SPECIFICATION

Processing Alignment Automatic dual camera vision system

Vision Illumination LED - programmable red/green/blue

Alignment Range +/- 10mm, +/- 2.5 degrees

Cycle Time <10 seconds (excluding print stroke)

Print Speed Programmable, 1-250mm/sec (1mm/sec increments)

Print Repeatability +/- 10µ

Print Accuracy +/- 15µ

Board Separation Speed Programmable, 0.1 – 20mm/sec (0.1 mm/sec increments)

Printing Pressure Programmable, 0-20 kg (0.1 kg increments)

Squeegees Metal or Polyurethane Self-leveling double squeegee,

150 - 608mm width.

Printing Modes Print, print/print, flood/print, print/flood, 1 or 2 deposits

Others on request.

Control Operating System Microsoft Windows XP Professional

Product File Storage Unlimited - file backup system as standard

Interface Control Touch Screen Monitor & Keyboard

PCB dimensions Board Dimensions 40 x 40mm to 650 x 600mm

Maximum Print Area 608mm x 580mm

Board Thickness 0.3mm to 5mm

Stencil frame Stencil Frame Clamping Pneumatic clamping, thickness 25-40mm

Stencil Frame Size 736 x 736mm (29 x 29 inches) as standard.

Stencil Adaptor Optional for stencils smaller than 29 inches (736mm)

Load, Positioning & Eject Fully automatic with manual override

Transport system Conveyor Orientation Front dedicated

Board Clamping Pull down foil clamps with optional vacuum

Conveyor Type Single stage, pass through

Conveyor Belts 3mm ‘O’ section polyurethane,

Transport direction Programmable: Left to Right, R to L, R to R, L to L

Transport Height 900-970mm

Underside Clearance Up to 25mm

FMI SMEMA as standard - other protocols available

Machine dimensions Dimensions 1088 x 1231 x 1302mm

(excludes feet, monitor, keyboard and light beacon)

Weight 500 kgs

Supplies Electrical 110-260 Volts a.c. 50/60Hz

Power Consumption 500W

Compressed air 0.5 MPa / 5 bar, oil free, filtered 2µm

Air Consumption 10 litres/min (90 litres/min with vacuum tooling option)

2D Post print PCB & Stencil Camera Field of View 10 x 10mm

Inspection System Number of Inspection Sites Unlimited

Coverage per Second 200mm² max.

Inspection Choices Paste on Pad, Stencil Blockage, Paste Volume

Automatic Learn Single feature, rows, columns, QFP,BGA (0º, 90º)

Inspection Options Inspect all sites every cycle / selected sites every cycle /

selectable inspection frequency / inspect by regions

Programmable Action on Operator intervention and/or automatic stencil cleaning

Alarms and Warnings

Min Pad size 01005 or similar

Log file generation .csv format

Features

• Unique vision alignment system.

• Closed loop servo control of all moving

platforms.

• Fast product set-up and change over times

• Precise vertical motion control for perfect

stencil/board separation.

• Interlocks incorporated for safe

operation.

• Front dedicated conveyor system with

automated rail width adjustment.

• Less than 12 seconds cycle times.

• Automatic stencil loading and positioning.

• Smema interface protocol.

(others available on request)

• Fully automatic vision system with unique

multicoloured LED lighting.

• Heavy board handling as standard.

• Easy and intuitive user interface software.

• Various board support tooling options

• 2D post print inspection (optional)

• Fully programmable under stencil cleaner with

vacuum assist (optional)

Reprint has a policy of continuous product development. The description and specification within this

publication does not form part of any contract and is subject to change without prior notice.

29” Fully Automatic Stencil Printer

• New two part structure giving maximum machine stability

and robustness.

• Improved print cycle speeds of less than10 seconds.

• Larger print table for largest in class printing area.

• Motor stages use 1µm resolution encoders for exceptional machine accuracy.

All functions of the Mantis are easily

controlled via the custom written user

interface program running on the familiar

Windows XP platform. Operators need no

special expertise and minimal training.

Features of the program include:

Exceptional printing quality and repeatability are

achieved using state-of-the-art servo motor control with

precision mechanical assemblies. The simple to use yet

highly sophisticated automatic vision alignment system

gives the machine its exceptional printing accuracy.

The print carriage moves on hard wearing, high-

precision linear bearings. A fixed print head structure

with self leveling squeegees provides exceptional

printing every time. The product alignment and transfer

systems are mounted on precision mechanical platforms

and operates under full software control.

Print quality and productivity is further enhanced with

the flexible under stencil cleaning system, which can be

programmed separately or in combination with the 2D

post print inspection software linked to the machines

vision system.

In a competitive and challenging manufacturing world, the Mantis is the choice for a host of production environments

CONFIGURATION

Machine Base In-line

PCB Handling Belt type conveyor system

Fully programmable transport direction

Batch operation (same side PCB in/out)

SMEMA interface

Automatic width adjustment

Unique PCB clamping system

Stencil Handling Automatic load, positioning and ejection

Optional multi-purpose stencil frame adaptor

Control and software Bespoke user interface program.

PC running Windows XP Pro

Touch screen interface with keyboard

Language: English, German others on request.

Remote support software

Alignment systems Dual, single roving camera

Programmable multi- colour illumination

2D post print inspection (optional)

Automatic stencil cleaning Dry and dry modes

Vacuum assist cleaning available

Vacuum Filter System (Optional)

PCB Support Options Manual Tooling System

Vacunest Tooling System

Pin Grid Tooling System

Vacuum Tooling System

Double Sided Tooling

Paste Dispensing Manual Air Powered Paste Dispensing

Gun (Optional)

• Fully programmable print parameters including the vertical motion profile for stencil/product separation, critical in fine pitch and hybrid circuit applications.

• Unlimited product file data storage. The Mantis can be networked to allow off-machine storage of files.

• Product set-up wizard for fast reliable product configuration

• User password access protection

• Extensive built in diagnostics

• Comprehensive product and machine statistics

• 2-D post print paste-on-pad and stencil blockage inspection

• Fully programmable stencil cleaning cycles

Board/Stencil Alignment REPRINT has developed a unique, dual camera system that uses a combination of stored and live images to align the board with the stencil. It can recognize standard board features or dedicated fiducials to provide perfect alignment every time.

Low cost of ownership and minimal maintenance The Mantis has been designed for the lowest running costs and minimum maintenance. Each motorised platform is built using the highest quality components giving long live, trouble free operation. Protection is provided to moving parts to minimize contamination from pastes and other material debris. The on-board computer, electronics and other control systems are easily accessible allowing fast modular replacement. A dedicated maintenance and diagnostic menu is provided within the user program to minimize down time and provide fast fault-finding and testing of all areas of the machine.