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ECODOSE 2K
ELECTRONIC DOSING MACHINE
DIRECT INJECTION TECHNOLOGY (DIT)
Bietigheim – Bissingen, October 10-11, 2014 – Internal product training
A. Soba, New Business & Plants Sales Manager, DSIT-APT / VERIND
A. Mole´, APT Auto, DSIT – APT / VERIND
APT
THE WORLD OF INDUSTRIAL PAINTING
2 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
Painting is a treatment where is required excellence in surface finishing and chemical/physical quality of the coating
Motorcycles Electro pumps
Wooden chairs
Furniture
Axels
Alloy wheels
Glasses Frame
Boat & Mega yacht
Car Bodies
Bumpers
Agriculture Machines
Earth movement machinery
Lighting
Appliances
Train- Van - Bus Steel
Plastic
Ceramic
Wood
Glass
Fiber glass
Composites
Materials and fields of application
DOSING AND MIXING PROCESS
3
EcoDose 2K
dosing + mixing
AAA, High
Pressure
Electrostatic
application
Solvent/Water
borne paints
Low Pressure
Conventional
application
© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
STANDARD CONFIGURATION
4
EcoDose 2K: features for manual application
1. © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
Standard model: vertical
n.2 separate sections: electrical and fluidic
For solvent and water-borne paint
For low pressure and high pressure
For manual spray gun
Electrostatic gun only with solvent-borne paint
Automatic color change modular valves
Continuous control of flow for comp. A and B
Continuous control of catalyst ratio
Dürr gear flowmeters for paint and catalyst
n.2 independent flushing circuits for comp. A and B
Control consumption of flushing products in ml.
5 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
EcoDose 2K: features for manual application
Fast colour change without contamination, standard air circuit
Dosing precision <+/-1%
Mixing ratio 1:0 to 30:1 *
The working principle is based on D.I.T. (Direct Injection Technology)
for channel A and B with 2-3 ml per cycle
Static mixer block
No mixer integrator (A+B, 30 cc injection technology), and related
maintenance problem
Industrial PLC whit Touch Panel (T.C.) interface (5,7”)
Designed and constructed according to ergonomic principles
Developed to minimize the consumption of paint and solvent
Full range of alarm sound for total control of the 2k painting process
*Depends from application :
catalyst ratio, viscosity and flow rate
6
Horizontal model
Interface for multi auto guns conventional/electrostatic
Interface for Ecobell 2 internal and external charge
Interface for water-borne paint with electrostatic application
Gear flowmeters with fiber optical interface
Interface for heaters
Coriolis flowmeters
Dislocation of the fluid section in the spray booth and the electrical section outside of it
Interface to a master PLC
Interface to a robot station
Download data via USB key
Connection to a printer
CONFIGURATIONS IN OPTION
Options:
© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
Options:
7
CORIOLIS FLOWMETERS
Advantages:
No maintenance on fluid section
No leaking shaft problems
No blocking problems on the gears
No mixer integrator
Complete control and visualization of the temperature
and density both for paint and hardener
© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
8
Low
pressure
High
pressure
EcoDose
2K
Gear
Flow
Meter
Coriolis
Gear
Flow
Meter
Coriolis
Example Variances Typical Supplier/Competitor
ProMix
TwinControl
FlexControl
Regular
MagicMix
MagicFlow
COMPETITORS
Different 2k machines
9 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
THE CORIOLIS FLOW MEASURING PRINCIPLE
ECODOSE 2K
10
High Pressure Version
PLC Vipa and Siemens TP
CPU scan time about 2msec
Injection control valves technology in
combination with flow meters
Control flow for: paint, catalyst, solvent
Inlet pressure up to 200 bar
Dosing precision <+/-1%
Mixing ratio 1:0 to 30:1*
Flow rates up to 4000 ml/min *
Viscosity range 30 mPas – 1200 mPas
Up to 9 colors and 3 catalysts
*Depends from application :catalyst ratio, viscosity and flow rate
© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
ECODOSE 2K
11
Low Pressure Version
PLC Vipa and Siemens TP, High Technology
Injection control valves Technology in combination with flowmeters
Control flow for: paint, catalyst, solvent
Inlet pressure up to 20 bar
Dosing precision <+/-1%
Mixing ratio 1:0 to 30:1 *
Flow rates up to 4000 ml/min *
Viscosity range 30 mPas – 240 mPas
Up to 10 colors and 3 catalysts
© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
*Depends from application: catalyst ratio, viscosity and flow rate
WORKING PRINCIPLE
12
Direct Injection Technology
Vis
co
sit
y
Spray
life
Pot life
Liquid Solid
© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
PLC CONFIGURATION
13
PLC with touch panel and interfaces
© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
Touch Panel
TP 177 B
Siemens
Ethernet
Profibus
Solenoid valves
Profibus
Station
supervision
Signal I/O
interface
for automatic
station
DI / DO AI / AO
PLC
Vipa 314 SC
Remote
control
CONFIGURATION/SOLUTION
14
2K Direct InjectionTechnology
© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
APPLICATION
SOLUTIONS
GEAR FLOWMETERS
STANDARD OR WITH
FIBER OPTIC
TECHNOLOGY
CORIOLIS
FLOWMETERS
STATIC MIXER BLOCK
LOW OR HIGH PRESSURE
COLOR CHANGER
LOW OR HIGH PRESSURE
AUTOMATIC
DUMP VALVE
AUTOMATIC GUN
LOW OR HIGH
PRESSURE
MANUAL
GUN MANUAL
GUN
PAINT
REGULATOR PAINT
REGULATOR
PAINT
REGULATOR
PAINT
REGULATOR
GFB GFB
ECOBELL 2 SL
EXTERNAL CHARGE
ECOBELL 2 SL
INTERNAL CHARGE
AUTOMATIC MULTI
GUN SOLUTION
RANGE OF ECODOSE 2K
15 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
Flow Control
Type GFM - A GFM - B Volume Flow Range
Mixing ratio
Range
Range
Viscosity A
CPS
Range
Viscosity B
CPS
FLUIDIC Low Pressure Colors High Pressure Colors Hardener N° N°
PANEL
Automatic color
change block valves,
complete of air circuit,
solvent circuit and
colors up to
Automatic color
change block valves,
complete of solvent
circuit and colors up to
Automatic block
valves, complete of
solvent circuit and
hardener up to
GUN GFB
STAND ALONE REMOTE 2 4 6 8 10 2 4 6 8 10 1 3 1 2 1 2
Gear
Flowmeter
up to 200 bar
GFM - 1 GFM - 1 30cc / 1200 cc * 1:1 to 10:1 25-350 25-350
GFM - 2 GFM - 1 40cc / 2200cc ** 1:1 to 10:1 25-500 25-350
GFM - 2 GFM - 2 130cc / 3200cc *** 1:1 to 10:1 25-500 25-500
Coriolis
Flowmeter up
to 140 bar
COR - 1 COR - 1 40cc / 3400cc 1:1 to 10:1 20-500 20-500
GFM - 1 0,005-2 lt 5cc-2000cc
GFM - 2 0,02-3lt 20cc-
3000cc
* For Mixing Ratio range 5:1 to 10:1 volume flow range will be 60cc/1200cc.
** For Mixing Ratio range 5:1 to 10:1 volume flow range will be 60cc/2600cc.
*** For Mixing Ratio range 5:1 to 10:1 volume flow range will be 160cc/3400cc.
ECODOSE 2K: T.P. OPERATOR INTERFACE
16 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
17 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
ECODOSE 2K: T.P. OPERATOR INTERFACE
18 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
ECODOSE 2K: T.P. OPERATOR INTERFACE
19 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
ECODOSE 2K: T.P. OPERATOR INTERFACE
20 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
ECODOSE 2K: T.P. OPERATOR INTERFACE
INDUSTRIAL INSTALLATIONS
21
Ecobell 2SL external charge on reciprocator
© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
DIFFERENT INSTALLATIONS
22
N.2 manual spray guns with Gun Flushing Box
© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
CORIOLIS FLOWMETERS
23
Installation with Coriolis and heater logic control
© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
24
VERIND’S INSULATED CABINET:
© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
25 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
FLUID SECTION REMOTED IN THE CABINET
26
Fiber optic system for dosing and mixing
© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
INSULATED MODULE
27
2K fluid section remoted on insulated module
© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
2K AND ECOBELL
28 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
29 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
Ecobell 2 and Electric pumps
30 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
Ecobell 2 external charge
31 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
2K ON DIFFERENT SURFACES (PLASTIC, STEEL)
32 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
2K ON HEAVY METAL CARPENTRY
33 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
2K ON HEAVY METAL CARPENTRY
34 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
2K MACHINE OUTSIDE SPRAY BOOTH
Standard and Horizontal model
35
TÜRK TRAKTOR
Dürr robots and manual application with 2k machine
© Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
36 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
Dürr robots
37 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
SAME DEUTZ-FAHR TRACTORS
2k machines, Horizontal model
DIFFERENT INSTALLATIONS WITH 2K MACHINES
38 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
39 © Dürr Systems GmbH, APT/CCP, 2K Electronic dosing machine EcoDose 2K, October 10-11, 2014 – Internal product training
THANK YOU FOR YOUR ATTENTION
“Subject to change without prior notice. The information in this presentation contains only general
descriptions and performance features. In actual applications they may not be exactly as
described here. The desired performance features are only binding if they are agreed explicitly
upon completion of contract”.
2K ELECTRONIC DOSING MACHINE
ECODOSE 2K
APT
Bietigheim – Bissingen, October 10-11, 2014 – Internal product training
