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Walls August 8, 2019

2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

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Page 1: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Walls

August 8, 2019

Page 2: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Building Science CorporationJoseph Lstiburek 2

Page 3: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Building Science CorporationJoseph Lstiburek 3

Page 4: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Building Science CorporationJoseph Lstiburek 4

Page 5: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Building Science CorporationJoseph Lstiburek 5

Page 6: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Building Science CorporationJoseph Lstiburek 6

Page 7: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Building Science CorporationJoseph Lstiburek 7

Page 8: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Building Science CorporationJoseph Lstiburek 8

Page 9: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Building Science Corporation;8$6:<)=$(1>&96?))/

Page 10: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Exterior Insulation Retrofits• Going beyond nominal R-13/R-19 walls = thicker walls• Exterior retrofit advantages

– Insulation outboard of vulnerable structure– Interior is habitable during retrofit– Retain interior finishes (lose exterior finishes)– No loss in interior square footage– Can inspect condition of enclosure (during cladding

removal)– Interior stairwells (code minimum widths)

Page 11: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

4” Polyisocyanurate Foam

Page 12: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

4” Polyisocyanurate Foam

Page 13: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

4” Polyisocyanurate Foam

Page 14: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Building Science CorporationJoseph Lstiburek 14

Page 15: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Building Science CorporationJoseph Lstiburek 15

Page 16: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Foam Sheathing Cladding Attachment

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!882)$1213')\,):$P]1>69)56H63(),J@):$P4(&558)*J.-):$P

SH"'6)5K8)^6(69$63)N3'1366913'

Page 17: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Exterior Retrofit Complications

Page 18: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Double Stud Walls (Risky?)

Page 19: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Double Stud Walls§ Double stud wall advantages:

§ High R values§ Simplifies exterior detailing

(few changes to standard practice)§ Lower cost vs. other high-R walls?

§ Moisture risks due to interstitial condensation?§ Most common failure, after rain control issues§ Air barrier imperfections—increase risk§ Air permeable low-density insulations—increase risk

(including convective looping)§ Air impermeable insulations—decrease risk§ Reduce risk with “skim” of spray foam at sheathing?

Page 20: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Double Stud Wall w. Robust Air Barrier

Page 21: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Larsen Truss

Page 22: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

4-½” High Density Spray Foam

Page 23: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –
Page 24: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –
Page 25: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –
Page 26: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –
Page 27: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –
Page 28: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

EIFS Overclad

Page 29: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Commercial Exterior Insulation Approaches

Page 30: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Exterior Insulation Approaches• Insulation and cladding

(discrete components)

Page 31: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

• Insulation and cladding (discrete components)

• Exterior Insulation and Finish System (EIFS)

Exterior Insulation Approaches

Page 32: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

• Insulation and cladding (discrete components)

• Exterior Insulation and Finish System (EIFS)

• Insulated Metal Panels (IMP)– Used as a complete enclosure

Exterior Insulation Approaches

Page 33: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

• Insulation and cladding (discrete components)

• Exterior Insulation and Finish System (EIFS)

• Insulated Metal Panels (IMP)– Used as a complete enclosure– Used as an insulated cladding

Exterior Insulation Approaches

Page 34: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Brick Veneer• Brick veneer has some of the longest

history with exterior insulation– Long history = more common– More common = less questions

• Not always well done

Page 35: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Brick Veneer

Page 36: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Brick Veneer

Page 37: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Brick Veneer

Page 38: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Brick Veneer

Page 39: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

• Alternate details and support options exist

• Support systems for brick can be modified for other building elements– Decks– Balconies– Canopies– Etc.

Brick Veneer

Page 40: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Brick Veneer

Page 41: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Brick Veneer

Page 42: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Other Claddings• For insulation less than 1.5” – direct attachment of

cladding though insulation back to the structure is practical

• For insulation greater than 2” – a secondary cladding support structure is often needed.

Page 43: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

• Lighter weight claddings (metal/wood/fiber cement)– Less common = less experience– Less experience = more questions

• Cladding support systems historically done poorly

• Systems are getting better

Other Claddings

Page 44: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

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Other Claddings

Page 45: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Other Claddings

Page 46: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

• Single “z-furring”• Double “z-furring”

– Can be made to function reasonably well provided that two layers of insulation are used.

– Often designed with first layer bridging insulation and second layer creating a gap behind the cladding = single “z-furring”

Other Claddings

Page 47: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

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Other Claddings

Page 48: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

• Single “z-furring”• Double “z-furring”• Clip and “z-furring”

or hat channel– Metal clip– Fiberglass clip

Other Claddings

Page 49: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Other Claddings

Page 50: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

• Single “z-furring”• Double “z-furring”• Clip and “z-furring” or

hat channel– Metal clip– Fiberglass clip

• Attach furring directly back to structure through insulation

Foam insulating sheathing

Page 51: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

EIFS• Exterior Insulation and

Finish System (EIFS)– Lightweight– Cost effective– Water managed

• Minimal Thermal Bridging• R-4 per inch• System has a tainted

history

Page 52: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

• Commonly installed using adhesive

• The adhesive can also form the drainage gap in water managed systems

EIFS

Page 53: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

EIFS

Page 54: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Insulated Metal Panels• Insulated Metal Panels (IMP)

– Lightweight– Moderate cost– Water managed

• Minimal Thermal Bridging• R-7.5+ per inch• Can be an excellent

enclosure system• Requires some consideration

for retrofit applications

Page 55: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

• Can be used as both a complete enclosure system

Insulated Metal Panels

Page 56: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

• Can be used as both a complete enclosure system

• Can also be used as an insulated cladding system

Insulated Metal Panels

Page 57: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

• Attachment often to metal hat channel or z-furring– In retrofit applications out

of plane walls can require special adjustable systems or shims

Insulated Metal Panels

Page 58: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

• IMP as a complete enclosure system– Provides all enclosure

functions into a single system

– System design as intended by panel manufactures

Insulated Metal Panels

Page 59: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

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Insulated Metal Panels

Page 60: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

• IMP as an insulated cladding system– Provides thermal

insulation and cladding– Rain water management

and air tightness are provided by other elements

– Modification to manufacturers intended design

Insulated Metal Panels

Page 61: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

Insulated Metal Panels (Retrofits)• IMP as an insulated cladding

system– Need to fill space between the

panel and back up wall to prevent air by-pass of the insulation

– Can simplify certain details such as interfaces at balconies, lower roofs, and compartmentalization

– More in line with common construction detailing

Page 62: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

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Page 63: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –

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Page 64: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –
Page 65: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –
Page 66: 2019-08-08 - 04 Walls - Building Science Corporation · Exterior Insulation Retrofits • Going beyond nominal R-13/R-19 walls = thicker walls • Exterior retrofit advantages –