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Legal StatementThis manual and its contents are produced and

maintained by Volvo Construction Equipment in

accordance with an agreement with Ingersoll-Rand

regarding the depiction and use of its exclusive

trademarks in support of equipment originallymanufactured under the Ingersoll-Rand brand.

Volvo Construction Equipment is fully responsible for

the maintenance and accuracy of the information

contained in this manual as it relates to applications

for the referenced equipment manufactured exclusively

under the Ingersoll-Rand brand.

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HOW TO USE THIS MANUAL

This Parts Catalog applies to all SD-100C Series VIBRATORY COMPACTORS

--------------------------------------------------------------------------------------------------------------------------------------------

When the Comm. # is not Known - Use the Word Index:

The Word Index will make this item easy to locate. The Word Index is found in the very back of the

book. The items listed are in alphabetical order and may be repeated several times depending on their

functional descriptions.

Let's assume you need to replace theAIR CLEANER PRIMARY FILTER ELEMENT.

Use any of the functional words in the item description to locate the desired item. Example: The first listing

for the Air Cleaner Primary Filter Element in the Word Indexis:Air Cleaner Primary Filter Element. The

index shows the component will be found on page C-49 that is the Parts Lis tpage number for theAir

Cleaner Installation.

A

Air Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-57Air Cleaner . . . . . . . . . . C-49, C-67, C-73, C-79Air Cleaner Primary Filter Element C-49, C-67, C-73, C-79Air Cleaner Safety Filter Element C-49, C-67, C-73, C-79Air Conditioner Mount . . . . . . . . . . . . A-91, A-97Air Conditioning And Heater Kit . . . . A-95, A-99Air Inlet Tube . . . . . . . . . . . . . . . . . . . . . . . . C-49Air Pre-Cleaner . . . . . . . . . . . . . . . . . . . . . .C-55Air Stack Extension . . . . . . . . . . . . . . . . . . .C-57Air Valve . . . . . . . . . . . . . . . . . . . . A-3, A-5, A-7

The item is also listed as:

Element, Air Cleaner Primary Filter

Filter Element, Air Cleaner Primary

Primary Filter Element, Air Cleaner

Using the Parts Identification Pages:

The PARTS IDENTIFICATION PAGESconsist of the PARTS ILLUSTRATION(even numbered

pages) and the PARTS LIST(odd numbered pages).

The Parts Illustrationshows the assembly with its component parts identified by Item Numbers.

On the Parts Lis t, the components are listed in Item Number order as found in the ITEMcolumn.Other information provided by the Parts Lis tis the Comm. Numberwhich will be required to order

replacement parts, a functional description, the quantityrequired to assemble one complete

assembly, and any additional notes/ dimensionsrequired to help place your parts order.

For the example: The Air CleanerPrimary Filter Element is listed under the Air Cleaner (Item 1),

Comm. Number 43840214, Quantity of 1.

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When the Comm. # is not known - Use the Table of Contents:

Turn to the TABLE OF CONTENTSpages in the front of this manual. These pages show the major

systems of the machine divided into FUNCTIONAL GROUPS(identified by capital letters).

Find the Functional Groupthat best describes the area of the machine you are interested in. For

example:Air Cleaner Installation

See the sample Table of Contentsshown below:

ENGINE

C

STEERING PUMP ASSEMBLY..............................................................................................C-44

PUMP CONTROL ASSEMBLY..............................................................................................C-46

AIR CLEANER INSTALLATION...................................................................................................C-48

CHARGE FILTER ASSEMBLY.....................................................................................................C-50

SUCTION FILTER ASSEMBLY..............................................................................................C-52

AIR PRE-CLEANER INSTALLATION - OPTIONAL........................................................................C-54

Listed under the Functional Groupof Engineare SECTIONS(identified by numbers that describe major

repairable components of that group. Find the listing that refers to theAir Cleaner Installation.

Since theAir Cleaner Primary Filter Elementis what needs to be replaced, refer to the parts listing for

theAir Cleaner Installation. The Air Cleaner used on your machine is found in Functional Group C.;

Page 48,this makes up the first part of the page number. Turn to that section of the parts manual and

find the parts listing on page C-49for the Air Cleaner (43840214).

When the Comm. # is Known - Use the Numerical Index:

If you already know the Comm. Number(part number) for the item required, a NUMERICAL INDEXis

provided in the back of the manual to assist you. Look up the Comm. Numberdesired and the

Numerical Indexwill show the Functional Group, Section, and Page Numberwhere the item can

be found.

For ourAir Cleaner Primary Filter ElementExample: The Comm. Number 43931922is found in the

Numerical Index, it shows that component will be found on pages C-49that is the Parts List page for the

Air Cleaner Installation.
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A

TABLE OF CONTENTSSD-100C

TITLE PAGE

TABLE OF CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A

ABBREVIATIONS USED IN THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E

LUBRICANTS, FILTERS AND MANUALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F

RECOMMENDED SERVICE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J

Section A - Axle And Main Frame

AXLE AND WHEEL INSTALLATION - SD-100 - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . A-2

AXLE AND WHEEL INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493. . . . . . . . . . . . . . . A-4

AXLE AND WHEEL INSTALLATION - SD-100/100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . A-6

AXLE (54444492) - All SD-100 AND SD-100D/100F - PRIOR S/N 172493 - INTERNAL BREAKDOWNA-8

AXLE DRIVE MOTOR (43844430) - SD-100 - EFF WITH S/N 172493 - INTERNAL BREAKDOWN . . . A-16

AXLE DRIVE MOTOR (13205984) - SD-100 - PRIOR TO S/N 172493 - INTERNAL BREAKDOWN . . . A-18

AXLE DRIVE MOTOR (54520523) - SD-100D/100F - PRIOR S/N 172493 - INTERNAL BREAKDOWN A-20

MAIN FRAME INSTALLATION - EFFECTIVE WITH S/N 172493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22

BRAKE VALVE ASSEMBLY - SD-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-24

BRAKE VALVE ASSEMBLY - SD-100D/100F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-26

TWO-SPEED SOLENOID VALVE ASSEMBLY - SD-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28TWO-SPEED SOLENOID VALVE ASSEMBLY - SD-100D/100F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-30

THERMAL BYPASS VALVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-32

MAIN FRAME INSTALLATION - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-34

FENDER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-38

RAILING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-40

ROPS/FOPS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-42

CAB ROPS INSTALLATION (CHINA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44

CAB ROPS INSTALLATION (NON-CHINA) - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-46

NO ROPS INSTALLATION - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-48

FOPS STOWAGE INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-50

VANDAL COVER INSTALLATION - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-52

CAB INSTALLATION (CHINA) - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-54

CAB INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N 172493 - OPTIONAL. . . . . . . . . . . . . . . . . . A-56CAB INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . A-62

CAB ASSEMBLY (59246579) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-68

CAB HEATER INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N 172493 - OPTIONAL. . . . . . . . . . A-74

CAB HEATER INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 - OPTIONAL . . . . . . . . . . . . . . . . A-78

CAB HEATER AND A/C INSTALLATION (CHINA) - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-82

CAB HEATER AND A/C INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N 172493 - OPTIONAL . . A-88

CAB HEATER AND A/C INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 - OPTIONAL . . . . . . . . A-94

CAB KIT ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-100

CANOPY INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . A-102

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B


TITLE PAGE

Section B - Drum

DRUM AND SWIVEL INSTALLATION - SD-100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2

DRUM AND SWIVEL INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . B-6

DRUM AND SWIVEL INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493. . . . . . . . . . . . . . . . . . . . B-10

DRUM ASSEMBLY - EFFECTIVE WITH S/N 193100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14

BEARING HOUSING ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16DRUM ASSEMBLY - PRIOR TO S/N 193100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18

ECCENTRIC SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-22

CARRIER ASSEMBLY - EFFECTIVE WITH S/N 193100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-24

CARRIER ASSEMBLY - PRIOR TO S/N 193100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-26

DRUM DRIVE ASSEMBLY - SD-100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-28

TORQUE HUB (59762609) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-30

DRUM DRIVE ASSEMBLY - SD-100F EFF S/N 188570, SD-100D EFF S/N 188570 THRU 194928 B-32

DRUM DRIVE MOTOR (13360284) - INTERNAL BREAKDOWN - EFFECTIVE WITH S/N 176885B-34

DRUM DRIVE ASSEMBLY - SD-100D/100F - EFF S/N 172493 THRU 188569 AND SD100D EFF S/N 194929

B-42

DRUM DRIVE ASSEMBLY - SD-100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . B-44

DRUM DRIVE MOTOR (43908276) - SD-100D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-46

DRUM DRIVE MOTOR W/BRAKE (43906874) - SD-100F - EFFECTIVE WITH S/N 172493 - INTERNAL

BREAKDOWN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-48

DRUM DRIVE MOTOR W/O BRAKE (13160676) - SD-100D/100F - PRIOR TO S/N 172493 - INTERNAL

BREAKDOWN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-50

PADFOOT SHELL INSTALLATION - SD100D/100F - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-52

SD-120D INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-54

HEAVY DUTY DRUM DRIVE INSTALLATION - SD-100D - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . B-56

Section C - Engine

ENGINE INSTALLATION - SD-100 - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2

ENGINE INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . C-6ENGINE INSTALLATION - SD-100 - PRIOR TO S/N 172493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10

ENGINE INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14

PROPULSION PUMP ASSEMBLY - SD-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18

PROPULSION PUMP ASSEMBLY - SD-100D/100F - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . C-20

PROPULSION PUMP ASSEMBLY - SD-100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . C-22

PROPULSION PUMP (43844505) - SD-100 - INTERNAL BREAKDOWN. . . . . . . . . . . . . . . . . . . . . C-24

PROPULSION PUMP (59068874) - SD-100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . C-32

VIBRATION PUMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-40

WATER TEMPERATURE GAUGE F/K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-42

STEERING PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-44

PUMP CONTROL ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-46

AIR CLEANER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-48

CHARGE FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-50SUCTION FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-52

AIR PRE-CLEANER INSTALLATION - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-54

EPA ENGINE INSTALLATION - ALL MODELS - EFFECTIVE WITH S/N 175072 - OPTIONAL . . . . . . . . . C-56

MUFFLER BRACKET INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-62

EPA ENGINE INSTALLATION - SD-100D - EFFECTIVE WITHS/N 172493 THRU 175071 - OPTIONAL. . C-64

EPA ENGINE INSTALLATION - SD-100D PRIOR TO S/N 172493 - OPTIONAL . . . . . . . . . . . . . . . . . . . . C-70

EPA ENGINE INSTALLATION - SD-100F PRIOR TO S/N 175072 - OPTIONAL . . . . . . . . . . . . . . . . . . . . C-76

RADIATOR AND OIL COOLER ASSEMBLY - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . C-82

ENGINE COWLING AND HOOD INSTALLATION - EFFECTIVE WITH S/N 172493. . . . . . . . . . . . . . . . . . C-86

ENGINE COWLING AND RADIATOR INSTALLATION - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . C-88
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C


TITLE PAGE

FUEL LINE ASSEMBLY - SD-100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-92

FUEL LINE ASSEMBLY - SD-100D/100F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-94

THROTTLE ASSEMBLY - EFFECTIVE WITH S/N 169975. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-96

THROTTLE ASSEMBLY - PRIOR TO S/N 169975. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-98

BLOCK HEATER INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-100

GRID HEATER FOR EPA ENGINE INSTALLATION - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-102COLD START KIT INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL. . . . . . . . . . . . . . . . . . . C-106

COLD START KIT INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . C-108

ENGINE SIDE PANEL INSTALLATION - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-110

Section D - Operators Compartment

OPERATORS PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2

STEERING AND HORN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4

SEAT INSTALLATION - EFFECTIVE WITH S/N 169975 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6

SEAT INSTALLATION - PRIOR TO S/N 169975. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-8

SEAT (13206107) - PRIOR TO S/N 171850 - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . D-10

CONTROL LEVER (59815449) - INTERNAL BREAKDOWN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-12

SEAT WITH SHUTOFF SWITCH INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-14

Section E - Electrical

WIRE HARNESS INSTALLATION - SD-100/100D/100F - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . E-2

RIGHT-HAND PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6

LEFT-HAND PANEL ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8

WIRE HARNESS INSTALLATION - SD-100 - PRIOR TO S/N 172493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-10

WIRE HARNESS INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493. . . . . . . . . . . . . . . . . . . . . . . E-14

BATTERY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-18

BACKUP ALARM INSTALLATION - EFFECTIVE WITH S/N 172493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-20

BACKUP ALARM INSTALLATION - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-22

HAZARD LIGHT/TURN SIGNAL INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL . . . . . . . E-26HAZARD LIGHT/TURN SIGNAL INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL. . . . . . . . . . . . . . E-30

FLOOD LIGHT INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL . . . . . . . . . . . . . . . . . . . . . E-34

FLOOD LIGHT INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . E-38

COMPACTOMETER INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL. . . . . . . . . . . . . . . . . E-42

COMPACTOMETER INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . E-46

COMPACTOMETER KIT (59181735) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-50

Section G - Decals and Paint

DECAL INSTALLATION - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2

DECAL INSTALLATION - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-4
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D


TITLE PAGE

Section H - Hydraulics

STEERING HOSING INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2

FILTER HOSING INSTALLATION - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-4

FILTER HOSING INSTALLATION - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-6

BRAKE HOSING INSTALLATION - SD-100 - EFFECTIVE WITH S/N 172493. . . . . . . . . . . . . . . . . . . . . . . H-8

BRAKE HOSING INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493. . . . . . . . . . . . . . . . . H-10BRAKE HOSING INSTALLATION - SD-100/100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . H-12

VIBRATION HOSING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-14

TRACTION HOSING INSTALLATION - SD-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-16

TRACTION HOSING - SD-100D EFF S/N 194929 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-20

TRACTION HOSING INSTALLATION - SD-100F - EFF S/N 172493 AND SD-100D EFF S/N 172493 THRU 194928

H-24

HANGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-28

TRACTION HOSING INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . H-30

HYDRAULIC OIL TEMPERATURE GAUGE INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . H-34

Section I - SCHEMATICS

ELECTRICAL SCHEMATIC - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-3

ELECTRICAL SCHEMATIC - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-4

HYDRAULIC SCHEMATIC SD-100C D AND F - EFFECTIVE WITH S/N S/N 188570. . . . . . . . . . . . . . . . . I-5

HYDRAULIC SCHEMATIC SD-100C D AND F - EFFECTIVE WITH S/N 172493 THRU 188569 . . . . . . . . I-7

HYDRAULIC SCHEMATIC SD-100C AXLE ONLY - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . I-8

HYDRAULIC SCHEMATIC ALL MODELS - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-9

WORD INDEX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-1

NUMERIC INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X-1
http://-/?-http://-/?-

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STANDARD ABBREVIATIONS

E

AC Alternating CurrentA/R As RequiredARC Authorized Rebuilt ComponentAssy AssemblyBHCS Button Head Cap ScrewCu Yd Cubic Yard

Cyl CylinderDC Direct CurrentDia DiameterEff EffectiveFHCS Flat Head Cap ScrewF-N-R Forward-Neutral-ReverseFOPS Falling Object Protection SystemF/P Fork PositioningGr GradeHHCS Hex Head Cap ScrewHHMS Hex Head Machine ScrewHSBHCS Hex Socket Button Head Cap Screw

HSCHCS Hex Socket Countersunk HeadCap Screw

ID Inside DiameterLH Left HandM MetricMIK Maintenance Interval Kitmm MillimeterNat Asp Naturally AspiratedNeg NegativeNI Not IlustratedNSS Not Sold Separately

NSVA Non Serviceable AssemblyOD Outside DiameterPos PositivePSI Pounds per Square Inch

Q/A Quick-AttachRef ReferenceRH Right HandRHSS Round Head SelfTapping ScrewROPS Roll-Over Protection SystemRPM Revolutions Per Minute

SAE Society of Automotive EngineersSec SectionSFH Slotted Fillister HeadSHCS Socket Head Cap ScrewSMV Slow Moving VehicleS/N Serial NumberSPST Single Pole/Single ThrowS.T. Self-TappingStd StandardStr StraightSw SwivelTach Tachometer

Temp TemperatureThd ThreadThk ThickTyp TypicalUNC Unified CoarseUNF Unified FineUniv UniversalVar VariableV VoltVPM Vibrations Per MinuteWgt Weight

w/ Withw/o WithoutWp Weatherproof

Rev01/02/01

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LUBRICANTS, FILTERS AND

MANUALS

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SD-100C Series LUBRICANTS, FILTERS AND MANUALS

G

Lubricants, Filters And Manuals

LUBRICANTS

1 Qt. 1 Gal. 5 Gal. 55 Gal.

Mobil DTE 15M Hydraulic Oil or equivalent ISO VG 46

VI 140 (minimum)

above 12C (10F). For temperatures below -12 C

(10 F) use Mobil SHC

624 Hydraulic Oil or equivalent ISO VG 32 n/a n/a 59045179 59045187

Multi Purpose Premium Engine Oil - SAE 15W-40 59022343 59023507 57022327 59022335

Mobilube HD 80W-90 LS Gear Lubricant or equivalant

SAE

13248455 13248463 59022418 59022426

Mobil Multi-Purpose ATF 13248471 13248489 59023572 59023580

FILTERS

FILTERS - SD-100 - Engine 43923291 - Effective with S/N 173786

Quantity

Engine Oil Filter Element 43922913 1

Fuel Filter 43924422 1

Water/Fuel Separator Filter 59728196 1

Inline Fuel Filter 43911668 1

Filter Element 59587196 1

Suction Filter 43911650 1

FILTERS - SD-100 - Engine 13290093 - S/N 172493 thru 173785

Quantity


Primary Fuel Filter 35374677 1


Pre-fuel Filter 58827932 1

Charge Filter Element 59587196 1

Suction Filter Element 59587196 1

FILTERS - SD-100 - Engine 54672829 - Prior to S/N 172493

QuantityEngine Oil Filter Element 59728170 1



Pre-fuel Filter 58827932 1



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LUBRICANTS, FILTERS AND MANUALS SD-100C Series

FILTERS - SD-100D/100F - Engine 43923283 - Effective with S/N 173786

Quantity



Water Separator/Fuel Filter 59728196 1

Inline Fuel Filter 43911668 1



FILTERS - SD-100D/100F - Engine 13293675 - S/N 172493 thru 173785

Quantity




Pre-Fuel Filter 58827932 1



FILTERS - SD-100D/100F - Engine 13154679 - Prior to S/N 172493

Quantity







FILTERS - EPA Engine 13845193 - All Models - Effect ive with S/N 175072

Quantity

Engine Oil Filter 13465539 1






FILTERS

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SD-100C Series LUBRICANTS, FILTERS AND MANUALS

I

FILTERS - EPA Engine 13323381 - SD-100D/100F - S/N 172493 THRU 175071

Quantity







FILTERS - EPA Engine 13154687 - SD-100D/100F - Prior to S/N 172493

Quantity







MANUALS - STANDARD ENGINE

Parts Catalog 43946078

Operation/Maintenance Manual - Eff S/N 173786 43929447

Operation/Maintenance Manual - Eff S/N 172402 thru173785, Incl. S/N 171962

13308432

Operation/Maintenance Manual - Prior to S/N 172402Excl. S/N 171962

13221650

Engine Operation Manual - Eff S/N 173786 13308861

Engine Operation Manual - Prior to S/N 173786 59482919

Engine Parts Manual 58917592

Safety Manual 58950932

CIMA Safety Manual 59483032

MANUALS - OPTIONAL EPA ENGINE

Parts Catalog 43946078

Operation/Maintenance Manual - Eff S/N 173786 43929447

Operation/Maintenance Manual - Eff S/N 172402 thru173785, Incl. S/N 171962 13308432

Operation/Maintenance Manual - Prior to S/N 172402Excl. S/N 171962

13221650

Engine Operation Manual 13308853

Engine Parts Manual 13368212

Safety Manual 58950932

CIMA Safety Manual 59483032

FILTERS

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SD-100C

Recommended Service Parts

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SD-100C

K

RECOMMENDED SERVICE PARTS

+Designates parts that are to be replaced within the specified time in tervals as stated in the maintenance schedule.

Description Yr 1

QTY

Yr 2

QTY

Yr 3

QTY

CPN

Ai r Cleaner

Air Cleaner 2 2 2 43840214

Primary Filter Element 2 2 2 43931922

Safety Element 1 1 43931930Nut Assembly 1 1 50938935

Clamp Assembly 1 1 50938943

Clamp 1 1 50931971

Indicator Switch 1 59873984

Air Pre-Cleaner 1 1 59021162

Drum

Shock Mount 6 13304787

Pivot Pin 1 59190975

Bearing 1 1 50268127

Bearing 1 1 50268242Bearing 1 1 50268259

Dust Seal 1 1 50268879

Dust Seal 1 1 50268861

Bearing Housing Spindle 1 13217955

V-Ring Seal 1 13167390

Torque Hub (SD-100) 1 59762609

Drum Drive Motor (SD-100 D/F) Effective with S/N 188570

thru 191413, S/N 192951 thru 193429, S/N 193774 thru

193924, S/N 194498 thru 194503, S/N 194506 thru 194526

1 13360284

Drum Drive Motor (SD-100 D/F) Effective with S/N 191517

thru 192950, S/N 193430 thru 193773, S/N 193936 thru194504, S/N 194595 thru 194801

1 43907948

Drum Drive Motor (SD-100 D/F) China 1 43907948

Vibration Motor 1 43844554

Steering Cylinder 1 13188339

Seal Kit 1 13228234

Breather Filtered Vent 1 1 59093351

Sight Gauge 1 59277772

Magnetic Plug 1 59144428

Hydraulic Tank Filter 1 58855099

Coupling 1 1 59613612Electrical

Relay 1 1 1 58965377

Fuse, 25 Amp 1 1 59325720

Backup Alarm 1 1 59426924

Backup Alarm Switch 1 59164970

Fuel Switch 1 1 58822321

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L

RECOMMENDED SERVICE PARTS SD-100C


SPST Switch 1 1 59121723

Brake Switch 1 1 59121756

Breaker 1 1 1 59811018

Pressure Switch 1 1 59971457Hourmeter 1 1 59165001

Light Cluster 1 59104000

Tachometer 1 59122648

Battery Master Switch 1 13209648

Engine

Engine Oil Filter 2 2 2 59728170

Fuel Filter 2 2 2 35374677

Water/Fuel Separator Filter 1 1 1 59728196

Inline Fuel Filter 1 1 1 58827932

Engine Fan 1 1 59819292Drive Coupling 1 1 59286336

Drive Coupling 1 59286344

Clevis Assembly 1 59604835

Tailpipe 1 58920299

Coolant Recovery Bottle 1 58802851

Oil Pressure Switch 1 59971457

Water Temperature Switch 1 59164251

Muffler 1 13241658

Muffler Clamp 2 50266972

Radiator Hose, Bottom 1 13274048

Radiator Hose, Top 1 13274055

Starter 1 13360516

Alternator 1 13852256

Throttle Cable 1 59161257

Breather/Check Valve Vent 1 59127845

Frame

Axle Drive Motor 1 43844430

Fuel Cap 1 59058057

Fuel Level Sender 1 59008482

Tank Filter 1 1 58855099

Tank Cover Gasket 1 13305099

Hydraulics

Vibration Pump 1 43844463

Steering Pump 1 43844760

Propulsion Pump 1 43844505

Steering Valve 1 54669544

Brake Valve 1 13289699

Description Yr 1

QTY

Yr 2

QTY

Yr 3

QTY

CPN

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SD-100C

M

RECOMMENDED SERVICE PARTS


Brake Valve 1 58825464

Thermal Bypass Valve 1 59186346

Filter Element 2 2 2 59587196

Pedestal AssemblyHorn 1 1 1 13469010

Horn Button 1 1 59159558

Ignition Key 1 1 1 58917261

Ignition Switch 1 59126946

Seat Cushion 1 1 59370536

Seat Belt 1 59433649

Steering Column 1 43930544

Propulsion Control Lever 1 59815449

Steering Wheel 1 58858564

Propulsion & Vibration Cable 1 1 59815431Oil Pressure Switch 1 59971457

Water Temperature Switch 1 59164251

Top Dust Boot 1 59108100

Bottom Dust Boot 1 59108605

Rear Wheels

Valve Caps 2 2 2 59929711

Air Valve 2 2 59524447

Kits

SD-100C Decal Kit 1 13221676

Steering Pump Seal Kit 1 58898677Shaft Seal Assembly 1 59155192

Steering Valve Seal Kit 1 54747340

Optional Equipment

Cab Option

Shock Mount 1 1 58879784

Switch 1 1 59634105

Coolant Recovery Bottle 1 54467329

Filter (Heater and A/C Option) 1 58963448

Hazard Light/Turn Signal

Flood Light 1 1 59717959Light Switch 1 1 59634105

Circuit Breaker 1 59826768

Signal Lights 1 59759753

Block Heater

Block Heater 1 59118521

EPA Engine

Description Yr 1

QTY

Yr 2

QTY

Yr 3

QTY

CPN

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N

RECOMMENDED SERVICE PARTS SD-100C


Engine Oil Filter 2 2 2 13465539

Water Separator/Fuel Filter 2 2 2 13465547

Pre-Fuel Filter 2 2 2 13064282

Filter Element 1 1 1 59587196Fan Belt 1 1 13465554

Starter 1 13465562

Alternator 1 13852256

Light 1 59816447

Bulb 1 58909268

Battery Master Switch 1 13209648

Description Yr 1

QTY

Yr 2

QTY

Yr 3

QTY

CPN

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SD-100C

Section A - Axle And Main Frame

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Dwg D13301627/00

A - 2 SD-100C

AXLE AND WHEEL INSTALLATION - SD-100 - EFFECTIVE WITHS/N 172493

"A"

PART

OF

VIEW "A"

12

101

8 4

5

6

2

1

3

9

6

7

13

14

13

13

11

103

2

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SD-100C A - 3

BOM 13301627

AXLE AND WHEEL INSTALLATION - SD-100 - EFFECTIVEWITH S/N 172493

**Only Offered Parts Listed**

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 43840321 Axle 1

- 43840321 Axle (China) 1

2 43844430 Axle Drive Motor 1 See Breakdown A - 16.

- 43844430 Axle Drive Motor (China) 1

- 19291327 ARC: Axle Drive Motor 13 95988721 O-ring 1

4 96738596 Flatwasher, Zinc Plated 2 M12 Hardened Cl 200

5 96708300 Allen Screw 2

6 59923003 Adapter 2

7 95356960 Adapter 1

8 95866687 Adapter 1

9 59280347 Elbow, 90 1

10 96701560 Flatwasher, Zinc Plated 16 M20 Hardened

11 96702733 HHCS, Zinc Plated 8 M20 x 2.5 x 240 Cl 10.9

12 96703665 Nut, Zinc Plated 8 M20 x 2.5 Cl 10

13 59185173 Tire And Wheel Assembly 2 Standard- 59166595 - Wheel 1

- 59929711 - Valve Cap 1

- 59524447 - Air Valve 1

- 50275536 - Tire 1 23.1 x 26 8 Ply

- 59201392 Tire And Wheel Assembly 2 Optional

- 59166595 - Wheel 1

- 59929711 - Valve Cap 1

- 59524447 - Air Valve 1

- 58998147 - Tire 1 23.1 x 26 10 Ply

- 59286252 Tire And Wheel Assembly 2 Optional

- 59166595 - Wheel 1- 59929711 - Valve Cap 1

- 59524447 - Air Valve 1

- 54573464 - Tire 1 18.4 x 26 10 Ply

14 59163758 Wheel Nut 20 M22 x 1.5

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Dwg 13294392/0d

A - 4 SD-100C

AXLE AND WHEEL INSTALLATION - SD-100D/100F - EFFECTIVEWITH S/N 172493

1

16

15

19

18

14

15

10

11

9

8

1

7

5

42

6

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SD-100C A - 5

BOM 13289624

AXLE AND WHEEL INSTALLATION - SD-100D/100F -EFFECTIVE WITH S/N 172493



1 43840271 Axle 1

2 43844422 Axle Motor 1

4 96702329 HHCS, Fully Threaded, Zinc Plated 4 M12 x 1.75 x 35 Cl 8.8


6 58979964 Flanged Elbow 27 59993881 O-ring 2

8 95931614 HHCS, Zinc Plated 8 7/16 x 14 x 2.5 Grd 8

9 95922381 Flatwasher, Zinc Plated 8 7/16

10 95356960 Adapter 1

11 59923102 Adapter, Tee 2

14 96741863 Flatwasher, Zinc Plated 8 M20 x 2.5 x 220 Cl 10.9

15 96701560 Flatwasher 16 M20


18 13184619 Tire And Wheel Assembly (SD-100D) 2 Standard (Non-China)

- 59290288 - Wheel 1

- 59929711 - Valve Cap 1- 59524447 - Air Valve 1

- 50275536 - Tire 1 23.1 x 26 8 Ply

- 13301668 Tire And Wheel Assembly (SD-100D) 2 Optional (Non-China)

- 59290288 - Wheel 1

- 59929711 - Valve Cap 1

- 59524447 - Air Valve 1

- 58998147 - Tire 1 23.1 x 26 10 Ply

- 13184650 Tire And Wheel Assembly (SD-100F) 2 Standard (Non-China)

- 59290288 - Wheel 1

- 59929711 - Valve Cap 1

- 59524447 - Air Valve 1- 59814889 - Tire 1 23.1 x 26 8 Ply Lug

- 13301684 Tire And Wheel Assembly (SD-100F) 2 Optional (Non-China)

- 59290288 - Wheel 1

- 59929711 - Valve Cap 1

- 59524447 - Air Valve 1

- 58998139 - Tire 1 23.1 x 26 10 Ply Lug

- 13310180 Tire And Wheel Assembly 2 Standard (China)

- 59290288 - Wheel 1

- 43841923 - Tire 1 23.1 x 26 8 Ply

- 59264093 - Tube 1

19 59163758 Wheel Nut 20 M22 x 1.5

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Dwg D59279455/00

A - 6 SD-100C

AXLE AND WHEEL INSTALLATION - SD-100/100D/100F - PRIOR TOS/N 172493

PARTOF

13

128

1611

16

10

15

9

14

2

4

5

11

14

2

3

4

6

7

6 6

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SD-100C A - 7

BOM 13206016

AXLE AND WHEEL INSTALLATION - SD-100/100D/100F -PRIOR TO S/N 172493



2 54444492 Axle 1 See Breakdown A - 8.




6 59185173 Tire And Wheel Assembly (SD-100/100D) 2 Standard- 59166595 - Wheel 1

- 59929711 - Valve Cap 1

- 59524447 - Air Valve 1

- 50275536 - Tire 1 23.1 x 26 8 Ply

- 59185181 Tire And Wheel Assembly (SD-100F) 2 Standard

- 59166595 - Wheel 1

- 59929711 - Valve Cap 1

- 59524447 - Air Valve 1

- 59814889 - Tire 1 23.1 x 26 8 Ply Lug

- 59201392 Tire And Wheel Assembly (SD-100/100D) 2 Optional

- 59166595 - Wheel 1- 59929711 - Valve Cap 1

- 59524447 - Air Valve 1

- 58998147 - Tire 1 23.1 x 26 10 Ply

- 59286252 Tire And Wheel Assembly (SD-100/100D) 2 Optional

- 59179051 - Wheel 1

- 59929711 - Valve Cap 1

- 59524447 - Air Valve 1

- 54573464 - Tire 1 18.4 x 26 10 Ply

- 59207126 Tire And Wheel Assembly (SD-100F) 2 Optional

- 59166595 - Wheel 1

- 59929711 - Valve Cap 1- 59524447 - Air Valve 1

- 58998139 - Tire 1 23.1 x 26 10 Ply Lug

- 59185116 Tire And Wheel Assembly (SD-100F) 2 Optional

- 59179051 - Wheel 1

- 59929711 - Valve Cap 1

- 59524447 - Air Valve 1

- 58914656 - Tire 1 18.4 x 26 6 Ply

7 59163758 Wheel Nut 20 M22 x 1.5

8 95866687 Adapter 1

9 59280347 Elbow, 90 1

10 95356960 Adapter 111 13205984 Axle Drive Motor (SD-100) 1 See Breakdown A - 18.

- 54520523 Axle Drive Motor (SD-100D/100F) 1 See Breakdown A - 20.

12 96738596 Hardened Flatwasher 2 M12 Hardened Cl 200

13 96708300 Allen Screw 2

14 95988721 O-ring 1

15 59922971 Fitting (SD-100D/100F) 2

16 59923003 Adapter 2

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Dwg D13244850/00/01

A - 8 SD-100C

AXLE (54444492) - All SD-100 AND SD-100D/100F - PRIOR TOS/N 172493 - INTERNAL BREAKDOWN - SHEET 1 OF 4

1

2

3

4

5

6 7

8

9

10 11

1213

14

15

17

18

16

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SD-100C A - 9

BOM 54444492

AXLE (54444492) - All SD-100 AND SD-100D/100F - PRIOR TOS/N 172493 - INTERNAL BREAKDOWN - SHEET 1 OF 4



1 59218172 Cylinder Bolt 4

2 13268362 Gear 1

3 59218198 Ball Bearing 1

4 59793588 Vent 1

5 59218214 Cylinder Bolt 106 13268370 Gear 1


8 59790600 Ring 10

9 59218248 Hex Bolt 10

10 59078899 Magnet Plug 1

11 10486116 Plug 1


13 59218263 Hex Bolt 4

14 59243030 O-Ring 1

15 13268388 Sheet 1

16 13228762 Washer 217 13228770 Adaptor 1

18 13228788 Adaptor 1

7/21/2019 43946078 SD-100C

28/437

Dwg D13244850/00/02

A - 10 SD-100C

AXLE (54444492) - All SD-100 AND SD-100D/100F PRIOR TOS/N 172493 - INTERNAL BREAKDOWN - SHEET 2 OF 4

31

33

32

34

35

36

37

38

39

40

41

34

35

3641

42

43

44

45

46

7/21/2019 43946078 SD-100C

29/437

SD-100C A - 11

BOM 54444492




31 59218313 Bolt 1

32 59218321 Ring Nut 2

33 59791483 Shim 1

- 59791491 Shim 1

- 59790956 Shim 1- 58917527 Shim 1

34 54632773 Nut 2

35 59218339 Locking Plate 2

36 59793752 Bolt 2

37 58917295 Hex Bolt 8

38 58917303 No-Spin Differential 1

39 59769356 Spring Washer 16

40 90502915 Bolt 16

41 59778332 Bearing 1

42 58917345 Spacer 1

43 54632898 Shim 1- 58917451 Shim 5

- 59218347 Shim 3

44 59218354 Spacer 1

- 59218362 Spacer 1

- 59218370 Spacer 1

- 59218388 Spacer 1

45 59218396 Seal 1

46 59218404 Bevel Gear Set 1

7/21/2019 43946078 SD-100C

30/437

Dwg D13244850/00/03

A - 12 SD-100C


19

19

19

19

19

19

20

20

20

21 22

23

24

25

26

27

28

29

30

7/21/2019 43946078 SD-100C

31/437

SD-100C A - 13

BOM 54444492




19 58974155 O-Ring 6

20 59078899 Magnet Plug 3

21 58916578 Snap Ring 1

22 59251009 Plug 1

23 59793588 Vent 124 58916610 O-Ring 1

25 58916545 Plug 1

26 58916537 Seal Washer 1

27 13104161 Nut 12

28 59218313 Bolt 20

29 59218305 Stud 8

30 59218297 Stud 4

7/21/2019 43946078 SD-100C

32/437

7/21/2019 43946078 SD-100C

33/437

SD-100C A - 15

BOM 54444492




47 58916685 Seal 2

48 58916693 Centering Spring 2

49 54633185 Wheel Stud 20

50 58916727 Wheel Nut 20

51 59079772 Bolt 2052 59218420 Half Shaft 2

53 59218438 Planet Gear Carrier 2

54 58916750 - Snap Ring 12

55 58916768 - Friction Washer 12

56 58916776 - Pin 6

57 58916784 - O-Ring 6

58 59917682 - Spacer 2

59 58916818 - Dowel 6

60 58916826 - Needle Bearing 6

61 58916834 - Planet Gear 6

62 59794115 Plug 2



65 58916859 Hex Bolt 12

66 13228713 Reduction Bushing 20

67 59218446 Ring Gear Support 2

68 59794123 Washer 2

69 58916891 Snap Ring 2

70 58916909 Ring Gear 2

71 58974155 O-Ring 2

72 58916925 Tapered Roller Bearing 4

73 58916933 Seal 2

74 13228705 Locking Plate 275 59803635 Brake Disc 10

76 13493986 Brake Disc 10

77 58917055 Spring 6

78 58917063 Steering Adjusting Bolt 6

79 59218453 Plug 4

80 90502816 Washer 4

81 59218461 Spring 4

82 58917014 Nut 4

83 59218487 Piston 2

84 59218495 O-Ring 4

85 59778266 O-Ring 486 59218503 Intermediate Brake Disc 2

87 59251074 Ring 2

88 58917113 Pinion 2


90 58917097 Hex Bolt 2

91 58917147 O-Ring 2


93 59218511 Bolt 4

94 59218529 Spacer 2

7/21/2019 43946078 SD-100C

34/437

Dwg 13244793/01

A - 16 SD-100C

AXLE DRIVE MOTOR (43844430) - SD-100 - EFFECTIVEWITH S/N 172493 - INTERNAL BREAKDOWN

1

1

2

2

34

3

4

6

7 8

9 10

10

10

11

11

11

1213

14

1516

1718

19

20

21

22

23

23

22

17

18

19

2425

26

27

27

28

29

29

30

31

32

7/21/2019 43946078 SD-100C

35/437

SD-100C A - 17

BOM 43844430

AXLE DRIVE MOTOR (43844430) - SD-100 - EFFECTIVEWITH S/N 172493 - INTERNAL BREAKDOWN



1 13263843 Plug 2

2 59698811 O-ring 2

3 13263850 Spring 2

4 58799750 Guide Spring 2

5 58799743 Spool Shuttle (Not Shown) 16 59933622 Plug 1

7 59698811 O-ring 1

8 59359836 Plug 2

9 50278894 O-ring 2

10 59949461 Thread Plug 2

11 58220567 O-ring 2

12 59146043 Plug Assembly 1

13 50278019 O-ring 1

14 59121426 Charge Relief Shim Kit 1

15 13263868 Spring 1

16 59051656 Charge Relief Poppet 117 58785346 Screw 10

18 59888271 Cover 2

19 59938373 Servo Gasket 1

20 13263884 Stop 1

21 59336818 Spring 1

22 59972877 O-ring Kit 1

23 59422907 Ring Piston 2

24 59949511 Gasket Front 1

25 59785303 Bearing 1

26 59336842 Shaft 1

27 59785519 Ring 228 95200648 Bearing Ball 1

29 59861872 Ring 2

30 59941203 Seal 1

31 59245209 Washer Support 1

32 13263876 Orifice Plug 1

33 59888271 Cover (Not Shown) 1

7/21/2019 43946078 SD-100C

36/437

D13244793/01

A - 18 SD-100C

AXLE DRIVE MOTOR (13205984) - SD-100 - PRIOR TO S/N172493 - INTERNAL BREAKDOWN

1

1

2

2

34

3

4

6

7 8

9 10

10

10

11

11

11

1213

14

1516

1718

19

20

21

22

23

23

22

17

18

19

2425

26

27

27

28

29

29

30

31

32

7/21/2019 43946078 SD-100C

37/437

SD-100C A - 19

BOM 13205984

AXLE DRIVE MOTOR (13205984) - SD-100 - PRIOR TO S/N172493 - INTERNAL BREAKDOWN



1 13263843 Plug 2

2 59698811 - O-ring 2

3 13263850 Spring 2

4 58799750 Spring Guide 2

5 58799743 Shuttle Spool (Not Shown) 16 59933622 Plug 1

7 59698811 - O-Ring 1

8 59359836 Plug 2

9 50278894 - O-Ring 2

10 59949461 Plug 2

11 58220567 - O-Ring 2


13 50278019 O-Ring 1

14 59121426 Shim Kit 1

15 12363868 Spring 1


18 59888271 Cover 2


20 13263884 Stop 1

21 59336818 Spring 1

22 59972877 Piston O-Ring Kit 1

23 59422907 Ring 2

24 59949511 Gasket 1

25 59785303 Bearing 1

26 59336842 Shaft 1

27 59785519 Ring 228 95200648 Ball Bearing 1

29 59861872 Ring 2

30 59941203 Seal 1

31 59245209 Washer 1



7/21/2019 43946078 SD-100C

38/437

Dwg D13244793/01

A - 20 SD-100C

AXLE DRIVE MOTOR (54520523) - SD-100D/100F - PRIOR TOS/N 172493 - INTERNAL BREAKDOWN

1

1

2

2

34

3

4

6

7 8

9 10

10

10

11

11

11

1213

14

1516

1718

19

20

21

22

23

23

22

17

18

19

2425

26

27

27

28

29

29

30

31

32

7/21/2019 43946078 SD-100C

39/437

SD-100C A - 21

BOM 54520523

AXLE DRIVE MOTOR (54520523) - SD-100D/100F - PRIOR TOS/N 172493 - INTERNAL BREAKDOWN



1 13263843 Plug 2

2 59698811 - O-Ring 2

3 13263850 Spring 2

4 58799750 Spring Guide 2

5 58799743 Shuttle Spool (Not Shown) 16 59933622 Plug 1

7 59698811 - O-Ring 1

8 59359836 Plug 2

9 50278894 - O-Ring 2

10 59949461 Plug 2

11 58220567 - O-Ring 2


13 50278019 - O-Ring 1

14 59121426 Shim Kit 1

15 12363868 Spring 1


18 59888271 Cover 2


20 59336859 Stop 1

21 59336818 Spring 1

22 59972877 Piston O-Ring Kit 1

23 59422907 Ring 2

24 59949511 Gasket 1

25 59785303 Bearing 1

26 59336842 Shaft 1

27 59785519 Ring 228 95200648 Ball Bearing 1

29 59861872 Ring 2

30 59941203 Seal 1

31 59245209 Washer 1



7/21/2019 43946078 SD-100C

40/437

Dwg D13289608/02

A - 22 SD-100C

MAIN FRAME INSTALLATION - EFFECTIVE WITH S/N 172493

5

5

4 32

1

TO COOLER

TO TANK

PORT #2

PORT #3

INLET

25

34

33

24

33

25

4

PORT #3

PORT #2

8

22

28

33

35 11

23

7

16

10 9919

13

15

2

15

14

30

32

6

2617

18

36

29

30

27

31

20

21

35

33

1212

3

1

7/21/2019 43946078 SD-100C

41/437

SD-100C A - 23

BOM 13289616, 13289608

MAIN FRAME INSTALLATION - EFFECTIVE WITH S/N 172493



1 13206586 Main Frame 1

2 13206859 Hydraulic Tank 1

- 13305099 - Tank Cover Gasket 1

- 59024208 - Clean Out Lid 1

- 96721196 - FHCS 12 M8 x 1.25 x 16 Cl 10.9- 95748562 - Hex Head Plug 1

- 59991992 - Sight Gauge 1

3 13206867 Fuel Tank 1

- 59058057 - Fuel Cap 1

4 NSVA Brake Valve Assembly (SD-100) 1 See Page A - 24.

- NSVA Brake Valve Assembly (SD-100D/100F) 1 See Page A - 26.

5 NSVA Two-Speed Solenoid Valve Assembly (SD-

100)

1 See Page A - 28.

- NSVA Two-Speed Solenoid Valve Assembly (SD-

100D/100F)

1 See Page A - 30.

6 NSVA Thermal Bypass Valve Assembly 1 See Page A - 32.7 95829263 Tee 1

8 59743013 Reducer 1

9 43913821 Tank Filter 2

10 95219770 Adapter 1

11 50268127 Bearing 2

12 59008482 Fuel Level Sender 1

13 96704440 Screw, Fully Threaded, Zinc Plated 6 M20 x 2.5 x 45 Cl 8.8



16 95316956 Adapter 1

17 96701545 Flatwasher, Zinc Plated 6 M12 Hardened18 95329975 Adapter 1

19 95381158 Adapter 2

20 13294525 Tank Mount 2


22 95739306 Tee 1

23 95280541 Plug 1

24 96706817 Bolt, Zinc Plated 2 M6 x 1.0 Cl 8.8

25 59306522 Cover Plate 2

26 59565044 Washer 8

27 95329975 Adapter 1

28 95280186 Elbow, 90 129 96704614 Nut, Zinc Plated 2 M10 x 1.5 Cl 8

30 96741046 Flatwasher, Zinc Plated 4 M10 Cl 200


32 96705033 Bolt, Zinc Plated 2 M10 x 1.5 x 8 Cl 8.8



35 96704598 Hex Locknut, Zinc Plated 4 M6 Cl 8

36 96734546 HHCS, Fully Threaded, Zinc Plated 4 M16 x 2 x 45 Cl 10.9

7/21/2019 43946078 SD-100C

42/437

Dwg D13289574/01

A - 24 SD-100C

BRAKE VALVE ASSEMBLY - SD-100

PORT 1PORT 3

PORT 2

2 3

3

1

7/21/2019 43946078 SD-100C

43/437

SD-100C A - 25

BOM 13289574

BRAKE VALVE ASSEMBLY - SD-100



1 13289699 Brake Valve 1

- 58911819 - Spool 1

- 13469606 - Coil 1

- 58911827 - Nut 1

- 13469622 - Valve Body 12 95866687 Adapter 1

3 95329975 Adapter 2

7/21/2019 43946078 SD-100C

44/437

Dwg D13289673/00

A - 26 SD-100C

BRAKE VALVE ASSEMBLY - SD-100D/100F

PORT 1

PORT 3

PORT 2

1

2 3

4

3

7/21/2019 43946078 SD-100C

45/437

SD-100C A - 27

BOM 13289673

BRAKE VALVE ASSEMBLY - SD-100D/100F




- 58911819 - Spool 1

- 13469606 - Coil 1

- 58911827 - Nut 1


3 95329975 Adapter 2

4 95415667 Swivel Tee 1

7/21/2019 43946078 SD-100C

46/437

Dwg D13289681/00

A - 28 SD-100C

TWO-SPEED SOLENOID VALVE ASSEMBLY - SD-100

1

2

3

2

7/21/2019 43946078 SD-100C

47/437

SD-100C A - 29

BOM 13289681

TWO-SPEED SOLENOID VALVE ASSEMBLY - SD-100



1 54445010 Solenoid Valve 1

- 13469630 - Valve Body 1

- 13469648 - Valve Spool 1

- 13469655 - Coil 1

- 13469663 - Seal Kit 12 95402806 Adapter, Straight 3

3 95653614 Adapter 1

7/21/2019 43946078 SD-100C

48/437

Dwg D13289582/02

A - 30 SD-100C

TWO-SPEED SOLENOID VALVE ASSEMBLY - SD-100D/100F

1

2

3

3

7/21/2019 43946078 SD-100C

49/437

SD-100C A - 31

BOM 13289582

TWO-SPEED SOLENOID VALVE ASSEMBLY - SD-100D/100F




- 58911819 - Spool 1

- 13469606 - Coil 1

- 58911827 - Nut 1


3 95329975 Adapter 2

7/21/2019 43946078 SD-100C

50/437

Dwg D13289590/00

A - 32 SD-100C

THERMAL BYPASS VALVE ASSEMBLY

TO COOLER

TO TANK

INLET

1

2

3

4

2

7/21/2019 43946078 SD-100C

51/437

SD-100C A - 33

BOM 13289590

THERMAL BYPASS VALVE ASSEMBLY



1 59186346 Thermal Bypass Valve 1

- 13493770 - Seal 2

2 95182705 Adapter 2

3 95356978 Adapter 1

4 95739306 Tee 1

7/21/2019 43946078 SD-100C

52/437

7/21/2019 43946078 SD-100C

53/437

SD-100C A - 35

BOM 13206040, 13161567

MAIN FRAME INSTALLATION - PRIOR TO S/N 172493



1 13182803 Hydraulic Tank 1

- 13305099 - Tank Cover Gasket 1

- 59024208 - Clean Out Lid 1

- 96721196 - FHCS 12 M8 x 1.25 x 16 Cl 10.9

- 95748562 - Hex Head Plug 1- 59991992 - Sight Gauge 1

2 13182795 Fuel Tank 1

- 59058057 - Fuel Cap 1

3 13209960 Main Frame 1

4 95219770 Adapter 1

5 95316956 Adapter 1

6 95280541 Plug (SD-100) 1

- 95356960 Adapter (SD-100D/100F) 1

7 95829263 Tee 1

8 59743013 Reducer 1

9 58855099 Hydraulic Tank Filter 210 95866687 Adapter 1

11 50268127 Bearing 2

12 59008482 Fuel Level Sender 1





18 95329975 Adapter 3

19 95381158 Adapter 2

20 13163357 Tank Mount 2


22 95739306 Tee 2

23 54445010 Solenoid Valve 1



26 96704176 Locknut, Zinc Plated 2 M6 x 1.0 Cl 8

27 95365094 Adapter 1



- 58911801 - Solenoid 1

- 58911835 - Seal Kit 1

30 95415667 Swivel Tee 1


32 95257341 Tube Cap Nut 1




36 95402806 Adapter, Straight 3

37 95653614 Adapter 1

38 59186346 Thermal Bypass Valve 1

- 13493770 - Seal 2

7/21/2019 43946078 SD-100C

54/437

7/21/2019 43946078 SD-100C

55/437

SD-100C A - 37

BOM 13206040, 13161567

MAIN FRAME INSTALLATION - PRIOR TO S/N 172493(CONTINUED)



39 96705033 Bolt, Zinc Plated 2 M10 x 1.5 x 8 Cl 8.8




43 95182705 Adapter 244 95356978 Adapter 1

46 95280186 Elbow 90 1


7/21/2019 43946078 SD-100C

56/437

Dwg D59114454/02

A - 38 SD-100C

FENDER INSTALLATION

1

43

6 52

7/21/2019 43946078 SD-100C

57/437

SD-100C A - 39

BOM 59114454

FENDER INSTALLATION



1 59214510 Fender, RH 1

- 13381645 Fender, RH (China) 1

2 59214577 Fender, LH 1

- 13381660 Fender, LH (China) 1

3 96711791 Carriage Bolt, Zinc Plated 4 M12 x 1.75 x 30 Cl 8.84 96704184 Locknut, Zinc Plated 4 M12 x 1.75 Cl 10



7/21/2019 43946078 SD-100C

58/437

Dwg 13161559/0a

A - 40 SD-100C

RAILING INSTALLATION

5

1 78

2

2

6

2

6

11

4

3

6

7

11

4

7

6

7

6

9

7

6

7/21/2019 43946078 SD-100C

59/437

SD-100C A - 41

BOM 13161559

RAILING INSTALLATION



1 13160775 Railing, LH 1


3 13160759 Railing, RH 1

4 13160635 Shock 2

5 59117507 Handrail, LH 16 96705637 Bolt, Zinc Plated 8 M12 x 1.25 x 55 Cl 8.8


8 This item not used with this Assembly

9 95923223 Locknut, Zinc Plated 2 3/8 x 16

11 13160791 Rail Support 2

7/21/2019 43946078 SD-100C

60/437

Dwg 59161463/03

A - 42 SD-100C

ROPS/FOPS INSTALLATION

SEE VIEW "A"FOR SEAT BELT

HARDWAREARRANGEMENT

VIEW ROTATEDFOR VLARITY

8

8

1VIEW ROTATEDFOR VLARITY

VIEW "A"

12

11

85

6

14 6

7

7/21/2019 43946078 SD-100C

61/437

SD-100C A - 43

BOM 59161463

ROPS/FOPS INSTALLATION



1 59228379 ROPS/FOPS 1

5 95920534 HHCS, Zinc Plated 6 1 1/2 x 6 x 5.50 Grd 8

6 95922167 Flatwasher, Zinc Plated 18

7 59327940 Hex Nut 6 1 1/2 x 6

8 59433649 Seat Belt 111 95922241 Flatwasher, Zinc Plated 2 7/16

12 95925921 Nut, Zinc Plated 2 7/16 x 20

14 59212555 Shim 2

7/21/2019 43946078 SD-100C

62/437

Dwg D13441993/00

A - 44 SD-100C

CAB ROPS INSTALLATION (CHINA)

VIEW ROTATEDFOR CLARITY

RIGHTSIDE

1

2

3

34

5

5

5

LEFTSIDE5

67

7/21/2019 43946078 SD-100C

63/437

SD-100C A - 45

BOM 13441993

CAB ROPS INSTALLATION (CHINA)



1 13451802 ROPS 1

2 95920534 Hex Head Bolt 6

3 95922167 Flatwasher 12

4 59327940 Hex Nut 6

5 59433649 Seat Belt 16 95922241 Washer 2

7 95925921 Nut 2

7/21/2019 43946078 SD-100C

64/437

Dwg D13301791/01

A - 46 SD-100C

CAB ROPS INSTALLATION (NON-CHINA) - OPTIONAL

VIEW ROTATEDFOR CLARITY

RIGHTSIDE

LEFTSIDE

5

5

5

1

3

4

2

5

6

8

7

7/21/2019 43946078 SD-100C

65/437

SD-100C A - 47

BOM 13301791, 59286203

CAB ROPS INSTALLATION (NON-CHINA) - OPTIONAL



1 59951202 Cab ROPS 1

2 95920534 HHCS, Zinc Plated 6 1 1/2 x 6 x 5.50 Grd 8

3 95922167 Flatwasher, Zinc Plated 18

4 59327940 Hex Nut 6 1 1/2 x 6

5 59433649 Seat Belt 16 95922241 Flatwasher, Zinc Plated 2 7/16

7 95925921 Nut, Zinc Plated 2 7/16 x 20


7/21/2019 43946078 SD-100C

66/437

Dwg D59171694/03

A - 48 SD-100C

NO ROPS INSTALLATION - OPTIONAL

"A" "A"

FENDER

VIEW "A - A"

1

2

3 4

5

7/21/2019 43946078 SD-100C

67/437

SD-100C A - 49

BOM 59171694, 13525605

NO ROPS INSTALLATION - OPTIONAL






4 96704812 Hex Nut, Zinc Plated 4 M10 x 1.5 Cl 8

5 58999020 Decal: Rollover Hazard 1

7/21/2019 43946078 SD-100C

68/437

Dwg D13301619/02

A - 50 SD-100C

FOPS STOWAGE INSTALLATION - OPTIONAL

EXISTINGHARDWARE

BENT TUBEROPS/FOPS

EXISTINGHARDWARE

EXISTINGHARDWARE

WELDEDROPS/FOPS

ASSEMBLEDPOSITION

BENT TUBEROPS/FOPS

DESIGN

WELDEDROPS/FOPS

DESIGN

11

12

10

9

8

1

6

8

9

4

3

53

2

4

7/21/2019 43946078 SD-100C

69/437

SD-100C A - 51

BOM 13301619, 59200873

FOPS STOWAGE INSTALLATION - OPTIONAL



1 13353370 ROPS Stowage Bracket 1

2 59226084 Threaded Rod 2

3 59537266 Flatwasher 4 Hardened

4 95923272 Hex Nut, Zinc Plated 4 1/2 x 20

5 59225912 Protective Rubber 16 59340000 Protective Rubber 2

7 96702428 HHCS, Zinc Plated (Not Shown) 2 M10 x 1.5 x 45 Cl 8.8


9 96704812 Hex Nut, Zinc Plated 2 M10 x 1.5 Cl 8




7/21/2019 43946078 SD-100C

70/437

Dwg D59201111/01

A - 52 SD-100C

VANDAL COVER INSTALLATION - OPTIONAL

EXISTINGHARDWARE

10

11

8

6

2

1

9

3

12

5

8

4

7/21/2019 43946078 SD-100C

71/437

SD-100C A - 53

BOM 59201111, 59201129

VANDAL COVER INSTALLATION - OPTIONAL



1 59184721 Vandal Cover Lock 2

2 59184739 Vandal Cover Pivot 2

3 59184747 Vandal Cover Bracket 2

4 59184713 Vandal Cover 2

5 95364048 Hex Socket Head Shoulder Screw 4 3/8 x 0.506 95923314 Locknut 4 5/16 x 18

8 59040592 Fiber Washer 8

9 96704564 HHCS, Fully Threaded, Zinc Plated 4 M6 x 1 x 20 Cl 8.8



12 50829670 Trim A/R

7/21/2019 43946078 SD-100C

72/437

Dwg 13381884/00

A - 54 SD-100C

CAB INSTALLATION (CHINA) - OPTIONAL

2

19

CONSOLE

HORNBUTTON

HORN

22

21

20

20

18

17

24

4

6

5

3

2 8

7

24

7

1CAB

PLATFORM

3

25

26

14

CAB

15

16

10

1112

13

7 23 18

CAB'SWIRE

HARNESS9

7/21/2019 43946078 SD-100C

73/437

SD-100C A - 55

BOM 13381884

CAB INSTALLATION (CHINA) - OPTIONAL



1 13381892 Cab 1

2 59178566 Mat, LH 1

3 13270541 Isolator 4


5 96701560 Flatwasher 12 M206 96703665 Hex Nut, Zinc Plated 4 M20 x 2.5 Cl 10

7 13380142 Cab Support 3

8 59230003 Sealing 26

9 43840982 Cab Wire Harness 1

- 43840941 - In-Line Fuse Holder 1

- 43840933 - In-Line Fuse 1 40 Amp

10 59159095 Bar Mounting 1


12 59545616 Lockwasher 1

13 96704176 Hex Flange Locknut 1 M6

14 59197939 Sealing Box 115 59198127 Sealing Foam 1

16 96701958 HHCS, Zinc Plated 4 M6 x 1 x 16 Cl 8.8

17 59670554 Adhesive A/R

18 95424586 Wire Tie A/R

19 59207605 Mat, RH 1

20 59163345 Horn Wire Assembly 1

21 59935742 Stud 1

22 59918573 Locknut 1 5/16 x 18

23 59220210 Rubber Plate 1

24 13381900 Cab Support 1

25 96704226 Lockbolt 16 M12 x 2526 96704184 Hex Flange Locknut 16 M12

27 59436840 Contact Pin (Not Shown) 2

28 59434001 Contact Socket (Not Shown) 2

29 59434209 Inline Connector (Not Shown) 1

30 59434217 Wedge Connector (Not Shown) 1

31 59436873 Wedge (Not Shown) 1

32 59436865 Electrical Recepticle (Not Shown) 1

7/21/2019 43946078 SD-100C

74/437

Dwg D13301601/00/01

A - 56 SD-100C

CAB INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N172493 - OPTIONAL - SHEET 1 OF 3

EXISTINGHARDWARE

VCIBULKHEAD

PLATE

SEE DETAILREAR CAB

PANEL

A

PARTOF

3

90

2

1 10

10

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SD-100C A - 57

BOM 13301601




1 59246579 Cab Assembly 1 See Breakdown A - 68.

2 58879784 Shock Mount 6


10 59328195 Hole Plug 7

90 NSVA Cab Kit Assembly 1 See Page A - 100.

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CONSOLE

HORNBUTTON

CONNECTORAT KEY SWITCH

ENGINEGROUND

BOLT

STARTER

HORN

14

6

4

90

17

18

90

4

5

FROMHORN

BUTTONFROMHARNESS

9

8

7

9

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SD-100C A - 59

BOM 13301601




4 96741038 Flatwasher 4 M8 x 1.25 Cl 200



7 58814161 Connector 2

8 59401232 FemaleTerminal 29 59583302 Connector 2

14 58927443 Wire Harness 1

- 59338517 - Male Housing 1

- 59366971 - MaleTerminal 1

- 59583302 - Connector 1

- 59401232 - FemaleTerminal 1

17 59670554 Adhesive 6

18 95424586 Wire Tie A/R


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PARTOF

CAB

SEALINGBOX

PARTOF

DETAIL "B"

PART

OF

PARTOF

90

90

90

16

15

12

1390

11

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SD-100C A - 61

BOM 13301601







15 59849661 Grommet 1

16 96701958 HHCS, Fully Threaded, Zinc Plated 4 M6 x 16 Cl 8.890 NSVA Cab Kit Assembly 1 See Page A - 100.

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CAB INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 -OPTIONAL - SHEET 1 OF 3

EXISTINGHARDWARE

VCIBULKHEAD

PLATE

PARTOF

SEE DETAILREAR CAB

PANEL

A

1

3

4

23

23

90

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SD-100C A - 63

BOM 13207188




1 59246579 Cab Assembly 1 See Breakdown A - 68.

3 58879784 Shock Mount 6


23 59328195 Plug 7


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CONSOLE(REF)

HORNBUTTON

CONNECTORAT KEY SWITCH

ENGINEGROUND

BOLT

STARTER

HORN

FROMHORN

BUTTONFROMHARNESS

17

18

20

24

24

25

27

28

29

30

27

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SD-100C A - 65

BOM 13207188




17 59670554 Adhesive A/R

18 95424586 Wire Tie A/R


24 59583302 Connector 2

25 59401232 Female Terminal 227 96741038 Flatwasher 4 M8 x 1.25 Cl 200



30 58814161 Connector 2

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PART

OF

"C"

CAB

SEALINGBOX

PART

OF

PARTOF

PARTOF

11

12

13

16

31

90

90

90

90

900 900

900

901

902

903

904

905

905

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SD-100C A - 67

BOM 13207188







16 96701958 HHCS, Fully Threaded, Zinc Plated 4 M6 x 16 Cl 8.8

31 59849661 Grommet 190 NSVA Cab Kit Assembly 1 See Page A - 100.







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CAB ASSEMBLY (59246579) - INTERNAL BREAKDOWN -SHEET 1 OF 3

2221

A

A

B B

H

H

13 2

4

5

6

7

8

12

10

913

VIEW "A-A"

11

15

18 20

17

19

14

23

16

VIEW "B-B"

VIEW "H-H"

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SD-100C A - 69

BOM 59246579




1 59246033 Cab 1

2 59197855 Tinted Glass 1

3 59245605 Work Light 4

4 59245621 Wing Mirror 2

5 59246066 Tinted Glass 26 59246074 Sealing Rubber 1

7 59197889 Sealing Rubber 1




11 59245639 Window Lock 2


13 59220343 Sealing A/R



16 59246082 Tinted Glass 117 59260315 Sealing Rubber 1


19 59245613 Wiper 1

20 59178756 Door Lock Assembly 1




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17 18 19

VIEW "D-D"

VIEW "E-E"

VIEW "C-C"

VIEW "F-F"

VIEW "L-L"

C

C

DD

F

F

E

EL

L

15 16

14

42

60

61

58

59

56 57 58 59

50

40

44 42

45 42

46 42

33 42

47

42

55 42

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SD-100C A - 71

BOM 59246579








18 59260323 Tinted Glass 119 59245613 Wiper 1

33 59245704 Interior Light 1

40 59198119 Grommet 2


44 59198143 Cover 1 1

45 59198150 Cover 2 1

46 59198168 Cover 3 1

47 59246124 Cover 4 1

50 59246058 Wire Harness Assembly 1


56 59230730 Sealing Plate 157 59245753 Rubber Plate 1

58 96705793 HHCS, Fully Threaded, Zinc Plated 11 Cl 8.8

59 96704234 Nut, Zinc Plated 11 M6 x 1 Cl 8

60 59230748 Sealing Plate 1

61 59245761 Rubber Plate 1

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G

G

24 30 13 41

3151 32 54 25 36 34

35

43 37 38

53 21

22

23

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SD-100C A - 73

BOM 59246579




13 59220343 Sealing A/R




24 59220368 Cover 125 59245951 A/C Louver 4

26 59246116 Cover Plate (Not Shown) 2

27 59198044 Sealing (Not Shown) A/R

28 59198051 Sealing Rubber (Not Shown) A/R

29 59198069 Cover Plate (Not Shown) 1

30 59220350 Filter 1

31 59246330 Electrical Box 1

32 59178277 Fuse Box 1

34 59246041 Switch Assembly 1

35 59245647 Visor 1

36 59245662 Blower Assembly 137 59198093 Plywood 1

38 59220517 Rivet 50

39 59198101 Wall Lining (Not Shown) A/R


43 59245654 Mirror 1

48 59178111 Eyebolt (Not Shown) 3

49 59198184 Seal Ring (Not Shown) 3


52 59220335 Name Plate (Not Shown) 1


54 59220483 Decal 1

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CAB HEATER INSTALLATION (NON-CHINA) - EFFECTIVEWITH S/N 172493 - OPTIONAL - SHEET 1 OF 2

6

3

7 1

4

11

10

8

9

23 25

12

18

19

22

18

21

2

24

5

RELAY

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SD-100C A - 75

BOM 13301841




1 96741038 Flatwasher 8 M8 x 1.25 Cl 200

2 59325720 Fuse 1 25 Amp

3 58910589 Heater/Air Conditioner 1

- 58967555 - Thermostat (Heater/Air Conditioner) 1

- 58963430 - Resistor 1- 58963448 - Filter 1

- 58963398 - Motor Blower Assembly 1

- NSS - Control Panel Assembly 1

- 58967514 - Fan Speed Switch 1

- 58967514 - Toggle Switch 1

- 58967530 - Knob 1

- 58967571 - Control Cable 1


5 59434092 Shrink Tube

6 58948357 Conduit 1

7 58797143 Ring Terminal 18 59583302 Connector 2

9 58835000 Terminal 2

10 59338517 Male Housing 1

11 59366971 MaleTerminal 1

12 50829670 Bulk Trim 2

18 95090106 Worm Clamp 4

19 59208223 Hose Assembly 1 98.5

21 58943614 Grommet 2

22 59208231 Hose Assembly 1 138.0

23 59208207 Front Cover Plate 1

24 59220236 Wire Harness 125 59245787 Rubber Plate 1

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14

13

16

17

18 1918

1822

1817

16

13

20

15

24

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SD-100C A - 77

BOM 13301841




13 58910720 Nipple 2

14 95221024 Adapter 1

15 95317426 Adapter 1

16 59564575 Valve Ball 2

17 95302311 Adapter 218 95090106 Worm Clamp 4

19 59208223 Hose Assembly 1 98.5

20 59520080 Coupling 1

22 59208231 Hose Assembly 1 138.0


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CAB HEATER INSTALLATION (NON-CHINA) - PRIOR TO S/N172493 - OPTIONAL - SHEET 1 OF 2

CAB(REF)

3

PLUG(REF)

11

1

4

5

18

18

2119

22

710

33

32

6

CAB(REF)

2

RELAY(REF)

28

40

PARTOF

TOSTARTER

POSTS

RELAY(REF)

40

40PARTOF

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SD-100C A - 79

BOM 59162826




1 96741038 Flatwasher 8 M8 x 1.25 Cl 200

2 59325720 Fuse 1 25 Amp

3 58910589 Heater/Air Conditioner 1

- 58967555 - Thermostat (Heater/Air Conditioner) 1

- 58963430 - Resistor 1- 58963448 - Filter 1

- 58963398 - Motor Blower Assembly 1

- NSS - Control Panel Assembly 1

- 58967514 - Fan Speed Switch 1

- 58967514 - Toggle Switch 1

- 58967530 - Knob 1

- 58967571 - Control Cable 1


5 59434092 Shrink Tube A/R

6 58948357 Conduit 1

7 58797143 Ring Terminal 110 59338517 Male Housing 1

11 59366971 Male Terminal 1

18 95090106 Worm Clamp 4

19 59208223 Hose Assembly 1 98.5"

21 58943614 Grommet 2

22 59208231 Hose Assembly 1 138.0"

28 50829670 Trim 2

32 59583302 Connector 2

33 58835000 Terminal 2

40 59281618 Heater Kit 1

- 59208207 - Front Cover Plate 1- 59220236 - Wire Harness 1

- 59245787 - Rubber Plate 1

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15

WIRE R

Documents

43946078 SD-100C