235485763 SAP PP PI for Beginners

8/9/2019 235485763 SAP PP PI for Beginners

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Copyright © 2010 Accenture All Rights Reserved. Accenture, its logo, and High Performance Delivered are trademarks of Accenture.

SAP PP-PI for Beginners

Presented by G.Padmanabhan


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Production Planning - Process Industries (PP-PI)

Production Planning - Process Industries (PP-PI)

With the component PP-PI (Production Planning for Process Industries), SAP provides an integrated planning tool for batch-oriented process

manufacturing.

It is primarily designed for the chemical, pharmaceutical, food and beverage industries as well as the batch-oriented electronics industry.

PP-PI supports:

•The integrated planning of production, waste disposal, and transport activities within a plant

•The integration of plants within the company

•Vertically by means of an information flow, ranging from central business applications down to process control

•Horizontally by the coordination of planning between production plants, recycling and waste disposal facilities, and production laboratories.

http://help.sap.com/saphelp_470/helpdata/en/89/a419ff461e11d182b50000e829fbfe/frameset.htm


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Mater Data Setup for Products and Services

Refer the attached PPT for Master Data


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Creation of Independent requirements. This is used to create demand as per a plan, which would be transferred to production

through MRP run.


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Creation of Independent requirements.

In Configuration-

MRP Group “FMIC” is assigned to Strategy group 40.

Requirement type VSF is assigned to Strategy 40.

In the items tab, Requirement type “VSF” is defaulted.

Requirement type VSF is defaulted from MRP Group FMIC.


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Materials Requirement Planning- MD02


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Materials Requirement Planning- MD02

After you run

the MRP, the

system

provides the

databaseStatistics


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11

MRP Features

MRP

Lot sizing

Order scheduling

and generation

Internal productionand external purchasing

Net requirements

calculation

Bill of Material

Explosion

Demand


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Planned Order Generation via MD02 can be views in MD04

You can see in Stock requirement list, how independent requirements are planned


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Conversion of Planned Order to Production Order via

MD05


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Process Order- General Data view


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Process Order- General Data view

On Release of Process Order, Control recipe is created (based on Production

scheduling Profile settings).


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Control Recipe MonitoringSelect the Control Recipe and Press Send button

You can find the status “Sent”


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Process PI SheetPI sheets are only used to provide additional functionality in complex manufacturing procedures.

PI sheets allow for detailed process information tracking, quality attributes can be attached tofinished products to meet compliance requirements.

Process instructions and e-signatures are additional functionality that can be added.

A PI sheet can include the entire production process or only a part of it.

Process PI Sheet through t-code CO60

Fill in the values and press save. If complete Press “complete”


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Process Order confirmation via COR6N

We have the

option to

confirm

1. Yield

2. Scrap3. Activities


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Goods movement during Process Order Confirmation

In the below screenshot, you can see both Goods issue and Goods Receipt.

This happens due to1. Auto Goods Receipt in Control key of Operation (Movement type 101).

2. All Components indicator set in confirmation control parameter (Movement type 261).

3. Back-flush indicator set in Material or Work Centre or Routing

Next Slide will explain about the configuration related to Goods movement during confirmation.

C fi i l d A GR d A GI d i


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Configuration related to Auto GR and Auto GI during

Confirmation


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Cancellation of Process Order via CORS

Cancellation enables us to

reverse confirmation


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Apprentice

S.No Description Links1. Master Data of PP-

PI in Product Cost

Controlling

http://help.sap.com/saphelp_470/helpdata/en/90/ba61

3e446711d189420000e829fbbd/content.htm

2. Control Recipes http://help.sap.com/saphelp_470/helpdata/en/89/a438

62461e11d182b50000e829fbfe/content.htm

3. PI Sheets http://help.sap.com/saphelp_46c/helpdata/en/89/a4395

e461e11d182b50000e829fbfe/content.htm

4. Batch

Determination in

the PI sheet

http://help.sap.com/saphelp_46c/helpdata/en/43/b9cad

69e1e11d195a6080009c17b92/content.htm

5. Process Order

Management

http://help.sap.com/saphelp_46c/helpdata/en/89/a42cb

3461e11d182b50000e829fbfe/content.htm

Documents

235485763 SAP PP PI for Beginners