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18. April 2005 1 Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG 49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual Fuze Conference 2005 (Seattle, WA) Presented by Jochen Wagner & Martin Leonhardt

49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

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Page 1: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 1Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

49th Annual Fuze ConferenceJUNGHANS FeinwerktechnikPresentation for the NDIA’s 49th Annual Fuze Conference 2005 (Seattle, WA)

Presented by Jochen Wagner & Martin Leonhardt

Page 2: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 2Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

JUNGHANS - History

1861 - Founded by Erhard Junghans

1905 - Start of fuze production

1957 - Takeover by Diehl

Diehl-GroupFamily owned since 1902Sales: 1,6 billion €, Employees: 10.600

Page 3: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 3Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

JUNGHANS - Product Range

Mechanical and Electronic Fuzes for:

Medium calibre ammunition

Mortar ammunition Artillery ammunition

Tank ammunition

Rockets

Anti-tank ammunition

Submunition

...and Safety and Arming devices

Page 4: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 4Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Fuze for the new programmable Cartridge

120mm x 570 HE(Point Detonating / Airburst / Self Destruct)

Page 5: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 5Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Applications• 120mm smoothbore Tank Gun

Page 6: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 6Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Cartridge

FuzeTail unit

Warhead

Wiring

Page 7: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 7Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Requirements (1)Functional Modes• Programming

– Impact Super Quick

– Impact with Time Delay

– Time (Airburst)

• Back-Up– Self Destruction

• Basic Function (without Programming)– Impact Super Quick

– Self Destruction (optional)

Page 8: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 8Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Requirements (2)• Design and Safety Requirements in accordance with

STANAG 4187 and MIL-STD 1316

• Environmental Tests in accordance with MIL-STD 331 and MIL-STD 810

• Muzzle Safety Distance ≥ 20m

• Arming Distance ≤ 80m

• Reliability Rate over all Modes ≥ 98%

• IM in accordance with STANAG 4439

Page 9: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 9Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Requirements (3)• Following requirements are generally fulfilled:

– STANAG 2895

– STANAG 4235

– STANAG 4239

– MIL-STD 1385

– VG 95211

– VG 95287

Page 10: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 10Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Firing Trails• Flight Phase of the Projectile

Many thanks to Rheinmetall for the videos

Page 11: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 11Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Firing Trails• PD Function

Page 12: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 12Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Firing Trails• Airburst

Page 13: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 13Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Firing Trails• Target Arena after the Airburst

Page 14: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 14Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Main Components

Set back generator

SAD

Electronics

Impact sensor (covered)Connector

BoosterRelay chargeDetonator

Rotor

Programming- / firing electronics

Firing Train

Page 15: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 15Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Solution (1)• First Safety Criterion

– Safety element: Set back system

– Arming criteria: Acceleration

• Second Safety Criterion– Safety element: Piston actuator in combination with time and firing

circuit and a gas pressure switch at the tail unit

– Arming criteria: Gas pressure

Page 16: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 16Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

First Safety Device

Rotor

Set back pins

Page 17: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 17Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Second Safety Device

Rotor

Piston actuator

Page 18: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 18Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Solution (2)• Safety Distance

– Ignition pulse for the piston actuator after muzzle safety distance

• Programming– Digital programming– Talk back after programming– Continuous programming up date

• Power Supply– For programming from the control unit via wiring– For the basic function from the set back generator of the fuze

Page 19: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 19Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Solution (3)• Impact Sensor

– Shock wave sensor (Piezo)

– Inertial switch (G- switch)

• Connector– Gas pressure switch connection

– Fire control unit connection

Page 20: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 20Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

- Power supply for programming mode- Programming

1

- Rotor turns until piston actuator detents- Muzzle safety distance (time) is over- Ignition of the piston actuator- Rotor turns in- line- Start delay time for firing circuit charging- Firing circuit is charged- Impact sensors are released

Fuze is now armed

1

Cartridge loadedin the barrel

Firing / travellingthrough the barrel

- Gas pressure switch closed- Power from set back generator (for time and firing circuits)- Capacitors charged- Electronic works (start of the time and SD mode)- Start timer of the piston actuator (muzzle safety distance)- Set back system releases rotor

After nozzle

Functional Diagram

Page 21: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 21Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Functional Description (1)• Unarmed Position

Limit stop for the piston actuator

Hole for the pin of the piston actuator: To secure the rotor in unarmed position

Hole for the pin of the piston actuator: For releasing the rotor

Page 22: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 22Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Limit stop for the piston actuator (Rotor turns about 18°), pin stops further arming

Functional Description (2)• 1st Step of the Arming Process

Page 23: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 23Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Functional Description (3)• 2nd Step of the Arming Process

Pin of the piston actuator fired into the hole. Rotor turns in- line

Page 24: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 24Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Functional Description (4)• Malfunction: Piston Actuator fired in Safe Position

Pin of the piston actuator fired into the short hole. Rotor fixed in unarmed position

Page 25: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 25Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Schedule• Development

– Company qualification until the end of 2005

• Qualification– Qualification by the BWB in 2006

• Mass Production– EMD in 2006 / 2007

– Start mass production end of 2007 / beginning of 2008

Page 26: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 26Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Firing Trails• Airburst

Page 27: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 27Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

Points of ContactJUNGHANS FeinwerktechnikGeisshaldenstrasse 49D- 78713 Schramberg

Jochen Wagner (Sales Department)Phone: +49 7422 18 492Fax: +49 7422 18 400Email: [email protected]

Martin Leonhardt (R&D)Phone: +49 7402 181 75Fax: +49 7402 181 32Email: [email protected]

Page 28: 49th Annual Fuze Conference - IIS7proceedings.ndia.org/5560/Thursday/Session_V-A/Wagner.pdf49th Annual Fuze Conference JUNGHANS Feinwerktechnik Presentation for the NDIA’s 49th Annual

18. April 2005 28Copyright JUNGHANS Feinwerktechnik GmbH & Co. KG

JUNGHANS Feinwerktechnik GmbH & Co. KG

Thank you for your kind attention!