 are electrically identical. The white wire may be attached to either terminal before removal.

Systems using only 1 DIP switch (A10) for heat disable: DIP Switch A10 must be OFF.Systems using multiple DIP switches for heat disable: Refer to system Hot Sheet DIP Switch Definition page and set both switches shown in Table 1 to ON positions.

AS M

ANUF

ACTU

RED

OPTI

ONAL

Systems with PCB Rev B Only

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Page 8: 55399 gs5 gs501_z_rca_30

Page 8 55399_97_B

TB1

HTR2 J101 00HTR1

G N

J50

T1

J1

J2

J10

J57

J58J58

J71 10VA

C10VAC

J46J46

J255

J266

J72

J90

J288J28

J1A

J2A

J322

J52 J51J F6, T30A 480V

AV

OZONE PUMP 1

OPT. BLWR/PUMP 2

CIRC. PUMP

K1

K3K4

K6

E.GN

D

J47

G N

GN

GN

J29 J23

GN

J17/26

K2

K9

J20

G N

W2

1

2

3

4

W1BalboaBALBOA INSTRUMENTS, INC.GS500ZCOPYRIGHT 2007MADE IN U.S.A.P/N 22015_B

J60 J44

J181

1

1

11 11J7 J8

EXT RLYTST

J6

SEN A VACSEN B

J22

J43

AUX F

J13

J11

J12

J19F2

S1

SWITCHBANK A

K8K5

C9

U4

F3A 250V

F7 F1F10A 250V

F4, T0.2A 250V

PbbPP

F3

L1

N

L3

L2

3-Phase Service, TN and TT Electrical Systems5 Wires (3 Lines + 1 Neutral + 1 Protective Earth)

Completely remove the white wire from J26 and J32, or J25.

To an optionalfuse-protectedexpansion board.

Completely remove the blue wire from J28 and J58.

IMPORTANT - Service MUST include a neutral wire,with a line to neutral voltage of 230VAC.

Protective Earth wire (Green/Yellow) must be connectedto system ground terminal as marked.

The heater runs on service line L1.All main-board equipment run on service line L3.Addtional equipment, such as expansion boards, run on service line L2.

If an expansion board is installed, black wire must connectto J28 (Line L2) only.

Systems using only 1 DIP switch (A10) for heat disable: DIP Switch A10 must be OFF.Systems using multiple DIP switches for heat disable: Refer to system Hot Sheet DIP Switch Definition page and set both switches shown in Table 1 to ON positions.

OPTI

ONAL

NOTE:Not all GS5xxZ systems can support 3-Phase.3-Phase requires System PCB Rev B.If using an expansion board, the board must have fuse-protection.

Electrical Service Configuration Options

Systems with PCB Rev B Only

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Page 9 55399_97_B

Electrical Service Configuration Options

TB1

HTR2 J101 00HTR1

G N

J50

T1

J1

J2

J10

J57

J58J58

J71 10VA

C10VAC

J46J46

J255

J266

J72

J90

J288J28

J1A

J2A

J322

J52 J51J F6, T30A 480V

AV

OZONE PUMP 1

OPT. BLWR/PUMP 2

CIRC. PUMP

K1

K3K4

K6

E.GN

D

J47

G N

GN

GN

J29 J23

GN

J17/26

K2

K9

J20

G N

W2

1

2

3

4

W1BalboaBALBOA INSTRUMENTS, INC.GS500ZCOPYRIGHT 2007MADE IN U.S.A.P/N 22015_B

J60 J44

J181

1

1

11 11J7 J8

EXT RLYTST

J6

SEN A VACSEN B

J22

J43

AUX F

J13

J11

J12

J19F2

S1

SWITCHBANK A

K8K5

C9

U4

F3A 250V

F7 F1F10A 250V

F4, T0.2A 250V

PbbPPPP

F3

TB1

HTR2 J101 00HTR1

G N

J50

T1

J1

J2

J10

J57

J58J58

J71 10VA

C10VAC

J46J46

J255

J266

J72

J90

J288J28

J1A

J2A

J322

J52 J51J F6, T30A 480V

AV

OZONE PUMP 1

OPT. BLWR/PUMP 2

CIRC. PUMP

K1

K3K4

K6

E.GN

D

J47

G N

GN

GN

J29 J23

GN

J17/26

K2

K9

J20

G N

W2

1

2

3

4

W1BalboaBALBOA INSTRUMENTS, INC.GS500ZCOPYRIGHT 2007MADE IN U.S.A.P/N 22015_B

J60 J44

J181

1

1

11 11J7 J8

EXT RLYTST

J6

SEN A VACSEN B

J22

J43

AUX F

J13

J11

J12

J19F2

S1

SWITCHBANK A

K8K5

C9

U4

F3A 250V

F7 F1F10A 250V

F4, T0.2A 250V

PbbPP

F3

L1

L2

L1

L2

Single Service, IT Electrical System (No Neutral)Line - Line voltage is 230VAC (1 x 16 Amp or 1 x 32 Amp) 3 Wires (2 Lines + 1 Protective Earth) Protective Earth wire (Green/Yellow) must be connectedto system ground terminal as marked.

All equipment (pumps, blower, and heater) runs onservice line L1 with L2 acting as the return.

Systems using only 1 DIP switch (A10) for heat disable: For 1 x 16 Amp Service: DIP Switch A10 must be ON. For 1 x 32 Amp Service: Set DIP Switch A10 such that total system amperage draw never exceeds rated service input.Systems using multiple DIP switches for heat disable: Refer to system Hot Sheet DIP Switch Definition page and set the switches shown in Table 1 such that total system amperage draw never exceeds rated service input.

3-Phase Service, IT Electrical System (No Neutral)Line - Line voltage is 230VAC4 Wires (3 Lines + 1 Protective Earth) Protective Earth wire (Green/Yellow) must be connectedto system ground terminal as marked.

All equipment (pumps, blower, and heater) runs onservice line L1 with L2 acting as the return.

Systems using only 1 DIP switch (A10) for heat disable: For 1 x 16 Amp Service: DIP Switch A10 must be ON. For 1 x 32 Amp Service: Set DIP Switch A10 such that total system amperage draw never exceeds rated service input.Systems using multiple DIP switches for heat disable: Refer to system Hot Sheet DIP Switch Definition page and set the switches shown in Table 1 such that total system amperage draw never exceeds rated service input.

L3

Line 3 - Cap (Insulate) end,Do not connect.

AS M

ANUF

ACTU

RED

OPTI

ONAL

Systems with PCB Rev B Only

NOTE:Not all GS5xxZ systems can support 3-Phase.3-Phase requires System PCB Rev B.If using an expansion board, the board must have fuse-protection.

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Page 10 55399_97_B

Ozone Connections

TB1

G RBW

J50

J57

J58

J25

J90

J28

J32

J52 J51 F6, T30A 480V

AV

OZONE PUMP 1

CIRC. PUMP

J47

G RBW

GR

BW

J29 J23

W2

1

2

F4, T0.3A 250V

Audio Visual

Circ Pump

2-Spd P1Empty

Black or Brown Line Conductor

Balboa Ozone connector configuration for 230VAC 50Hz: L

NEmpty

White or Blue Neutral Conductor

Flat sides of sockets as shown

Not usedLine - Black or Brown conductor

Not usedNeutral - White or Blue conductor

Note: A special tool is required to remove the pins from the connector body once they are snapped in place. Check with your Balboa Account Manager for information on purchasing a pin-removal tool.

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Page 11 55399_97_B

Duplex Panel Configurations

VL200 (Mini Panel)PN 52144 with Overlay PN 11095 Connects to Main Board terminal J1 or J2

VL240 (MVP240)PN 53643 with Overlay PN 11520 Connects to Main Board terminal J1 or J2

Heat

Blower

Set

Jets

Blower

Light

VL402 (LCD Duplex Digital)PN 54093 with Overlay PN 10668 Connects to Main Board terminal J1 or J2 Not compatible with some configurations; not recommended for new designs

JetsJets LightBlower Temp

VL260 (MVP260)PN 53645 with Overlay PN 11521 Connects to Main Board terminal J1 or J2

DEFA

ULT

PANE

LSOP

TION

AL P

ANEL

S

w rerrroowereBBBBBBBBBBlBlBlBlBlBlBlBlBloolllloooooowoowowowowoweewwwwweeeeeeerererererer

Heat

BlowerBlower Jets LightTemp

VL401 (LCD Lite Digital)PN 54094 with Overlay PN 10669 Connects to Main Board terminal J1 or J2

A3 must be OFF

A3 must be ON

MVP240)3 ith O erla PN 11520

JetsJetsJets LightBlowerBlower Temp

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