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2055-27
Joint ICTP/IAEA School on Physics and Technology of Fast ReactorsSystems
Dominique Warin
9 - 20 November 2009
CEA / Nuclear Energy DivisionRadiochemistry and Processes Department
MarcouleFrance
————————————[email protected]
Advanced partitioning of MOX fuels by aqueous route (1)
————————————[email protected]————————————[email protected]
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Advanced partitioning of MOX fuels by aqueous route (1)
Dominique Warin
CEA / Nuclear Energy DivisionRadiochemistry and Processes Department
Marcoule, [email protected]
IAEA/ICTP School onPhysics and Technology of Fast Reactor Systems
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
CEA/Nuclear Energy Directorate missions
INTERNATIONAL COLLABORATIONS : Europe (SNEINTERNATIONAL COLLABORATIONS : Europe (SNE--TP), USA (GNEP), TP), USA (GNEP), JapanJapan, China,, China,……
A WORLD CLASS LABORATORY FOR SUSTAINABLE A WORLD CLASS LABORATORY FOR SUSTAINABLE NUCLEAR FISSION ENERGY DEVELOPMENTNUCLEAR FISSION ENERGY DEVELOPMENT
● R and D in support of existing LW Reactors (material ageing, fuels, power plant life time, safety,...)
R and D for innovative future GEN IV Fast Neutron ReactorsBasic nuclear science and technology studies, materialsThermal and fast neutron Test ReactorsSimulation program
REACTORSREACTORS
● R and D in support of existing reprocessing plants (Areva La Hague,Sellafield, Rokkasho Mura,..) and for future recycling plantsR and D for nuclear waste management (1991 and 2006 French Acts)
● Hot radioactive facilities
FUEL CYCLEFUEL CYCLE
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
CADARACHE
Nuclear reactors• Core design, neutronics• Fuels• Nuclear technology• Test reactors for PWRs,
(RJH 2014)
Nuclear fuel cycle• Radiochemistry, reprocessing• Fuel cycle technology• Long term waste management• Na fast test reactor (Phénix,
ASTRID 2020)• Decommissioning
SACLAY
Nuclear materialsSimulation, codesNuclear physics
and chemistry
GRENOBLE
Thermo hydraulics
DEN
CEA/ Nuclear Energy Directorate organization
MARCOULE
SACLAY
MARCOULE
CADARACHE
GRENOBLE
4500 staff, 900 M4500 staff, 900 M€€//yearyear
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Final waste radiotoxicity
0,1
1
10
100
1000
10000
10 100 1000 10000 100000 1000000Temps (années)
Rad
ioto
xici
té re
lativ
e
GLASSESFPs ONLY
GLASSESFPs + MAs
SPENT FUEL
TIME after unloading (years)
U ore
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
5 ans
10 ans
30 ans
50 ans
100 ans
200 ans
300 ans
500 ans
1000 ans
2000 ansCM244
PU238
PU240
PU239
AM241
AM243
BA137M
CS137
SR_90
_Y_90F
EU154F
CS134F
PR144F
RH106F
Contributions to residual heat (UOX spent fuel)
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Actinide recycling : what fuel cycle option ?
R T
U
U PuU and Pu recycled,
COEX
FP&MAR TU
UU and Pu recycled,
PUREX
Pu
FP&MA
R T
U
MAU Pu
FP
MA heterogeneousrecycling
MA homogeneousrecycling
R T
U
FP
U Pu AM
MA : Np, Am, Cm
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
– Reference route• Solvent extraction, PUREX Process
• How to reprocess spent nuclear fuels?• Which industrial technology?
– Criteria• Safety, performance, cost, secondary waste…
How to partition Np, Am and Cm ?
• Already mastered at the industrial scale• La Hague plant (AREVA NC)
UP3 plant: 800 tons reprocessed / year» High separation yields achieved» Few technological waste generated
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
LLRN recovery by solvent extraction
SPENT FUEL
Uranium and Plutonium
Fission, Activation,and Corrosion Products
PUREXPUREX
COMPLEMENTARYSTEPS
COMPLEMENTARYSTEPS
Cm
Am
Np
Minor Actinides
A possible route…
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Reprocessing process : requirements
PUREXSPENT FUEL
1. RECOVER 2. PURIFY
1. CONCENTRATE 2. CONFINE
URANIUM PLUTONIUM
WASTE
SAFETY
RELIABILITY
FLEXIBILITY
COST
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Reprocessing requirements and constraints
• High recovery yields (99.9 %)• High purification yields (106)• Low amount of secondary waste…
• Confinment• Shielding• Criticality risk• Nuclear material accounting• Radiolysis…
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
The PUREX Process
U, Pu, FPs,MAssolution
HULLS
SPENT FUEL HNO3
TBP
FPs, MAs
U
Pu
DISSOLUTION EXTRACTION
TriButylPhospahte TBP
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
PUREX, the reference since 1950’s…
• TBP, a selective and strong molecule
• High recovery /purification yields(99.9 % U &Pu recovered, DFs ~ 107)
• Low secondary waste amount• No extreme conditions, no severe materials issues• A heavy work for development
WHY ?
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
PUREX : some important steps
• U.S.A. 1950s (Savannah, Hanford)
• UK 1953 (Windscale)
• France 1958 (Marcoule, UP1)1967 (La Hague, UP2)1976 (La Hague, UP2-HAO) (UOX)1989 (La Hague, UP3)1994 (La Hague, UP2-800)
• UK 1994 (Sellafield, THORP)
• Japan 2007 (Rokkashomura)
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
PUREX main steps
1. DISSOLVE
2. EXTRACT
3. CONDITION
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
PUREX Process : 1. « HEAD-END »
GOAL : SOLUBILIZE ALL THE SPENT FUEL COMPONENTS STEPS : SHEARING- DISSOLUTION-CLARIFICATION DOWNSTREAMS :
1 – DISSOLUTION LIQUOR (U, Pu, P.F., A.M.) ] to next steps
2 - "HULLS " (and end-pieces) (AP) ⎫ ⎬ to be conditionned 3 – DISSOLUTION RESIDUES (noble metals, ...) ⎭
4 – GASEOUS EFFLUENTS (gaseous FPs) ] to be purified
before release
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
PUREX Dissolution mechanisms
UO2 Dissolution : ΔH = - 420 J/kg< 2M : UO2 + 8/3 HNO3 → UO2 (NO3)2 + 2/3 NO + 4/3 H2O
> 8M : UO2 + 4 HNO3 → UO2 (NO3)2 + 2 NO2 + 2 H2OUO2 + 3 HNO3 → UO2 (NO3)2 + ½ NO + ½ NO2 + 3/2 H2O
PuO2 Dissolution :PuO2 + 4 HNO3 → Pu (NO3)4 + 2 H2O (very slow)
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
PUREX Volatile Radionuclides
Iodine (I2) [129I]
Carbone (CO2) [14C]
Tritium (HTO) [3H]
Krypton (Kr) [85Kr]
To be considered too :- NO/NO2
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
The principle of solvent extraction
Step1Preparation
Step 3Separation
Step 2Emulsion
Organic solution
Aqueous solution( ) [ ]
[ ] aq
org
MM
=DKorD
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Extraction of a specie
[ ] [ ] [ ][ ] [ ] [ ] ...21
...21++++++
=complexcomplexMcomplexcomplexMDM
Mixer-Settler (MS)
Pulsed Column (PC)(M)aq (M)org
Very diverse mechanisms:
- solvatation (complexes)
- ion exchange (anions, cations)
- chelation (all organic species)
(all aqueous species)
For two elements, M1 and M2 to be separated :
2
1
21
M
M/MM D
D FS =
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
« Non compensated « extraction
• « Passive extraction », solvation of a lipophiliccompound in the organic phase
M
Organic Phase
Aqueous Phase
( )M M
MKex
⎯⎯⎯ →⎯ ⎯⎯⎯ ⎯←
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
• Solvatation of a neutral complex:(acid or metallic salt in the initial aqueous solution)
• Uranyl nitrate by TBP
( )en
MK-n EMA An E e M ex
⎯⎯⎯ →⎯++ ⎯⎯⎯ ⎯←+
Mn+
Organic Phase
Aqueous PhaseMn+
Mn+
A-
A-
A-
A-
A-
( ) [ ][ ] [ ] [ ] [ ] [ ]n-e
Mn-en
enex
AED
AEMEMAMK
⋅=
⋅⋅=
+
« Non compensated « extraction
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
• Cation exchange
• Am3+ by HDEHP
++ +⎯⎯⎯⎯ →⎯ ⎯⎯ ⎯←+ H n (HA)MA
K HA m M n-mn
exn
( )[ ][ ][ ][ ]
[ ][ ]m
n M
m n
n nmn
exHA
H.D HA.M
H.HAMA K+
+
+− ==
Ion Exchange extraction
Mn+
Phase organique
Phase aqueuseMn+
Mn+
A-A-
H+ H+
H+
Mn+
Organic Phase
Aqueous PhaseMn+
Mn+
A-A-
H+ H+
H+
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
+
Cationmétallique
Complexant azoté(TPTZ,Py, ...)
Complexecationique
Extractantéchangeur cationique(acide carboxylique, ...) Complexe neutre
+
M M
M
(n+)(n+)
+
Cationmétallique
Complexant azoté(TPTZ,Py, ...)
Complexecationique
Extractantéchangeur cationique(acide carboxylique, ...) Complexe neutre
+
M MM
MM
(n+)(n+)
ORGANIC PHASE
AQUEOUS PHASE
Synergistic extraction
LIGAND CATIONIC COMPLEX
CATIONIC EXCHANGER(carboxylic acid)
NEUTRAL COMPLEX
METAL CATION
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
UO22+ by
TOPO/HDEHP
( )+
−
+
+⎯⎯⎯⎯ →⎯ ⎯⎯ ⎯←++ Hn HAAML HAm Le M nmne
n exK
( )[ ][ ][ ][ ] [ ]
[ ][ ] [ ]e m
n M
e m n
n nmne
exLHA
H.D LHA.MH.HAAML K
⋅=
⋅=
+
+
+−
PC8H17 C8H17
C8H17
O
O
OHPO
O
Synergistic extraction…
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Uranyl Extraction by TBP
TBP 2 ,)NO(UOTBP 2NO 2UO 23232
2 ⇔++ −+
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
(UO22+)aq + 2 (NO3
-)aq + 2 (TBP)org (UO2(NO3)2 , 2TBP)org
Aqu
eous
phas
eO
rgan
icph
ase
Uranyl Extraction by TBP
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Actinide extraction by TBP
OXIDATION STATE
III IV V VI
U X
Np X
Pu X X
Am
Cm
X
X
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
PUREX U-Pu Extraction operation
TBP 1.1 M
UO2+ ,Pu 4+, FPsFP
EXTRACTION
U, Pu
Operating conditions : [HNO3] rather high
[U]org rather high
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
PUREX with pulsed comumns : principle
P
Light phase inlet
Heavy phase outlet
Light phase outlet
Heavy phase inlet
plates
CEA / Nuclear Energy Division 302009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Atalante/L15a
b
From PUREX to COEX™: co-extraction principle (U-Pu-Np)
FP + MA
Extraction/scrubbing
Pu stripping U strippingNp scrubbing
Oxidizing
Extraction/scrubbing Pu stripping
OxidizingConcentration and
buffer storageReduction
UVI scrubbingAdjustment
Feed
Toco-conversion
U(IV)
U(IV)
To 2nd U cycle ?
U(VI),Pu(IV),Np(V,VI)
HAN
U(VI),Pu(III),Np(IV)
U(VI), Pu(IV), Np(V,VI) U(IV),U(VI),Pu(III),Np(IV)
U(IV),Pu(III),Np(IV)
Pu,U,NpU
FP
100% of initial Pu, NpU/Pu ~ 1 HAN
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
FeedM1 + M2
Strippingsolution
StrippingSolution
M1
RaffinateM2
Extractant(s)Diluent Solvent treatment
EXTRACTION BACK-EXTRACTION
Solvent extraction
• Counter-current separation process
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Industrial contactors
• Mixer-settlers• Pulsed columns
• Centrifugal contactors
Heavy Phase Outlet
Light Phase Intlet
Light Phase Outlet
Heavy Phase Intlet
Radial Vanes Rotor Orifice
Heavy Phase Weir
Heavy Phase Collector Ring
Annular Mixing Zone
Rotor
Interface
Light Phase Collector Ring
Light Phase Weir
Separating Zone
StationaryCylinder
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Requirements for process development
• Extraction efficiency– Distribution ratios of separated elements
• Fast kinetics of mass transfer– Both at extraction and stripping steps
• Implementation in short time contactors
• Ligand stability– Both vs acidic hydrolysis and radiolysis
• High distribution ratios at the extraction step
>> 1 E(%) > 50%• Small distribution ratios at the stripping step
<< 1 E(%) < 50%• High selectivity: 1
DD
FS2M
1M
2/M1M >>=
AODM ×
AODM ×
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Distribution ratio
Mn+
Organic Phase
Aqueous PhaseMn+
Mn+
A-
A-
A-
A-
A-
Y = DM.X[M]org
[M]aq
SATURATION LIMITY = DM.X[M]org
[M]aq
Y = DM.X[M]org
[M]aq
SATURATION LIMITY = DM.X[M]org
[M]aq
• DM depends on P, t°, [X], pH, I …
( ) [ ][ ] [ ]
org
aqM
M
orgaq
org
VV
D
D 100 VM VM
VM 100 %E
+⋅=
⋅+⋅⋅
⋅=tottot
tot
[ ][ ]
[ ] [ ] [ ][ ] [ ] [ ] ...2complex1complexM
...2complex1complexMD
MMD
M
M
++++++
=
∑∑
=Organic phase species
Aqueous phase species
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Actinides properties
SYMBOL
OXIDATION STATES
CHEMICAL BEHAVIOR:Light actinides (Th to Pu): specific redox (PUREX basis)
Np recovery is achievable by PUREXHeavier actinides (from Am) behave like lanthanides
An(III) recovery requires new separation processes
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Acidification
Scrub
Tc scrubbing (MS)
Complementaryextraction (MS)
Feed HAU, Pu, Np, P.F.HNO3 4.5 M
~1 L/h F.P. scrub
TBP 30%
Np < 0.1 % (d.l.), F.P.
2 extractions (PC) F.P. scrub (PC)
U, Pu, Np( > 99%)
TBP 30%
Np Extraction demonstration hot run
- ~ 15 kg of UOX fuel,52 GWd/t
- CEA Marcoule- April 2005
Np < 0.5 % (d.l.), F.P.
4 m highPulsed columns
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Partitioning research steps
A true challenge : a sophisticated partitioning chemistry under highly radioactive conditions
Fundamental research : a wide co-operative framework- exploration : new extracting systems- fundamentals : in-depth study of mechanisms at work
Applied research :- process design- lab experiments on actual spent fuel
material- « demonstration » experiments :
integration, representativeness, long-lasting performance
A few hundreds
of new molecules
Scale : 1/10000
Scale : 1/100 à 1/1000
2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Actinides Partitioning : the research path used
Spent fuel
U, Pu Np
Cm
AmLn
PUREXPUREX
SANEXSANEX
Fissionproducts DIAMEXDIAMEX CO-EXTRACTION
of An et LnCO-EXTRACTION
of An et Ln
PARTITIONINGbetween An & LnPARTITIONING
between An & Ln
1
H2
He3
Li4
Be5
B6
C7
N8
O9
F10
Ne11
Na12
Mg13
Al14
Si15
P16
S17
Cl18
A19
K20
Ca21
Sc22
Ti23
V24
Cr25
Mn26
Fe27
Co28
Ni29
Cu30
Zn31
Ga32
Ge33
As34
Se35
Br36
Kr37
Rb38
Sr39
Y40
Zr41
Nb42
Mo43
Tc44
Ru45
Rh46
Pd47
Ag48
Cd49
In50
Sn51
Sb52
Te53
I54
Xe55
Cs56
Ba Ln72
Hf73
Ta74
W75
Re76
Os77
Ir78
Pt79
Au80
Hg81
Tl82
Pb83
Bi84
Po85
At86
Rn87
Fr88
Ra An104
Rf105
Db106
Sg107
Bh108
Hs109
Mt110
Uun
LANTHANIDES
57
La58
Ce59
Pr60
Nd61
Pm62
Sm63
Eu64
Gd65
Tb66
Dy67
Ho68
Er69
Tm70
Yb71
Lu
ACTINIDES
89
Ac90
Th91
Pa92
U93
Np94
Pu95
Am96
Cm97
Bk98
Cf99
Es100
Fm101
Md102
No103
Lr
NOYAUX LOURDS PRODUITS D’ACTIVATION
PRODUITS DE FISSION PRODUITS DE FISSION ET D’ACTIVATION
N
O
C2H4N
O
C8H17
CH3CH3
C8H17OC6H13
DMDOHEMA
OP
OO O
HHDEHP
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Two
step
str
ateg
yTw
o st
ep s
trat
egy
Am3+ and Cm3+ recovery : a 2-step strategy
Spent Fuel
U, Pu Np
Ln
PUREXPUREX
22
FissionProducts 11 CO-EXTRACTION
of MAs and LnCO-EXTRACTION
of MAs and Ln
SEPARATIONof MAs from LnSEPARATION
of MAs from Ln
TBPTBP
PO
OO
O
Am, Cm
(e.g., CMPO, TRUEX processesusing hard-donor ligands)
(e.g. SANEX, TALSPEAK processes using soft-donor ligands)
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
1991-2006 : Partitioning results
The results :Neptunium: recovery up to 99%, with modified PUREXAmericium and Curium: recovery up to 99.9%, with DIAMEX-SANEX
Proven processes and technologies which can be appliedto other partitioning schemes
Further steps will be required prior to any industrial implementation
Tested at CEA Atalante Marcoule hot labs on 15 kgs of EDF UOx spent fuel
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
DIAMEX demonstrative hot run, November 2005
Am ~ 0.015 %Cm < 0.002 %
extraction
(CP)(CP)
-
HEDTA
HNO3H2C2O4HEDTA
HNO3
FPRaffinate
extractionAn+ Ln
(CP)
ScrubbingFP
(CP)
Am, Cm, Ln> 99.9%
Back-extraction An-Ln (MS)
NaOHHEDTA
Solvent Treatment(ECRAN)
0.65 MDMDOHEMA/TPH
PUREX raffinate15 kg genuine fuel
Ln ~ 2.5 g/L
Am ~ 150 mg/LCm ~ 15 mg/L
V ~ 1 L/h4 m highPulsed columns HNO3
H2C2O4HEDTA
HNO3
extraction
(CP)
extractionAn+ Ln
(CP)
DIAMEXProductionAm, Cm, Ln
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
An
SolventDMDOHEMA 0.5 M
+ HDEHP 0.3 MTPH
Lnscrubbing
HNO3
extraction-scrubbing
HEDTACitric ac.
Ln stripping
LnHNO3
DIAMEXProductionAm, Cm, Ln~ 45 mL/h
NaOHHEDTA
HNO3
An stripping
Am, Cm < 0.01%
Am, Cm > 99.9%F.D.Ln ~ 80 Am < 0.06 %
Cm < 0.03 %
Raffinate
SANEX demonstrative hot run, December 2005
N
O
C 2H4
N
O
C 8H17
CH3CH3
C8H17O
C6H13
DM D O H EM A
OP
O
O O
H
HD EH P
N N
OOOO
O H O
O
H ED T A
N
O
C 2H4
N
O
C 8H17
CH3CH3
C8H17O
C6H13
DM D O H EM A
OP
O
O O
H
HD EH P
N N
OOOO
O H O
O
H ED T A
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Fuel cycle, the MA heterogeneous recycling option
FPs
- U, Pu, Np by COEXTM
- Am (and Cm) separation : simplified DIAMEX-SANEX,…- Am (and Cm) recycled on dedicated « targets-blankets »
REACTOR TREATMENT
URANIUM
MAs
Pu,U,(Np) U
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
• Co-extraction An (III) and Ln (III) with TODGA, using HNO3 4N
• Selective back-extraction of An (III)• With polyamino-carboxylic hydrophile complexing agent
Simplified TODGA-SANEX process
NO
N
O O
C8H17
C8H17
C8H17
C8H17
Back Extr. Ln
Ln
Extr.
PF
TODGAAn + Ln
COEX Raffinate
DTPA pH 2 + NO3
Back Extr. An
An
10-3
10-2
10-1
1 00
1 01
1 02
1 03
1 04
10-2 10-1 10 0 101
U(VI)Np (IV )Np (V)Pu( III)Pu( IV)Am( III )Cm (I II)
D(A
n)
HNO3 concentra tion (M)
TO D GA con cent ra tion:0. 1M/ n-do deca ne
• Advantages : simple scheme, TODGA synthesis low cost• Drawbacks : high sensitivity of the Am-Cm back extraction step
to pH and temperature
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Fuel cycle, the MA heterogeneous recycling option
FPs
- U, Pu, Np by COEXTM
- Am (and Cm) separation : (DIAMEX-SANEX), (SANEX-TODGA)…- Am (and Cm) recycled on dedicated « targets-blankets »
REACTOR TREATMENT
URANIUM
MAs
Pu,U,(Np) U
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Actinide recycling : what fuel cycle option ?
R T
U
U PuU and Pu recycled,
COEX
FP&MAR TU
UU and Pu recycled,
PUREX
Pu
FP&MA
R T
U
MAU Pu
FP
MA heterogeneousrecycling
MA homogeneousrecycling
R T
U
FP
U Pu AM
MA : Np, Am, Cm
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
F.P.
DISSOLUTION
Spent fuel
1st stepU Extraction
Ln Stripping
Ln
WASTE
UPuNpAmCm ConversionDISSOLUTION
U
Pu+MA
2nd step An Stripping
Ln
RECYCLE
Fuel cycle, the MA homogeneous recycling option
The grouped actinide GANEX concept
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
The GANEX process
DIAMEX-SANEX
Monoamide
PF (dont Ln)
TRU + PF
HA spent fuel solution ∼ 4M HNO3
UDEHiBA
TRUHDEHP-
DMDOHEMAHEDTA/citric acid
N
O
PO
OHO
O
NCH3
C8H17
CH
NCH3
C8H17
O O
C2H4
OC6H13
Excellent compromise between complete Uranium extraction, and good U(VI)/Pu(IV) selectivity
Adaptation of the processalready demonstrated in 2005
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
1st step : U selective extraction
2nd step : Pu-Np-Am-Cmco-recovery (diamide-based process)
(performed successfully in November 2008)
GANEX demonstrative hot runs, 2008
(performed successfully in June 2008)
Solvent clean-up
Mono Amide
Extraction Scrubbing U stripping
FeedNp, Pu, Am, Cm + FPs
HNO3 Diluted HNO3
U
U > 99.9%
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Heterogeneous multi-recycling
• Core : UPuO2
• “CCAM” : UAMO2 (AM =Np/Am/Cm)(minor actinide-loaded blankets)
PuU
MA
CORE CCAM
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Recycling process : consolidation towards industrialization
NCH3
C8H17
NCH3
C8H17
O O
C2H4
OC6H13
ExtractantExtractantsynthesissynthesis
ModelingModeling((flowsheetflowsheet, sensitivity, operation), sensitivity, operation)
DMDOHEMA + HDEHP
RaffinatPUREX
Ln stripping
Ln
Extr-scrub.
PF
An(III) + Ln(III)
DTPA pH 3-4
An stripping Ln(III)
An
Core of the process demonstrated at small scale
Long term effectsLong term effects(solvent treatment)(solvent treatment)
EquipmentsEquipments(Implementation,(Implementation,extrapolation)extrapolation) In situ In situ
analysisanalysis(cations, (cations,
pH...)pH...)
Es sai Nd 17/11/2 005 suivi ANL , resultats analyses et calcul
0100200300400500600700800900
100011001200130014001500160017001800190020002100220023002400250026002700280029003000
17/1117:00
17/ 1118: 00
17/1119:00
17/ 1120: 00
17/1121:00
17/ 1122: 00
17/1123:00
18/ 1100: 00
18/1101:00
18/ 1102: 00
18/1103:00
18/ 1104: 00
18/1105:00
18/ 1106: 00
18/1107:00
18/ 1108: 00
18/1109:00
18/1110:00
Temps
[Nd
] (m
g.L
-1)
ANL APANL ASPAANL CPAnalyse CBA APAnalyse CBA ASPAAnalyse CBA CPCalcul APCalcul ASPACalcul CP
InterfaceInterfaceCoCo--conversionconversion
FP solution FP solution adaptedadaptedto vitrificationto vitrification
((ConcentConcent. Calcination). Calcination)
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Modelling
• For what? – Reliable Calculation Codes
• Draft flowsheets in industrial scale• Minimise number of experimental tests, steps and measurements• Carry out operating analysis and transitory calculations
• How?– Phenomenological representation
• Main equilibria during MA selective stripping
DIAMEX-SANEX: • Extraction: M3+ + n (HDEHP) [M, 3DEHP,HDEHP] + 3 H+
• Complexation: M3+ + HEDTA (M,HEDTA) + 3 H+
SANEX-TODGA: • Extraction: M3+ + 3 NO3
- + 3 TODGA [M(NO3)3,3 TODGA]• Complexation: M3+ + HEDTA (M,HEDTA) + 3 H+
O
N
O
N
O
Am O N
OO
ON
O
NO
ONO
O
O
N
O
O
O
N
O
N
O
O
N
O
N
O
Am O N
OO
O NO
ON
OO
ON
O
NO
ONO
O
ONO
ON
OO
O
N
O
O N
O
O
Speciation in organic phase,
thermodynamics
Speciation in aqueous phase,
Thermodynamics
Interfacial reactionskinetics, thermodynamics
Radiolysis
Speciation in organic phase,
thermodynamics
Speciation in aqueous phase,
Thermodynamics
Interfacial reactionskinetics, thermodynamics
Radiolysis
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Essai Diamex (CBP 22/11/05)Suivi Am
0102030405060708090
100110120130140150160170180190200
22/1108:00
22/1110:00
22/1112:00
22/1114:00
22/1116:00
22/1118:00
22/1120:00
22/1122:00
23/1100:00
23/1102:00
23/1104:00
23/1106:00
23/1108:00
23/1110:00
23/1112:00
23/1114:00
23/1116:00
conc
(mg/
L)
Piloting process and in-situ analysis
• Piloting process– Identifying sensitive parameters via sensitivity
analysis and transient calculations• pH, flowrate, temperature…
– Determine relevant points to be followed to detect serious malfunctioning
• [cation]
• In-situ measurements– Am and Nd
• Spectrophotometry adapted to « highactivity »
– Solvent• Assessment of miniaturized mass
spectrometers
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Apparatus: adaptation
– To each step specificity• Solid Presence• Slow kinetics
– Implementing conditions• Example: comparison between DMDODHEMA andTBP
- Lower interfacial Tension- Higher Viscosity- Phase density difference, ajustable via extractant
concentration
– Hydrodynamics tests to perform in pulsed columns (smalldiameter)
• DMDOHEMA/HDEHP/TPH• TODGA/TBP/TPH
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Extractant Synthesis
• New extractants: DMDOHEMA, TODGA, DEHiBA…– Identify malonamides capable of being synthetized at large scale (tons)– Cost assessment– Required purity
from kg to ton…
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Solvent clean up
• Objective : assessment of long term solvent behaviour– Clean up efficiency destined to remove acidic degradation products issued from
hydrolysis/radiolysis
MARCOULE γ-Irradiation loop
Solvent studied:• DMDOHEMA/TPH• DMDOHEMA/HDEHP/TPH
Continuous long term runsSimulating 1-2 years of industrial operation
No significant impact on Hydraulicand Recovery performances
Yet to be tested:TODGADIAMEX-SANEX
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Solvent clean up
• Need of solvent purification step• Recover pure diluent• Extractant concentration• Decontamination/some degradation products☹ Thermosensitive molecules
• Assessment• Evaporation under vacuum• Flash distillation• Supercritical carbon dioxide extraction
CEA / Nuclear Energy Division 2009 IAEA/ICTP School on Physics and Technology of Fast Reactor Systems, Trieste 17-18/11/2009
Innovative process : results to be obtained for 2012
Exploratory Research
Concepts selectedand validated
Demonstration experiments
Simplification« Consolidation »
Towards potential industrialization
Severalhundreds of moleculesassessed
Scale 1/10000
Scale 1/1000
integration, long-lasting performance
representativeness,
2012
2008
2005
2001
1993
NN
NN
NN
N N
ONH NHO O
OO
NOct Oct
NOctOct
OO
ONH NHO O
OO
NOct Oct
NOctOct
OO
Program in progress…