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    The transverse strain response of cross-plied bre-reinforcedceramic-matrix composites

    Eddy Vanswijgenhoven*, Martine Wevers, Omer Van Der BiestDepartment of Metallurgy and Materials Engineering, Katholieke Universiteit Leuven, De Croylaan 2, B-3001 Heverlee, Belgium

    Received 11 June 1998; received in revised form 28 September 1998; accepted 5 November 1998

    Abstract

    A micromechanical model for the transverse strain response of cross-plied bre-reinforced ceramic-matrix composites has beendeveloped. The model uses dierent unit-cells to describe the composite material and takes into account all damage developing

    during tensile testing. The followed approach has been assessed by comparing the simulated and experimentally observed response

    of three dierent SiCf/CAS composites. Theory and experiment are in excellent agreement and a parametric study shows the limited

    impact of the simplifying assumptions made. # 1999 Elsevier Science Ltd. All rights reserved.

    Keywords: A. Ceramic-matrix composites (CMCs); B. Stress/strain curves; C. Computational simulation; C. Stress transfer; Transverse strain

    1. Introduction

    Fibre-reinforced ceramic-matrix composites (CMCs)

    are of technological interest as lightweight materials forhigh-temperature environments. The mechanical response

    of CMCs has received considerable attention, both from

    an experimental and a theoretical point of view. The

    longitudinal strain response is now reasonably well-

    understood (see for example Ref. [1]).

    The transverse strain response (i.e. in directions per-

    pendicular to the applied load) of CMCs is less well

    documented and understood. Matrix cracking and

    interface debonding in unidirectional CMCs generally

    results in a very distinct increase in transverse strain, 4tr[211]. The eect of transverse cracking of the 90 plies in

    crossplied CMCs on the 4tr response is not so pronounced

    [2,5,6,9]; damage development in the 0-plies on the

    other hand results in a distinct increase in 4tr [2,5,6,9].

    Fig. 1 compares the 4tr response of unidirectional and

    cross-plied Tyranno F bre-reinforced barium magne-

    sium aluminosilicate (SiCf/BMAS) [12]. The increase in

    4tr typically occurs at lower longitudinal stresses, ', and

    is less pronounced for cross-plied materials [2,6].

    The transverse strain response of unidirectional

    CMCs has been modelled in Refs. [8,10,11]. Their 4trresponse is governed by the Poisson contraction of the

    bre and the matrix, the redistribution of mechanical

    stress and the release of thermal strain upon damage

    development, and the build-up of compressive radial

    stresses at the bre/matrix interfaces due to the radialmismatch after sliding of bres with a certain roughness

    [10,11]. Smith and Wood [13] and Han and Hahn [14]

    proposed micromechanical models for the 4tr of cross-

    plied polymeric-matrix composites (PMCs). Transverse

    cracking in the 90 plies results in a redistribution of

    longitudinal stresses which causes an increase in trans-

    verse strain and a decrease in Poisson's ratio. These

    models, developed for PMCs, can not be used for

    CMCs however because they do not take into account

    matrix cracking and interface debonding in the 0-plies

    of CMCs.

    In this paper a micromechanical model for the 4trresponse of crossplied CMCs is proposed. The model

    focuses on the prediction of the overall over-the-width

    transverse strain (i.e. the one that is generally measured

    using strain gauges attached to the surface) during ten-

    sile loading. It is the rst to describe 4tr throughout an

    entire test, taking into account all relevant damage

    mechanisms. The paper itself is organised as follows. In

    Section 2 the model is described. This is followed by a

    comparison between theory and experiment for three

    dierent crossplied Nicalon bre-reinforced calcium-

    aluminosilicate matrix composites (SiCf/CAS). Finally

    some of the simplifying model assumptions are discussed.

    Composites Science and Technology 59 (1999) 14691481

    0266-3538/99/$ - see front matter # 1999 Elsevier Science Ltd. All rights reserved

    PII: S0266-3538(98)00186-9

    * Corresponding author.

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    2. Model description

    2.1. General assumptions

    The rst step in the development of the model is the

    identication, the simplication, and the description of

    the dierent microstructural features and micro-

    mechanical mechanisms governing the 4tr response. The

    0 and 90 plies of the cross-plied CMC are assumed to

    consist of a volume fraction Vf of homogeneously dis-

    tributed, perfectly aligned bres [10,11]. The bres have

    a unique radius R, are separated from the matrix by an

    innitely thin bre-matrix interface, and have a surface

    roughness characterised by a wavelength and anamplitude A A `` R [10,11]. The micromechanicalmechanisms taken into account by the model are:

    1. the Poisson contraction of the dierent con-

    stituents,

    2. the redistribution of mechanical stress and the

    release of thermal strain due to transverse cracking

    in the 90 plies and matrix cracking, interface

    debonding,and interface sliding in the 0 plies, and

    3. the changes in radial interfacial mismatch as the

    rough bres slide in the matrix.

    The cracks are assumed equidistant and the relation

    between the transverse crack density &90 in the 90 plies

    and the matrix crack density &0 in the 0 plies and the

    applied stress ' is assumed to be given by a three-para-

    meter Weibull function [10,11,15]:

    & ' &st 1 exp ' 'm

    'norm m

    X I

    &st is the saturation crack density, 'm the stress at

    which the rst cracks form, 'norm a normalising para-

    meter, and m is the Weibull modulus. In the case of

    CMCs matrix cracks in the 0 plies form at higher

    stresses than transverse cracks in the 90 plies [1,5,12].

    Thus it is assumed that 'mY90 ` 'mY0. In a rst

    approximation bre failure in the 0 plies is neglected

    and interfacial sliding is assumed to occur against a

    constant interfacial sliding stress (. These latter simpli-

    fying assumptions have been shown to involve small

    errors, while more realistic assumptions (e.g. Coulombfriction) are possible at the expense of the simplicity of

    the calculations [10]. Delamination cracking between

    dierent plies is seldom observed during tensile loading

    of crossplied CMCs [1,2,5,6,9,13] and is not considered

    either.

    The simplifying assumptions of the previous para-

    graph allow to describe a crossplied CMC with a given

    homogeneous microstructure and an evenly distributed

    damage state by one compatible unit-cell. This

    approach has also been successfully used to model the

    4tr response of unidirectional CMCs [10,11]. In Section

    2.2 it is explained how for ' ` 'mY90 the undamagedcomposite material is described by a unit-cell, consisting

    of an intact 0 ply and an intact 90 ply. It is shown

    that, although the external stress applied to the unit-cell

    is uni-axial, its internal stress state is bi-axial because of

    compatibility eects. For 'mY90 ` ' ` 'mY0 the compo-

    site material is described by a unit-cell with a cracked

    90 ply (Section 2.3). For 'mY0 ` ' a unit-cell with a

    cracked 0 ply and a cracked 90 ply is used (Section

    2.4). The 4tr response of the cracked 0 ply is, as a rst

    approximation, modelled making abstraction of the bi-

    axial stress state in the 0 ply. The use of this one-

    dimensional, axi-symmetric approximation, developed

    for the 4tr response of unidirectional CMCs [10,11], isjustied in the sense that the modes of cracking con-

    sidered in the paper are not signicantly inuenced by

    the presence of transverse stresses. Matrix and trans-

    verse cracks are mode I cracks, while interface debond-

    ing is mainly governed by mode II shear [16].

    2.2. Intact composite

    A large volume of undamaged crossplied CMC is

    described by a unit-cell, consisting of one 0 ply with a

    thickness t0 and one 90 ply with thickness t90 [13]. The

    Fig. 1. Comparison between the monotonic transverse strain response

    of unidirectional and crossplied Tyranno F silicon carbide bre-rein-

    forced barium magnesium aluminosilicate (SiCf/BMAS). Matrix

    cracking and interface debonding start at 350MPa in unidirectional

    SiCf/BMAS [12]. The result is a pronounced increase in transverse

    strain. The rst transverse crack forms in crossplied material at

    75MPa [12]. The eect of transverse cracking on the transverse

    response is not so pronounced. At 200 MPa matrix cracks form in the

    0 plies of crossplied SiCf/BMAS, causing a strong increase in trans-

    verse strain.

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    appropriate way of choosing t0 and t90 is illustrated in

    Fig. 2. For symmetric lay-ups with 0 and 90 plies with

    one specic thickness, the choice of t0 and t90 is

    straightforward. For composites of which the thickness

    of one type of ply varies, an average value is used.

    The longitudinal strain in the 0 ply 40 and the 90 ply

    4

    90

    are equal and given by the longitudinal strain of theintact composite 4:

    40 490 4 '

    EpX P

    The rule-of-mixtures value for the Young's modulus of

    an undamaged crossplied composite Ep is only a frac-

    tion of a percent lower than the value obtained using

    laminated plate theory [13,17]:

    Ecp

    t0E0 t90E90

    t0 t90 X Q

    The Young's modulus of the 0 plies E0 is calculated

    from the bre volume fraction Vf, the Young's moduli

    of the bre and the matrix Ef and Em, and the Poisson

    coecients of the bre and the matrix #f and #m [18]. A

    similar procedure exists for the Young's modulus of the

    90 plies E90 [18]. Because the present model neglects the

    presence of a compliant brematrix interphase (the

    bre and matrix are separated by an interface), the the-

    oretically calculated value for E90 would be an over-

    estimation. In order to avoid this E90 is experimentallymeasured.

    If the residual stresses at the ply level are not taken

    into account, the longitudinal stresses in the 0 ply '0

    and in the 90 ply '90 are given by:

    '0 'E0

    Ep

    '90 'E90

    EpX

    R

    Residual stresses at the ply level can easily be taken intoaccount by the present model at the expense of the sim-

    plicity of the equations. However, these residual stres-

    ses, arising from the dierence in the thermal expansion

    coecients in a direction along the bres 0 and in a

    direction perpendicular to the bres 90 are generally

    much smaller than the intra-ply residual stresses arising

    from the dierence in thermal expansion coecient of

    the bre f and the matrix m. Schapery derived the

    following equations for the expansion coecients 0and 90 [19]:

    0

    mEm 1 Vf fEfVf

    Em 1 Vf EfVf

    90 1 #m m 1 Vf fVfX

    S

    In the case of CMCs f and m are typically quite close.

    A small dierence in f and m generally implies that 0and 90 are close as well. Even for a dierence between

    the test temperature and the stress free temperature

    T 1000C, the residual stresses at the ply level incrossplied SiCf/CAS are only of the order of magnitude

    of 10 MPa [20,21]. The more important residual stresses

    arising from the dierence in thermal expansion of bre

    and matrix are however taken into account.The longitudinal stresses in the 0 and 90 ply result

    in a contraction in the directions perpendicular to the

    applied stress '. The over-the-width deformation of the

    dierent plies is not free. Compatibility demands that

    the transverse strain is equal for the 0 and the 90 ply.

    The overall over-the-width transverse strain 4tr is calcu-

    lated as follows.

    First the over-the-width transverse strains are calcu-

    lated for the 0 plies 40tr and 90 plies 490tr , not taking into

    account the presence of the other ply. These `free'

    transverse strains are given by:

    40tr #040 #0

    '0

    E0

    490tr #90490 #90

    '90

    E90

    T

    The Poisson coecient of the 0 plies #0 is calculated

    from the constituent properties of the composite [18].

    #90 is an experimentally determined parameter, although

    its value can be theoretically calculated [18]. In the fol-

    lowing step the `free' transverse strain of the dierent

    plies is made equal to the overall transverse strain 4trFig. 2. Appropriate choice of the ply-thickness t0 and t90 in the unit-

    cells used to describe the intact composite.

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    through the application of transverse stresses '0tr and

    '90tr , with an average value equal to zero [10,11,13]:

    4tr 40tr

    '0trE90

    490tr '90trE0

    t0'0tr t90'

    90tr 0X

    U

    This set of equations gives the overall over-the-width

    transverse strain 4tr of the undamaged composite. The

    corresponding value of the Poisson coecient of the

    undamaged composite is very close to the one calculated

    using laminated plate theory [17].

    2.3. Composite with transverse cracks

    The proposed model describes a composite with

    transverse cracks in the 90 plies by a unit-cell with an

    intact 0 ply and a 90 ply with one matrix crack (Fig. 3).

    The length of the unit-cell equals 2s or 1/&90 with &90 thecrack density in the 90 plies.

    The formation of a transverse crack in the 90 ply

    leads to a redistribution of the stresses in the vicinity of

    the crack. The altered stress distributions are commonly

    computed through a shear-lag analysis [13,14,2224]. If

    it is assumed that the longitudinal stresses in the 0 ply

    '0 x and the 90 ply '90 x are constant over thetransverse cross-sections (i.e. their values only depend

    on the longitudinal distance from the transverse crack

    x), the longitudinal stress in the 90 ply after transverse

    cracking is given by [13]:

    '90 x 'E90

    Ep1 osh lx

    osh ls

    X V

    The stress redistribution factor l is given by [13]:

    l2

    Gt t0 t90 Ep

    t290t0E0E90X W

    is a shear-lag parameter. Its value is equal to 3 if the

    longitudinal displacement across the transverse ply is

    parabolic [13]. Its value is 1 for a linear variation of

    displacement. Gt is the shear modulus of the composite

    material [13]. The longitudinal stress in the 0 ply '0 x is given by [13]:

    '0 x 'E0

    Ep

    t90

    t0'

    E90

    Ep1 osh lx

    osh ls

    X IH

    The longitudinal strain of the composite 4 equals the

    longitudinal strain of the continuous 0 ply 40:

    4 40

    s0

    '0 x E0dx

    s

    '

    Ep

    t90t0

    'E90Ep

    1 tnh ls ls

    E0

    X II

    As discussed earlier for undamaged crossplied compo-

    sites the transverse strain of the 0 ply 40tr needs to be

    equal to the transverse strain of the 90 ply 490tr . Trans-

    verse cracking in the 90 plies does not change this.

    Compatibility is again ensured by applying transverse

    stresses, with an average value equal to zero. The over-

    all over-the-width transverse strain 4tr is calculated asfollows. First the average longitudinal strain is calcu-

    lated for the 0 and 90 plies. These average longitudinal

    strains 40 and 490 are not necessarily equal since the 90

    ply is cracked. The average longitudinal strain of the 0

    ply 40, which is also the average longitudinal strain of

    the composite, is given by Eq. (9). The average long-

    itudinal strain of the 90 ply 490 is given by:

    490 ' 1

    tnh ls ls

    Ep

    X IP

    Fig. 3. Schematic representation of (a) a unit-cell with no damage, (b)

    a unit-cell with a cracked 90 ply and an intact 0 ply, and (c) a unit-

    cell with a cracked 90 ply and a cracked 0 ply. The load is applied in

    the horizontal direction.

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    In the following step the transverse strains of the free 0

    ply and 90 ply are calculated using Eq. (6). Finally the

    overall over-the-width transverse strain 4tr of the com-

    posite is obtained from Eq. (7).

    2.4. Composite with transverse cracks and matrix cracks

    Matrix cracking in the 0 plies complicates the analy-

    sis further. Linear changes in the longitudinal stresses in

    the bre 'f and matrix 'm, caused by matrix cracking in

    the 0 plies [25,26], need to be superimposed on the

    hyperbolic changes in the 0 and 90 ply stresses, arising

    from transverse cracking in the 90 plies. To accomplish

    this the following approach has been developed.

    The unit-cell to describe the damaged composite

    consists of a cracked 0 ply and a cracked 90 ply. Its

    length equals 1/&90 and it contains one crack in the 90

    ply and &0a&90 cracks in the 0 ply. It can be argued that

    &0a&90 has no physical meaning. A unit-cell can for

    example not have half a crack in the 0 ply. &0a&90should however be considered as an ad-hoc parameter

    used in the calculation of the 4tr response where

    &0a&90 ` 1 is perfectly possible.

    At each stress level, the average longitudinal stresses

    in the 90 ply '90 and in the 0 ply '0 are calculated:

    '0 'E0

    Ep

    t90

    t0'

    E90

    Ep1 tnh ls

    ls

    '90 'E90

    Ep1 tnh ls

    ls

    X

    IQ

    These equations are an approximation. When damagedevelops in the 0 plies, the stiness deviates from E0and the stress redistribution between the dierent plies

    is not calculated rigorously correct. However, it will be

    demonstrated in Section 4 that the error is small.

    Making abstraction of the bi-axial stress state in the

    0 plies by assuming that interface debonding and bre

    sliding only occurs under inuence of the average long-

    itudinal stress '0, the length over which the brematrix

    interfaces debond Ld '0

    is given by [10,11,26,27]:

    Ld '0

    R

    2(

    '0

    Vf

    Ef

    E0'0 SfYx 'f

    X IR

    R is the bre radius, ( the constant interfacial sliding

    stress, SfYx the longitudinal residual stress in the bre,

    and 'f the bre stress discontinuity at the debond

    crack tip. 'f can be calculated from the elastic prop-

    erties of bre and matrix and the interface debond

    energy i [27]. For i % 0, 'f % 0. The thermal resi-dual stress state in the 0 ply plays an important role in

    its 4tr response [10,11]. Most important are the long-

    itudinal residual stresses in the bre and the matrix SfYxand SmYx, and the radial residual stress at the bre

    matrix interface SiYr [10,11]. In this paper the residual

    stresses are calculated for a cylinder of bre surrounded

    by a cylindrical matrix shell. The equations used for the

    calculation are given in Ref. [28] and are not repro-

    duced here. For the calculations it is assumed that the

    matrix surface is radial stress free and that SfYx and SmYx

    outbalance each other. Strictly speaking, the latter can

    only be the case for composites with no residual stressesat the ply level. However, because CMCs have typically

    only small residual stresses at the ply level, it is expected

    that this approximation does not introduce large errors.

    The longitudinal strain of the composite 4 equals the

    longitudinal strain of the bres in the cracked 0 ply.

    For Ld '0

    ` 1a&0 the interfaces are not totally debon-

    ded and the longitudinal strain 4 is given by [10]:

    4 Ld '

    0 '0Vf (RLd '0

    Ef

    12&0

    Ld '0

    '0

    E0

    12&0

    X IS

    For Ld '0

    b 1a&0 total interface debonding has occur-red and 4 is given by [10]:

    4

    '0

    Vf (

    R1

    2&0

    Ef

    X IT

    Fig. 4. Schematic representation of the algorithm used to calculate the

    overall transverse strain response of crossplied CMCs. At a given

    longitudinal stress level ', the crack densities in the 90 and 0 plies are

    calculated using Eq. (1). The next step is the calculation of the average

    longitudinal stresses '0 and '90. &0, &90, '0 and '90 are then used to

    calculate the `free' transverse strains 40tr and 490tr . Eq. (7) nally gives

    the overall transverse strain 4tr.

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    The average longitudinal stress '0 and the matrix crack

    density &0 of the 0 ply are used to calculate the average

    transverse strain in the 0 plies, as explained in Refs.

    [10,11]. An elastic analysis reveals that the 4tr response

    of a 0 ply depends on whether the bre and the matrix

    are in radial contact. Thus it rst is checked if the bre

    and the matrix are in radial contact along the debondedinterface [11]:

    R '0Y xH

    5 '0Y xH

    X IU

    R is the radial mismatch caused by sliding of a rough

    bre, the debond crack opening, and xH the distance

    from a matrix crack in the 0 ply. The radial mismatch

    R depends on the relative longitudinal displacement

    between the bre and the matrix u. For bres whose

    surface roughness is random and small compared to R,

    R '0Y xH

    is modelled by [10,11,29]:

    R '0Y xH A j u '0Y xH

    j

    a2for j u '0Y xH

    j 4a2

    R '0Y xH

    A for j u '0Y xH

    j 5a2X

    IV

    A is the characteristic roughness amplitude of the bres

    and the characteristic roughness wavelength. The

    debond crack opening is given by:

    '0Y xH

    m f T #f'f '

    0Y xH

    Ef #m

    'm '0Y xH

    Em

    X

    IW

    Note that for the calculation of 40tr the distance from a

    matrix crack in the 0 ply xH is used (Fig. 3). Because the

    overall longitudinal stress in the cracked 0

    ply isassumed to be constant and to be given by Eq. (13),

    40tr can be calculated by letting xH vary between 0 and

    1/(2&0). If the bre and the matrix are not in radial

    contact 40tr '0Y xH

    is given by [11]:

    40tr '0Y xH

    #m

    'm '0Y xH

    Em

    2Vf

    1 Vf

    SiYr

    Em #m

    SmYx

    EmX

    PH

    SiYr is the radial residual stress at the brematrix inter-

    face. SmYx is the longitudinal residual stress in the matrix.

    For radial contact between the bre and the matrix the

    radial stress at the interface 'iYr s0

    Y x

    is given by [10]:'iYr '

    0Y xH

    R '0 YxH

    R #f

    Ef'f '

    0Y xH

    #mEm

    'm '0Y xH

    m f T

    1Vf1Vf

    #m

    Em 1#f

    Ef

    PI

    Fig. 5. Experimentally observed relationships between the longitudinal stress ', the longitudinal strain 4, and the transverse strain 4tr for the dif-

    ferent crossplied SiCf/CAS composites investigated by Karandikar and Chou [6].

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    The free transverse strain along a debond crack with

    radial contact between bre and matrix is given

    4trY0 '0Y x

    is given by [10]:

    40tr '0Y xH

    2

    Vf

    1 Vf

    'iYr '0Y xH

    Em

    #m'm '

    0Y xH Em

    2Vf

    1 Vf

    SiYr

    Em #m

    SmYx

    EmX

    PP

    The average transverse strain of the 0 ply is calculated

    by averaging the local transverse strains in the 0 ply as

    explained in Refs. [10,11]. The relation between the average

    longitudinal stress '0 and the average free transverse

    strain 40tr is no longer linear [10,11]. Damage develop-

    ment typically results in an increase in 40tr (Refs. [10,11]).

    The transverse strain of the 90 ply is still given by Eq. (6).

    The overall-over-the width transverse strain 4tr of the

    composite is found by solving Eq. (7). The algorithm usedto calculate the overall 4tr response of crossplied compo-

    sites is schematically represented in Fig. 4. For each stress

    level 'the crack densities &90 and &0 are calculated. Eq. (13)

    subsequently gives the average longitudinal stresses '90

    and '0. These values allow to calculate the longitudinal

    Fig. 6. Comparison between the experimentally observed evolutions of the transverse crack density &90 in the 90 plies and the matrix crack density

    &0 in the 0 plies with longitudinal strain 4 and the ones used for the simulation of the response of the dierent SiC f/CAS composites investigated by

    Karandikar and Chou [6].

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    strain 4 and the free transverse strains 490tr and 40tr. For

    the undamaged plies and the cracked 90 ply the free

    transverse strain is given by Eqs. (6), (11), and (12). To

    calculate the free transverse strain of the cracked 0 ply

    the procedure, developed for the 4tr of unidirectional

    CMCs [10,11], is followed. Eq. (7) nally gives the

    transverse strain of the crossplied composite.

    3. Comparison between experiment and theory

    Karandikar and Chou [6] investigated the monotonic

    over-the-width transverse strain response of three dif-

    ferent crossplied SiCf/CAS composites. The laminate

    lay-up of the investigated CMCs was equal to (03,90,03)

    for composite 1, (03

    ,903

    ,03

    ) for composite 2 and(0,90,0,90,0,90,0,90,0) for composite 3. Fig. 5 gives the

    experimentally observed relationships between the

    Fig. 7. Experimentally observed evolution of the secant Poisson's

    ratio #se with longitudinal strain 4 for the dierent SiCf/CAS compo-

    sites investigated by Karandikar and Chou [6].

    Table 1

    Constituent properties used for the theoretical simulation of the

    transverse response of the 0 plies of the SiCf/CAS composites

    investigated by Karandikar and Chou [6]

    Basic constituent properties

    Vf 0.35

    Ef (GPa) 195

    Em (GPa) 98

    #f 0.15

    #m 0.30

    R (mm) 7.5

    ( (MPa) 12'f (MPa) 0

    A (nm) 20

    (nm) 500

    f (106 K1) 3

    m (106 K1) 5

    T (K) 1000

    Derived properties

    E0 (GPa) 132.0

    #0 0.245

    SiYr (MPa) 92SfYx (MPa) 232SmYx (MPa) 125

    Table 2

    Constituent properties used for the theoretical simulation of the

    crossplied SiCf/CAS composites investigated by Karandikar and Chou

    [6]. The rst number refers to the (03,90,03) composite, the second to

    the (03,903,03) lay-up and the third to (0,90,0,90,0,90,0,90,0)

    Basic constituent properties

    t0 (mm) 0.517

    0.525

    0.091

    t90 (mm) 0.0810.263

    0.091

    1

    1

    1

    E90 (GPa) 102

    #90 0.223

    Gt (GPa) 48

    &90Yst (mm1) 6

    2.5

    4.2

    '90Ym (MPa) 64

    30

    42

    '90Ynorm (MPa) 130100

    100

    &0Yst (mm1) 8

    8

    9

    '0Ym (MPa) 112

    78

    82

    '0Ynorm (MPa) 120

    100

    70

    m90 3

    4

    3

    m0 33

    4

    Derived properties

    Ep (GPa) 127.7

    122.0

    117.0

    #p 0.241

    0.241

    0.238

    l (mm1) 8.45

    3.08

    10.0

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    longitudinal stress ', the longitudinal strain 4, and the

    transverse strain 4tr. Fig. 6 gives the experimentally

    observed evolution of the crack density in the 90 and

    the 0 plies for the dierent composites. The 4tr response

    was quantitatively characterised by the secant Poisson's

    ratio #se, dened as the negative of the ratio of the

    instantaneous 4tr divided by the instantaneous 4. Fig. 7gives the evolution of #se with 4 for the three dierent

    composites.

    The material parameters used to simulate the 4trresponse of the dierent composites are given in Tables 1

    and 2. The rst table gives the parameters needed for

    the simulation of the 0 plies [6,10,11]. These parameters

    are the same for all composites under investigation. The

    second table gives the parameters needed for the simu-

    lation of the entire composite. These vary with compo-

    site lay-up. R, Vf, Ef, Em, #m, (, Gt, E90, and #90 are

    taken from Ref. [6]. #f, f, m, T, and 'f are taken

    from Refs. [7,10,30]. The Nicalon bre roughness has

    been characterised using atomic force microscopy[31,32] and the values for A and have been used to

    simulate the response of unidirectional SiCf/CAS suc-

    cessfully [10]. E0, #0, SfYx, SmYx and S

    iYr are calculated

    from the constituent properties of the 0 ply [18,28]. Ep,

    #p, and l are calculated from the basic constituent

    properties of Tables 1 and 2. For the simulation it was

    Fig. 8. Comparison between the experimentally observed and theoretically predicted evolution of the secant Poisson coecient #se of the three

    dierent composites investigated by Karandikar and Chou [6] for the constituent properties of Tables 1 and 2.

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    assumed that the relation between the crack density &

    and the applied stress ' is given by a three-parameter

    Weibull function. The experimentally observed evolu-

    tion of the crack densities in the 90 and 0 plies is

    compared to these used for the simulation in Fig. 6.

    The experimentally observed and theoretically predicted

    evolutions of the secant Poisson's ratio #se are com-pared in Fig. 8. The main features of the experimentally

    observed response are reproduced by the model. For all

    three dierent composites the decrease in #se, the long-

    itudinal strain range over which #se decreases, and the

    nal value of #se are accurately predicted.

    The model not only predicts the experimentally

    observed response. It also provides explanations for the

    transverse strain response. In this section the behaviour

    of the (03,903,03) composite is explained. The response of

    the other composites can be explained in a similar manner.Fig. 9(a) shows the evolution of the average longitudinal

    stresses in the 90 plies '90 and the 0 plies '0 with

    applied longitudinal strain 4. After the development of

    Fig. 9. Explanation of the transverse strain response of (03,903,03) SiCf/CAS composite. (a) Theoretical evolution of the longitudinal stresses in the 0

    plies '0 and the 90 plies '90 with applied longitudinal strain 4. (b) Theoretical evolution of the free transverse strain of the 0 plies 40tr and the 90 plies

    490tr with applied longitudinal stress '. (c) Theoretical evolution of the average radial mismatch in the 0 pliesR with applied longitudinal strain 4. (d)

    Comparison between the experimentally observed and theoretically predicted relation between longitudinal stress ' and transverse strain 4tr.

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    damage in the 90 plies '90 becomes approximately con-

    stant. '0 still increases as the intact bres in the 0 plies

    can take extra load. The `free' transverse strains of the

    90 plies 490tr and 0 plies 40tr are compared in Fig. 9(b).

    After damage development the `free' transverse strain of

    the 90 ply remains negative and approximately con-

    stant. The `free' transverse strain of the 0

    ply increasesto a positive value, because of an increase in average

    radial mismatch R between the bre and matrix

    [Fig. 9(c)] [10,11]. Combining the `free' responses of the

    90 and the 0 plies into an average transverse response

    gives the response of the crossplied composite [Fig. 9(d)].

    The theoretical prediction is in good agreement with the

    experimentally observed response. The small `hill' in the

    simulated evolution of #se (Fig. 8) is caused by the

    simultaneous, total debonding of all brematrix inter-

    faces in the simulation. In reality matrix cracks are not

    perfectly equidistant and this does not occur [1,15,33].

    Instead total interface debonding occurs over a stress

    range, causing the `hill' to disappear. Theoretically this canbe incorporated by working with distributions of matrix

    cracks spacings, as explained in Ref. [10]. This latter

    falls, however, outside the scope of the present paper.

    4. Discussion

    The simplifying assumptions made to develop the

    model for the 4tr response of a damage 0 ply have been

    discussed in Refs. [10,11]. In this section only the

    assumptions used to model the 4tr response of crossplied

    material are discussed.

    The rst concerns the stress redistribution caused by

    transverse cracking in the 90 plies. In this paper a shear-

    lag solution proposed by Smith and Wood [13] has been

    used. Several other approaches do exist [14,2224]. Theyare however all similar in nature. '90 x increases withthe distance from the transverse crack x and the eect of

    using other approaches on the predicted behaviour is

    quite small. Fig. 10 for example compares the theore-

    tical evolution of #se of composite 3 with 4 for dierent

    values of the shear-lag parameter . Changing the

    value between 1 and 3 (i.e. the extreme values suggested

    in Ref. [13]) only slightly alters the model prediction.

    The second assumption to be discussed is the use of

    an average longitudinal stress '0 to calculate the trans-

    verse strain of the 0 ply 40tr. '0 is calculated from Eq.

    (11) assuming that the 0 ply is intact. This is however

    no longer the case after matrix cracking. Eq. (11) over-estimates '0 by not taking into account the stiness

    degradation of the cracked 0 ply. The eect of this

    assumption can be assessed by a studying the eect of a

    change in the value of E0, used in Eqs. (8) and (11), on

    the theoretical 4tr response of a composite with cracks in

    the 90 and 0 plies. Fig. 11 shows that the eect of a

    decrease in E0 from 132 GPa, for an intact 0 ply, to

    70 GPa, for a fully cracked 0 ply, is quite limited. A

    decrease in Young's modulus of the damaged 0 ply

    Fig. 10. Illustration of the eect of a change in the longitudinal stress

    redistribution on the theoretical response of (0,90,0,90,0,90,0,90,0)

    SiCf/CAS. For clarity, the curves have been shifted along the #se axis

    by 0.02 and 0.04. Changing the stress redistribution parameter

    between 1 and 3 has only a limited eect on the predicted 4tr response.

    Fig. 11. Illustration of the eect of neglecting the stiness degradation

    of the 0 ply on the theoretical response of (0,90,0,90,0,90,0,90,0) SiCf/

    CAS in the presence of transverse cracks and matrix cracks. For

    clarity, the curves have been shifted along the #sec axis by 0.02 and

    0.04. Changing E0 between 132 and 70 GPa has only a limited eect on

    the predicted 4tr response.

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    lowers at the same time the Young's modulus of the

    damaged composite. The result is that '0 is only slightly

    decreased; '90 is slightly increased. Furthermore it is

    theoretically possible to take into account the change in

    0 ply stiness at the expense of more complex, iterative

    calculations.

    The third assumption concerns the use of an average'0 value to calculate 40tr. For cracked unidirectional

    materials the transverse strain increases non-linearly

    with the applied stress [10,11]. In general 40tr x will bemost positive close to a transverse crack in the 90 plies

    because the stress in the 0 ply '0 x is highest there.Depending on the exact stress distributions in 90 and

    0 plies the followed approach will slightly under-

    estimate or overestimate the transverse strain of the

    composite material. The eect of small errors in 40tr can

    easily be assessed by comparing the response of a

    crossplied composite with a slightly dierent response of

    the 0 plies. This can for example be accomplished by

    changing the bre roughness amplitude A, a constituentproperty with an important eect on the 4tr response of

    unidirectional CMCs [10]. Fig. 12 shows that the gen-

    eral characteristics of the transverse strain response do

    not change if A is changed between 15 and 25 nm. The

    90 ply constraints the dierences in 40tr response.

    5. Conclusions

    A micromechanical model describing the relationship

    between longitudinal stress ' and transverse strain 4tr

    during tensile testing of crossplied CMCs has been pre-

    sented. The model describes crossplied CMCs by dier-

    ent unit-cells, each representing a damage state

    characteristic for the material. It takes into account the

    Poisson contraction of the dierent constituents, the

    redistribution of mechanical stress and the release of

    thermal residual strain due to damage development, andthe build-up of radial mismatch stresses at the bre-

    matrix interfaces in the 0 plies, due to radial interfacial

    mismatch after debonding and sliding.

    The validity of the proposed model has been assessed

    by comparing the theoretically simulated and experi-

    mentally observed response of three dierent crossplied

    SiCf/CAS CMCs. Theory and experiment are in excel-

    lent agreement for the dierent sets of experimentally

    determined constituent properties. In the discussion

    section the simplifying assumptions, used to develop the

    model, are shown to involve only small errors.

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