28
OWNERS MANUAL Model No. 45-03621 45-03622 CAUTION: Read Rules for Safe Operation and Instructions Carefully IMPORTANT: BATTERY REQUIRED!! The battery is NOT included with the deck but must be purchased separately. A 12 volt lawn tractor battery with 260/300 cold cranking amps and dimensions of 6-1/8"H x 7-5/8"L x 5-1/8"W is recommended to operate the machine. • Safety • Assembly • Operation • Maintenance • Parts FORM NO. 49463 (REV. 10/01/08) PRINTED IN USA the fastest way to purchase parts www.speedepart.com 42" ROUGH CUT TRAILMOWER

42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

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Page 1: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

OWNERS MANUAL

Model No.45-0362145-03622

CAUTION: Read Rules for Safe Operation and Instructions Carefully

IMPORTANT: BATTERY REQUIRED!! The battery is NOT included with the deck but must be purchased separately. A 12 volt lawn tractor battery with 260/300 cold cranking amps and dimensions of 6-1/8"H x 7-5/8"L x 5-1/8"W is recommended to operate the machine.

•Safety•Assembly•Operation•Maintenance•Parts

FORMNO.49463(REV.10/01/08)PRINTEDINUSA

the fastest way to purchase parts www.speedepart.com

42" ROUGH CUTTRAILMOWER

Page 2: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

2

TABLE OF CONTENTS

SAFETY RULES .......................................................................................... 3,4SAFETYANDOPERATIONALDECALS .................................................... 5,6HARDWARE CHART ...................................................................................... 7ASSEMBLY ................................................................................................ 8-11OPERATION ............................................................................................ 12-16CUSTOMERRESPONSIBILITIES .......................................................... 17-20STORAGE .................................................................................................... 21REPAIRPARTS ....................................................................................... 22-26WIRINGDIAGRAM ...................................................................................... 27

Page 3: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

3

SAFETY RULESSafe Operation Practices for Tow Behind Mowers

IMPORTANT: THISCUTTINGMACHINEISCAPABLEOFAMPUTATINGHANDSANDFEETANDTHROWINGOBJECTS.FAILURETOOBSERVETHEFOLLOWINGSAFETYINSTRUCTIONSCOULD

RESULT IN SERIOUS INJURY OR DEATH.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tip over accidents, which can result in severe injury or death. All slopes require extra caution. If you feel uneasy on it, do not mow it.

DO:• Mowupanddownslopes,not across.• Removeobstaclessuchasrocks,treelimbs,etc.• Watchforholes,ruts,orbumps.Uneventerraincouldoverturnthe

machine. Tall grass can hide obstacles.• Useslowspeed.Choosealowgearsothatyouwillnothavetostop

or shift while on the slope.• Follow the tractor manufacturer’s recommendations for wheel

weights or counterweights to improve stability.• Keepallmovementontheslopesslow and gradual. Do not make

sudden changes in speed or direction.• Avoidstartingorstoppingonaslope.Iftireslosetraction,disengage

the blades and proceed slowly straight down the slope.

DO NOT:• Donotturnonslopesunlessnecessary,andthen,turnslowlyand

gradually downhill, if possible. • Donotmowneardrop-offs,ditches,orembankments.Themower

could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Donotmowonwetgrass.Reducedtractioncouldcausesliding.

Ill. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keepchildrenoutofthemowingareaandunderthewatchfulcareof another responsible adult.

• Bealertandturnmachineoffifchildrenenterthearea.• Before and when backing, look behind and down for small

children.• Nevercarrychildren.Theymayfalloffandbeseriouslyinjuredor

interfere with safe machine operation.• Neverallowchildrentooperatethemachine.• Useextracarewhenapproachingblindcorners,shrubs,trees,or

other objects that may obscure vision.

I. GENERAL OPERATION

• Read,understand,andfollowallinstructionsinthemanualandonthe machine before starting.

• Read this operator’smanual carefully.Become familiarwith thecontrols and know how to operate your mower properly.

• Onlyallowresponsibleadults,whoarefamiliarwiththeinstructions,to operate the machine.

• Clear the areaof objects suchas rocks, toys,wire, etc.,whichcould be picked up and thrown by the blade.

• Be sure the area is clear of other people beforemowing. Stopmachine if anyone enters the area.

• Nevercarrypassengers.• Donotmowinreverseunlessabsolutelynecessary.Alwayslook

down and behind before and while backing.• Slowdownbeforeturning.• Neverleavearunningmachineunattended.Alwaysturnoffblades,

and stop engine.• Turnoffbladeswhennotmowing.• Mowonlyindaylightorgoodartificiallight.• Donotoperatethemachinewhileundertheinfluenceofalcohol

or drugs.• Watchfortrafficwhenoperatingnearorcrossingroadways.• Use extra care when loading or unloading the machine into a

trailer or truck.• Do not attempt to operate your tractor or mower when not in

drivers seat.• Disengagepowertomower,stopenginewhentransportingornot

in use.• Exercisespecialcarewhenmowingaroundfixedobjectsinorder

to prevent the blades from striking them. Never deliberately run tractor or mower onto or over any foreign object.

• Usemoweronlyasthemanufacturerintendedandasdescribedin this manual.

• Donotoperatemowerifithasbeendroppedordamagedinanymanner. Always have damage repaired before using your mower.

• Alwayswearsafetyglassesoreyeshieldswhenstartingandwhileusing your mower.

• Dressproperly.Donotoperatemowerwhenbarefootorwearingopen sandals. Wear only solid shoes with good traction when mowing.

• Always make cutting height adjustments before starting yourmower. New attempt to do this while the engine is running.

• Keepyoureyesandmindonyourmowerandtheareabeingcut.• Donotletotherinterestsdistractyou.• Donotputhandsorfeetnearorunderrotatingparts.Keepclear

of the discharge opening at all times.• Before cleaning, inspecting, or repairing your mower, stop the

engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental starting.

• Do not operate yourmower if it vibrates abnormally. Excessivevibration is an indication of damage or unbalanced blades. Stop the engine, safety check for the cause of the vibration and repair as required.

• Neveroperateyourmowerwithoutproperguards,plates,orothersafety devices in place.

Page 4: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

4

IV. SERVICE

• Useextracareinhandlinggasolineandotherfuels.Theyareflammableandvaporsareexplosive.

-- Use only an approved container. -- Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke.

-- Never refuel the machine indoors. -- Never store the machine or fuel container inside wherethereisanopenflame,suchasawater heater.

• Neverrunamachineinsideaclosedarea.Keepnutsandbolts, especially blade attachment nuts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their properoperation regularly.

• Keepmachinefreeofgrass,leaves,orotherdebrisbuild-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object.Repair, if necessary, before restarting.

• Never make adjustments or repairs with the enginerunning.

• Mowerbladesaresharpandcancut.Wraptheblade(s)orwear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service asrequired.

Look for this symbol to point out important safety precautions. It means CAUTION!! BECOME ALERT!! YOUR SAFETY IS INVOLVED

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

Page 5: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

5

Page 6: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

6

Page 7: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

7

REF. QTY. DESCRIPTION A 1 Hex Bolt, 1/2" x 7" B 2 HexBolt,1/4"x7-1/2" C 2 HexBolt,5/16"x3/4" D 2 HexBolt,1/4"x3/4" E 2 Screw, Self Tapping #10 x 1/2" F 1 Hex Nylock Nut, 1/2"

REF. QTY. DESCRIPTION G 2 Hex Nylock Nut, 5/16" H 2 HexNut(SEMS),1/4" I 2 Clip, 3/8" J 2 PlasticNut K 1 Key

CONTENTS OF PARTS BAGSHOWN FULL SIZE

NOT SHOWN FULL SIZE

A B C D E

G

JK

F

I

H

Page 8: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

8

ASSEMBLY

INSTALL TOWBAR TUBE TO REARQUADRANT

• PlaceTowbarTubeintoRearQuadrant,alignholesandinsert3/8x2-3/4HexBoltthroughquadrantandrearhole of Tube.

• Securetightlywith3/8HexLockNutandthenloosen1/4turntoallowTubetopivotfreelyinsideRearQuadrant.

• Insert3/8X2-3/4Boltand3/8FlatWasherintoslotinRear Quadrant and into hole in Towbar Tube.

• SecureTightlywith3/8FlatWasherand3/8HexLockNut,thenloosen1/4turntoallowTubetopivotfreelyinside Rear Quadrant.

NOTE: Towbar Tube must pivot freely inside Rear Quadrant when Latch is pulled from notch.

INSTALL CLUTCH CABLE TO TOWBAR TUBE

• PlaceClutchCableforwardalongTowbarTube.• SpreadendsoftwoCableClipsandplacearound

Clutch Cable.• PlaceClutchCableontopofTowbarTubeandalign

Cable Clips with bolt holes in Towbar Tube.• Securewithtwo#10Screws.INSTALL BATTERY

YourTrailMowerrequiresa12voltbattery tooperate.Thebattery is NOT included with the unit. It must be purchased separately.• RemovefourscrewsandtheBatteryCoverfromtheMowerandsetthemaside.

• InstalltwoPlasticNutsintothesquareholesintheMowerDeckundertheBatteryCover.

• PlacetheBatteryontheMowerDeckbetweenthetwoPlasticNuts.

• PlacetheBatteryHoldDownontopoftheBattery.• SecuretheBatterytotheMowerDeckwithtwo 1/4x7-1/2hexbolts.• OpentheterminalaccessdoorsontheBatteryHold

Down.• ConnecttheRedWiretothepositive(+)batteryterminalusinga1/4x3/4hexboltand1/4SEMSnut.Tightensecurely.

• ConnecttheBlackWiretothenegative(-)batteryterminalusinga1/4x3/4hexboltand1/4SEMSnut.Tighten securely.

• Closetheterminalaccessdoors.• ReplaceBatteryCoverandsecureitwiththefour

screws.

INSTALL CLUTCH CABLE TO CLUTCH LEVER

• Removeouter5/16NutfromendofClutchCableHousing.(SeeFig.1)

• Turninner5/16Nuttobottomofthread.• InsertCableandouter5/16Nutthroughslottedhole

in Cable Guide of Hitch Assembly. The outer 5/16 Nut musts be cocked sideways to insert through slotted hole of Cable Guide.

• Reinstallouter5/16NuttothecablehousingtosecureCable Harness to Cable Guide.

• InstallMountingAnchorofClutchCabletoClutchLeverusingClevisPinandHairCotterPin.

Page 9: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

9

ASSEMBLY

FIG. 1

1/4 X 3/4 HEX BOLT

HITCH ASSEMBLY

1/4" HEX LOCK NUT

5/16 HEX NUT (2)

CLUTCH CABLE

MOUNTING ANCHOR

3/8 HEX LOCK NUT

3/8 FLAT WASHER

3/8 X 2-3/4 HEX BOLT

3/8 FLAT WASHER

#10 SCREW (2)

CABLE CLIP (2)

1/4 X 7-1/2HEX BOLT

CLUTCH LEVER

RED WIRE

SCREW (4)

BATTERYCOVER

TERMINAL ACCESS DOORS

1/4 X 3/4 HEX BOLT &1/4 HEX NUT (SEMS)

BATTERY HOLD DOWN

1/4 X 7-1/2 HEX BOLT

PLASTIC NUT

+

-

BLACK WIRE

REAR QUADRANT

Page 10: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

10

ASSEMBLYCLUTCH CABLE ADJUSTMENT

• RemovefourscrewsfromRearDriveCover.Layasidecover and screws.

• PlaceClutchLeverin“DISENGAGED"position• TheCableshouldbeunderslighttensionbutshould

not pull the Clutch Lever more than 1/8" away from the Switch Body.

NOTE:IfthePlungerextendsmorethan1/8"outfromthe switch body, the cable tension is too tight and theEngine will not start.

TO INCREASE CABLE TENSION• PlaceBladeClutchLeverinthe“DISENGAGED"

position.• LoosentheinnernutontheClutchCable.• TightentheouternutontheClutchCable.

TO DECREASE CABLE TENSION• PlaceBladeClutchLeverinthe“DISENGAGED"

position.• LoosentheouternutontheClutchCable.• TightentheinnernutontheClutchCable.• Repeattheaboveprocedureuntilyouhavethecorrect

tension.

FIG. 2

INNER NUT

OUTER NUT

SWITCHBODY

CLUTCH LEVER

1/8"

ENGINEPULLEY

BLADEPULLEY

IDLERPULLEY

CLUTCH LEVER

PLUNGER

REAR DRIVECOVER

FOURSCREWS

Page 11: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

11

ASSEMBLY

ROLLER

1/2 X 7 HEX BOLT

REAR ROLLERMOUNTING BRACKET

5/16 X 3/4 HEX BOLTSAND 5/16 HEX LOCK NUTS

1/2 HEX LOCK NUT

INSTALL REAR ROLLER TO DECK

• InstallRearRollerMountingBrackettorearofdeckusingtwo5/16x3/4HexBoltsandtwo5/16HexNylockNuts.(SeeFig.3.)

• InstallRollertoRearRollerBracketusing1/2x7HexBolt and 1/2 Hex Nylock Nut.

• MakesureRollerturnsfreelyonBolt.

FIG. 3

Page 12: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

12

OPERATION

FIG. 4

HEIGHT ADJUSTMENT STRAP

HEIGHT ADJUSTMENTLIFT LEVER

MOWER BLADECLUTCH LEVER

TOW HITCH OFFSETADJUSTMENT

TOW BAR HEIGHTADJUSTMENT

IGNITIONKEY SWITCH

THROTTLE CONTROL

HEIGHT ADJUSTMENTSTRAP

Page 13: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

13

OPERATION

HAIR COTTER PIN

TRACTORHITCH PINOR MOWERCLEVIS PIN

REMOVE MOWER CLEVISPIN FROM THIS HOLE

FIG. 5

Page 14: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

14

OPERATION

Page 15: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

15

OPERATION

FIG. 6

GROUND LEVEL CUTTING HEIGHT

CUTTINGHEIGHTS

HEIGHT ADJUSTMENT STRAP

HEIGHT ADJUSTMENTLIFT LEVER

LOCATING PIN

HAIR COTTER PIN

CLEVIS PIN

TOW BARADJUSTMENT

TOW BAR

HAIR COTTER PIN

1-1/2"2"2-1/2"3"3-1/2"4"4-1/2"5"

Page 16: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

16

OPERATION

This mower has been designed to run offset from the center of the tow vehicle. This allows the operator to drive along side high brush with the tow vehicle while cutting down the brush beside him. The adjustable hitch gives you three offset cutting positions plus straight behind for narrow paths.

MODEL 45-0362The adjustable hitch of this mower can be set in seven positionsincludingstraightandoffsetsof9",17"and23"onbothsides.(SeeFig.7)

Page 17: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

17

CUSTOMER RESPONSIBILITIES

WHEEL 2

WHEEL PIVOT 3QUADRANT 3

SPINDLE 2

SWIVEL 2

WHEEL PIVOT 3

WHEEL 2

Page 18: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

18

TO REINSTALL BLADES• Assembleabladeboltthroughaflatwasher,abladeandthenanotherflatwasher.

• Assembletheboltthroughtheholeinthestumpplateand the blade hub assembly.

• Assembleaflatwasherandnutontothebladebolt.• Tightennut,thenloosenjustuntilbladecanpivot.• Installacotterpintosecurethenut.

TOREINSTALLBLADEASSEMBLYTOMOWER• Reinstallkeyinspindleshaft,ifnecessary.• Installthebladeassemblyontothespindleshaft.• Securewithflatwasherandnut.• Torquethespindleshaftandnutto100FT.LBS.and

secure with a hair cotter pin.

CLEANING THE MOWER

Water pressure from a garden hose will remove fresh clippings from the underside of the mower. Clean mower after each mowing.

DAILY MAINTENANCE

Makesureallnutsandboltsaretight,cotterpinsandretainerspringsaresecure.Keepbladessharp.ObserveallSafetyPrecautions.Keepmowerwelllubricated.

REPAIR PARTS

Your rotary mower has been produced with components designedforyourunit.AlthoughstandardV-belts,bearings, blades, pulleys, etc. may look like parts used on your rotary mower, while similar in appearance many are of a different construction and could in some cases cause a malfunction in the operation of the machine.

For continued satisfactory performance use only repair parts supplied by the manufacturer. See the dealer where the mower was purchased for factory replacement parts.

CAUTION:DONOTHANDLEMOWERBLADESWITHBAREHANDS.CARELESSORIMPROPERHANDLINGMAYRESULTINSERIOUSINJURY.

BLADE CARE AND SERVICE

CAUTION:IF YOUR BLADE BOLTS SHOW WEAR, REPLACETHEMWITHFACTORYREPLACEMENTSONLY.

BLADE CARE

For best results mower blades must be kept sharp. The bladescanbesharpenedwithafileoronagrindingwheel. Do not attempt to sharpen blades while they are still on the mower.

BLADE SERVICE(Refertofig.9)

TOREMOVEBLADEASSEMBLYFROMDECK• Removecotterpinfromthespindleshaft.• Removenutandwasherfromthespindleshaft.• Pullbladeassemblyoffthespindleshaft.(Watchforakeyinthespindleshaft.)

TOREMOVEBLADESFROMBLADEASSEMBLY.• Removecotterpinfromthebladebolt.• Removenutfromthebladebolt.• Removebladefromthebladeassembly.

BLADESHARPENING• Blades can be sharpened with a file or grinding

wheel.NOTE: When sharpening blades take care to maintain blade balance. Sharpen both blades equally even if one blade does not need to be sharpened. Check balance by weighing each blade to make sure they are equal in weight.

BLADE ASSEMBLY

FIG. 9

WARNING:SHUTOFFMOWERENGINEANDREMOVESPARKPLUGWIREFROMSPARKPLUGBEFOREMAKINGANYADJUSTMENTSORREPAIRSTOTHEMOWER.

CUSTOMER RESPONSIBILITIES

Page 19: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

19

CUSTOMER RESPONSIBILITIESCLUTCH CABLE ADJUSTMENT

• RemovefourscrewsfromRearDriveCover.Layasidecover and screws.

• PlaceClutchLeverin“DISENGAGED"position• TheCableshouldbeunderslighttensionbutshould

not pull the Clutch Lever more than 1/8" away from the Switch Body.

NOTE:IfthePlungerextendsmorethan1/8"outfromthe switch body, the cable tension is too tight and theEngine will not start.

TO INCREASE CABLE TENSION• PlaceBladeClutchLeverinthe“DISENGAGED"

position.• LoosentheinnernutontheClutchCable.• TightentheouternutontheClutchCable.

TO DECREASE CABLE TENSION• PlaceBladeClutchLeverinthe“DISENGAGED"

position.• LoosentheouternutontheClutchCable.• TightentheinnernutontheClutchCable.• Repeattheaboveprocedureuntilyouhavethecorrect

tension.

INNER NUT

OUTER NUT

SWITCHBODY

CLUTCH LEVER

1/8"

ENGINEPULLEY

BLADEPULLEY

IDLERPULLEY

CLUTCH LEVER

PLUNGER

REAR DRIVECOVER

FOURSCREWS

Page 20: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

20

CUSTOMER RESPONSIBILITIESV-BELT REPLACEMENT• V-beltmustbereplacedifitbecomesstretchedtothe

point that it can no longer be adjusted, or if it becomes frayed or otherwise can not function properly.

• MoveBladeClutchLevertothe“DISENGAGED"position.

INSTALLING NEW V-BELT

• FeednewV-beltbetweenthetwobeltguidesattheEnginePulley.

• PlaceV-beltupandaroundtheEnginePulley.ChecktomakesuretheV-beltisseatedproperlyinthegrooveoftheEnginePulley.

• PlaceV-beltalonginsideofIdlerPulley.• WrapV-beltdownaroundBladePulley,placingBelt

inside of Rear Belt Guides.• ReinstallV-beltKeeperRodandsecurewithSmallHairPin.ChecktomakesureV-beltisovertopofKeeperRod.

• RepositionandretightentwoRearBeltGuidesattherearoftheBladePulley.Leaveapproximately1/16"betweenGuidesandPulley.

• ReinstallClevisPinandHairPinintoClutchCable.• ReinstallFrontDriveCoverandRearDriveCover.

REMOVING OLD V-BELT• RemoveRearDriveCover.• RemoveFrontDriveCover.• RemoveHairPinandClevisPinfromClutchCable.• LoosentwoRearBeltGuidesandpivotthemawayfromBladePulley.

• RemoveV-beltfromaroundBladePulley.• RemoveonesmallHairPinfromBeltKeeperRodandslideBeltKeeperRodtotheside.

• PullV-beltdownfromaroundEnginePulleyandremoveV-beltfromMower.

CAUTION:DISCONNECTSPARKPLUGWIRE

BELT GUIDES

ENGINE PULLEY

BELT KEEPER ROD V-BELT

REAR BELT GUIDES

BLADE PULLEY

HAIRPIN AND CLEVIS PIN

Page 21: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

21

STORAGE

Page 22: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

22

42"ROUGHCUTTRAILMOWER-MODELS45-03621&45-03622

Page 23: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

23

ITEM PART NO. DESCRIPTION

48. HA115321 SCREW5/16-18X5/16SOC.SET50. 43555 WASHER7/16"LOCK51. HA181668 BOLT7/16-20X1-1/4HEXHEAD53. 25265 COVER,FRONTDRIVE55. 43182 BOLT5/16-18X3/4HEXHEAD56. 47810 NUT5/16-18HEXNYLOCK57. 25264 COVER,REARDRIVE58. HA23732 TANKGASOLINE59. HA24317 PLATEFUELTANK60. HA163318 SCREW1/4-14X7/8TAPPINGPANHEAD61. HA23733 CAPGASOLINETANK62. 48837 HOSEFUELTANKLONG63. 392154 SPARKARRESTORKIT64. HA23792 CLAMPFUELLINE65. HA9411666 SCREW#10-16SELFTAPPING66. 48095 PIPE67. 48096 CAP68. HA24310 BRACKETROLLER69. HA12138 ROLLERMOWER70. HA12315 DECALDANGER(HAND)71. HA12314 DECALDANGER72. HA24431 DECALOPERATION/CAUTION74. HA126145 BOLT1/2-13X7"HEXHEAD75. 43982 PIN,CLEVIS1/4"X5/8"76. HA22981 BELTGUIDE77. HA24298 SPRINGRETURN78. 49156 ROD,CABLEGUIDE79 47189 NUT1/4-20HEXNYLOCK80. 44488 WHEELBEARING81. HA23754 SOLENOID82. HA23749 STARTERSWITCH83. HA23750 SWITCHMOUNTINGNUT84. HA23757 SWITCHCOVER85. HA23752 KEY86. 25286 PLATE,SWITCHMOUNTING87. 49201 THROTTLE88. 45040 SCREW,#10-24X1/289. 736-0722 LOCKWASHER,#1090. 49198 BATTERYHOLDDOWN91. 49199 BOLT,BATTERY92. 49200 NUT,PLASTIC93. 25287 BATTERYCOVER94. 48840 SCREW,1/4-20X1/2HEXHEAD

* Order engine repair parts from your nearestBriggs&Strattondealer.

ITEM PART NO. DESCRIPTION

1. HA24255 MOWERDECK2. HA24378 GUARDWHEEL3. HA23193 SCREW3/8-16X1-1/4THD.FORMING4. HA24292 BRACKETBELTGUIDE5. HA24293 RODBELTGUIDE6. HA3090 PINHAIRCOTTER7. HA24294 V-BELT(BSEC.60"O.C.)8. HA24295 CHANNELCLUTCHLEVER9. 45100 BOLT1/2-13X4"HEXHEAD10. HA120396 WASHER1/2FLAT11. 43262 NUT1/2-13HEXLOCK12. HA14232 WASHERFLAT13. HA24296 RODCLUTCHLINK14. 44101 PIN,COTTER3/32"X3/4"15. 43081 WASHERFLAT5/16"STD.WRT.16. HA24297 SPRINGCLUTCH17. 49165 CLUTCHCABLEASSY18. 25292 STRAP,CLUTCHADJUSTING19. 43661 BOLT,1/4-20X1"HEXHEAD20. 43012 BOLT,HEX1/4-20X3/4"21. 25262 BRACKETINTERLOCKMOUNTING22. HA23199 SWITCHINTERLOCK23. 48115 NUT,HEX1/2-13JAMNYLOCK24. 712-0121 NUT#10-24HEX25. 47078 SCREW#10-24X3/4"26. 48840 SCREW1/4-20WASHERHEAD27. 48298 CLIP28. HA24300 WHEELMOUNTINGBRACKETL.H.29. HA24301 WHEELMOUNTINGBRACKETR.H.30. HA4143 WASHERFLAT31. HA137258 PINCOTTER3/16"X1-3/4"32. 46272 TIRE33. HA23229 CAPHUB34. HA24309 STRAPADJUSTING35. HA6979 WASHERFLAT36. 43020 BOLT1/2-13X1-1/2HEXHEAD37. 43019 NUT1/2-13HEXJAM38. HA23220 PINLOCATING39. 47134 PINHAIRCOTTER.08"X1.58"40. HA24311 CHAINDEFLECTOR41. HA24312 RODCHAIN42. HA24313 BRACKETCHANNEL43. HA9131 SCREWSELFTHREADING44. 25428 PLATEENGINEMOUNTING45. 280H070130E1* ENGINE,14.5HP46. HA24457 PULLEY47. HA3073 KEY1/4"SQ.X1"

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42"ROUGHCUTTRAILMOWER-MODELS45-03621&45-03622

Page 24: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

24

37

41

5

4

36

35

3843

1510

4

13

9

4

8

7

15

1314

15

12

11 6

5

2

42

40

23

34

21

22

22

16

17

30

31

28

25 26

28

27

28

28

27

24

23

21

18

32

3318

20

29

19

39

42"ROUGHCUTTRAILMOWER-MODELS45-03621&45-03622

Page 25: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

25

ITEM PART NO. DESCRIPTION

1. 64906 IDLERMOUNTINGBRACKET2. 64899 IDLERARM3. 24472 BUSHING4. 43070 WASHERFLAT5. 43003 WASHER3/8"LOCK6. 49640 BOLT3/8-16X1-1/2"HEXHEAD(SCOTCHGRIP)7. 49148 SPACER8. HA21341 IDLERPULLEY(FLAT)9. 43432 BOLT3/8-16X2-1/2"HEXHEAD10. 43082 NUT3/8-16HEXLOCK11. HA22981 GUIDEBELT12. HA22224 SCREW3/8-16X3/4SELFTAPPING13. 43087 BOLT3/8-16X1-1/4"HEXHEAD14. HA15200 WASHERFLAT15. HA21362 NUT3/8-16NYLOCK16. HA24367 GREASEFITTING17. HA24278 HUB(WITHSTUDS)18. HA24280 BEARING19. 64913 HUBBLADE20. 49149 SHAFTSPINDLE21. HA24282 SEALO-RING22. HA3073 KEY1/4"SQX1"23. HA456151 WASHER13/16X1-1/2X.134FLAT24. HA427639 NUT3/4-16SLOTTEDHEX25. 47063 PIN,COTTER5/32"26. HA24624 DISCBLADEMOUNTING27. HA24288 BLADE28. HA24625 WASHER-FLAT29. HA24592 BOLT-7/8-9X2-1/4HEXBOLT30. HA137258 PIN3/16X1-3/4COTTER31. HA24593 NUT7/8-9SLOTTEDHEX32. 43353 WASHER1/2MED.LOCK33. HA120371 NUT1/2-20HEX34. 65102 PULLEYSPINDLE35. 64902 BRAKE36. 49155 TRUNNION37. 49160 BRAKEROD38. HA20186 SPRING39. 49624 SPACER,BEARING40. 49674 NUT,3/4-16NYLOCK41. 49681 BOLT,3/8-16X1"HEXHEAD(SCOTCHGRIP)42. 43081 WASHER,5/16"43. 43015 NUT,HEX3/8-16

42"ROUGHCUTTRAILMOWER-MODELS45-03621&45-03622

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Page 26: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

26

ITEM PART NO. DESCRIPTION

1. 25273 TUBEDRAWBAR(MODEL45-0361)2. HA24441 STRAPHITCH3. HA20186 SPRINGEXTENSION4. 44180 BOLT5/16-18X2"HEXHEAD5. 47810 NUT,HEX5/16-18NYLOCK6. 64909 HITCHASSEMBLY8. 43509 BOLT3/8-16X2-3/4HEXHEAD9. 1038 NUT3/8NYLOCKJAM10. HA21362 NUT,HEX3/8-16NYLOCK11. HA23636 PINCLEVIS12. 47134 PINHAIRCOTTER.08X1.5813. 49157 LEVERCLUTCH14. 43062 BOLT3/8-16X1-1/2HEXHEAD15. HA19445 SPRINGCOMPRESSION

ITEM PART NO. DESCRIPTION

16. 43982 PIN,CLEVIS1/4X5/817. HA3090 PIN,HAIRCOTTER1-5/819. HA23265 DECALCLUTCHLEVER20. 64910 BRACKETDRAWBARADJUSTMENT21. HA24326 DRAWBARSWIVEL22. HA5074 FITTINGGREASE23. HA15200 WASHER24. 43003 WASHER3/8LOCK25. 43087 BOLT3/8-16X1-1/4HEXHEAD26. HA24330 PINCLEVIS27. HA3341 PINHAIRCOTTER,5/32"29. HA23761 CLIPHOSE3/8"30. HA9411666 SCREW#10-16X1/2SELFTAPPING31. 49193 WIREHARNESS(Seepage27)

42"ROUGHCUTTRAILMOWER-MODELS45-03621&45-03622

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Page 27: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

WIRING DIAGRAM

ITE

M

PAR

T N

O.

DE

SC

RIP

TIO

N

1.

49193

WIREHARNESS

2.

48097

WIRE,REDCHARGE

3.

49196

WIRE,BLACKBATTERY

4.

49192

WIRE,INTERLOCK

5.

49244

WIRE,GROUND(optional)

6.

HA23787

WIRE,BLACK

7.

49197

WIRE,REDBATTERY

8.

HA

2378

88

WIR

E, R

ED

STA

RT

ER

9.

HA237544

SOLENOID

10.

HA231999

SWITCH,INTERLOCK

11.

HA237494

SWITCH,STARTER

12.

2491545

CONDUIT,FLEXIBLE

13.

43012

BOLT,HEX1/4"x3/4"

14.

46978

NUT,SIMSHEX1/4"

RE

D W

IRE

BA

TT

ER

Y C

HA

RG

E

BL

AC

K W

IRE

TO

EN

GIN

E G

RO

UN

D

GR

AY

WIR

E T

O A

FT

ER

FIR

E S

OL

EN

OID

BL

AC

K W

IRE

RE

D W

IRE

BA

TT

ER

Y

SO

LE

NO

ID

INT

ER

LO

CK

SW

ITC

H

STA

RT

ER

S

WIT

CH

BL

UE

WIR

E

BL

UE

WIR

E

GR

AY

WIR

EW

HIT

E W

IRE

RE

D W

IRE

WH

ITE

WIR

E

OIL

EN

GIN

E

-+

112

6

7

2

10

11

4

5

9

8

Page 28: 42 ROUGH CUT TRAILMOWER - Agri-Fabinsert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube

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REPAIR PARTSAgri-Fab, Inc.

809SouthHamiltonSullivan,IL.61951

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