2005 Caterpillar 777D Asset 6 - Ritchie Bros. …...Negotiated sales for heavy equipment & industrial assets 2005 Caterpillar 777D Year 2005 Manufacturer Caterpillar Model 777D Asset

Negotiated sales for heavy equipment & industrial assets

2005 Caterpillar 777D

Year 2005 Manufacturer CaterpillarModel 777DAsset Type Rock TruckSerial Number CAT0777DCAGC01618Usage 26,069 hrsComes with retarder, A/C, liner, heated box, auto lube, 27.00R49Notes fast fuel, Lincoln auto lube, Ansul LT125A fire suppression, Michelin XDR2 front, Goodyear RL-4H rear plumbed with ports for cold weather start/Porta-Thaw

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Asset 6

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COMPONENT

CHANGES

SERVICE REPORTS

WORK ORDER HISTORY

Maintenance History for Equipment ID: RDC044Start Date Meter Reading (Hrs)Job Number / Description

17-Dec-2015 WOC259567 - BRAKE AND STEERING TEST 26,349.

23-Nov-2015 WOC259406 - SRV > 1000 HR 26,302CARRY OUT 1000HR SERVICE AND REPAIRS AS REQUIRED

CARRY OUT BRAKE CHECKS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:MAGNETIC PLUG REPORT

LHF/FD:RHF/FD:F/DIFF:LHR/FD:RHR/FD:R/DIFF:

ALL DEFECTS ENTERED INTO GP.

9-Sep-2015 WOC258778 - SRV > 750 HR 26,222CARRY OUT 750HR SERVICE AND REPAIRS AS REQUIRED

1-Jul-2015 WOC257890 - 2016 R&M - JUL 1 TO JUN 30 25,715

24-Jun-2015 WOC257713 - SRV > CHANGE DIFF & FINAL OIL 25,715CARRY OUT DIFF AND FINAL OIL CHANGE

16-Jun-2015 WOC257607 - FIRE SUPPRESSION PM 25,658.

8-May-2015 WOC257147 - SRV > 500 HR 25,946CARRY OUT 500HR SERVICE AND REPAIRS AS REQUIRED

30-Dec-2014 WOC255577 - SRV > 250 HR 25,630CARRY OUT 250HR SERVICE AND REPAIRS AS REQUIRED

23-Oct-2014 WOC241637 - BRAKE AND STEERING TEST 26,349.

8-Jul-2014 WOC253898 - SRV > 2000 HR 25,249CARRY OUT 2000HRS SERVICE AND REPAIRS AS REQUIRED

1-Jul-2014 WOC254211 - 2015 R&M - JUL 1 TO JUN 30 24,994

25-Jun-2014 WOC217041 - PERFORM ENGINE VALVE SET 23,483.

14-Jun-2014 WOC245082 - FIRE SUPPRESSION PM 25,658.

Page 1 of 31Emeco Canada Limited GST Registration # 104545959RTweb www.emecogroup.com Printed on: 12-Jan-2016

Meter Reading (Hrs)Start Date Job Number / Description

Maintenance History Continued for Equipment ID: RDC044

18-Feb-2014 WOC252516 - SRV > 1750 HR 24,990CARRY OUT 1750HR SERVICE AND REPAIRS AS REQUIRED

1-Jan-2014 WOC246557 - 2014 R&M - JAN 1 TO DEC 31 24,2312014/01/14-BR-24319ROB NICOLLECHECK UNIT FOR BRAKES TRUCK WAS LOADED HAD TO WAIT TO HAVE IT DUMPED. CHECK OVER BRAKE SYSTEM USED TEMP GUN ON FRONT DISCS COULD NOT FIND PROBLEM, SENT UNIT BACK TO WORK

2014/01/20-OT-24340ED CORRIGALDRIVE TO SUSAN LAKE RD. SET UP HOT BOX HEATER AND BOOSTER CABLES ON RDC044. START UP TRUCK AND RUN

2014/01/20-OT-24340FRANK GOULETCALLED TO UNIT. FOUND BATTERIES LOW AND UNIT NOT CRANKING. DROVE TO LAY DOWN FOR HEATER, INSTALLED HEATER AND BOOST BATTERIES. GOT UNIT RUNNING, CALLED UP

2014/01/21-EN-24369DANNY HILLERDROVE OUT TO UNIT AND INSPECTED. ONLY LIGHT ON IN DASH IS ENGINE ?? WARNING LIGHT. SPOKE WITH OPERATOR AND SAID THAT WAS THE LIGHT. ALSO SAID THAT THE YELLOW AIR VALVE BETWEEN THE SEATS POPPED UP WHILE DRIVING. RESENT ENGINE DUOSPEED LIGHT AND EXPLAINED WHAT IT WAS TO OPERATOR. DRAINED AIR SYSTEM AND FULLED SNIFFER WITH METHOL. THINKING AIR SYSTEM FREEZE UP. RAN UNIT AND BUILT UP AIR PRESSURE. EVERYTHING SEEMS OK. CALLED UNIT UP AND TOLD OPERATOR TO RATIO ME IF PROBLEM REOCCURS. NO CALLS ALL NIGHT

2014/01/31-OT-24592ROB NICOLLEGOT UNIT HRS. RDC045, RDC013, RDC012, DZC087, RDC044, EXC070, RDC029, EXC060, RDC005, EXC072

2014/2/6 ENG 24737ROB NICOLLEREPLACED FUEL WIGGANS

201/2/6 LEAKING FUELJOHN ASKITISFAST FILL LEAKING, WAS DAMAGED, POSSIBLY DURING RE-FUELLING, CLOSED TAP, NIGHTSHIFT WILL CHANGE OUT ADAPTER

2014/02/11-OT-24851ROB NICOLLEHOOK UP HOT BOX AND PORTA THAW TO UNIT. CHECK OIL LEVELS. START UNIT. CHECK UNIT OUT LATER IN THE NIGHT FOR EXHAUST SMELL IN CAB

2014/02/13-EL-OT-SAFETY MEETINGDROVE OUT TO UNIT AND INSPECTED. L/ SIDE LOW BEAM HEADLIGHT OUT. REPLACED BULB. ALL OK. CHECKED UNIT OVER AND FOUND LEAK AT DRYER LINE LOOSE. TIGHTENED AIR LINE AND RETESTED. ALL OK. CALLED UNIT UP

30-Nov-2013 WOC242356 - SRV > 1500 HR 24,850CARRY OUT 1250HR SERVICE AND REPAIRS AS REQUIRED

2014/02/11-SLMARTY HOFF500HRS SERVICE. EMPTY TRUCKS

2014/02/11-SL-24850TYLER MACEACHENCHANGED ENG OIL, FINALS AND ALL FILTERS. SAMPLED ALL OILS. GREASED MACHINE. TOPPED UP STEERING OIL. COMPLETED SAMPLE PAPERWORK AND SERVICE SHEET

27-Nov-2013 WOC243995 - PREP AND SHIP TO DUZ CHO 24,216QUOTE# QTM4980

REMOVE TRAY, TIE UP HOIST CYLS, REMOVE HAND RAILS, SPILL GAURDS AND TIRES WHEN LOADED ON TRAILER

14-May-2013 WOC223061 - FRONT TIRE INSTALLATION 24,202.

26-Apr-2013 WOC178517 - FIRE SUPPRESSION PM 24,226




6-Apr-2013 WOC206970 - B/C KMC FOOT PEDAL COVER 24,200WASH AND FOOT PEDAL QTM4492

2013-04-08-BRIAN HARRINGTONREPLACE BRAKE PEDAL RUBBER

1-Mar-2013 WOC195611 - BC > KMC BRAKES WORN 23,529QTM4371

PARK PARK BRAKE WON'T RELEASE

BACKCHARGE TO KMC

2013-02-27- ALARM BRAKESGRANT OSMANATTEN KMC MORNING MEETING, TRAVEL TO D, PULL DRIVING AUTH, TRAVEL TO MACHINE, LOCKS CHOCKS, FLRA, START WARM UP, YELLOW BUTTOM OUT , TEST , DROVE AROUND OK

19-Feb-2013 WOC189685 - SRV > 1000 HR 24,204CARRY OUT 500HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT



2013/07/18 MARTY HOFF1000 HR SERVICE

2013/07/81 SERVICELEE MEISE1000 HR PM

2013/07/19 SERVICEMARTY HOFF1000 HR SERVICE. CRUSH FILTERS. CLEAN UP.

27-Jan-2013 WOC155595 - 250HR SERVICE 23,553




CARRY OUT 250HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT:



2013-02-08 SERVICE - 250 HR PMCALL FOR RDC016 & RDC014 & RDC005 & RDC004 & RDC013 & RDC030 & RDC007 & RDC042,HOPING KMC WILL DRIVE ONE OF THOSE TRIPLE SEVENS TO THEIR LAYDOWN, NO , CLEAN AREA INWITH OIL CUBES AND ORGANIZE PARTS AND FILTER ON LUBE TRUCK , CLEAN ALL TOOLS AND WASHOIL HOSES DRIVE BACK TO EMECO SHOP DO PAPER WORK

2-Jan-2013 WOC175068 - JAN 2 - DEC 31 2013 R&M WO 23,483




*******

2013-02-01-DON PELLERINORDERED BATTERY GADGET PART # FROM SIS, WENT AND PICKED UP AT GATE, DROVE BACK TOLAYDOWN AND PUT INTO NS SERVICE TRUCK

2013-02-05STEPHEN CHERRYTRAVEL TO UNIT, FLRA, BOOST UNIT, START FOUND GREASER ALARM, OUT OF GREASE, FILL NOWINTER FRONT , INSTALL

2013-02-1 -KEVIN LOWPUT HEAT ON BRAKES AND ENGINE, CHANGE L/H 2 BATTERIES DO IN/OUT SHEET

2013-02-02 IN/OUTSHEET - TIRE REPORTRAY MURPHYGOT UNIT MOVED BACK TO EMECO LAYDOWN AND DID IN AND OUT SHEET AND TIRE REPORT,REMOVE FORT MCKAY STICKERS

2013-02-25- TRANSJIM MACFARLANEADD LEAKING AT TRANS FILTER HOUSING REMOVED LINES AND ELBOWS, INSTALL NEW SEALS OK,REPAIR BROKEN GREAES LINES AT STEERING LINKAGE

2013-03-28-KIRK GILLISFINISH INSHEET, CHECK FOR LEAKS, CRACKS, BENT PANELS, DO TIRE REPORT AND SOS SAMPLES

2013-03-11-ENGJIM MACFARLANECUTOMER RAN THE MACHINE OUT OF FUEL, TRAVEL TO UNIT, PRIME FUEL SYSTEM BLOCK RETURNFUEL LINE, START MACHINE

2013-03-13- ELECJIM MACFARLANETRAVEL TO KMC MORNING MEETING, TRAVEL TO MACHINE, CHECK OVER UNIT, REPAIR HEATLIGHTS, REPAIR GREASE LINES AT STEER LINKAGE

2013-03-16- GREASERPUT HEAT AIR GOT UNIT FIRED UP, GREASE FOUND DUMP VALVE WAS STUCK

2013-03-13- ELECJIM MACFARLANETRAVEL TO KMC MANNING MEETING, TRAVEL TO MACHINE, CHECK OVER UNIT, REPAIR HEATLIGHTS, REPAIR GREASE LINES AT STEER LINKAGE

2013-03-27-KIRK GILLISSTART GOING THROUGH TRUCK CHECKING FOR LEAK, OIL LEVELS, FILTERS, WEAR AND BRINGTRUCK FROM OTHER YARD, MAKE LIST OF DEFECTS

2013/06/25 ENGINEMARK FORANINSTALL QUICK ATTACH FOR OIL EVAC & FILL

2013/12/13-OT-ELTRAVIS GRUNERUDMOVE HOT BOX AND PORTA THAW TO UNIT. HOOK UP AND PUT HEAT ON. BATTERIESWEAK/BOOSTED. RUN UNIT AND KEEP WARM OVERNIGHT.

2013/12/16-EN-24226MARC NOELPERFORM FUEL CROSSOVER UPDATE. THAW AND START UNIT. BRING TO SHOP. CHECK FOR PORTATHAW UPDATE. OK ALREADY DONE.

2013/12/16-EN-24226JAMES HFUEL CROSSOVER UPDATE. BRING UNIT OUT OF SHOP AND PARK ACROSS THE ROOM.

2013/12/16-MAKE BOXES FORCOLE MITCHELLMAKE UP BOXES FOR FUEL. INSTALL ON HAULER

1-Jan-2013 WOC210882 - BRAKE AND STEERING TEST 24,204




.

18-Dec-2012 WOC172904 - BI-WEEKLY DEC 18 - JAN 01, 13 23,483BI - WEEKLY DEC 19 - JAN 01, As per discussion with Chris McNeil & Julio, these won is to be closed.30/4/13 CC13

DEC 30/12 BARRY BROWN

PERFORM GENERAL INSPECTION OF UNIT, ATTEMPT TO START UNIT, WOULD NOT START, WAS LEFT TO RUN UNTIL IT RAN OUT OF FUEL, BLEED FUEL SYSTEM AND START UNIT, REMOVE SOCKS AND HOOK UP HOB BOX, TOOL HOT BOX BACK TO LAYDOWN, CHECK BRAKES TO MAKE SURE THEY ARE RELEASING

4-Dec-2012 WOC169973 - BI-WEEKLY DEC 05 - DEC 18, 12 23,483BI- WEEKLY DEC 05 - DEC 18, 1As per discussion with Chris McNeil & Julio, these won is to be closed.30/4/13 CC2

21-Nov-2012 WOC167096 - BI-WEEKLY NOV 21 - DEC 04, 12 23,483BI-WEEKLY NOV 21 - DEC 04 - 2As per discussion with Chris McNeil & Julio, these won is to be closed.30/4/13 CC012

6-Nov-2012 WOC163784 - BI-WEEKLY NOV 07 - NOV 20, 12 23,412BI-WEEKLY NOV 07 - NOV 20, 12As per discussion with Chris McNeil & Julio, these won is to be closed.30/4/13 CC

28-Oct-2012 WOC161714 - 1200 HR F/S PM 23,4151200 Hr Fire suppression PM

23-Oct-2012 WOC160731 - BI-WEEKLY OCT 24 - NOV 06, 12 23,444BI-WEEKLY OCT 24 - NOV 06, 12As per discussion with Chris McNeil & Julio, these won is to be closed.30/4/13 CC

OCT 26/12- RENE KREMER

TAKE PICS FOR OUTHSEET, COORDINATE WITH LEAVITT FIRE SUPRESSSION, WATER TRUCK GUIDE IN OUT

OCT 29-12 PAUL PILOT

FILL UP TRUCK AND PERFORM TO INSPECT, FIND BROKEN BOLT IN CAT WALK, REMOVE BROKEN BOLT AND INSTALLED NEW ONE IN PLACE

9-Oct-2012 WOC157287 - BI-WEEKLY OCT 10 - OCT 23, 12 23,407




BI-WEEKLY OCT 10 - OCT 23, 12As per discussion with Chris McNeil & Julio, these won is to be closed.30/4/13 CC

OCT 10/12- JIM MACFARLANE

PICK UP PARTS TRAVEL TO SITE, INSTALL COOLING, FILLED WITH OIL RAN UNIT NO LEAKS,REMOVED DAMAGED DOOR POUCH, NEED LONG RIVETS TO INSTALL NEW POUCH

OCT 13/12- STEPHEN CHERRY

COMPLETE TIRE REPORT, SEE SHEET, COMPLETE OUTSEET, REPAIR ON OUTSHEET TO BE COMPETEDINSTALL RH POCKET ON DOOR CLEAN CAB TOOK PHOTOS , PARTS TO BE ORDERED

OCT 16/12- DON PELLERIN

DID RUNNING CHECKS A OK ON EVERYTHING


PICK UP PARTS, TRAVEL TO SITE, START UNIT WARMED UP, TOOK OIL SAMPLES, INSTALLED DOORPOCKET REPLACED PANEL SCREWS, SECURED REGULATOR FOR GREASERS, INSTALLED CAB FOAM,REMOVED FORT MCKAY DECALS


OUTSHEET INSPECTIONS CHECKS, VERY BAD CONDITIONS , CAB NEED CLEAININ TO MUCH MUD

OCT 21/12- KEVIN LOW

CHECK TRUCKS IN OTHER YARD FOUND 2 DIFF GUARDS TRAVEL TO B/M TO CHECK UNIT TO MAKESURE OF WITCH ONE IT HAD BUILD GUARD AND PAINT, CLEAN UP

OCT 22/12- KEVIN LOW

OUT SHEET INSPECTION REPAIRS, FIX A FEW SMALL OIL LEAKS, CHANGE STEERING AND HYDFILTERS TAKE OIL SAMPLES OF BOTH, INSTALL GUARD ON HYD TANK FOR TANK HEATERS CHEKOVER UNIT

25-Sep-2012 WOC154873 - BI-WEEKLY SEPT 26 - OCT 09, 12 23,407




BI-WEEKLY SEPT 26 - OCT 09, 12

OCT 3/12- ANDREW MACDONALD

ASSESS HAZARDS AND COMPLETE JHA COMPLETE JHA COMPLETE IN SHEET WITH EXCEPTION OFOIL SAMPLES AND RUNNING CHECKS BATTERY DEAD

OCT 4-12 GRANT OSMAN

TRAVEL TO UNIT, DRAG OUT BOOST CABLES, HOOK UP TO BOOST, NOTICED LIGHT ON WITHMASTER SWITCH OFF, SOURCE A MASTER SWITCH, ATTEMPTED TO BOOST, WOULDNT CRANK OVER,NO POWER FLOW AT BOOST RECIEVER, END OF SHIFT NO SHOOTING DONE, STEAM CLEANMECHANIC TRUCK AT SHOP

OCT 4-12 THOMAS HOERBER

DROVE TO SYNCRUDE BM, JHA, LOCKOUT,CHOCKBLOCKS, TOOK OIL SAMPLES AND AF SAMPLE,CHECKED OVER ELECTRIC SYSTEM, BATTERY CONTACTS VOLTAGE ON OUTER, BATTERIES 8.3, INNER12.3 VOLT, NEED 2 NEW BATTERIES, BOOSTED TO START WITH HELP OF OTHER 777, TEST RUNTRUCK, CHECK LIGHTS, BRAKES, RUNING CHECKS, DROVE BACK TO SHOP, FINISH PAPER WORK FOROIL SAMPLES, WRITE REPORT

OCT 5/12- ANDREW DONALD

TRAVEL TO BASEMINE COMPLETE JHA REVIEW DEFECTS REMOVE INSTRUMENTS WARNING CLUSTERCHANGE OUT STICKER INSTALL NEW WARNING CLUSTER CHECK HOIST VALVE LEAKS REPLACE 3O-RINGS ON HOIST VALVE REMOVE R/H LADDER AND REPAIR, BENT BRACKET BROKEN BOLT INBRACKET DRILL AND TAP HOLE, INSTALL LADDER TIGHTEN UP LOOSE HAND RAIL BOLTS TIE UPLOOSE WIRES ON R/H SIDE OF ENGINE CHECK OUT OIL LEAK @ DIFF PLUG A BIT LOOSE BUT OILAPPEARS TO HAVE BEEN FROM SERVICE TIGHTEN UP LOOSE HEADLIGHT ON RH FENDER CLEAN UPTOLLS AND EQUIPMENT AND TRAVEL TO SHOP

OCT 5/12- PAUL HICKS

THE TWO OUTSIDE BATTERIES WERE COMPUND AND REMAINING TWO PUT TOGETHER AS A SET, IRETURNED TO THE SHOP AND GET TWO MORE BATTERIES THESES WERE INSTALLED THE JUMPERCABLE BETWEEN THE BATTERIES WERE ORDERED, THERE IS A LEAK ON A BRAKE COOLING TUBEAND THE HOIST VALVE PARTS ARE ORDERED

OCT 5/12-JIM MACFARLANE

CHECKED MACHINE NO START SWITCHED BATTERIES GROUND TO MAKE ONE GOOD, STARTED UNITMOVED OUT OF MUD, CLEANED MUD FROM VALVE AND BRAKE COOLING LINES, RAN UNIT , OILLEAKING FROM WELDED FOR RIGHT BRAKE COOLING TUBE ORDERED PARTS

OCT 7/12- PAUL HICKS

REMOVED SOME HYD LINES TO ACCESS THE MAIN VALVE TO REPAIR A LEAK ON THE CONTROLVALVE INSTALLED THE LINES WITH NEW O-RINGS

OCT 7-12 PAUL HICKS

THE DRIVE LINE WAS MOVED OUT OF THE WAY AND THE YOKE REMOVED AND THE TORQUE OUTPUTSEAL REPLACED, THE YOKE WAS PUT BACK IN BUT NOT TORQUED IN PLACE BECAUSE I HAD TOGOTO ANOTHER UNIT


SEARCHED FOR PARTS AROUND SHOP, TRAVEL TO SITE INSTALL BATTERY CABLES, STARTED UNITAND MONITOR WAS FLASHING AND ALARM SOUNDING ECM HAD LOST ITS PROGRAM REFLASHEDMONITOR ECM AND SET HOURS OK, WARMED UNIT CLEANED CONTROL VALVE REMOVED LINESRESEALED LINES, RAN UNIT AGAIN NO LEAK

OCT 9-12 CARLS LEATHERS

REPLACED BATTERIES AND REPAIRED WIRING, REPLACED COOLING TUBE TO LEFT REAR BRAKE

OCT 5/12-FINNING

LIFTED NEW BATTERIES ON TOP OF TRUCK AND ISNTALLED INTO POCKET BOLTED DOWN CLAMPAND INSTALLED CABLES JUMPER CABLE HAD ONE OF THE ENDS BROKEN NOTIFIED CUSTOMER TOORDER NEW ONE LIFTED OLD BATTERIES DOWN OFF OF TRUCK TRAVELLED BACK TO SHOP

OCT 10/12- MELVIN bUTLER

CLEAN INTERIOR OF CABS, CLEAN FLOOR AND GLASS




11-Sep-2012 WOC152821 - BI-WEEKLY SEPT 13 - SEPT 26,12 23,385BI-WEEKLY SEPT 13 - SEPT 26,1As per discussion with Chris McNeil & Julio, these won is to be closed.30/4/13 CC2

29-Aug-2012 WOC150615 - BI-WEEKLY AUG 29 - SEPT 12, 12 23,357BI-WEEKLY AUG 29 - SEPT 12, 1As per discussion with Chris McNeil & Julio, these won is to be closed.30/4/13 CC2

AUG 29/12- GRANT OSMAN

LOCK CHOCK, FLRA, CHECK TEST STARTERS BOTH WORKING , REMOVE COVERS FOR BATTREY, FOUND ON BATTERY CABLE OFF FOR LEFT BATTERYS REPAIRED POST AND CABLE EYE TEST WORKING GOOD.

25-Aug-2012 WOC217037 - PERFORM ENGINE VALVE SET 23,357.

15-Aug-2012 WOC148720 - BI-WEEKLY AUG 15-28 VALVE SET) 23,052BI-WEEKLY AUG 15 - AUG 28, 12

AUG 21/12- KEVIN LOW

CHECK ROLO CHAMBERS AND OVER STROKE SWITCHES , RUN TRUCK UP TO TEMP, CHECK VIMS NO ACTIVE CODES , SEND TRUCK TO WORK

AUG 25/12-

FOUND MUD FLAPS, CODES LOGGED, TEST SWITCH BROKEN, DIFF LOW, FOUNDI LEAKING CYLINDER HEADS ON LEFT FRONT CORNER RAD PLUGGED, ADVISED SHOP SUPERVISOR


TRAVEL TO SYNCUDE ESCORT LUBE TRUCK TO LAYDOWN ATTEMPT TO FINE MACHINE AT WI DUMP BUT ROADS TO ACCESS NOW DUG UP UNABLE TO FIND ROTTI THROUGH MINE AND UP RAMP, TRAVEL TO FT MCKAY LAYDOWN AND WAIT FOR ESCORT, ESCORT OUT VIA SW SANDS, FLRA AND LOCKS AND CHOCKS, DIG MUD OUT OF ENGINE TIMING AREA PIN, ENGINE WOULDN'T PIN TURNED OVER SEVERAL TIMES VALVE AND INJECTOR SET, REPAIR COOLANT LEAK AT ENGINE FPUND LOOSE PLUG UNDER REAR AFTER CODER TRANS RADIATOR REMOVED PLUG INSTALLED NEW O-RINGS REASSEMBLE , TOPPED UP COOLANT ABOUT 10L, PACK UP AND TRAVEL OFF SITE


REWRITE OUT VALVE SET SHEET TIME AND PAPER WORK

AUG 26/12- MELVIN BUTLER

2000HR SERVICE

AUG 26/12- TYLER MACEACHERN

2000 HR SERVICE

AUG 27/12- LEE MEISE

REFILL OILS BACK INTO LUBE TRUCK, OFF LOAD USE OIL AND FILTERS FROM LUBE TRUCK, FUEL UP LUBE TRUCK, GATHER UP AND PUT FILTER KITS INTO LUBE TRUCK, CLEAN TRASH FROM LUBE TRUCK


TRAVEL TO MACHINE CARRY OUT INSPECTION ON MACHINE CLEAN UP MESS LEFT ON DECK BY SERVICE CREW, REPAIR ONE LIGHT BULB BLOWN HIGH BEAM, PACK UP OFF JOB, TIDY WIRING ON REAR BOX LIGHTS HEAT SHRINK EXPOSED WIRE

31-Jul-2012 WOC146726 - BI-WEEKLY AUG 01- AUG 14, 12 0BI-WEEKLY AUG 01- AUG 14, 12

17-Jul-2012 WOC144488 - BI-WEEKLY JULY 18 - 31, 2012 0




BI-WEEKLY JULY 18 - 31, 2012

As per discussion with Chris McNeil & Julio, these won is to be closed.30/4/13 CCJULY 25/12- AARON C

GO TO FINNING , GET HOSE MADE, PICK UP PARTS, DELIVER TO BASE MINE

JULY 25/12- STEPHEN CHERRY

FLRA, CHECK A/C PRESSURES, FOUND HOLE IN A/C LINE , ORDERED, REPAIRED BROKEN WIRE TOHORN SWITCH, CLEANED UP CONTACTS ON COLUMN, HORN GOOD, GOT HOSE, INSTALLED, EVAC,VACCUM, FILL TEST GOOD

4-Jul-2012 WOC142432 - BI WEEKLY WORK ORDERS 22,83104/07/12 to 17/07/12

20-Jun-2012 WOC140188 - BI-WEEKLY WORK ORDER 22,831Bi-Weekly Work Order 20-06-12As per discussion with Chris McNeil & Julio, these won is to be closed.30/4/13 CC TO 03-07-12

19-Jun-2012 WOC140070 - CHECK PARK BRAKE UPDATE 22,831CHECK FOR CORRECT VALVEON PARK BRAKE VALVE

5-Jun-2012 WOC137932 - BI-WEEKLY JUN 06 - JUN 20, 12 22,831BI-WEEKLY JUN 06 - JUN 20, 12

JUNE 18/12- MIKE SCHMID

INSPECT UNIT FOR THE CORRECT PARK BRAKE RELEASE VALVE, REMOVED REAR CAB PANEL FOUND THT THESE ARE THE CORRECT VALVE INSTALLED

28-May-2012 WOC136172 - FRONT BRAKES 22,794REPLACE FRONT PADS BRAKES

MAY 30/12- DALE HORDAL

R&r FRONT BRAKE PADS

MAY 31/12- ED S

FO TO UNIT AND START BOARD AIR RUN AT 1500RPM TO BLEED BRAKES LET CYCLE EVERY TIME, BRAKES WERE RELEASED HAD NO OIL FROM ABOUT 2 MIN. THEN STARTED TO HAVE OILK COMING OUT TOOK ABOUT 1 HR TO GET BRAKES BLEED PROPERLY

MAY 30/12- DALE HREPLACE FRONT BRAKES

22-May-2012 WOC135058 - BI-WEEKLY MAY 23 - JUNE 05, 12 22,783BI-WEEKLY MAY 23 - JUNE 05, 1As per discussion with Chris McNeil & Julio, these won is to be closed.30/4/13 CC2

MAY 23/12- DARREN F

CHECKED FOR EXCESSIVE PLAY IN STEERING , FOUND LEFT OUTER STEERING CYL. BALL STUD TO BE A BIT LOOSE BUT STILL IN SPEC, REMAINING COMPONENTS ARE IN GOOD CONDITION

JUNE 2/12- DALE HORDAL

CHECK MAIN SOLENOID TO CAB OK, CHECK ALL CONNECTIONS AND BATTERY, MASTER SWITCH, FOUND JUMOER BATTERY CONNECTION OFF, LOOSE CONNECTIONS AT OTHER SET OF BATTERIES, REMOVE COVER UNDER WINDSHIELD AND FIND AIR LEAK LEAKING AIR WHEN RETARDER ON

JUEN 3/12- DARREN JEFFERIES

DROVE TO UNIT AND SET UP , CHECKED FOR RETARDER LEAKING IN DASH, WASH NOT LEAKING , RAN TRUCK AND CHECKED FOR POWER LOSS AT DASH ACTED UP SEVERAL TIMES REMOVED DASH AND REAR OF CAB, CHECKED ALL GROUND NOTHING LOOKED WRONG CLEANNED UP CAB MAIN GROUND AND REASSEMBLED IT RAN TRUCK AND DROVE IT AROUND YARD, COULD NOT GET IT TO ACT UP CLEANNED UP

19-May-2012 WOC134714 - SWITCH TIRES AROUND 22,783match tires from front to rear to match radials and bias ply

8-May-2012 WOC133799 - BI-WEEKLY MAY 09 - MAY 22, 12 22,783




BI-WEEKLY MAY 09 - MAY 22, 12As per discussion with Chris McNeil & Julio, these won is to be closed.30/4/13 CC

MAY 15/2-THOMSA HOERBER

LOAD TOOLS AND EQUIPMENT ONN TRUCK DROVE TO SUNCOR NORTHGATE PREPARE DHA LOCKOUTTRUCK. PLACE CHOCK BLOCKS UNDER WHEEL. TROUBLE SHOOT AIR LEAK FOUND RELOGS VALUEIS LEAKING LOOKUP PARTS AND ORDER PARTS

READ OUT ECM'S FOUND BROKEN WIRE CODE STARTED TROUBLESHOOTING

CHECK OVER TRUCK CLEAN CAB TAKE PICTURES

MAY 16/12-RYAN ELLIS

CONNECT FT CHECK CODES SWAP MONITORING DISPLAY OUT OF ANOTHER TRUCK, CODE WENTAWAY NEED TO ORDER MONITOR

24-Apr-2012 WOC132308 - BI-WEEKLY APR 25 - MAY 08, 12 22,580BI-WEEKLY APR 25 - MAY 08, 12As per discussion with Chris McNeil & Julio, these won is to be closed.30/4/13 CC

22-Apr-2012 WOC132054 - 1200 HOUR FIRE SUPPRESSION PM 22,673carry out 1200 hour fire suppression pm

11-Apr-2012 WOC131118 - BI-WEEKLY APR 11 - APR 24, 12 22,586BI-WEEKLY APR 11 - APR 24, 12As per discussion with Chris McNeil & Julio, these won is to be closed.30/4/13 CCAPR.15.2012-DAN H DRIVE TO FINNING AND PICK UP PARTS,DRIVE TO UNIT IN BACK OF TAILING,CHANGE BALL STUD CHANGEL/H INNER STEER CYCLE.CHANGE R/H MIRROR,BOLTS BROKEN IN SUPPORT ARMS.PULL OFF DRILL AND TOP HOOK.FIND LARGE LUMP JAMMED BETWEEN RIGHT REAR STUDS.MOVE TRUCK HOOK UP STRAP AND GET DOZER TO PULL OUT

APR.24.2012-DAN H CHECK UNIT FOR NO HEAT, FIND PROBLEM WITH HEAER CONTROL CALL ENDS PERTS

29-Mar-2012 WOC129290 - BI-WEEKLY MAR 28, - APR 10, 12 22,364BI-WEEKLY MAR 28, - APR 10, 1As per discussion with Chris McNeil & Julio, these won is to be closed.30/4/13 CC2

APR.5.2012-MARK FFIELD INSPECTION,DEFECFT LIST,TIRE REPORT

APR.6.2012-MARK F MADE PARTS LIST FOR MACHINE

APR.5.2012-JIM M MACHINE INSPECTION/TIRE SURVEY

14-Mar-2012 WOC126591 - BI-WEEKLY MAR 14 - MAR 27, 12 22,364BI-WEEKLY MAR 14 - MAR 27, 12As per discussion with Chris McNeil & Julio, these won is to be closed.30/4/13 CC

29-Feb-2012 WOC124331 - C/O TIRES 22,113c/o out tires

27-Feb-2012 WOC123860 - BI-WEEKLY FEB 29 - MAR 13, 12 22,429




BI-WEEKLY FEB 29 - MAR 13, 12

MAR 2, 2012 - JERAMEY SC/O RADDIG OUT RADIATOR FROM COLT TENT AND LOAD ON LEDCOR TRUCK.

MAR 4, 2012 - MARK FREPLACE RADLEFT SHOP HEADED TO SITE. STARTED TO REMOVE PANELS AND ASSEMBLIES. PARTS ARE ATMACHINE.

MAR 5, 2012 - KEVIN LINDSAYREPLACE RADDRIVE TO AND FROM SUNCOR. GET MINE ENTERY FORM, SIGN IN AND OUT AT LEDCOR OFFICE.DRIVE TO MACHINE INSTALLED RAD.

MAR 6, 2012 - KEVIN LINDSAYINSTALL RADDRIVE TO AND FRON SUNCOR. GET MINE ENTERY FORM SIGN IN AND OUT AT LEDCOR OFFICETRAILER, INSTALL RAD, RUN CHECKED FOR LEAKS, WAS OK.

MAR 6, 2012 - MARK FINSTALL RADINSTALL RAD AND GUARDS. LEDCOR FILLED WITH COOLANT, STARTED AND CHECK CALLED UP.

23-Feb-2012 WOC123466 - REPLACE SEAT BASE 22,378replace seat base

QTM3331

FEB 23, 2012- DAN HEINEMISSING PARTSLOOK THROUGH TENT FIND NEW SEAT BASE. CLIMB UP AND GRAB LKOAD UP DRIVE TO OIL AT TRUCK PERMIT AND SIGN IN. DRIVE TO UNIT, BOOST AND START TRUCK TO MOVE FOR TIRE GUYS. HOIST UP AND INSTALL SEAT BASE, BOLT DOWN AND HOOK UP AIR LINE. INSTALL CUSHION REASSEMBLY. GET OTHER MISSING PART HAD TO LOOK UP PART #'S . INSTALL CONTROL VALVE BOLT AND NUTS.

14-Feb-2012 WOC122300 - BI-WEEKLY FEB 15 - FEB 22, 12 22,379BI-WEEKLY FEB 15 - FEB 22, 12

FEB 20, 2012 - DAN HEINEROBBED PARTSSTART PUTTING ROBBED PARTS BACK ON UNIT. INSTALL HYD FITTINGS AND HOOK UP HOSES. INSTALL FUEL PUMP. GO TO PUT SHOCK ON SEAT BASE. NO BASE IN CAB. DRIVE BACK TO LAYDOWN. FIND BASE IN C-CAN. PULL SHOCK OUT, FIND NEW ONE IS WORNG. LOOK UP AND ORDER PROPER SHOCK. DRIVE BACK TO SHOP.

FEB 22, 2012 - DAN HEINEDOWN FOR TIRES. PARTS BEEN ROBBED OFF.CHECK OVER TRUCKS, TRY TO START. NEEDED TO BOOST. GET TRUCK STARTED. PINCH OFF AIR LINES BUILD AIR. WARM UP TRUCK AND MOVE FOR TIRE GUYS. INSTALLED DOG BONE BOLT AND TORQUE. LOAD UP KAL TIRE JACK AND BRING BACK TO KAL.

FEB 24, 2012 - DAN HEINESTART TRUCK OR KAL TIRE TO DO TIRE SWAP. KAL CANCELLED. SHUT UNIT BACK OFF.

FEB 25, 2012 - KEVIN LINDSAYFIND TIRESEARCH YARD FOR TIRE AND USE LOADER TO MOVE TIRE FOR TIRE COMPANY TO PICK UP.

FEB 25, 2012 - DAN HEINETIRES, DEFECTS, ROBBED PART.START TRUCK FOR KAL TO MOVE. INSTALL HOIST HOSE ON RH SIDE WHEN IT COMES IN.

FEB 26, 2012 - DAN HEINEDRIVE TO SIRE, CALL IN TRUCK. DO TIRE REPORT ON UNIT WHEN IT SHOWS UP. SEND BACK TO WORK.

1-Feb-2012 WOC120445 - BI-WEEKLY FEB 02 - FEB 14, 12 21,368BI-WEEKLY FEB 02 - FEB 14, 12As per discussion with Chris McNeil & Julio, these won is to be closed.30/4/13 CC

31-Jan-2012 WOC120030 - STARTER CORE 22,077starter core




30-Jan-2012 WOC119697 - AIR DRYER/BRAKE ISSUE 22,077air dryer / brake issue

JAN 29, 2012 - DAN HEINEFIND REFILL KIT IN SHOP AND REBUILD AIR DRYER. DRIVE TO UNIT AND INSTALL. UNIT WAS DEAD, HAD TO BOOST. START CHECKIN TRANS NEUTRALIZER LIGHT WORKING BACKWARDS NOT WORKING AT ALL. START CHECKING WIRING. FIND DIODE IN E-BAY. HAD BEEN INSTALLED BACKWARDS. CHANGE AROUND AND CHECK ALL OK. START CHECKING BREAKE SYSTEM. AIR BUILT UP THEN FROZE UP. RUN METHYL IN BOTTOM TANK. TRY CHANGING GOVENOR. NEED TO GET HEAT TO TO TIP AIR LINE, RAN OUT OF TIME. LET CUSTOMER KNOW WHERE I LEFT OFF.

27-Jan-2012 WOC119362 - RELIEF VALVE LEAK 21,368relief valve has l;eak

JAN 25, 2012 - DAN HEINEDRIVE TO SITE, SIGN IN, GO TO LAYDOWN AND CALL IN TRUCK. BLOW OFF SAND AND DIRT, CLEAN VALVE AND RUN BOX CANT FOND A LEAK. CHECK UNIT FOR NO STARTKEY IN SHUT OFF. FIND BATTERY CLAMPS HAD FALLEN OFF BATTERY., CHECK ANBD TIGHTEN ALL CONNECTIONS. SEND TO WORK AND TO CALL IN WHEN IT HAD WORKED FOR A BIT. LRAK IS ON TOP OF VALVE AT RELIEF BLOCK. SENT TO WORK AND ORDER PARTS.

JAN 28, 2012 - DAN HEINECHECK UNIT AIR HAD FROZE UP. AIR DRYER HAD BEEN REMOVED, TO LOOK UP PARTS. FIND WHERE OLD WAS PUT AND LOAD UP.

26-Jan-2012 WOC119211 - INSTALL HUNGRY BOARDS 21,368Install Hungry BoardsWork carried out on site at LedcorFabricated by Mckenzie WeldingInstalled by SMS

2-Jan-2012 WOC114520 - REPAIR DOG BONE 21,575repair dog bone

JAN 1, 2012 - DAN HEINECHECK OPERATOR COMPLAINT OF LOOSE BOLT. BOLT HAD BROKEN ON DOG BONE. PIN WAS WALKING OUT. KNOCK PIN BACK IN. LOOK UP PARTS.

JAN 2, 2012 - DAN HEINEDRIVE TO FINNING AND PICK UP PARTS. DRIVE TO SIRE, PULL PERMIT. GET TO UNIT AND PULL BROKEN BOLT. CUT END TO GET IT OFF. INSTALL NEW BOLT AND WASHERS. TORQUE TO 230 LB/FT. CANT CHECK FOR PLAY AS NO ONE IN AREA. START UNIT (HAD TO BOOST) AND WARM UP. CALL UP.

JAN 3, 2012 - DAN HEINESTART UNBIT, CHECK DOG BONE WHEN SOMEONE SHOES UP. THERE IS A BIT O FPLAY ON BOTH SIDES OF DOG BONE.

25-Nov-2011 WOC109252 - BRASS IN TORQUE SCREEN 21,242




brass in torque screen

NOV 25, 2011 - BRASS IN TORQUE FILTER/SCREEN

NOV 25, 2011 - DAN HEINEDRIVE TO SITE. TALK WITH CUSTOMER ABOUT FINDINGS AND GET PIECES. CHECK UNIT WORKING.START RAN UP AND DO STILL TEST AND CHECK OUTLET RELIEF. STALLS AT 1600-1605 AND OUTLETRELIEF ID 72 PSI. BOTH ASKED SHUT UNIT DOWN TO GET READY TO DUMP OIL.

NOV 26, 2011 - DAN HEINEDRIVE TO SITE/ WAIT FOR ESCORT. SIGN IN AND GO TO UNIT. GET OIL TUBE AND DRAINTORQUW CONVERTER AND HYD TANK. PULL SCREEN ON TORQUE. BUNCH OF METAL AND BRASS ONBOTTOM. PULL TORQUE SCAVENGE PUMP. DIASSEMBLED AND CHECK GEAR AND BUCHINGS. ALOK. PULL HYD AND PARK BRAKE FILTERS. FINE FILINGS ON P/B. HOLE IN MAIN FILTER HOUSINGWHERE SOS PART IS FILL OF METAL. CLEAN OUT. REPLACE BOTH FILTERS. CHECK INLET ANDOUTLET OF HOIST PUMP. BOTH LOOK OK. PULL COVER OFF HYD TANK, MOP UP OIL THAT CAN'TDRAIN. SOME PRETTY BIG FLAKES OF METAL ON BOTTOM AND A FEW CHUNKS OF FIBRE DISCMATERIAL. INSTALL NEW GASKET AND PUT COVER BACK ON. PULL SCREEN OUT OF COOLER FORBIT OF METAL AND SMALL FIBRE CHUNKS. CLEAN AND PUT BACK. CLEAN UP WORK AREA. DRIVEBACK TO SHOP.

NOV 27, 2011 - DAN HEINEDRIVE TO SITE, WAIT FOR ESCORT. SIGN IN. GET HYD OIL IN TRUCK TOPPED UP AFTER DRYSTARTING. CHECK ALL LOCK UP PRESSURE ALL OK. GO FOR TEST RUN. HAUL 4 LOADS 13 RINGBACK TO YARD. TRUCK PULLED GOOD, BUT HAD A BIT OF VIBRATION, ESPECIALLY WHEN DUMPING.DROP TORQUE OIL TO CHECK SCREEN. WAS PRETTY CLEAN TWO SMALL SLIVERS OF BRASS.NOTHING IN COOLER SCREEN. CHECK DRIVELINE FIND FRONT U-JOINT IS TOAST, CAUSING THECONTAMINATION IN TORQUE. ORDER U-JOINT AND ADVISE ON FINDINGS. WAIT TO BEAR IFTORQUE IS TO BE CHANGED.

DEC 3, 2011 - KARL LTRAVELLED TO SITE, WAIT FOR ESCORT, SIGN IN, MACHINE IN LAYDOWN. DRAINED HYDRAULICTANK AND TORQUE, REMOVE AND COVER HYDRAULIC LINES. REMOVE DRIVELINE, REMOVE TORQUECONVERTER FROM ENGINE, DROP ON GROUND HOIST OUT FROM UNDER TRUCK, PACK UP TRUCK,STRAP DOWN TORQUE IN BACK OF TRUCK. WAIT FOR ESCORT, TRAVEL BACK TO SHOP. INLOADEDTORQUE IN SHOP AND STARTED TO DIASSEBMLE.

DEC 4, 2011 - KARL LDISASSEMBLE AND REASSEMBLE. HAD TO FABRICATE LONGER PUSH BOLTS TO DISASSEMBLE ALSOMODIFY PULLER TO REMOVE RAIL.

Dec 5, 2011 - TOM B/KARL LFINISH ASSEMBLY OF TORQUE CONVERTER, LOADED INTO TRUCK. TRAVEL TO SITE. INSTALLEDTORQUE, NEW U-JOINTS IN DRIVELINE. FILLED TANK, DID N START CRANK OVER, FILLED TANK,RAN ON IDLE 10 MIN. SUCTION HOSE LEAKING, TIGHTEN CLAMP, CLAMP BROKE, HAD TO FINDANOTHER ONE. INSTALLED CLAMP. TOOK FOR TEST DRIVE AROUND YARD, TORQUE STALL 1600RPM. ALSO REPAIR WIRING FOR LOCK UP SOLENOID, INSTALL NEW CONNECTOR.

4-Nov-2011 WOC106529 - LRI TIRE 20,815GOT A CALL FROM GLEN 370 9533 AT LEDCOR SAYING TIRE HAS SIDE WALL CUT LEDCOR PICKING UP TIRE AND INSTALLING TIRE # EMCA803

18-Oct-2011 WOC104200 - REPLACE BROKEN BRAKE VALVE 21,454replace broken brake valve

OCT 18, 2011 - REPLACE BROKEN BRAKE VALVE

OCT 18, 2011 - MARK FORANLEDCOR MECHANICE REMOVED BRAKE VALVE PRIMARY BRAKE VALVE BROKE. REMOVED COOLANT LINE TO TURBOS AND INSTALLED ON RDC046 TO GET MACHINE RINNING. NEW HOSE IS MADE NEEDS TO BE INSTALLED.

OCT 21, 2011 - JIM MACFARLANESEARCHED FOR PARTS. CHANGED OVER PARTS FRON OLD VALVE TO NEW VALVE. TRAVELLED TO JACKPINE. CALLED FOR ESCORT. WAITED 2.5 HRD. TRAVELLED INTO SITE. SIGNED IN AND FILLED OUT JHA. STARTED TO INSTALL THE NEW VALVE IN THE TRUCK. HAD TO STOP AND REVIEW THE JHA WITH SUPERVISOR. REVISED JHA/ COMPLETED THE VALVE INSTALLATION. STARTED UNTI AND WARMED. NO AIR LEAKS. INSTALLED GUARDS AND COVER. NRE BRAKE LINES HAD BEEN INSTALLED ON THE MACHINE. THE CLAMPS WERE NOT INSTALLED. TAPPED OUT BOLT HOLES AND INSTALLED THE LINE CLAMPS. CALLED FOR AN ESCORT OUT OF THE MINE. WAS TOLD TO WAIT BECAUSE ANOTHER TRUCK WAS IN NEED OF REPAIRS.

4-Oct-2011 WOC102522 - BALL STUD 20,562




REPLACE RH INNER TIE ROD END BALL STUDREPLACE CENETR LINK BUCHING AND SHIMCHARGE STRUTS

OCT 04, 11 - CUSTOMER NOTED DEFECTS - DANCHECK OVER UNIT, PLAY IN STEERING LINK AND ONE BAD BALL STUD. FRONT STRUTS LOW.CHARGE STRUTS TO 8 1/4 INCHES OF CHROME. REMOVE STEERING LINK, LOOK UP AND ORDERPARTS.

OCT 05, 11 - STEERING LINK WORN OUT - DANSET UP PRESS GEAR, PULL OUT OLD BUSINGS AND INSTALL NEW ONES. INSTALL CENTERLINK ANDTIE RODS. TORQUE TIE RODS, GREASE ALL POINTS AND TEST. CLEAN UP WORK AREA. WAIT FORESCORT BACK TO GATE.

23-Sep-2011 WOC100915 - WINTER PACKAGE 20,558Wards to install winter package

SEP T2011Jeramey Schmideder WINTER PACKAGE WARD, GUARD

16-Sep-2011 WOC100194 - OUTSHEET 20,561PERFORM OUT SHEET AS PER SHEET

SEPT 15, 11 - AARONTOOK PICTURES FOR OUTSHEET.

SEPT 20, 11 - AARONINSTALLED BOX LIGHTS. L/S BOX LIGHTS DID NOT WORK. T/SHOOT WIRING. REPAIRED WIRING. TESTED LIGHT, ALL WORKING.

SEPT 29, 11 - ROGER KMOVE TRUCK TO CHECK ALL FLUIDS. TOP UP AS NEEDED. ALL FLUIDS GOOD.

31-Aug-2011 WOC00814 - REPLACE BRAKE COOLLING TUBES 20,558damaged

SEPT 01, 11 - REPLACE BRAKE COOLING LINE - JIM MREMOVED RIGHT BRAKE COOLING LINE. WENT TO INSTALL THE NEW LINE BUT IT WAS THE WRONG ONE. RE-INSTALLED THE OLD LINE.

SEPT 02, 11 - TOM BDRAIN OIL FROM RIGHT SIDE REAR BRAKE. REMOVE AND REPLACE UPPER AND LOWER BRAKE COOLING TUBES. CHANGE ORINGS IN HOSE ENDS. REMOVE BOTTOM TEST PART FITTING, REPLACE ORING AND CLEAN. RUN MACHINE , CHECK FOR LEAKS. TOPPED UP OIL. CHANGED DRAIN VALVE FOR AIR TANK.

28-Aug-2011 WOC00772 - REPAIR A/C SYSTEM 20,558REPAIR A/C SYSTEM ONLY 20DEG

NOT DATED - RICHARDCHECKED A/C , ELECTRICAL IS GOOD. CHECK PRESSURES, 55 LBS STATIC WITH 69 DEGREEES AMBIENT AIR TEMP. RAN SYSTEM AND TOPPED UP. 20 DEGREES F DROP IN CAB FROM AMBIENT AIR TEMP.

28-Aug-2011 WOC00771 - REPAIR HYDRALIC LEAKS 20,558REPAIR HYDRALIC LEAKS

AUG 28, 11 - MIKEREPAIR LEAKING HYD LINE.

28-Aug-2011 WOC00770 - REPAIR ENGINE OIL LEAKS 20,561




REPAIR ENGINE OIL LEAKS

AUG 27, 11 - AARONCHECK OVER MACHINE. FOUND IT HAS NO ROCK EJECTORS. R/S BRKE COOLER TUBES BOTH AREDENTED, THE LOWER ONE IS LEAKING. ORDERED NEW ONES. A/C IS ONLY AT 20C. AIR TNAKDRAIN VALVE NEEDS REPLACED. ORDERED NEW ONE. BOTH LIFT CYLINDERS ARE WEEPING, LEFTMORE THEN RIGHT. REPAIRED LEAK ON HOIST VALVE. REPLACED ORINGS ON TEE. TIGHTENEDLOOSE NUT ON TOP STARTER. HARD STARTING. ORDERED HYD TANK STRAINER.

AUG 28, 11 - MIKESTRAIGHTEN ROCK EJECTORS.

AUG 28, 11 - RICHARDCHECK OVER MACHINE. REMOVED AND REPAIRED R/H BRAKE COOLER HOSE. TOPPED UP A/C , 20FDROP. REPAIR HYD LEAKS, LOOSE HOSES, BOLTS, ETC.

AUG 30, 11 - GLADIATOR, TIMINSTALL HYDRAULIC FILTER SCREW. INSTALLED AIR DRAIN PIT CORK. INSTALLED NEW SWITCHAND HOOKED IT UP.

SEPT 10, 11 - GLADIATOR, ANDREWREPLACE BRAKING AND ORINGS, R/R SIDE.

27-Aug-2011 WOC00758 - REPLACE HOIST PIN 20,558install new hoist pin

AUG 24, 11 - AARONREMOVED LEFT TOP LIFT CYLINDER PIN FOR RDC013. WHEN PIN COMES IN CHARGE TO RDC013 WORK ORDER #.

AUG 27, 11 - REPLACE BOX CYLINDER PIN LH SIDE - STEPHEN, TRAVISREMOVE BOX PIN FROM RDC042 . HRS 17993 AND INSTALL INTO RDC044, HRS 20559.. TAG ON RDC044. PIN WAS SEIZED IN, NO GREASE. TRUCK HAS AUTO GREASER IN INT. TAG ON RDC044 SAY STEERING TANK SCREEN IS ROBBED. SCREEN IS IN.,

27-Aug-2011 WOC00763 - REPAIR CRACKS ON FRAME 20,558WELD UP CRACKS ON FRAME

AUG 27, 11 - MIKE LCUT AND DRILL PLATES, BOLT ON BROKEN FENDER AND WELD.

23-Aug-2011 WOC00691 - REMOVE TIRES 20,558remove tires to put on RDC013 THEY ARE RADIALS REARS ONLY

AUG 23, 11 - GLADIATOR, MIKEREMOVE REAR WHEELS. POSITION MACHINE IN YARD. BLOCK MACHINE UP. REMOVED JACKS. LET AIR OUT OF TIRES TO 30 PSI. REMOVED REAR LEFT TIRES.

AUG 23, 11 - SHAWN SMOVED 08 OUT OF THE WAY. RMOVED RDC044 FROM BACK OF YARD TO FRONT OF YARD. TOOK THE BRAND NEW JACKS FROM SHOP TO THE TRUCK. GATHERED BLOCK UP FROM YARD. JACKED UP TRUCK WITH TWO JACKS, WE HAD NO SERVICE TRUCKS SO WE USED COMPRESSOR FROM METAL TENT. IT WAS HAVING HARD TIME TO KEEP THE PRESSURE UP. BLOCKED TRUCK, REMOVED JACKS. STARTED LETTING AIR OUT OF ALL TIRES TO 30 PSI. STARTED ON LEFT SIDE, REMOVED OUTER AND INNER TIRES, PUT IN A PILE TOGETHER. CLEANED UP.

AUG 23, 11 - MIKE BPOSITIONED MACHINE IN YARD. BLOCKED MACHINE UP. REMOVED JACKS. LET AIR OUT OF TIRES TO 30 PSI. REMOVED REAR LEFT TIRES.

NOT DATED - PAUL OWENREMOVE TRUCK FROM BLOCKING PALLET AND STORE BLOCKING. MOVE EQUIPMENT AROUND AND PARK 44 OUT OF THE WAY.

7-Aug-2011 WOC00490 - FIRE SUPP PM 20,545levitt to do fire supp pm DONE

AUG 07, 11 - LEVITTEINSPECTED HOSES, WIRING. REPLACED 1/4 LINE, TESTED ENGINE SHUTDOWN AND SHOT. TESTED IR'S. BLEW LINES, REPLACED CPAS. INSPECTED NOZZLES. PANEL GREEN, SYSTEM OK.

14-Jul-2011 WOC00216 - PERFORM B/S TEST 20,556




PERFORM BRAKE /STEERING TEST AND COMPLETE SHEET.

JULY 17, 11 - BRAKE AND STEERING TEST - KEITH OMOVEMENT FOUND ON BALL STUDS. SET UP DIAL INDICATOR , MEASURED ALL WITHIN SPEC.FOUND INTERMITTANT AIR LEAK ON RETARDER LEVER. ORDERED NEW.

JULY 31, 11 - RICHARDCLEAN BRAKE CALIPER. POLISH SEALANTS AND GORES. CLEAN ASSEMBLY FASTENER. REROUTEHOSES TO TOP OF TORQUE. REPLACE EMERGENCY STEERING SWITCH. REPLACE HIGH IDLESWITCH. ORDER NEW BRAKE HOSE FROM ACTUATOR TO SPLIT BLOCK FOR FRONT BRAKES.REPLACE WINDSHIELD WASHER PUMP. FLASH MUD OUT OF LINES TO NOZZLE. ORDERED A NEWWASHER NOZZLE. REPLACE ORINGS ON LINES TO PARK BRAKE FILTER.

3-Jul-2011 WOC00101 - REPAIR BRAKE CALIBER 20,545replace pistons and seals in calibars right front rear

2-Jul-2011 WOC00099 - MEASURE TRAY 20,545measure tray thickness

COMPLETED JULY 02, 11 NOT SIGNED

2-Jul-2011 WOC00095 - REPLACE HYD LINES 20,545replace bad hyd lines

JULY 03, 11 - DALE HTAKE APART HOIST VALVE AND MAKE PARTS ORDER.

JULY 07, 11 - KEITHREPLACED ORING ON LH HOIST VALVE. REPLACED ORING ON BRAKE VALVE. TESTED CHARGING AND BATTERIES, REPLACED 3 BATTERIES. GREASE SYSTEM, MOD~~RAN LINE TO BUMPER. PAINTED NUMBERS ON DOOR. REPAIRED WIRING FOR BRAKE OIL TEMP.

NOT DATED - RICHARD ZINSTALL LINES AT TOP OF TORQUE. INSTALL ELECT LINES TOP OF TORUQE. REMOVE FITTING FROM OLD TORQUE AND INSTALLED. REMOVEDTRANS PUMP. SWAP GEAR AND GASKET ON NEW TORQUE PUMP. INSTALL NEW TORQUE PUMP. REMOVE COVERS AND CLEAN HYD TANK. CHANGE SUCTION HOSE IN MAIN TANK. INSTALL AND TORQUE HYD TANK COVERS.

JULY 13, 11 - KEITH OINSTALL HYD LINE AT TOP OF TORQUE. CHECK BOX OPERATION.

2-Jul-2011 WOC00094 - REPLACE STARTER 20,545replace bottom starter

30-Jun-2011 WOC00084 - CHANGE SCAVENGER PUMP 20,545change out scavenger pump

JULY 01, 11 - RICHARD ZINSTALL AND TORQUE PUMPS, CLEAN TANKS, REPLACE TANK SUNCTION HOSE.

30-Jun-2011 WOC00081 - REPLACE TRAN PUMP 20,545CHANGE OUT TRAN PUMP

JULY 01, 11 - RICHARD ZINSTALL TRANS AND PUMPS. CLEAN TANKS, REPLACE TANK SUCTION HOSE.

24-Jun-2011 CME091 - CHANGE OUT TORQUE-PSC002 20,545OVER HOUR COMPONENT CHANGE OUT - BEFORE FAILURE. USE PSC002 TORQUE FROM COMPONENT STOCK

JUNE 27, 11 - CHANGE TORQUE - THOMAS KDRAIN HYD OIL, TORQUE, REMOVE HOSES ON TORQUE CONVERTOR.

JUNE 27, 11 - RON ZCHANGE BATTERIES, MOVE INTO SHOP. DRAIN OILS. START TORQUE REMOVAL.

JUNE 30, 11 - RON DREMOVE WIRING HARNESS, HOSES AND DRIVE LINE FROM TORQUE.

24-Jun-2011 CME090 - CHANGE OUT TRANSMISSION-PSC018 20,545




OVER HOURED COMPONENT CHANGE OUT. WILL USE PSC018 FROM COMPONENT STOCK.

JUNE 30, 11 - RON DDISCONNECTED HOSES, ELECTRICAL, AND DRIVESHAFT FROM TRANS. DRAINED FINAL DRIVE ANDREMOVED COVERS. TRANS READY TO REMOVE.

JULY 05, 11 - INSTALL DIFF ON TRANS - THOMAS KUNPACK DIFF AND TRANS. INSTALL DIFF ORING AND JOIN DIFF TOGETHER WITH TRANSMISSION.INSTALL ONE BOLT TO SECURE DIFF ON TRANS.

JULY 06, 11 - FILL OIL - RYANFILL DIFF, HYD, TRANS. NO OIL IN FINAL DRIVES.

JULY 09, 11 - TRANS/BEVEL GEAR LEAK @ HOUSING - KEITH OREMOVED TRANS AND DIFF ASSEMBLY. DRAINED FLUIDS, REMOVED AXLES.

24-Jun-2011 CME092 - CHANGE OUT DIFFERENTIAL-PSC017 20,545OVER HOUR COMPONENT CHANGE OUT- BEFORE FAILURE. USED PSC017 FROM COMPONENT STOCK.

APRIL 04, 11 - ROD MINSTALLED NEW TRANS HOSES. INSTALLED NEW STEERING GREASE LINES. INSTALLED NEW HOSE ON HOIST VALVE. INSTALLED AND TORQUED LEFT STEERING CYLINDER.

APR 20, 11 - ROD , JERAMEYTORQUE AND TRANS DRAINED. FRONT HUBS DRAINED. HYD TANK ENVIRO PLUG ORDERED. 2000 HR FILTER KIT ORDERED. DIFF OIL CHANGED. R/R FINAL OIL CHANGED. TORQUE AND TRANS SCREENS CLEANED.

JUNE 30, 11 - AARON, DALEREMOVE TORQUE. INSTALL NEW TORQUE. WENT TO FINNING AND BORROWED LIFTING TOOLS. WHEN WE REMOVED TORQUE WE FOUND THE BOTTOM STARTER GEAR IS ALL CHOWED UP AND LAYING ON BOTTOM OF HOUSING. WE CLEANED ALL THE METAL OUT. WILL NEED TO CHANGE STARTER.

JULY 05, 11 - AARON, DALEDRAIN REMAINING OIL IN DIFF HOUSING, CLEAN HOUSING AND CLEAN MATINGSURFACES. SET UP RIGGIN ONTO DIFF AND TRANS. INSTALL NEW ORING, WIGGLE THE PAIR INTO PLACE. BOLT ONTO TRUCK, INSTALL DIFF PIN AND SHIMS, HOOK UP DRIVE SHAFT AT BOTH ENDS. HOOK UP ALL HOSES TO TRANS AND WIRING. SEPARATE OLD DIFF FROM OLD TRANS. INSTALL COVERS ON TRANS CORE, PUT ONTO TRANNY STAND. INSTALL DIFF CORE ONTO ITS STAND. FIGHT TO GET AXLES INTO PLACE, CLEAN SURFACE ON COVERS AND FINALS. INSTALL DRIVE SHAFT COVERS.

JULY 06, 11 - KEITH FILLED FINALS. CHANGED TRANS FILTERSCHECKED AND TOPPED UP FLUIDS, RAN UNIT.

5-May-2011 WOC94338 - REPLACE LEFT STEERING CYLINDER 20,545repalce cylinder left side steering rebuilt

MAY 04, 11 - MIKE, GLADIATORINSTALL F/L STEERING CYLINDER. TORQUE BALL STUDS WITH HY-TORQUE.

NOT DATED - ROD MLEFT STEERING CYLINDER COMPLETE. TOPPED UP FLUIDS.

20-Apr-2011 WOC00168 - SERVICE 2000 HR 20,545




This wo order goes with wo #87663 because it was closed

APR 20, 11 - 2000 HR SERVICE - ROD MSTART UNIT AND MOVE TO SHOOP. HAD TO BOOST WITH BOOSTERCART. DRAINED DIFF, BOTHREAR FINALS, DRAINED FRONT HUBS. HAD TO BOOST UNIT AND MOVE TO DIFFERENT BAY. FILLEDDIFF AND R/R FINAL. DRAINED TORQUE AND TRANNY. PULLED TORQUE SCREEN, FOUND COPPER.INSPECTED FOR DEFECTS. FOND VARIOUS LEAKS. HAD TO DRAG CARTS IN AND OUT TO SUCK OIL.DRAIN PLUGS WERE OVER TIGHTENED AND GAVE ISSUES.

APR 21, 11 - JERAMEYCHANGE PRIMARY AND SECONDARTY FILTERS. DRAINED STEERING TANK. CHANGED OUTSTEERING FILTERS. CHANGED FUEL FILTERS. CHANGED CAB AIR FILTERS. FILLED XSMN OIL.FILLED HYD OIL. INSTALLED NEW ENVIRO PLUG ASSEMBLY IN HYD TANK. REBUILT AIR DRYER,FOUND BROKEN WIRE INSIDE, HAD TO SODER BACK TOGETHER . COMPLETED SOME VISUALCHECKS ON SERVICE.

APR 22, 11 - JERAMEY, SCOTTFILLED STEERING OIL. TOPPED UP HYD AND XSMN OIL. CHANGED OUT ENGINE OIL AND FILTERS.DID VISUAL CHECKS ON SERVICE. CHECK DIFF THRUST PIN CLEARANCE. FILLED HUBS. FILLEDFINALS. TOPPED UP DIFF. TURNED MACHINE AROUND AND SCRAPED AND CLEANED APRON.LIFTED BOS AND INSPECTED VISUAL CHECKS ON TOPSIDE. CHECKED WASHER MOTOR. TOPPED UPASHER FLUID. ALL NEW DEFECTS NOTED ON DEFECT LIST.

MAY 05, 11 - TOP UP OILS - LEE MTOP UP TRANSMISSION AMD STEERING OILS SING AST-30 OIL. CLEAN UP AND DO PAPERWORK.

20-Apr-2011 WOC92545 - REPAIR DEFECTS AS PER LIST 20,545




REPAIR DEFECTS AS PER LIST

APR 22, 11 - SCOTT, JERAMEYCHECKED OVER MACHINE AND FLAGGED ALL DEFECTS THAT WER FOUND. BROUGHT MACHINE UPON PAD. REPAIR GREASE LINES AT REAR OF MACHINE AND CLAMPED PROPERLY. INSTALLEDRUBBERS ON PEDALS. REPAIRED BENT PARK BRAKE LIGHT BRACKET. FOUND LEAKING HOSE ABOVET/C. REPLACED ORING AND TIGHTENED. REPLACED NEUTRAL SWITCH BULB ON BUMPER. PUT GRIPTAPE ON DRIVESHAFT GUARD. ORDERED ALL PARTS FOR DEFECTS.

APR 23, 11 - SCOTT, JERAMEYBEGAN TO REMOVE STEERING CYLINDERS FROM MACHINE. UNDID ALL NECESSARY HYD LINES.BALL STUDS WERE SEIZED IN BORES. WEDGE WOULD NOT OP THEM. HAD TO USE PIN PUNCH ANDBOTTLE JACK TO BREAK THEM LOOSE. REMOVED CYLINDERS FROM MACHINE AND SET ON BENCH.BEGAN TO DISASSEMBLE CYLINDERS AND BALL STUDS. FOUND ONE BALL STUD JUST FELL OUT BYHAND. BORE IS WORN OUT AND NEEDS TO BE MACHINED. DURING DISASSEMBLY COULD NOTBREAK NUT LOOSE ON CYLINDER ROD. USED ONE INCHE GUN AND ONE INCH BREAKER AND STILLWOULDN'T COME LOOSE. ENED UP HEATING BOLT ROD HOT AND HITTING WITH ONE INCH IMPACT.NUTS CAME LOOSE, INSTALLE DNE WAIR TANK DRIAN VALV.E NEW CAB VENTS AND NEW A/C BOLT .RESEALED RHS CYLINDER AND INSTALLED NEW BALL STUDS.

APR 26, 11 - JERAMEY, SCOTTRHS STEERING CYLINDER IN AND NUTS TORQUED. NEEDS COTTER PINS INSTALLED AND HOSE ANDNEW O-RINGS INSTALLED AS WELL AS GREASE LINES HOOKED UP. OTHER CYLINDER IS OUT ONREPAIR. NEEDS TO BE REBUILT WHEN IT RETURNS. ALL SEALS AND BALL STUDS ARE HERE.

ORIGINALLY HAD CYLINDER APART TO REBUILD. TEMPORATILY PUT BACK TOGETHER TO BEMACHINED. HAVE NOT CHANGE DOUT ANY TRANNY OR HYDRAULID VILTERS NOR WERE NAY CHECKSDONE ON SERVICE PERTAINING TO THESE COMPONENTS AS TRANNY AND TORQUE SCREENS WEREFULL OF METAL. BOTH COMPONENTS ARE APROX 15% OVERDUE FOR COMPONENT CHANGE OUT.BILL IS WAITING FOR AN ANSWER FORM EDM FOR THE GO AHEAD TO CHANGE THEM OUT. ALLPARTS ARE ON PARTS SHELF. STILL MORE TO COME I BELIEVE, LOTS OF HOSE TO CHANGE OUT.MAY POSSIBLY STILL NEED TO ORDER SOME PARTS FOR CERTAIN JOBS, TRIED TO ORDER AS MUCHAS POSSIBLE ORIGINALLY. CHECK WITH PARTS PERSON TO FIND OUT WHAT HAS BEEN ORDEREDALREADY PRIOR OT ORDERING ANYTHING. STILL SOEM CRACKS ON MACHINE TO BE WELDED THATWERE MISSED THE FIRST TIME. THOUGHT THAT CALIPERS WERE LEAKING ON FRONT WHEELS, NOT100% SURE, HAVE TO WARM UP MACHINE, CLEAN AREAS AND CHECK. LOOKS LIKE THERE MAYBESOEM OIL COMING OUT OF EXHAUST BY TURBOS,GET WARM AND CHECK. REAR DOGBONE HASLOTS OF PLAY, NEW BEARINGS AND SNAP RINGS HERE. WASHER MOTOR NOT WORKING, ORDEREDNEW ONE, IT'S HERE, DIDN'T T/SHOOT IT. JUST GUESSED AND ORDERED ONE. HOPEFULLY THATTHE PROBLEM. THERE WAS A FUEL LEAK ON #1 CYLINDER ON INJECTOR LINE CLOSEST TO THE RADWHERE IT GOES INTO HEAD, TIGHTENED IT AND IT SEEMED TO GO AWAY. BUT JUST DOUBLECHECKIT AFTER MACHINE HAS RUN FOR AWHILE. TRUCK HAS NEVER HAD ROCK EJECTROS SO WERE NOTGONNA PUT ANY ON AT THIS TIME. CARRY ON WITH DEFECTS LIS. BRAKE AND STEERING TEST DODO. TRANSMISSION AND HYD OIL LEVELS MAYBE OFF. ONLY PUT IN ENOUGHT OIL TO MOVEMACHINE AS WE WERE STILL NOT SURE IF WERE GONNA CHANGE OUT TORQUE AND TRANNY.

MAY 04, 11 - DEFECTS - ROD MRE AND RE HOSES. REPLACED RIGHT INNER STEERING CYLINDER AND TIE ROD. GREASE LINE ANDINNER J-LINK GREASE LINE. INSTALL STEERING CYLINDER. TORQUED BALL STUDS TO SIS SPEC100 FT/LBS. INSTALLED LEFT AND RIGHT STEERING CYLINDER COTTER PINS. HAD TO ORDERFITTINGS AND TUBE FOR LEFT STEERING CYLINDER.

MAY 05, 11 - STEERING - ROD MROBBED FITTINGS FROM RDC045 LEFT STEERING CYLINDER. TAGGED RDC045 OUT. INSTALLEDFITTINGS AND HOSES TO RDC044 LEFT STEERING CYLINDER. TOPPED UP ALL FLUIDS. MOVED UNITAWAY FROM SHOP. CLEANED WORK AREA. DID PAPERWORK. REASSEMBLED RDC045 WHEN PARTSARRIVEED.

JULY 04, 11 - RICHARD ZWINDSHIELD WASHER NOZZLE. REPAIR AUTO GREASE REGULATOR (MAKE BRACKET). GREASER ISFULL. REBUILD FRONT BRAKE CALIPER INSTALL WITH NEW LINING.

JULY 08, 11 - KEITH OREMOVED DOG BONE, REPLACED BUSHINGS, REINSTALLED. RESEALED RH HOIST END CAP. BLEDFRONT RH REAR CALIPER.

JULY 08, 11 - DEFECT REPAIR - MIKE SREMOVED CUSTOMER UNIT NUMBERS FROM BOX. INSTALLED HOSE CLAMPS ON HOSES THATNEEDED THEM.

JULY 08, 11 - RE & RE DOG BONE - MIKE SREMOVED DOGBONE. PRESSED OUT WORN BEARINGS. CLEANED BORES. INSTALLED NEWBEARINGS. CLEANED PIN BORES ON UNIT. PINS HAVE MINIMAL WEAR SO IK TO RESUE THEM.INSTALLED DOG BONE, KEEPERS, PINS, ETC. CLEANED WORK AREA AFTER TORQUEING KEEPERBOLTS TO SPEC.

JULY 08, 11 - STRUTS - CARLCHECKED FRONT STRUT PRESSURES. RIGHT 400 PSI, LEFT 450 PSI. USED STEEL BLOCKS TO SET




HEIGHT, LOWERED PRESSURE TO 200 PSI AND RECHARGED TO SPEC. 300 PSI ON RIGHT SIDE, 325PSI ON LEFT.

JULY 09, 11 - JOSE, KEITHFOUND SPRING MISSING IN HOIST VALVE. ORDERED NEW ON LH SIDE. REMOVED TRANS/DIFF,INCORRECT ORING USED ON HOUSING.

JULY 10, 11 - BOX NOT SNUBBING - KEITH OCONNECTD ET, CHECKED OPERATION OF ELECTRICAL SYSTEM WHILE OPERATING BOX. ALL SEEMSOK. REMOVE LOWER END CAP, CHECK WITH PARTS. BREAKDOWN AND ONE SPRING MISSING.TOOK SPRING FROM RAISE CIRCUIT AND INSTALLED IN LOWER CIRCUIT. TESTED. BOX NO SNUBS.ORDERED SPRING FOR RAISE CIRCUIT.

JULY 11, 11 - KEITH OINSTALLED MISSING SPRING INTO HOIST RAISE END CAP.

JULY 12, 11 - IRON SMITHGOUGE OUT CRACKS ON 777 ON FRAME. CLEAN UP WITH GRINDER, PRE HEAT WITH HIGH TIGERTORCH. WELD CRACKS BACK UP.

9-Apr-2011 WOC90761 - OUT SHEET 20,545out sheet picture tire report

JULY 09, 11 - PERFORMED OUTSHEET - MIKE SPERFORMED OUT INSPECTION AS RREQUESTED. DOCUMENTED ALL FINDINGS ON REPORT.

JULY 20, 11 - CRACKS - MIKE LWELD CRACK ON BOX BY HOIST CYLINDER.

7-Apr-2011 WOC90507 - WELD UP CRACKS ON FRAME 20,545iron smith welded up frame cracks

APR 05, 11 - IRON SMITHGOUG GRIND WELD CRACK ON THE REAR DIFF ON LEFT SIDE. GOUG WELD TOP HOIST CYLINDER EAR ON BOX.GOUG WELD CRACK ON RIGHT SIDE FRAME BY TRANS FILTER.WELD CRACK LEFT SIDE FRAMEWELD CRACK ON FRONT BUMPER.

6-Apr-2011 WOC90368 - INSTALL PRODUCT LINK - FINNING 20,545FINNING INSTALL PRODUCT LINK ON MACHINE IN OUR YARD AT FORT McKAYClosed as per instructions, hours unknown CC 26/03/2013

18-Mar-2011 WOC87663 - BC KMC 20,5452000 hr service oils labour 2 brake pedal pads,dif breather

MR 25, 11 - PAUL, GLADIATORGET STARTED, MOVE MACHINE FOR BODY INSTALL

16-Mar-2011 WOC87147 - IN SHEET 20,545check machine over and oil samples

MAR 16, 11 - CLINT, GLADIATORHELP INSPECTION, PARK.

MAR 16, 11 - INSPECTION, OIL SAMPLES - MIKEPERFORMED INSPECTION ON UNIT. FOUND A FEW CRACKS THAT NEED ATTENTION. INSPECTED TIRES, MEASURED AS NEEDED. INSPECTED CAB AND ELECTRICAL. SOME REPAIRD NEEDED. INSPECTED HYDRAULIC SYSTEM. A FEW HYDRAULIC LEAKS. LEFT HOIST CYLINDER LEAKING FROM PACKING. ALL REPAIRS THAT ARE NEEDED ARE ON TEH INSHEET INSPECTION FORM. CLEANED RK AREA. PARKEDRUCK IN DESIRED SPOT. MOVED SOME EQUIPMENT AROUND THE YARD.

MAR 17, 11 - TAKE OIL SAMPLES - SCOTT

28-Feb-2011 WOC85502 - REPAIR GREASE LEAK 20,493




Grease leak

FEB 28, 11 - GREASE LEAK AT PUMP - GRANTTRAVEL TO MACHINE, FOUND GREASE PUMP. LEAK, CLEANED UP GREASE AND FOUND PUMP TODISCHARGE HOSE ELBOW LOOSE. TIGHTEN AND CHECK . TRUCK FROZEN, UNABEL TO TEST - 35C.

MAR 08, 11 - MARK FPULLED PERMIT, GREASE LINE LOOSE, TIGHTENED. INSTALLED SEAT BELT FOR DRIVER ANDPASSENGER RDC. REPAIRED BROKEN BULB, INSTALLED NEW BULB. STARTED MACHINE KMC(BOOMER). ASKED TO START. RDC044, RDC004 AND XHC015

ALSO SEAT BELT ON RDC004, VIMS WON'T DOWNLAOD.

17-Feb-2011 WOC84156 - 1200 HR FIRE SUPPRESSION 20,4931200 HR PM FIRE SUPPRESSION

FEB 17, 11 - LEAVITT1200 HR PM, RECERT. CHECKED ALLHOSES, FITTINGS, TEES, ETC. CHECKED/CLEANED IR'S. TESTED, CLEANED MANUAL ACTUATORS. TESTED IR'S. CHECKED TANK AND NITROGEN CYLINDER. BLEW LINES,REPLACED CPAS. TESTED ENGINE SHUTDOWN. REARMED SYSTEM.

17-Feb-2011 WOC84085 - 500 HOUR SERVICE 20,086500 HOUR SERVICE PERFORMED BY KMC - NOTES SHOW THAT THEY CHANGED THE HYDRAULIC FILTERSJAN 13,2011 @ 20086 HOURS.Closed as per instructions, hours unknown CC 26/03/2013

4-Feb-2011 WOC82797 - BACK CHARGE KMC (STARING) 20,446PRIME MACHINE AND START AFTER IT RAN OUT OF FUEL WAIT FOR AN ESCORT JOHN ON SHIFT (FIELD DIPS)

FEB 04, 11 - MACHINE RAN OUT OF FUEL - STEPHENWAIT FOR ESCORT TO MACHINE. GOT FUEL TNAK FUELED UP. CAPPED OFF RETURN LINE, PRIMED UP ENGINE LINE, STARTED MACHINE. RE-CONNECTED FUEL RETURN LINE.

30-Jan-2011 WOC82195 - AUTO GREASE SYSTEM 20,425System pumping all the time.re locate fire supp bottles

JAN 29, 11 - AUTO GREASER KEEPS PUMPING - GRANTTRAVEL TO MACHINE, LOCKS, CHOCKS, ETC. NOTICED GREASER IN ALARM, RESET AND WHEN CHECKING SYSTEM FOUND WOULDN'T SHUT OFF, KEPT PUMPING. PARTS TO REPAIR THIS WERE REQUESTED BEFORE CHRISTMAND AND I THOUGHT IT WAS ODNE. HAVE REQUESTED PARTS AGAIN. END OF LINE SWITCH AND SOLENOID. I THINK THIS MAY BE THE CAUSE OF LOW AIR COMPLAINTS ON THIS TRUCK.

FEB 04, 11 - REPAIR FOR BOX SLAMING, RELOCATE FIRE SUPPRESSION, CHECK GREASER - STEPHENDISMOUNT FIRE SUPPRESSION BOTTLES. FENDER FALLING OFF BECAUSE OF IT. MOVE OUT OF WAY. KMC WILL GIVE US A WELDER TO REPAIR AND REMOUNT. CHECK GREASER, GREASER STAYS ON.

29-Jan-2011 WOC82138 - BOX SLAMMING DOWN HARD 20,467




Check hydraulic hoist circuit

JAN 29, 11 - NOT SIGNEDORDER PARTS IN MORNING,AS NOT DONE PREVIOUS DAY DUE TO INCIDENT AT SUNCOR, TAKING UPFOREMANS TIME. CHECK SNUB % ON LAPTOP AT MACHINE AND ENSURE THAT WORKINGCORRECTLY. BOX WOULDN'T COME DOWN, ENDED UP HAVING TO SWAP COIL FROM RAISE TO GETBOX DOWN. COIL AND CARTRAGE ORDERED. TRAVEL OFF SITE ONCE, PERMISSION GIVEN BYSUNDOR. CLOSE PERMIT, SIGN OUT AT KMC. TRAVEL TO EMECO AND DROP OFF TRUCK. LATELEAVING SITE 6:45

JAN 30, 11 - BODY UP BOX, NO FLOAT, BOX SLAMMING, NO SNUB - GRANTPICK UP PARTS AT EMECO. FUEL MECHANICS TRUCK, FILL OUT SERVICE REPORT AND TIME FORPREVIOUS DAY. TRAVEL TO SUNCOR, SIGN IN AT KMC, TRAVEL TO PERMIT OFFICE, GET PERMITSFOR 305 NSE. TRAVEL TO ENTRANCE B, CALL SUNDOR FOR CLEARANCE TO ENTER MINE, 20 MINWAIT. TRAVEL TO MACHINE, SET UP FLRA., LOCKS, CHOCKS, TEST ELECTRICAL SNUB, % AND COIL.CHANGE OUT FLOOD/LOWER COIL AND CARTRAGE. TRUCK WOULDN'T RESTART AS BATTERIES ARENO GOOD. WAIT 1.5 HRS FOR GRADER TO TRAVEL TO DUMP TO BOOST OFF AS NO BOOST ONTRUCK. BOOST TRUCK AND TEST, WORKED BETTER, BUT SPOOL STICKING, WAS GOING DOWN INHOLD AND LARGE HESITATION ON RAISE AND NOT GOING BACK TO FLOOD. UNABLE TO DO ANYFURTHER T/SHOOT AS CAN'T RESTART MACHINE ONCE SHUT OFF. NOTICED RIGHT FENDER FALLINGOFF. BATERRIES NEED REPLACING. JOB ABANDONED UNABLE TO PROCEED, CAN'T RESTART UNIT.KMC WILL SHIFT UNIT TO CROSS YARD.

FEB 06, 11 - BOX SLAMMING DOWN - MARKARRIVED AT MACHINE, WOULDN'T START, WAIT FOR BOOST FROM KMC. HARD TO START, HAD TOBLEED SYSTEM TO GET GOINT. RUN MACHINE FOR BOX PROBLEMS, SPOOL STICKING IN VALVE.TRIED SWITCHING SOLENOIDS BUT DIDN'T HELP. HYD HOSE LEAKING FROM TANK, HAD TO DRINTANK, ORDER HOSE. BATTERIES STARTED MACHINE AFTER RUNNING AWHILE. RESET GREASER,SEEMS TO WORK PROPERLY. GREASER SET FOR 20 MIN. BOTH REAR WHEEL SEALS LEAKING.

FEB 12, 11 - BOX SLAMMING, REMOUNT FIRE SUPPRESSION - STEPHENGET PERMIT, GET ESCORT TO TRUCK. REMOVE BELLY PAN, CLEANUP VALVES. HELP WELDERREMOUNT FENDER. REMOUNT FIRE SUPPRESSION.

FEB 14, 11 - REPAIR FOR BOX SLAMMING - STEPHENCLEAN UP AROUND VALVE, REMOVED BOTH CAPS, REMOVED SPOOL CLEANED UP SPOOL. CLEANEDUP SHUTTLES IN END CAP. RE-ASSEMBLED , TESTED SEEMS FINE, BUT OIL LEAK NOW ON SPOOL.ORDERED UP ORINGS. WENT TO INSTALL NEW HOSE FOR BRAKE COOLER. FOUND HOSE IS TOOSHORT BY 2 INCHES. SIGNED OUT PERMIT, WENT TO FINNING, GOT NEW HOSE MADE UP. TRAVELBACK TO SHOP.

FEB 15, 11 - REPAIR FOR HYCRAULIC LEAK, RESEAL HYDRAULIC VALVE - STEPHENTRAVEL TO SUNCOR, GET PERMIT, WAIT FOR ESCOR TO MACHINE. RESEAL VALVE, INSTALLCOVERS, INSTALL NEW HOE. GOOD.

FEB 16, 11 - INSPECT BOX SLAMMING DOWN - MARKMACHINE RUNNING WHEN ARRIVED. CHECK FOR LEAK AROUND VALVE. OPERATED BOX UP ANDDOWN. BOX DID NOT SLAM DOWN WHEN COMING TO A STOP. TRIED MANY TIMES. NO LEAKS,TRUCK SEEMS GOOD. FIRE SUPPRESSION NEEDS TO BE DONE. BOTH SEAT BELTS OLDER THEN 3YEARS.

28-Jan-2011 WOC82145 - CHECK AIR SYSTEM 20,396Check air system operation.

JAN 28, 11 - DOWN FOR LOW AIR ON SHEET. TAGGED OUT FOR BOX SLAMMING - GRANTTRAVEL TO MACHINE, FLRA, CHOCKS AND LOCK OUT NEUTRAL RUN. TEST AIR SYSTEM, SEEMED FINE, AIR PRESSURE 113 PSI, OK. DRAINED TANK. NOTICED A KMC TAG, DOWN FOR BOX SLAMMING. T/SHOOT, FOUND NOT SNUBBING BOX, NO ELECTRICAL CODES AND WIRING SEEMS CORRECT. ORDER COIL AND CARTRAGE. NOTICED: GREASE PUMP WORKING ALL THE TIME, THIS MAYBE THE PROBLEM WITH AIR SYSTEM. PARTS FOR THIS WERE REQUESTED 2 CYCLES AGO AND I THOUGHT THIS WAS DONE, WILL OPEN GREASER WORK ORDER.

30-Dec-2010 WOC78771 - R/F BRAKE IS GETTING HOT 19,876




R/F BRAKE IS GETTING HOTCharge struts

JAN 03, 11 - RIGHT BRAKE GET HOT - GRANTTRAVEL TO MACHINE, LOCKS AND WHEEL CHOCK. CHECK FRONT BRAKE DISK TYPE. ENSURE FREEMOVEMENT AND PISTONS NOT SEIZED IN CALIPERS. REMOVE STONES AND DIRT JAMMED INBEHIND DISKS. NOTICED LEFT FRONT STRUT LOW. FOUND VERY LOW GAS PRESSURE, 50 PSI.APROX. RECHARGE STRUT. THIS STRUT IS NEW, SO POSSIBLE WARRANTY FROM FINNING IF GOESFLAT AGAIN. REMOVE TEST TOOLING AND PACK AWAY NITROGEN. WENT TO START UNIT TO CHECKPRESSURES. WOULDN'T START. FOUND BATTERIES DISCONNECTED, RECONNECT. BOOST UNITWITH WELDER. NOTICED NO FUEL ON GAUGE. CHECK TANK EMPTY. KMC TO FILL AND START.

JAN 04, 11 - RIGHT FRONT BRAKES OVERHEATING - GRANTTRAVEL TO SITE, GET PERMIT AT SUNCOR. GET SIGNED IN AT KMC. CALL SUNCOR FOR CLEARNACETO ENTER SITE. TRAVEL TO 305 DUMP. ASSIST KMC TO BLEED FUEL AND GET RUNNING. LETTRUCK WARM UP. CHECK FRONT BRAKES NICE AND FREE. CHECK FOR OIL PRESSURE AT BRAKECALIPER. APPLY BRAKES AND ENSURE RELEASEING CORRECTLY. OK. PUT METHAL HYDRATE INTOSYSTEM TO FREE UP ANY STICKING VALVES. KMC OPERATION WERE CALLED TO TEST TRUCK ANDWERE TO PUT TO WORK RIGHT AWAY. NEVER TOOK TRUCK, GAVE UP AFTER 2 HRS WAIT. ANDHEADED TO KMC YARD.

29-Dec-2010 WOC78764 - ALT ALARMS SOUNDING 19,795Check codes - Check wiring

DEC 29, 10 - ALTERNATOR LIGHT ON - NOT SIGNEDTRAVEL TO UNIT. LOCKS AND CHOCKS. FOUND RIGHT TERMINAL WIRE BROKEN, REPAIRED.

18-Dec-2010 WOC78038 - 500 HR PM SERVICE 19,534500 HR PM SERVICECOMPLETED BY KMC

27-Nov-2010 WOC74925 - LEFT FRONT STRUT/ REAR STRUT 19,359




Chrome on rod in poor condition

NOV 26, 10 - KEVIN LDRIVE TO MACHINE, FILLED OUT FLRA, LOCKED AND CHOCKED MACHINE OUT OF SERVICE.CHARGED ALL STRUTS, FOUND L/F STRUT LEAKING & NEEDS REBUILT OR REPLACED, NEW STRUTORDERED. REPLACED HEATER CONTROL KNOB IN TRUCK. GOT TRUCK STARTED, NOTIFIEDCUSTOMER UNIT IS READY FOR USE. STRUT ORDERED.

NOV 27, 10 -ORDERED FRONT STRUT PARTS. TIME AND REPORTS.

DEC 06, 10 - JIM MSTART MACHINE, WARM UP , MOVE INTO POSITION OVER JACK. JACK UP MACHINE. REMOVE LEFTFRONT WHEEL.

DEC 07, 10 - JIM MCLEANED GREASE FROM FRONT SUSPENSION CYLINDER. REMOVED STEERING LINKAGE. REMOVEDPILLAR BLOCK BOLTS, GREASE LINES AND SENSORS. TAPPED OUT BOLTS FOR PULLING GEAR.CLEANED GREASE FROM LEFT REAR SUSPENSION CYLINDER. PULLED TOP PAN, PULLED OUT CYL.RETURNED TO SHOP TORESEAL CYLINDER AND HEAD. PUT PARTS IN, WASH TRANS.

DEC 08, 10 - SUSPENSION LEAKING - JIM JCLEANED PARTS. PARTS NOT PICKED UP AT FINNING. WAITED FOR PARTS. RESEALED REARSUSPENSION CYLINDER. TRAVELLED TO MACHINE. INSTALLED CYLINDER. HOOKED UP PINS.FILLED WITH OIL. CHANGED WITH NITROGEN. TRAVELLED TO KMC. BORROWED TOOLING TO PULLFRONT SPINDLE. RETURNED TO UNIT, INSTALL TOOLING. OUR PRESS WAS TOO TALL TO FIT INTOOLING. TRIED TO USE A 20 TON JACK, NOT STRONG ENOUGH. RETURNED TO SHOP.

DEC 08, 10 - REPLACE L/F STRUT - KEVIN LDRIVE TO AND FROM KMC MILDRED LAKE, HELP JIM LINE UP L/R STRUT INTO POSITION TO INSTALLTOP PIN. CHARGE STRUT TO SPEC. INSTALLED RUBBER BOOT. GREASE LINE AND PAYLOADSENSOR IS BROKEN, PARTS ORDERED FOR L/R STRUT. DIAGNOSE AND REPAIRED HARD STARTCONDITION, FOUND (-) BATTERY CABLE END OFF OF POST. CLEANED AND TIGHTENEDCONNECTIONS AND AT STARTING SOLENOID, TIGHTENED A/C BELT. STARTED TO REMOVE SPINDLEASSEMBLY FROM BOTTOM OF STRUT. END OF DAY CAME AND WE NEED A SHORTER PRESS TO FITBETWEEN THE BOTTOM OF THE STRUT AND JIG TOOL.

DEC 10, 10 - REPLACE STRUT - JIM MLOADED NEW CYLINDER INTO TRUCK. TRAVELLED TO THE UNIT. SET UP PRESS TOOLING.PRESSED SPINDLE OFF THE CYLINDER. REMOVED THE CYLINDER. CLEANED ALL SURFACES.INSTALLED THE NEW CYLINDER. INSTALLED SPINDLE AND WHEEL GROUP. INSTALLED STEERINGLINKAGE SUSPENSION MOUNTING BOLTS. TORQUED TO 865 FT LBS. STEERING LINKAGE TORQUEDTO 800 FT LBS. RETAINER BOLTS TORQUED TO 800 FT. LBS.

DEC 11, 10 - PUT UNIT ON GROUND, OTHER WORK HAD BEEN COMPLETED - KEVIN LDROVE TO MACHINE, FILLED OUT FLRA. LOCKED MACHINE OUT OF SERVICE. JACKED UNIT DOWNTO GROUND. HAD TO WAIT FOR KAL TIRE TO COME AND REMOVE THEIR LOCK OUT. STARTED UNIT.CALLED MORRIS OF KMC NOTIFIED HIM UNIT COULD BE DRIVEN ONTO SYNCRUDE SITE TO LUBESTATION AND HAVE HYD OIL TOPPED UP.

25-Nov-2010 WOC74790 - 1200 HR PM FIRE SUPPRESSION 19,1561200 HR PM FIRE SUPPRESSION

NOV 25, 10 - LEVITTE1200 HR PM COMPLETED ON RDC044. IR'S TESTED, SHUTDOWN TESTED, LINES, JET, CAPS REPLACED, LINES INSPECTED. ACTUATORS LUBED, PNUMATIC ACTUATOR REPLACED. BATTERY REPLACED. SYSTEM OK

TO CHECK OVER TROUBLE ON UNIT IN SHOP. SYSTEM WAS IN TROUBLE. CONNECTED TESTER OK, METERED PANEL TO FIND EOL. REPLACED, SYSTEM OK

16-Nov-2010 WOC75792 - 1250 HR PM SERVICE 18,9501250 HR PM SERVICECOMPLETED BY KMC

15-Nov-2010 WOC73636 - TRADDLE AIR LEAK/DEFECTS 19,037




REPAIR AIR LEAK AT TRADDLE VALVE - DONEREPLACE HEATER KNOB - DONEREPAIR AIR LEAK AT GREASE TANK - DONET/SHOOT BRAKE ALARM - DONEREPLACE WEEPING OIL LINES - DONECHARGE ALL STRUTS TO SPEC - DONE

20 NOV 10TROUBLESHOOT BRAKE ALARMNov 26 10 - charge all struts to spec.

NOV 15, 10 - AIR LEAK TREADLE VALVE, AIR LEAK ON GREASER - STEVENCONFIRMED AIR LEAK. ORDERED APRTS. TRIED CLEANING AND RESEALING AIR DRYERS FORGREASER, STILL LEAKING. ORDERED HEATER CONTROL KNOB. RE-ADJUSTED DOOR LATCH.

NOV 16, 10 - STEVENREMOVED TREADLE VALVE, SWAPPED OVER FITTINGS, RE-INSTALLED. AIR PRESSURE SLOWLYCLIMBED. CHECKED LINES. WENT THROUGH SYSTEM, FOUND ICE IN AIR TANK. FOUND PLUGGEDFITTINGS ON AIR DRYER AND AIR TANK WITH ICE, GOOD. REMOVED AIR DRYERS FOR GREASER,GOOD.

NOV 20, 10 - BRAKE ISSUE - STEVENRAN MACHINE, FOUND BRAKE TEMP SENSOR READING WRONG AND ERRATIC. CLEANED UP WIRING,FOUND CLUMP OF ICE ONWIRING. FOUND WIRES HAVE CUT MARKS. ORDERED SENSOR.

NOV 20, 10 - BRAKE CODES - JIMTRAVELLED TO FINNING TO PICK UP PARTS. WAITED FOR ONE HOUR FOR PARTS. RETURNED TOTHE MINE. CALLED IN THE TRUCK, WAITED. WHEN THE MAHCINE CAME IN WE CHANGED THEBRAKE COOLING TEMP SENSOR. FOUND LEAKY HOSES, ORDERED PARTS.

23-Oct-2010 WOC71621 - RRI TIRE 18,690RRI TIRE TREAD HOLE KMC JOE WIPF WENT & PICKED UP TIRE OFF RDC001 FROM KAL TIRE AND INSTALLLED

13-Oct-2010 WOC72566 - 1000 HR PM SERVICE (KMC) 18,4171000 HR PM SERVICE COMPLETED BY KMC

2-Oct-2010 WOC69681 - VALVE SET 18,616Fill out valve set form

OCT 25, 10- FINNINGDRIVE OUT TO 608 PIT. WAIT FOR UNIT. SET UP TURNING TOOL. PIN TO TDC1. REMOVE VALVE COVERS, BREATHER PIPES, SET VALVES AND INJECTOR FOR #1. ROTATE ENGINE SET VALVES FOR #1 EXHAUST. REINSTALL VALVE COVERS, BREATHER PIPES. START UNIT, WARM UP. CHECK FOR LEAKS. ALL GOOD.

1-Sep-2010 WOC70688 - 250 HOUR SERVICE 17,917250 hour service and mech check carried out by KMC

24-Aug-2010 WOC66267 - 750 HR SERVICE 17,540KMC DID A 750 HR SERVICE ON AUG 24 AT17540 HR

18-Aug-2010 WOC64760 - ENGINE OIL SAMPLE 17,512New engine- Cut open filter

9-Aug-2010 WOC63517 - HORN 17,512REPAIR HORN

5-Aug-2010 WOC63248 - RETORUE NUTS 17,512RETOQUE FRONT WHEEL NUTS

AUGUST 5,10: T/Q TIRES:TVL TO MACHINE. LOCKS, CHOCKS AND FLRA. TORQUE BOTH FRT WHEELS, MOUNTING NUTS IWHT 1" IMPACT AS NO T/Q RECH ON BOARD. ALL TITE. CALL OPPS FOREMAN AND RELEASE UNIT.

3-Aug-2010 WOC62773 - FIRE SUPPRESSION 1200 HR PM 17,506Done by Levitte

2-Aug-2010 WOC62690 - REBUILD ENGINE FOR STOCK 17,506




SEND ENGINE FROM RDC044 TO FINNING - KAMLOOPS BRANCH TO BE REBUILT FOR OUR STOCK

ENGINE REMOVED FROM RDC044 AND REPLACED WITH REBUILT ENGINE. OLD ENGINE SENT TOFINNING TO BE REBUILT AND PUT INTO INVENTORY

FINNING DID THE WORK.

29-Jul-2010 WOC62447 - BACKCHARGE 17,474Straighten bent stump pans.Replace rock ejectors - straighten mounts

COMPLETED - NO OTHER INFO

27-Jul-2010 WOC62290 - REPAIR DEFECTS 17,569REPAIR MISC DEFECTS

- SCRATCHED WINDSHELD & DRIVERS SIDE WINDOW- WORN THROUGH BATTERY CABLES

JULY 28, 10 - DEFECTS - AARON AND HENRYDRILLED AND TAPPED HOLES FOR RUBBER ON RAD. DRILLED AND TAPPED HOLES FOR RAD COVER MOUNT. WELDED NEW HOSES FOR BATTERY HOLD DOWN. INSTALL BATTERIES. HEATED AND STRIGHTENED STUMP PAN MOUNTS. STRAIGHTYENED STUMP PAN PANELS AND INSTALL. AIR UP SYSTEM AND FIX SOME LEAKS. TAKE ENGINE OUTSIDE. TAKE RAD OUTSIDE. CLEAN UP BAY. INSTALLED NEW RAD LEVEL GAUGES, WENT TO FINNING TWICE. REPAIR VALVE STEM COVER.

AUG 04, 10 - DEFECTS LIST - LEORE & RE MASTER SWITCH, CONTACTS ARCED BECAUSE CABLES WERE LOOSE. ARE & RE PARK BRAKE SWITCH, SHAW. REPLACE STEERING RESEVOIR SIGHT GLASS ( COULDN'T READ)- SHAWN. REPLACE 10 GREASE INJECTORS AT REAR OF UNIT SL-1 AS THEY WER MISSING STROKE LIMITERS AND CAPS. INSTALL PROTECTIVE CAPS AND TEST SYSTEM. REPLACE TRANS SUCTION HOSE GROMMER (MISSING) - SHAWN. ASSIST PIERCE(FINNING) WITH PAYLOAD SYSTEM IN ALARM. FOUND RAD WIRING ON L/H REAR STRUT TRANSDUCER. REPLACED L/H SIDE WINDOW AND RUBBER - SHAWN.

NOV 05, 10 - FRONT WINDOW BADLY SCRATCHED UP, UNIT DOWN - GRANTTRAVEL TO SYNCRUDE TO KMC SHOP SIGN IN, TRAVEL ACROSS MINE TO 608 PIT. REMOVE WINDOW FROM MACHINE, REMOVE SILICONE THAT WAS EVERYWHERE ON RUBBER SEAL. WENT OT INSTALL NEW WINDOW FROM EMECO , FOUND REAR WINDOW. RANG CLARANCE KMC FIELD SUPERVISOR FOR MECHANIC. HE PICKED UP WINDOW AT SHOP AND DROPPED OF.. UNPACKED WINDOW, FOUND BROKEN. RING TROY AT EMECO TO SEE IF WE HAVE WINDOW. TRAVEL TO EMECO AND GET WINDOW. TRAVEL TO MACHINE AND INSTALL WINDOW. CLEAN GLUE OFF NEW WINDOW. DUMP GARBAGE. NOTICED FRONT STRUTS LOW. NOTE: SET UP AND CALLED OFF THIS JOB TWICE. 5 TIMES LOCKED AND CHOCKED UNIT TODAY. TWICE PARTS PROBLEMS.

27-Jul-2010 WOC62288 - REPLACE FRONT WHEEL BEARINGS 17,506REPLACE FRONT WHEEL BEARINGS AND SEALS

JULY 30,10: SHIM BOTH FRONT WHEEL FOR BEARING PRE.LOAD + TOP UP WITH OIL. CHECK OUT FOR ELECTRICAL CODE.

26-Jul-2010 WOC62122 - R & I PUMP DRIVE 17,569REMOVE AND INSTALL REBUILT PUMP DRIVE

AUG 04, 10 - ADJUST WHEEL BASS AND BLEED BRAKES AFTER REPLACEMENT - LEOCLEAN AREA IN YARD TO PACK MACHINE AND HAVE ACCESS WITH MANIPPULATOR FOR REMOVAL OF FRONT WHEEL.S MOVE EQUIPMENT, CLEAN AREA, MOVE IN STEEL PLATES, JACKS AND BLOCKING. RAISE UNIT ON STANDS AND BLOCKING FOR ADDED SAFETY. DRAIN HUBS (NIGHT SHIFT REMOVED AND REPLACED WHEEL BASS AND SEALS). SET WHEEL BEARING, PRE-LOAD AS PER CAT SPEC. INSTALL COVERS AFTER CLEANING WITH NEW O-RINGS. FILL HUBS WITH 50W OIL AND LOWER ONTO GROUND AFTER KAL-TIRE INSTALL WHEELS. CLEAN UP AREA AND BLEED BRAKES.

22-Jul-2010 WOC61908 - REFER TO WOC 55821 17,080GO TO WO 55821 FOR COMMENTS RDC044

22-Jul-2010 WOC62158 - 500 HR PM 17,474KMC did a 500 hr pm at 17474 july 22/10

16-Jul-2010 WOC61294 - R & I ENGINE 17,506




Replace Pump drive.

JULY 02, 10 - PREP ENGINE, INSTALL RAD - HENRY AND AARONSERVICE ENGINE, CHANGE OIL FILTERS, FUEL FILTER. INSTALL RAD AND FAN TIE WIRING. INSTALLAIR FILTER HOUSING. REMOVE BROKEN BOLTS FROM THE RAD COVER.

JULY 25, 10 - COPONENT CHANGE - AARON AND HENRYUNDO HOSES AND WIRING HARNESS FROM TORQUE. REMOVE DRIVE SHAFT FROM TORQUE.REMOVE PUMP DRIVE, DRIVE SHAFT. UNDO HOSES FROM COOLERS ON BOTTOM OF ENGINE. DRAINTORQUE AND HYDRAULIC TANK. DRAIN TRANSMISSION. REMOVE BOTTOM RAD DRAINS ANDHOSES. UNDO FUEL LINES, FUEL TANK SHUTOFF. REMOVE RAD SHROUD. REMOVE BATTERIES.REMOVE ENGINE COVERS.

JULY 25, 10 - LEOMOVE UNIT INTO WASH BAY. SPOTTERS. CHOCK WHEELS, RAISE AND PIN BOX. BARRACADE REAROF BOX. REMOVE UPPER DECK PANELS AND BOTH BOX COVERS FOR WASHING. WASH UNITTHROUGHLY, RE INSTALL COVERS. MOVE UNIT OUT AND SCRAPE OUT BOX AND DEBRIS. MOVEINTO SHOP AND SET UP FOR ENGINE R & I. ORGANIZE AND LOCATE PARTS. VERBAL CROSS OVERWITH AARON.

JULY 26, 10 - LEOREMOVE RADIATOR, TAP OUT AND CLEAN LIFTING HOLES. 1/2 NC, REMOVE FRONT DECK SUPPORT.REMOVE REAR DECK ASSEMBLY UNHOOK R/H HEADLIGHT HARNESS, R/H STRUT TRANSDUCERHARNESS TO REMOVE UPPER SUPPORT BAR, REMOVE FIRE SUPPRESSION, HEATER HOSES, ETC.REMOVE UPPER SUPPORT, UNHOOK ECM HARNESS, STARTERS, EXHAUST AND INLET VIA COOLERHOSES, FRONT AND REAR MOUNTS, A/C COMPRESSOR AND BELT, AIR COMP GOVERNOR ANDDISCHARGE HOSE. BRING NEW ENGINE IN, RADIATOR. REMOVE ENGINE AND SET UP ONBLOCKING, REMOVE FRONT SUPPORT AND CLEAR MOUNTS.

JULY 26, 10 - COMPONENT CHANGE - AARON, HENRYREMOVE TORQUE FROM OLD ENGINE. INSTALL ON NEW ENGINE. REPLACE FAN HUB BEARINGS ANDIDLER BEARINGS. INSTALL NEW MOTOR MOUNTS. REPLACE ALL SUCTION LINE HOSES. SWAPOVER FITTINGS AND HOSE FROM OLD TO NEW ENGINE. INSTALL ENGINE AND TORQUE INTOTRUCK. DO UP MOUNTS AND BOLTS. TORQUED REAR MOUNTS TO 850 LBS. START DOING UP HOSETO COOLER UNDER ENGINE. INSTALL OLD ENGIE INTO STAND. CHANGED ALL FILTERS. CHANGEDSPIDERS ON PUMP DRIVE, DRIVE SHAFT.

JULY 29,10: - FINNINGPERFORM TO FIRE UP NEW ENGINE THAT CUSTOMER INSTALL, CHECK OUT HOOK U + PRESSURE.

JULY 30, 10 - FINNINGSHIM BOTH FRONT WHEEL FOR BEARING PRE-LOAD. TOP UP WITH OIL. CHECK OUT FORELECTRICAL CODE.

JULY 31,10: - FINNINGTROUBLESHOOT CODE F7 ON PAYLOAD. FOUND BROKEN WIRE IN HARNESS FIX WIRE AND CHECKOUT CODE, CODE WHEN AWAY. TROUBLESHOOT CODE 248.2, FOUND MONITOR NEED TO BEREPLACE , ORDERED PARTS.

16-Jul-2010 WOC61297 - REPLACE RAD 17,506REPALCE RAD - COMPLETEDNO OTHER INFO

16-Jul-2010 WOC61323 - INSPECT MACHINE 17,371INSPECTION

JULY 17,10: INSPECTION ON MACHINE:TVL TO 6-08 LAYDOWN FROM KMC SHOP. WAIT 15MIN FOR TRUCK TO COMPLETE CYCLE. CARRY OUT INSPECTION ON MACHINE. NO MAJOR DEFECT FOUND. WRITE UP DEFECTS LIST.

16-Jul-2010 WOC61300 - REPLACE SCAVENGE PUMP 17,506REPLACE SCAVANGE PUMP AND CHECK PRSSURES

JULY 27, 10 - COMPONENT CHANGE - AARONREMOVE AND INSTALL TORQUE SCAVENGE PUMP. INSTALL ALL HOSES AND WIRING HARNESS. INSTALL DRIVE SHAFT.

16-Jul-2010 WOC61299 - REPLCAE HOIST PUMP 17,506REPLCAE HOIST PUMP AND CHECK PRESSURES

JULY 25, 10 - COMPONENT CHANGE - AARON, HENRYREMOVE AND INSTALL HOIST PUMP

16-Jul-2010 WOC61298 - REPLCE STEERING PUMP 17,506




REPALCE STEERING PUMP AND CHECK PRESSURES.

JULY 25, 10 - COMPONENT CHANGE - AARON, HENRYREMOVE AND INSTALL STEERING PUMP

8-Jul-2010 WOC60201 - BLOWER MOTOR NOT FUNCTIONONING 17,209JULY 8,10: Power to motor - replace motorWAIT FOR PARTS AT BR. 40, DRIVE TO SYNCRUDE KMC AND GET TO THE UNIT. LOACATE MACHINE R/R BLOWER MOTOR. tested and all is goodl.

1-Jul-2010 WOC59848 - 250 SERVICE 17,080KMC did a 32 0 hr servcie date was not provided from Mark

22-Jun-2010 WOC58196 - REPAIR RHS FENDER 16,518Fender mount - bolt holes in panel broken because the fire suppression system tank was mounted on the fender instead of on the deck area.Caps on the ball studs replaced - lube system parts.

JUNE 22,10: RIGHT FRONT FENDER CRACKED:DRIVE TO KMC. HOOK UP CRANE TO FENDER ON RIGHT SIDE. CHECK WHY UNIT WOULDN'T START. RE HOOK UP FIRE SUPRESSION CONTROL BOX. START TRUCK AND PIN BOX. HAD TO HAMMER AND BEND BROKEN METALL OFF THERE OF THE BOLTS TO GET SOCKET ON THEM. UNHOOK LIGHT WIRES AND FINISH UNBOLTING FENDER. LIFT DOWN AND SET UP FOR WELDER. FIND BROKEN GREASE FITTING AND BROKEN COVER ON THE TWO OF THE BALL STUDS. ORDER PARTS.

JUNE 23, 10: BALL STUD REPAIRS RHS TIE ROD:REPLACED BALL STUDS AND SOCKET AT INNER RHS TIEROD WHEEL ALIGNMENT TO BE DONE. BALL STUDS ON TIERODS AND STEERING CYLINDER, NOT LOOSE.

JUNE 24,10: BALL STUD REPAIR RHS TIE ROD:FINSIH WHEEL ALIGNMENT TOOK TIME TO LOOSEN THE TIE RODS WE HAD PUT THEM OUT. AND THE TIE ROD WERE SIEZED, CLEAN THE THREADS PUT ANTISIEZE COMPOUND ON THE SOCKETS THREADS. PUT ANITSIEZE COMPOUND ON THE SOCKET THREADS. INSTALL ON THE TIE ROD THEN PUT THE STEERING IN SPEC.

11-Jun-2010 WOC56996 - SEAT 16,651REPAIR TO SEAT MACHINE AT KMC

RE/RE SEAT BASE:FILLED OUT FLRA LOACKED AND CHOCKED MACHINE OUT OF SERVICE AT KMC. REPLACED SEAT BASE. NOTE: THE SEAT BASE IN XHC012 BELONGS TO THE D10 IN THE EMECO YARD WITH THE BLADE AND RIPPER CHAINED UP. THE SEAT BASETO BE PUT IN XHC012 IS IN THE PARTS BAY WAITING TO BE REBUILT.

SEAT BASE BROKEN:FILLED OUT FLRA TO SEAT BASE FROM A DOZER YARD. DROVE TO SYNCUDE BASE MINE. REMOVED SEAT FROM XHC012 AND PUT IN RDC044. CALLED CUSTOMER DARREN AND NOTIFIED HIM UNIT WAS READY TO WORK.HAD PROBLEM WITH CRANE ON SERVICE TRUCK. CABLE CAME OFF SPOOL TO APROX 2 HRS TO REPAIR CRANE.NOTE:PARTS FOR SEAT ARE ORDERED WHEN PARTS COME IN TH SEAT BASE NEEDS TO BE INSTALLED IN XHC012 AT BASE MINE. SEAT BROKEN:DROVE TO EMECO SHOP TO PICKUP VEHICEL PASS. DROVE TO SYNCUDE SINGNED IN ATKMC SHOP. FILLED OUT FLRA AND LOCKED AND CHOCKED UNIT OUT OF SERVICE. INSPECTED SEAT AND FOUND SEAT BASE BROKEN. 1 SHOCK ABSORBER MISSING AND AN ADJUSTMENT CABLE BROKEN. REMOVED SEAT FROM CAB AND TOOK IT TO EMECO SHOP FOR REPAIR. DIDN'T HAVE THE PARTS NI STOCK, LOOKED UP PARTS NUMBER ON SIS AND FILLED OUT A PART REQUEEST FORM. NOTIFIED CUSTOMER THAT PARTS FOR THE SEAT WERE ON ORDER AND THAT I WOULD BE BCAK TO INSTALL THE SEAT WHEN PARTS ARRIVED.

4-Jun-2010 WOC55821 - CHANGE ALT 16,521




CHANGE ALTFill out component sheet and submit. Finning install

REPAIR REFRIGERANT COMPRESSOR:REMOVED A/C BELT AND PULLEYS. HAD TO REMOVE THE FAN DRIVE BELTS AS WELL. INSTALLEDNEW A/C PULLEYS AND BELT. CLEANED ADJUSTING ROD AND ADJUSTED BELTTESNSION.RE-INSTALLED FAN DRIVE BELTS.

REPAIR HYDRAULIC TANK:HYDRAULIC TANK WAS LEAKING AT THE BOTTOM WHER THE COVER MEETS THE TANK. THERE WASDAMAGE DONE TO THE COVER WHICH CAUSED IT TO LEAK. LIFTED THE BOX AND DRAINED THETANK. REMOVED THE COVER AND OLD GASKET. REPAIRED THE COVER AND REINSTALLED WITH NEWGASKET. TORQUED ALL COVER BOLTS TO SPEC. FILED TANK BACK UP WITH OIL.

REPAIR WARNING HORN:REMOVED THE HORN TUBES AND INSPECTED. THERE WAS A PAPER TOWEL JAMMED UP INSIDE THEHORN TUBES. REINSTALLED AND BUILT UP AIR IN THE TRUCK. HORN STAYED ON ALL THE TIME.REMOVED THE BACK OF THE CAB COVER TO ACCESS THE HORN SOLENOID.REMOVED THE SOLENOIDWIRES AND THE C/O SOLENOID AND HORN STILL STAYED ON. REVERSED THE ORIENTATION OF THESOLENOID. HORN WORKS FINE.

INSTALL MUDFLAPS, ROCKER ARMS ON DUMP BODY, CHARGE SUSPENSION:MAY 22,10: STARTED BY REVIEWING A CHECK SHEET FROM AN EMECO EMPLOYEE ABOUT SMALLREPAIRS THAT NEEDED TO BE DONE TO THE MACHINE BEFORE IT WAS READY TO GO. MADE UP ALIST OF PARTS TO REPAIR VARIOUS MACHINE FAULTS.DROVE TRUCK OVER TO SHOP TO BEGINWORK. FRONT SUSPENSION CYL WERE DRAINED FOR SHIPPING SO HAD TO BE FILLED WITH OILAND CHARGED. USED CUSTOMER'S SUPPLIED CHARGING PROCEDURE FOR 777D. WAS VERY SLOWTO FILL WITH OIL. HAD A BAD CHARGING VALVE ON TOOLING. INSTALLED THE MISSING MUD FLAPSONTO THE MACHINE FROM ANOTHER DUMP BODY.

MAY 23,10: FOUND DUMP BODY WAS FROM ANOTHER TRUCK AND NEEDED OT BE ADJUSTED.ADDED AND REMOVED SHIMS FROM VARIOUS PADS TO GET BOX SITTING PROPERLY. ADJUSTEDEXHAUST SO TI MADE CONTACT AT THE FRAME CONNECTION. THE SPRING LOADED BELOW WASSIEZED AND WAS ABLE TO KNOCK IT LOOSE TO START FUNCTIONING AGAIN. RAN GREASE HOSEFROM THE TOP GREASE TANK DOWN THE FRAME RAIL. TIDED UP SOME WIRIING THAT RAN ON THERIGHT HAND FENDER FOR THE RIGHT SIGNAL LIGHT AND THE TMPS LIGHTS. PERFORMED BAL STUDINSPECETION ON TWO TRUCKS AND ALSO CHECKED BRAKE RELEASE PRESSURE AND SERIVCEBRAKE PRESSURE BOTH OK AT 600PSI.

MAY 24,10: LOCATED JACK/STAND TO JACK UP MACHIE. NEEDED TO MACHINE. REMOVED PRESSURESENSOR, DISCHARGED CYLINDER, HAMMER OUT UPPER PIN IN BORE, LOWERED BOTTOM PIN BUT ITWAS SIEIZED. LOCATED PRESS AND POWER PACK. PULLED PIN OUT 2" AT A TIME. INSTALLED NEWCYLINDER.

REPAIR AUTO LUBRICATION SYSTEM:STARTED BY REMOVING GUARDING TO ACCESS THE OLD TIMER AND THE WIRING. REMOVED THEOLD LUBE TIMER FROM THE CAB AND REMOVED THE HARNESS AND PRESSURE SWITCH AT THEPUMP. ROUTED THE NEW HARNESS FROMT HE PUMP TO THE CAB AND FROM THE CONTROLLER TO AFUSED POWER SOURCE. INSTALLED THE NEW PRESSURE SWITCH WITHA 6 PIN CONNECTOR ANDTIED IN PLACE.TIED THE HARNESS ALONG THE FRAME AND ROUTED THROUGH THE CAB. CONNECTED OTHERHARNESS TO POWER SOURCE, THEN WIRED THE CONTROLLER AFTER INSTALLING IT. AFTERWIRING WAS DONE AND INSTALLED PROPERLY, TESTED THE OPERATION OF THE NEW TIMER ANDSET THE PROGRAM PARAMETERS. TESTED THE OPERATION OF THE TIMER AND CONTROLLER ANDSET THE TIMER TO 30 MIN.

29-Apr-2010 WOC52301 - INSTALL TRAY 16,517install trayCut box liners out of lift pin holesin sheet inspection

MAY 28, 10CHANGE REAR STRUTS. PULL OFF AND RESEAL TRANSMISSION PUMP. INSTALL + FILL WITH OIL. DO AN OUTSHEET.

15-Mar-2010 WOC48937 - PREP TO RENT 16,519




Unload trucks and assemble- Fit tyres- Fit Cat Walks- Supply and fit fire suppression Ansul System supplied and fitted by Leavitt Safety in GladiatorEquipment yard in Leduc- Supply and fit CTS GPS units to truck, supplied and fitted by CTS Edmonton- Carry out inspection- Wash trucks- Removed all old wiring and old pressure switch- Removed old lube timer from the cab.- tersted operation and programmed timer for 30min intervals

INSTALL TRANSMISSION NEUTRALIZER:MADE UP LOCK OUT BOX, LIGHT AND DIODE NEED TO BE WIRRED IN WHEN PARTS ARRVIE. LOOK FORPARTS AT CUSTOMER SHOP. INSTALL LAMP ASSEMBLY , WIRING AND DIODE INSTALL WIRING FORNEUTRAL RUN.

INSTALL LIFT/HOIST CYLINDER PIN:CLEAN AND PREP PINS AND CYL. BORES. ORDERED NEW PINS AND SPACERS. CUSTOMER WANTEDOLD PINS AND SPACER INSTALLED. INSTALLED OLD PINS AND HOOKED UP GREASE LINES.


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2005 Caterpillar 777D Asset 6 - Ritchie Bros. …...Negotiated sales for heavy equipment & industrial assets 2005 Caterpillar 777D Year 2005 Manufacturer Caterpillar Model 777D Asset