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COMPANY Profile

2017 03 depliant istituzionale EN - Cimprogetti · is the Cimprogetti Twin Shaft kiln designed to respond to the lime market trend moving ... Twin shaft vertical kiln mod. ... 2017_03_depliant_istituzionale_EN

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COMPANY

Profile

1

nr. 4 Twin shaft vertical kilns mod. Twin-D®

The scope of supply is diversified according to

essential guidelines that constitute our core

business:

- provision of basic and

detailed and «tailor-made» engineering;

- supply of

essential components;

-

provision of technical supervision;

- supply of spare parts;

thanks to the ERP system (Enterprise

Resource Planning), the spare parts are

quickly identified and delivered;

- we aim

to be the reference point for the customer

in the after-sales issues through an

integrated supply-chain management

system;

(Engineering, Procurement, Cons-

truction) - Cimprogetti acts as technology

provider leveraging the partnership of

companies specialized in construction.

ENGINEERING

KEY COMPONENTS

TECHNICAL ASSISTANCE

SPARE PARTS

AFTERMARKET SERVICES

EPC

2

COMPANY PROFILE

Our core business

Cimprogetti was founded in Bergamo (Italy) in

1967 by Pierluigi Rizzi, former President and

today Sole Director. The company is leader in

the design and supply of equipment and

plants for the lime industry.

The product range spans from vertical kilns for

the calcination of limestone and dolomite, to

complete lime hydration units.

Cimprogetti todays boasts the realization of

over 400 plants throughout 5 continents.

Cimprogetti provide a

service worldwide, an unique and bespoke

consulting assistance for plant revamping,

enhanced plant efficiency, product quality and

reduced operational cost, engineering

support, etc.

CUSTOMER CARE

3

Since 1985, Cimprogetti plants have been

automated and controlled by means of

dedicated software named

This software is constantly updated on the

basis of the experience gathered worldwide by

Cimprogetti commissioning engineers.

Maintenance support online, remote

supervision and internet data transmission are

key features of the package.

CIM-LPCS®.

CIM-LPCS®

All the plant configurations and technological

choices of each project are supported by

analysis and testing of raw materials and

finished products, carried out in our

Cimprogetti's technological laboratory utilizes

modern equipment including transmitted and

reflected light microscopes for petrographic-

m e t a l l o - g r a p h i c e x a m i n a t i o n s ,

thermogravimetric muffle furnaces for TG-

DTG analyses, atomic absorption (AAS) and

X-ray fluorescence (XRF) spectrometers for

the chemical analysis, a desktop X-ray powder

diffractometer (XRPD) for the mine-ralogical

analysis, a laser diffractometer for the particle-

size analysis, and, finally, a gas sorptometer

for the specific surface area.

Technological Innovation LAB.

4

Our software

The ultimate in Lab

5

Twin shaft vertical kiln mod. Flex Reversy®

The TSR-Kilns series utilizes the regenerative

process for lime calcination and represents

the best option for high capacity lime

production in terms of:

energy savings,

maintenance costs,

eco compatibility,

high quality of lime.

The , with its patented «D shaped»

cross section, is Cimprogetti's workhorse in

para l le l f low regenerat ive k i lns of

small/medium-high capacity for multipurpose

applications.

The

series, with its circular

section and radial cross-over channel, is

state-of-the-art in its field. The

is the Cimprogetti Twin Shaft kiln designed to

respond to the lime market trend moving

towards larger kiln capacities and superior

lime quality. It has been recently improved to

reduce CAPEX and the design has been

simplified, bettering the performance of

the kiln.

Twin-D®

Vanguard®

Vanguard®

Flex Reversy®

Flex Reversy®

series is the natural

evolution of the Twin-D series and is the result

of years of studies on existing units as well as

very advanced 3D mathematical simulations

and modelling.

The boasts a patented

innovative polygonal and symmetrical design

of the shafts to favor the use of a broader

range of limestone granulometries to the

benefit of a better quarry mass balance.

The new

6

TECHNOLOGIES PORTFOLIO

TSR (Twin Shaft Regenerative) kilns

Twin shaft vertical kiln mod. Vanguard®

its

hann

esigned to

nd moving

d superior

mproved to

has been

mance of

anguard

g )

shaft vertical kiln mod. Vanguard®VV

g )

e

r

a

D

o

u

t

s

s

s

a

ri

i

n

generative

represents

acity lime

D shaped»

orkhorse in

k i lns of

ultipurpose

ts circular

nel, is

to

ard®

he natural

s the result

s as well as

simulations

a patented

ical design

a broader

es to the

nce.

A B C ®

ABC®

PCT/IB2010/051146)

vertical single shaft kiln with counter current

flow arrangement and is the latest in the

evolution of single shaft kilns.

The kiln, thanks to its particular firing

system, allows to produce the so called

hard-burnt lime, with an optimal use of

diverse limestone sizes and a variety of

gaseous, liquid and pulverized solid fuels.

The innovative technologies involved in the

new firing arrangement achieve a substantial

reduction in pollutant emission.

( I n t e r n a t i o n a l p a t e n t n o .

is the Cimprogetti

7

B C

A

CT/

rtic

w

olu

he

ste

ard

ver

ase

e

w f

du

C

A

/

c

u

e

r

e

f

A

PC

ve

flow

ev

Th

sys

ha

div

ga

Th

new

red

7

KEY

FACTORS

suitable for

gas, liquid, solid fuels

highest

availa

bility

and serv

ice li

fe

lower

maintenance cost

easy to

operate

high kiln

temperature

ABC® (Advance Burning Concept) kiln

With the particular burner design of the

the control of the burning temperature makes

this design the “must have” technology

especially for :

soda ash and PCC industries;

the revamping of traditional mixed fired

kilns;

applications where a high CO2-content in

off-gases is required.

Traditional mixed-fired lime kilns may be

replaced with the lime kiln.

ABC®

ABC®

,

Hydrated lime is the second most relevant commodity of the lime industry and modern industrial applications th

developed in the 20 century require many different qualities of lime to be manufactured under controlled

conditions.

In particular relatively newer industrial uses - such as FGD - have required new product characteristics.

Cimprogetti is sensitive to the needs of its Customers and endeavours to develop smart solutions.

is the further evolution of the Cim-Hydrax basic

model, developed to produce enhanced fineness of raw hydrate;

for special applications (high humidity-medium BET);

is the dedicated hydrator for flue gas desulphurization

applications.

A range of specialized ancillary equipment has also been developed to

complement the hydration process, namely:

, the digital weighing feeder;

, the dedicated bag house;

, the separator for razor sharp cuts.

Cim-Hydrax-4G (2-2-2)

Cim-Hydrax-4G MAX

Cim-Hydrax-FGD

Cim-Digidoser

Cim-Zeropoll

Cim-Microsep

8

Industrial hydration plantCim-Hydrax-Compact®

Industrial hydration plant specially designed to reduce the overall dimensions, be as

compact as possible by eliminating unnecessary auxiliary machines and spaces, thus

greatly reducing the CAPEX and preserving contractual performances of the Hydrax.

Hydrator Cim-Hydrax-4G

Quicklime hydration

Cim-Hydrax-Compact®

9

ON SITE

«Italians do it better ...»

AFTERMARKET SERVICES

FROM HQ

IN HQ

SURPLUSVALUE

to your

acquisition One of the main needs for an industrial production Company

is the guarantee to have a continuous and remote technical

support directly from the supplier, after the plant start-up.

To achieve the excellence of equipment and plant

operation, Cimprogetti has developed a superb worldwide

service and support system for its state-of-the-art

facilities..

The development of the Supervis ion System

has maintained the traditional necessity of

managing the plants, as well as sorting the problems related

to the interconnection with the information system of the

Client.

for the control, monitoring

and analysis of the plant operation;

for the maintenance /

modifications of the plant control system and for

the identification of breakdowns or damages;

for consulting process states

with a web or mobile interface.

CIM-LPCS®

CIM-NAVIGATOR®

CIM-ASSISTANCE®

CIM-WATCH®

EDUCATION & TRAINING

IN OUR HEADQUARTERS, SKILLED INSTRUCTORS

DELIVER TRAINING COURSES AND SEMINARS FOR

OPERATORS AND PRODUCTION SUPERVISORS.

Process operator training is essential for the safety

operation of plant facilities.

Fifty years of experience and knowledge at disposal of our

Customer to obtain a certified process operators training

program...

No matter where you are located on the globerapidly supply a reliable technical support on site.

, we can

INTERNATIONAL NETWORK OF DEDICATED ENGINEERS

Cimprogetti promptly allocates spare parts all over the world.

SPARE PARTS

SUPERVISION SYSTEM CIM-LPCS®

10

Cimprogetti, your single source supplier for Lime Technologies:from engineering design to EPC plant realization and Aftermarket Services, boasting over 400 references worldwide.

Cimprogetti SrlVia Pasubio 5 (ang. Via Einstein) | 24044 Dalmine (Italy)T: +39 0354550 111 | F: +39 0354550 335E: [email protected] | www.cimprogetti.com

Cim

prog

etti

- M

-A. G

relli

er -

03.

2017

Lime Technologies

from A to Z

Since 1967Lime Technologies

from A to Z

Since 1967Lime Technologies

from A to Z

Since 1967Lime Technologies

from A to Z

Since 1967Lime Technologies

from A to Z

Since 1967Lime Technologies

from A to Z

Since 1967Lime Technologies

from A to Z

Since 1967Lime Technologies

from A to Z

Since 1967Lime Technologies

from A to Z

Since 1967

Cimprogetti of India Pvt. Ltd.

E:

#407, IVth Floor | NDM-2, Netaji Subhash PlaceC-Block | Pitampura | New Delhi 110034 | IndiaT / F: +91 11 4706037

[email protected] | www.cimprogetti.co.in

Cap. soc. Euro 1.000.000 i.v. | P.E.C. [email protected] | r.e.a. 119273 | c.f./ p. IVA / registro imprese di BG 00221170160