172526255-Aftermarket-Products-For-Encapsulation-Machines.pdf

8/10/2019 172526255-Aftermarket-Products-For-Encapsulation-Machines.pdf

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You will find your local partner at: www.boschpackaging.com

Aftermarket Products for Encapsulation Machines 4/2014 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Aftermarket Products for

Encapsulation Machines

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TABLE OF CONTENTS

Introduction .................................................................................................................................................4

Contact list ..................................................................................................................................................5

GENERAL E-Portal .................................................................................................................................... 6

Stock Optimization................................................................................................................... 8

OEE Consulting ........................................................................................................................ 9

Preventive Maintenance Agreements ..................................................................................... 11

PREVENTIVE MAINTENANCE KITS

Preventive Maintenance Kits for GKF & DMW Capsule Fillers ................................................ 12

Preventive Maintenance Kits for KKE Checkweighers ............................................................ 14

UPGRADE KITS

21 CFR Part 11 Compliance Upgrade Kit ............................................................................... 16 Bronze to Aluminum Guide Ring Upgrade Kit......................................................................... 17

Cleaning Station Upgrade Kit ................................................................................................. 18

Controls Upgrade Kit ............................................................................................................. 19

Double Deflector .................................................................................................................... 20

Dust Removal Upgrade Kit ..................................................................................................... 21

ELAU Motion Control............................................................................................................. . 22

ENT 5 Eliminator Kit ............................................................................................................... 23

Increased Capsule Output Upgrade Kit.................................................................................. 25

Simplified Cleaning Station ................................................................................................... 26

Tamping Shaft Bearing Seal Upgrade Kit ............................................................................... 27

PRODUCT SPECIFIC PARTS

Plastic Sorting Blocks and Fingers ......................................................................................... 28

Powder Augers ....................................................................................................................... 29

Powder Bowl Cone................................................................................................................. 30

Powder Diverter Upgrade Kit ................................................................................................. 31

Sticky Product Ugrade Kit ...................................................................................................... 32

Tamping Pin Guide Rings ....................................................................................................... 33

Tamping Ring for Sticky Products .......................................................................................... 34


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2

TABLE OF CONTENTS

SPECIAL TOOLS

Cleaning Station and Brushes ................................................................................................ 35

Grease Applicator Tools ......................................................................................................... 36

Lower Segment Carrier Alignment Tool ................................................................................. 37 Rectifier Alignment Pins ......................................................................................................... 38

Transfer Station to Segment Turret Alignment Pins ............................................................... 39

Upper Segment Carrier Alignment Tool ................................................................................. 40

AUXILIARY DEVICES

Capsule Polisher .................................................................................................................... 41

Dust Collection Systems ........................................................................................................ 42

Empty Capsule Conveyor ....................................................................................................... 44

Slug Tester ............................................................................................................................. 45

MACHINE HIGHLIGHTS All GKFs ................................................................................................................................. 46

GKF 700 ................................................................................................................................. 47

GKF 1200, 1500 and DMW 1500, 2000 .................................................................................. 48

GKF 2000, 2500 ..................................................................................................................... 49

KKE 1500 ................................................................................................................................ 50

KKE 2000 ................................................................................................................................ 51

KKE 2500 ................................................................................................................................ 52

Index of machine models ........................................................................................................................... 53


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Bosch Packaging Services, Inc.

8700 Wyoming Avenue North

Minneapolis, MN 55445-1836

Telephone: (763) 424-4700

Fax: (763) 493-6711

Dear Customers:

We are pleased to present our latest catalog of Aftermarket Products for Encapsulation

machines. The contents of this catalog are applicable to GKF, H&K and DMW encapsulators as

well as the KKE capsule check-weighers as indicated. We offer Upgrade Kits, PM kits, Special

Tools, and Replacement Kits for obsolete components for this equipment.

If you are looking for a solution that is not covered in this catalog, please contact us. In

addition to our standard products, we offer customized solutions and execute customer-

specific projects that suit your individual needs.

Our Service Products at a glance:

Spare Parts, Overhauls and Upgrades

Change Parts, Product Testing and Optimization

Training at Customer Site or Bosch Facilities

Preventive Maintenance Kits

Preventive Maintenance Agreements

Validation and Calibration Services

We are committed to supporting our equipment over its entire lifetime. We have Service

Technicians based around the world, including all regions of North America and Puerto Rico.

Manufacturing and warehousing facilities in the USA and overseas expedite parts delivery and

reduce your cost.

Please see the directory on the following page to contact us, or visit our web site at

www.boschpackaging.com

Sincerely,

Bosch Packaging Services, Inc.


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Service Contacts 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Service Contacts

Mailing Address:

Bosch Packaging Services, Inc.Pharmaceutical Operations8700 Wyoming Avenue North

Minneapolis, MN 55445-1836

Phone: (763) 424-4700Fax: (763) 493-6137

[email protected]

Contacts:

After Market Sales Dave Bethel(612) 868-7686 [email protected]

Spare Parts Jerry Carlson - Eastern US(763) 493-6116 [email protected]

(763) 493-6140 Mark Gustafson - Central North America, Puerto Rico [email protected]

(763) 493-6139 Linda Johnson - Western North America [email protected]

Field Service Amy Erickson(763) 493-6125 [email protected]

(763) 493-6172 Brenda Dreher [email protected] Hours Emergencies(800) 947-1166

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Spare Parts from Bosch Packaging Services At Your Service Becomes at Your Fingertips

E-Portal: Online Information and Ordering

The E-Portal is the online information and ordering

platform from Bosch Packaging Services. The portal

contains customised as well as machine specific spare

parts data, allowing transparent flow of information

and thus simplifying the ordering process and increasing

the efficiency of your spare parts logistics. If required,

all members of staff involved in ordering spare parts can

be provided with a logon to access the portal. Detailed

spare parts information and direct ordering facilities are

available around the clock and in several languages.

You can access the E-Portal via the website of Bosch

Packaging Services: www.boschpackagingservices.com

in the E-Portal section. Here you can use the login

screen to log in.

Additional Functions

Using the Open Catalog Interface (OCI)product

information may be transferred to your internal

purchasing catalogue or ERP system. This allows you

to order parts via your company own internal system

whilst being able to use the E-Portal information.

In the Corporate Portalseveral location-specificE-Portals may be combined. This combination may

be for the benefit of a corporation, a purchasing

organisation, etc. It enables an E-Portal user to

manage the ordering process for several locations

while having access to relevant information on

all spare parts.

For further information on these functions visit our

website.

Your Benefits at a Glance

Online information and ordering

around the clock

Customised spare parts lists

Detailed spare parts information

Transparency on cost and availability

Optimisation of logistics and storage costs

Home page: Detailed product search and information


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Search and Inform

Searching for spare parts is fast and easy. Up-to-date

information on prices, availability and products is

available at any time.

Plan and Order

Spare parts may be marked on a memo for orders or

maintenance projects. Your order is processed via a

basket.

If required, baskets may also be transferred to your

internal purchasing catalogue system.

Request and Track

You also have the option to request a written quotation

for a basket. Orders as well as any quotes can be found

by selecting the E-Service tab. All orders and quotes

within the last 24 months can be viewed here by

product.

Up-to-date information on price, availability and delivery time

can be accessed online at any time. Detailed product

information and the option to track offers and orders assure

transparency. From these benefits profits not only Alm Vita*.

Order and Planning Tool

Be one step ahead.

The E-Portal in use at Alm Vita*

Alm Vita specialises in herbal vitamin supplements.

They follow the highest quality standards for process-

ing of selected herbs. The seasonal periods of peak

production mean that stringent planning for Alm Vita

is essential. The E-Portal from Bosch Packaging

Services gives us optimal support reports the

Production Manager. It supplies us with all impor-tant spare parts information on prices, availability

and delivery time. This enables us to plan and carry

out very precisely the revision and maintenance for

our packaging machinery. Critical parts can be

identified by a mouse click and ordered to stock in

preparation for an emergency. Alm Vita have seen

a remarkable improvement in spare parts logistics.

For the purchasing department the online platform

eliminates the time-consuming search through

numerous spare parts catalogues. Thanks to techni-cal data and photographs, the required parts can be

found fast and easily. The process for requesting

quotes and orders has been simplified. If the produc-

tion workers notice an irregularity with a machine

outside normal working hours, they can mark parts

on a memo in the E-Portal and the purchasing

department will order them from Bosch the very

next day.

Around the clock, the E-Portal provides Alm Vita with

customised spare parts information. The transparent

flow of information allows for rapid decision-making.

This has enabled Alm Vita to streamline and improve

their logistics process considerably. Presently, Alm

Vita plans to connect the E-Portal with its internal

ERP system. This step appears to be the logical

consequence of the strength of our past experience.

We see a further increase in the efficiency of our

spare parts logistics and procurement explains the

Purchasing Manager of the innovative manufacturer

of vitamin supplements.

*company name changed


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Stock Optimization Increased profitabilitythrough improved spare parts management

Analyse to Optimize

The biggest challenge in spare parts management is

achieving high availability with minimal stock. Improving

your overall spare parts management requires detailed

knowledge about your exact spare parts consumption

and delivery times. With our consumption based Stock

Optimization concept, Bosch Packaging Services can

provide you with detailed information specific to your

spare parts profile. By combining an analysis of your

individual parts consumption with up-to-date informa-

tion on our Bosch stock levels and delivery times,

we will support you to improve procurement planning,

maximize spare parts availability and increase the

profitability of your stock investment.

Tailored solution for your spare parts stock

Using specially developed software, a team of dedi-

cated Bosch experts will generate a detailed spare

parts profile by analyzing your previous consumption as

documented in our system. The profile not only con-

tains your offer and order history with order frequency,

but also our supply information and delivery times for

your spares. For more in depth analysis, we can include

the spare parts data from your procurement system inthe analysis. Our experts will prepare a structured

report of the analysis results to discuss with you in

detail. We will identify potential improvements on both

the supply and demand side, and work together with

you to find a customized solution for the optimization of

your spare parts management.

Please contact your Bosch Packaging Services

representative for further information.

Your Benefits

Increased cost effectiveness of your stock

Optimized spare parts availability

Improved procurement planning

Detailed report of your spare parts profile

Transparent information on our Bosch stock

Current stock investment

Improvement

Stock investment

Spare

parts

ava

ilability Spare parts availability

after stock optimization

Spare parts availability

before stock optimization

By optimizing your stock you can improve your spare parts availability

and increase the profitability of your stock investment.


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OEE ConsultingYou want maximum output weve got the right input

Creating Value to the Customer

Overall Equipment Effectiveness (OEE) is the ratio

between actual good output and theoretical good out-

put and takes into account the most common and sig-

nificant sources of manufacturing productivity loss. With

OEE as a key performance indicator, Bosch OEE Consult-

ing defines improvements to your machines and systems

to maximize actual good output. With many years of

industry and machine specific experience, Bosch spe-

cialists identify the root causes of inefficiency to enable

you to maximize profits. Our results are not just solu-

tions, they are the best solutions with the best technical

support available.

Service Approach

Our OEE Projects typically start with an OEE Intro, in

which we analyze the machine status with a line check

up and, together with you, define the next steps.

Depending on the availability of a measuring system anOEE Audit is started, based on available data. Alterna-

tively, we offer a Technical Audit on the line efficiency on

manually based tools.

Your Benefits

Evaluation of Overall Efficiency

Bottle neck identification

Reduction of factory losses

Increased utilization and quality

Increased machine availability

Continuous process improvement

Expertise in methods and technical know-how

All from one company

In both cases, a report on the line efficiency final-

izes this first step. Based on the analysis, either a

Technical Solution, an implementation of a measur-

ing system to obtain daily machine data, or an OEE

Improvement Project will be started.

The OEE Improvement Project enables us to develop

customer specific solutions by combining our joint

expertise and competencies. We assess the

machines performance potential to reach your

defined target using tailor-made solutions. A cost-

benefit analysis lies at the center of this operation.

Technical Audit

Milestones Experts on site

12 23

No

Yes

Audit Report Technical Solution

MES Installation

OEE IntroCustomer Visit

Audit Report

34

Data

23

OEE Auditwith detailed data analysis

OEE ImprovementProject

Plan & PrepareDevelop & IdentifyData CollectionAnalyze & Improve Review


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Profit through Investment

We clearly demonstrate to you from which point

onwards your investments will be profitable. Our

structured analyses are not just based on the packaging

machine but on the entire line. A balanced approach

focuses on the process and data environment and

results in a detailed analysis, which identifies root

causes validated with data. This methodology is shown

by the OEE Improvement Circle diagram.

Structured Process

After many years experience, Bosch OEE Consulting has

developed a carefully planned structure to drive the

optimization process, which consists of the following

stages:

Plan & Prepare

Transform the business-driven problem statement

into a refined improvement project that reflects

customer-validated parameters.

Develop & Identify

Determine a baseline process capability, with a

validated measurement system, from a refined list of

potential critical variables to help determine root

cause(s).

Data Collection

Collecting sufficient and representative data to

understand the variations in the process and the

relationship between input and output measures.

Analyze & Improve

Establish a model that defines the relationship

between inputs and outputs and identify root

causes validated with data. This is followed by

implementing solutions that address validated root

causes.

Review

Demonstrate the ability to sustain the improvements

through a process control plan. The lessons learned

open further opportunities for continuous improve-

ments.

From a basic upgrade to Bosch Packaging Services

assuming overall responsibility for your maintenance

you will profit from solutions which are fine-tuned

to enhance your production process.

Plan & PrepareObjectives

Team

Develop & IdentifyStrategy AlignmentKPIs for OEECausal Driver HierarchyMES

Data CollectionData Collection PlanResponsibilitiesMeasurement period

Analyze & ImproveData AnalysisDefine ActionsTrainingImplementation

ReviewStatusFurther OpportunitiesLessons LearnedFollow up

Calendar Time

Scheduled Time Planned Downtime

AvailabilityLosses

Unplanned Downtime

Delay time (minor stops, reduced speed)

Scrap, Reworks

PerformanceLosses

QualityLosses

Available Time

Process Time

Net Process Time

OEE = Availability x Performance x Quality Rate

Overall Equipment Effectiveness

The term Overall Equipment Effectiveness takes

into account the most common and significant

sources of manufacturing productivity loss and

organizes them into three classes: Availability,

Performance and Quality. All three factors, and

OEE itself, are generally expressed as percenta-

ges, allowing for ease of comparison and improve-

ment measurements.

OEE Improvement Circle


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Preventive Maintenance Agreements 1/2012 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Preventive Maintenance Agreements

What is a Preventive Maintenance Agreement?

A Preventive Maintenance Agreement (PMA) ensures

that appropriate periodic maintenance activities arecarried out at the right time. This does not replace the

ongoing maintenance by your own staff but

complements it with expert insight and ongoing

knowledge transfer to plant mechanics and operators.

Whenever possible, the same service engineer(s) (based

on your preference) are assigned to your agreement. We

also provide support by phone or e-mail between visits

with our Bosch technical support team which provides

quick access to Bosch expertise.

A PMA is not a complex contract or a guarantee with an

unclear promise; you sign up for an agreed-upon series

of service visits over a period of time, and we do the

rest. A PMA can be tailored to your specific needs and

can be as open or as specific as desired.

Your Benefits

The right Preventive Maintenance measures

at the right interval, executed by experts

who are familiar with your equipment, your

operation and your products

Planned/scheduled visits

Reliability and availability of your Bosch

equipment

Reduced downtime by preventing costly

failures

Discount on hourly rates and lower travel

expenses (by booking travel early) guaranteed

for the duration of the agreement

Discount on parts

No complex contract to sign, only a straight-

forward fixed price quote for all visits

Summary report indicating completed tasks

and recommended actions

One emergency visit at same discounted rate

Peace of mind and reliability through regular maintenance visits

Please contact us at 763-424-4700 for specific discount rates


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Preventive Maintenance Kits for GKF and DMW capsule fillers 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Preventive Maintenance made easy:PM Kits for GKF and DMW capsule fillers

We have all been there: An entire packaging line is down

for an hour because a small bearing deep inside a

machine has failed just as an urgent shipment is

scheduled to leave for the distribution center. This

would not have happened, had the bearing been

replaced during a scheduled downtime the previous

weekend.

Preventive Maintenance has long been instituted in

manufacturing plants around the world, but it comes

with its own challenges. Which parts do you replace?

How often do they need to be replaced?

This is where our PM Kits come in. Bosch has drawn on

its experience from seeing equipment in many different

plants and circumstances, and has compiled a kit with

parts that should be replaced at certain intervals. This

takes the guesswork out of preventive maintenance, and

eliminates time consuming ordering of individual small

parts.

Your Benefits

Preventive Maintenance without the

guesswork. Know which parts to replace at

which interval.

Minimize maintenance downtime by following

a methodical, planned approach.

Typically 5% discount on kit orders compared

to individual parts.

Minimize unplanned downtime with

scheduled preventive maintenance

Standard approach, customized solution

When an order is received, Bosch begins its review by

comparing the standard list of parts for each machine

type with the original bill of material of the specific

machine being serviced. This ensures an efficient and

standardized solution that is tailored to your needs.

Pricing

On all standard PM Kits, Bosch is granting a discount of

typically 5% off the price of individual parts.


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Preventive Maintenance Kits for GKF and DMW capsule fillers 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Preventive Maintenance made easy:PM Kits for GKF and DMW capsule fillers

Figure 1 Sample contents of a PM Kit (PM Kit for GKF/DMW 12-bore shown)

Minor PM Kits Part number Recommended frequency***

Minor PM Kit for DMW 700, GKF 400 and GKF 700 8111 347 823* every 2,000 hours or annually,

whichever comes firstMinor PM Kit for GKF Capsylon 705 8111 388 808*

Minor PM Kit for GKF Capsylon 1505 8111 393 055*

Minor PM Kit for GKF 2000*** 8111 350 746*

Minor PM Kit for GKF 2500*** 8111 356 798*

Minor PM Kit for GKF 2500 ASB 100% (filler parts)*** 8111 359 188*

Minor PM Kit for GKF 2500 ASB 100% (checkweigher parts)*** 8111 359 079*

Minor PM Kit for GKF 1500/DMW 1500 8111 347 780**

Minor PM Kit for DMW 2000 8111 381 668**

List of individual PM Kits

Use the table provided below to reference the specific PM Kit for your machine.

Notes:

Special tools are needed to install the kits on the GKF 2000 and GKF 2500. They are

available under the number 8111 352 984.

* Does not include cams, pellet/tablet feeding parts or any parts that are not part of

a standard machine.

** Does not include the bearings located in the yokes and main shaft or any parts

that are not part of a standard machine.

*** Assumes typical use. Depending on product type, environmental conditions, etc.,

the required interval may be longer or shorter.

Major PM Kits Part number Recommended frequency***

Major PM Kit for GKF 700 8111 391 524* every 6,000 hours or three

years, whichever comes firstMajor PM Kit for GKF Capsylon 705 8111 388 809*

Major PM Kit for GKF Capsylon 1505 8111 393 056*

Major PM Kit for GKF 2000(includes all parts of the minor kit)*** 8111 350 747*

Major PM Kit for GKF 2500 (includes all parts of the minor kit)*** 8111 356 797*

Major PM Kit for GKF 2500 ASB 100%(includes all parts of the minor kit)*** 8111 359 283*Major PM Kit for GKF 1500/DMW 1500 8111 344 970**

Major PM Kit for GKF 1500/DMW 1500 with plastic parts 8111 393 300**

Major PM Kit for DMW 2000 8111 381 669**


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Preventive Maintenance Kits for KKE checkweighers 3/2014 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Preventive Maintenance made easy:PM Kits for KKE checkweighers

We have all been there: An entire packaging line is down

for an hour because a small bearing deep inside a

machine has failed just as an urgent shipment is

scheduled to leave for the distribution center. This

would not have happened, had the bearing been

replaced during a scheduled downtime the previous

weekend.

Preventive Maintenance has long been instituted in

manufacturing plants around the world, but it comes

with its own challenges. Which parts do you replace?

How often do they need to be replaced?

This is where our PM Kits come in. Bosch has drawn on

its experience from seeing equipment in many different

plants and circumstances, and has compiled a kit with

parts that should be replaced at certain intervals. This

takes the guesswork out of preventive maintenance, and

eliminates time consuming ordering of individual small

parts.

Your Benefits

Preventive Maintenance without the

guesswork. Know which parts to replace at

which interval.

Minimize maintenance downtime by following

a methodical, planned approach.

Typically 5% discount on kit orders compared

to individual parts.

Minimize unplanned downtime with

scheduled preventive maintenance

Standard approach, customized solution

When an order is received, Bosch begins its review by

comparing the standard list of parts for each machine

type with the original bill of material of the specific

machine being serviced. This ensures an efficient and

standardized solution that is tailored to your needs.

Pricing

On all standard PM Kits, Bosch is granting a discount of

typically 5% off the price of individual parts.


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Preventive Maintenance Kits for KKE checkweighers 3/2014 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Preventive Maintenance made easy:PM Kits for KKE checkweighers

Figure 1 Sample contents of a PM Kit (PM Kit for GKF/DMW 12-bore shown)

List of individual PM Kits

Use the table provided below to reference the specific PM Kit for your machine.

PM Kit Part number Recommended frequency*

PM Kit for KKE 1500 8111 354 035every 4,000 hours

- optional mechanical drive cam for KKE 1500 8111 869 031

PM Kit for KKE 2000 8111 354 061every 4,000 hours

- optional mechanical drive cam for KKE 2000 8111 910 270

Major PM Kit for KKE 2500 8111 359 079 every 6,000 hours

Minor PM Kit for KKE 2500 8110 400 651 every 2,000 hours

* Assumes typical use. Depending on product type, environmental conditions, etc., the required interval may be longer or shorter.


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21 CFR Part 11 Compliance Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

21 CFR Part 11 Compliance Upgrade Kit

Upgrade your KKE 2500 checkweigher to be 21 CFR Part 11 Compliant

Figure 1 21 CFR part 11 compliant operator panel

Your Benefits

X 21 CFR part 11 compliance is integrated in the

machine controls, not a separate device

X No change of functional SOPs is required, only

procedural SOPs change

Report

X Printable / exportable

X Details are filterable

Electronic Signatures

X Not used

X Electronic records printed, prepared for hand

signature

Access Protection

X No action without login with account and password

X Password security: alphanumeric, minimum length,

prohibited list, automatic expiration, automatic

logout, account lock after incorrect login attempts

X Configurable access groups for each user

X Logical user guidance, request for compulsion entries

Audit Trail

X All process, quality and product related entries and

modifications are recorded

X with date, time, action, user name

X Entries can not be modified or deleted

X Security system to detect modified files

Applicable Equipment

KKE 2500 Check-weigher

48


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Bronze to Aluminum Guide Ring Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Bronze to Aluminum Guide Ring Upgrade Kit

Extend the life cycle of your machine with a new aluminum guide ring

Description

Loose tamping pins in the bronze guide ring may

damage your machine and affect product quality.

Avoid this situation by upgrading your machine from the

outdated bronze guide ring to the new aluminum guide

ring assembly.

Ordering information

Kit with plastic parts: 8111 343 536

Kit with standard parts: 8111 343 535

Applicable equipment

GKF 1200 & 1500

11


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Cleaning Station Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Cleaning Station Upgrade Kit

Cleaning Station Upgrade Kit to avoid sticky and waste products

Sticky, dusty products cutting down your yields?

Bosch offers a new Cleaning Station Upgrade Kit to

intensify the segment cleaning ability of your

GKF 2000/2500. Your current plumbing and timing are

modified to maximize the cleaning ability of your GKF

2000/2500.

Figure 1 Cleaning Station Upgrade Kit

GKF 2000 & 2500

Upgrade part number

X 8111338599

Your Benefits

X Longer cleaning pins allow both lower and up

per segments to be thoroughly cleaned

X Minimized capsule separation problems due to

less product residue left on segments

X Easy on-site installation

X Increased yields by increasing capsule

separation efficiency

27


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Controls Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Controls Upgrade Kit

Allen Bradley PLC and Touchscreen

X Allen Bradley PLC with Ethernet communication,

I/O Modules and Analog Module

X Touchscreen Operator Interface Panel with a new

enclosure offset from the existing cabinet

X New electrical cabinet backplane, fully assembled,

complete with new components as needed (transfor-

mer, circuit breakers, fuses/fuseholders, AC Drives)

X Replacement of the existing Cam Box with a new

encoder

X New variable frequency drive motor and

automated gearbox

X New variable frequency drive auger motor for

compatibility with new controls

X Remote jogging cable which allows slow advance

of machine

X Supplemental Operators Manual and Spare Parts

Documentation for Controls can help to ensure your

control system is up to date and supportable for

years to come.

Electronics Upgrades are custom ordered for your

specific GKF or DMW model.

Upgrade Specifics

16


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Double Deflector 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Double Deflector

The filling accuracy of the GKF was further improved by

a number of changes made to the powder station.

Do you want to reduce the weight tolerances during

production or minimize the dust formation during the

compressed powder transfer?

Whilst packaging difficult products the powder can

continue trickling when it is transferred to the capsules

which may result in unintentional weight fluctuations.

With our new double powder deflector, which covers 2

stations, the final powder compression is done before

the powder is filled into the capsules. So no loose pow-

der can trickle on the compressed product after the last

tamping step. The individual weights are more accurate

and the dust formation is minimized.


X GKF 2000

X GKF 2500

Maximization of weight accuracy and minimization of powder loss

Your Benefits

X Reduction of dust formation during producttransfer

X More accurate weights

X Higher lifetime due to stainless steel

Figure 1 Stainless Steel Double Deflector

24


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Dust Removal Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Dust Removal Upgrade Kit

Reducing the amount of dust

If you need to reduce the amount of dust created while

running dusty products, we at Bosch can help. Target

specific areas on your machine or use the complete kit.

Figure 1 Complete Kit

Your Benefits

X Designed for easy installation with only minor

modifications to bowl cover

X Connects to your existing dust collection system

X Reduces airborne product

X Less product build up on table top

GKF 2000 part numbers

X 8111349087 Complete Kit

X 8104234241 Ejection Chute

X 8104232625 Powder Station

X 8104232626 Powder Infeed

X 8104232627 Dust Extraction Chute

Figure 2 Ejection Chute

Figure 3

Powder Station

Figure 5

Dust Extraction Chute

Figure 4 Powder Infeed

26

Complete kit requires 150 m3/h of additional vacuum


X 8111394987 Complete Kit

X 8104234241 Ejection Chute

X 8111395644 Powder Station

X 8104232626 Powder Infeed

X 8104232627 Dust Extraction Chute


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ELAU Motion Control

ELAU PMC-2 ELAU MAX-4

Discontinuation of ELAU Motion Control

ELAU has discontinued several motion control com-

ponents. We recommend upgrading to the latest ELAU

servo controller model to ensure that you have a repla-

cement unit in the case of a failure.

This concerns the following series:

PMC-2 Controller, SB motors and accessories

Repairs of defective components will be available until

the end of 2015.

PacDrive Controller MAX-4 including all options

and accessories

Repairs of defective components will be available until

the end of 2018.

We will be happy to advise you on possible upgrades.

Interested?Please contact Dave Bethel at [email protected]

ELAU Motion Control 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)


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ENT 6 Eliminator Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

ENT 6 Eliminator Kit

Kit for a consistent bowl level

Having trouble maintaining consistent bowl levels with

your current ENT 6 powder level sensor?

Bosch Packaging Services offers a complete kit to

replace your old ENT 6 and make powder level adjust-

ments much simpler.

Figure 1 Eliminator Kit

Your Benefits

X Product level in bowl is monitored with

a proximity sensor

X Easy to install

X Replaces 230 volt AC or 24 volt DC systems

X For newer style aluminum guide ring onlyGKF 1500 kit part number

X 8111326826

17


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ENT 6 Eliminator Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

ENT 6 Eliminator Kit

Part Part Number Description Qty

1 8 108 172 092 Proximity switch, KAS-80-30-A-Y5 1EA

2 8 111 324 410 Amplifier relay, dual channel, 230 VAC / 24 VDC 1EA

3 8 111 354 502 Block, Clamping, proximity switch 1EA

4 8 108 190 101 Bolt, hex, SS, M6 X 40MM 1EA

5 8 103 707 058 Washer, flat, SS, M6 3EA

6 8 105 050 975 Bolt, hex, SS, M5 X 30MM

Dependant on bowl cover, sensor mounting holes

2EA

7 8 103 707 057 Washer, flat, SS, M5 4EA

8 8 108 166 042 Coupling (straight) with cable 1EA

9 8 111 326 821 Holder, cable, proximity switch 1EA

10 8 108 190 140 Screw, pan, slotted, SS, M3 X 16MM 4EA

11 8 104 226 965 Scale, proximity switch height 1EA

12 8 105 068 784 Bolt, hex, SS, M6 X 20MM

Dependant on bowl cover, sensor mounting holes

2EA

13 8 108 002 478 PVC hose, gray 1M

* 8 108 101 008 Lock nut, 5MM, Nylock 2EA

* Indicates non pictured item

2

3

4

6, 12

7

8

5 11 1

9

10

13

18


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Increased Capsule Output Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Increased Capsule Output Upgrade Kit

Enhancing productivity and yield

Need to increase production yields?

Bosch Packaging Services offers a new, affordable way

to increase the productivity and output of your existingGKF/DMW 12 bore Capsule Filling Machine to 2,000

capsules per minute thats 120,000 capsules per hour.

You get increased production using your existing

machine with no additional floor space or personnel.


X GKF 1200, GKF 1500, DMW 1500 and DMW 2000

Figure 1 Upgrade Kit

Your Benefits

X Immediate productivity gains of up to 33%

X Quick and easy installation and removal(you can easily change back to your current

GKF 12 bore size parts)

X Short payback period due to increased

productivity

X Original Bosch parts with full factory warranty

X No machine modifications are required

X Upgrade kit available for any GKF/DMW 12

bore machine

15


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Simplified Cleaning Station 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Simplified Cleaning Station

Increase line efficiency through better capsule separation

Figure 1 Cleaning Station for 12-bore

Description

Older GKF machines were ordered with or without a

cleaning station. If your product characteristics or

machine usage has changed, your can add a cleaning

station to a machine that does not have one.

This easily installed upgrade will result in lasting

improvements of efficiency with only a nominal

investment and virtually no down-time to install.

Kit part numbers

for GKF 1200 & 1500 12 bore machines: 8111 352 709

for GKF 1200 & 1500 16 bore machines: 8111 353 265

Your Benefits

X Minimize capsule separation problems due to

less product residue left on segments

X Increase yields by increasing capsule

separation efficiency

X Decrease frequency of manually cleaningthe segments

X Easy on-site installation

X Can also replace older cam driven segment

cleaning station

X Stationary device, no table top through hole

required for vertical motion

Figure 2 The cleaning station installed in a 16-bore

machine

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Tamping Shaft Bearing Seal Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Tamping Shaft Bearing Seal Upgrade Kit

Eliminate powder contamination

Description

Bosch has developed seal kits to prolong the life of

expensive tamping shaft bearings by eliminating powder

contamination. These seal kits are easily self-installed ina couple of hours or less.

Kit Part Number

Bronze guide ring: 8111 387 492

Aluminum guide ring: 8111 387 491

11

Your Benefits

Eliminate powder contamination

Prolong the life of expensive tamping shaft

bearings

Easily installed


GKF 1200/1500 machines with fixed bronze guide

rings

GKF 1500 and DMW 1500/2000 with aluminum guide

rings

Bronze guide ring, part number 8111 387 492 Aluminum guide ring, part number 8111 387 491


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Plastic Sorting Blocks and Sorting FIngers 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Plastic Sorting Blocks and Sorting Fingers

Problems with defective capsules due to scraped or

scuffed lettering?

At Bosch Packaging Services we have engineered Plastic

Sorting Blocks and Plastic Sorting Fingers, components

which directly contact the capsule during the sorting

process. Many of our customers have found this to be a

viable solution to their problems.

We also offer plastic components to fit GKF 400 and

GKF 700 model machines.

Figure 1 Plastic Sorting Blocks and Sorting Fingers

Undamaged Lettering through Plastic Sorting Blocks and Sorting Fingers

12

GKF and DMW 1500Plastic Sorting Fingerpart numbers

GKF and DMW 1500Plastic Sorting Blockpart numbers

8111332743 - Size 000 8111341963 - Size 000

8111332744 - Size 00 8111332752 - Size 00

8111332745 - Size 0 8111332754 - Size 0

8111332746 - Size 1 8111332755 - Size 1

8111332747 - Size 2 8111332756 - Size 2

8111332748 - Size 3 8111332757 - Size 3

8111332749 - Size 4 8111332758 - Size 4

8111332750 - Size 5 8111332759 - Size 5


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Powder Augers

Your Benefits

Increased versatility

Improved product handling

Better product feeding

Guaranteed to fit your machine

Powder Augers Increase Versatility

Bosch offers a wide range of powder augers in both plastic

and 316L stainless steel to suit your needs. Having a variety

of powder augers on hand improves the versatility of your

capsule filler.


Powder Augers 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Auger Type GKF 400,

700, 701,1200, 1500

DMW 1500,

2000

GKF 1400,

1505, 2000,2500, 3005

GKF 705

4 Twist Plastic N/A N/A 8104 619 567

4 Twist Stainless N/A N/A 8111 390 333

5 Twist Plastic N/A 8104 236 126 N/A

5 Twist Stainless N/A 8111 350 684 N/A

8 Twist Plastic 8111 348 352 8111 350 978 N/A

8 Twist Stainless 8111 350 676 8111 350 979 N/A

13 Twist Plastic 8104 226 985 N/A N/A

13 Twist Stainless 8111 350 677 N/A N/A

1/4 Twist at end onlyPlastic

8111 334 698 N/A 8104 619 768

1/4 Twist end onlyStainless

Available/Call N/A N/A

Flat Blade Plastic 8111 337 316 N/A N/A

Flat Blade Stainless Available/Call N/A N/A

Flat Blade w/1/4 TwistPlastic

N/A 8111 353 554 N/A

36


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Powder Bowl Cone 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Powder Bowl Cone

Outstanding outcome through improved powder dispersion

Bosch Packaging Services now offers a new powder

bowl cone to improve powder dispersion over the

dosing disk. It can be mounted to either a fixed or adjus-

table dosing disk. The cone installs in minutes with the

supplied hardware and requires no modifications.

Figure 1 Powder Bowl Cone


X 8111346303 - Plastic

X 8111348256 - 316 Stainless Steel

25


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Powder Diverter Kits 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Powder Diverter Upgrade Kit

Description

During normal production, powder in the dosing area

becomes unevenly distributed, resulting possibly in

inconsistent weight distribution. Powder diverters

redistribute product and even out the product level,

thus reducing weight variations.

GKF 700 kit part number

8111347359

DMW 1500, 2000 and GKF 1200, 1500 kit part number

8111347360

Part numbers indicate quantity of one.

Lower weight variations through consistent level of product

6

8111 347 377

8111 347 378

8111 347 380

8111 348 251 - Plastic

8111 348 250 - 316 SS

8111 347 414 - Plastic

8111 348 248 - 316 SS8111 335 890 - Plastic

8111 348 254 - 316 SS

* An 8mm threaded hole must be added to any dosing disk that these cones will be used on.


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Sticky Product Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Best Solution for products with sticky characteristics

Do you run products that have sticky characteristics?

If you do, then you know the many problems sticky

products can cause. At Bosch Packaging Services we

have researched solutions for these problems and have

developed a series of plastic parts to help you in your

manufacturing efforts. Let us know what your needs are.

We are confident we have the solutions.

DMW 2000 Package part numbers

X 8111 347 354

20

Sticky ProductUpgrade Kit

GKF 1200 & 1500 with bronze guide ring

X 8111 347 352

GKF & DMW 1500 with aluminum guide ring

X 8111 347 353


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Tamping Pin Guide Rings 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Tamping Pin Guide Rings

Are you running sticky or abrasive products?

At Bosch Packaging Services we have researched

solutions for these problems and have developed

Plastic Bushed Guide Rings. The plastic bushings

provide a non-stick surface, which enables the tam-ping pins to actuate in a sticky situation, with virtu-

ally no restrictions.

Let us know what your needs are. We are confident

we have the solutions.

Bosch Packaging Services can also rebush your

current bushed guide ring or we can bush your non-

bushed guide ring.

Figure 1 Plastic Buhed Guide Rings

10

Machine Types Stock without

plastic inserts

With PET

plastic inserts

GKF 400 8104225154 Call

GKF 700 & 701 8104226952 8111349032

GKF 1200 / 1500

with fixed bronze

8108674737 Call

GKF 1400 8104503651 Call

DMW & GKF 1500

(12 bore) 30 MM

8108220292 8111322820

GKF 1500 40 MM 8108222239 8111341573

GKF 1505 8104619808 8109608114

DMW 2000 (16 bore) 8111346369 8111347137

GKF 2000 8104552264 8111347134

GKF 2500 8104235280 Call


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Tamping Ring for Sticky Products 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Tamping Ringfor Sticky Products

Do you run sticky products on your Bosch or DMW Capsule Filler?

Do you run products that have sticky characteristics?

Bosch Packaging Services has researched solutions forsticky products and we have developed a tamping ring

made out of a new plastic material called Nylatron.

Our testing has shown that Nylatron has better wearcharacteristics and creates less friction than PET.

*Nylatron is a registered trade name of Quadrant EPP.

Figure 1.Tamping Ring

made from

Nylatron

Bosch has a solution for running sticky products on capsule fillers.

Machine Part #

GKF 400 8111 386 761

GKF 700 8111 386 761

GKF 701 8111 390 298GKF Capsylon 705 8111 390 338

GKF 1500 8111 386 180

DMW 2000 8111 386 180

GKF 2000 8111 386 883

GKF Capsylon 1505 8111 388 688

GKF Capsylon 3005 8111 388 688


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Cleaning Station and Brushes 1/2014 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Cleaning Station and Brushes

Complete Cleaning Station Block with Pins

Part Numbers

Applicable equipment: GKF 1200, GKF 1500, DMW 1500

X 8 111 397 138

Applicable equipment: DMW 2000

X 8 111 397 139

Applicable equiment: GKF 700, GKF 701, GKF 702,

GKF 705X 8 111 398 867

Cleaning Station Brush Upgrade

Cleaning station with brushes (brushes sold separately)

34

X 8 104 237 939 Size 000

X 8 104 237 940 Size 00

X 8 104 237 941 Size 0-1

X 8 104 237 942 Size 1-2

X 8 104 237 943 Size 2-3

X 8 104 237 944 Size 4-5

Cleaning Station Replacement Pins Part Numbers

Applicable equipment: GKF 1200, GKF 1500, DMW 1500,

DMW 2000

X 8 111 397 137

Applicable equipment: GKF 700, GKF 701, GKF 702,

GKF 705

X 8 111 398 868

Cleaning Station Replacement Brushes Part Numbers

Applicable equipment: GKF 1200, GKF 1500, DMW 1500,

DMW 2000

Do you have to stop your GKF or DMW capsulefiller frequently to hand brush clean your segment

bores because of sticky product residue?

Bosch now offers an upgraded cleaning stationwith brushes. This product allows you to automa-tically keep your segment bores clean with mecha-nical scrubbing and compressed air.

This upgrade will greatly increase your yields byreducing or eliminating capsule separation prob-lems. It will also reduce or eliminate downtime formanual cleaning.


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Grease Applicator Tools 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Grease Applicator Tools

Description

Greatly improve the speed and thoroughness of grease application to the linear ball bearings on your Bosch

encapsulator. Save time when replacing damaged bearings or during scheduled preventive maintenance.

Figure 1 Grease Applicator Tools for DMW 1500, 2000 and GKF 1200, 1500 models

DMW 1500 & 2000 and GKF 1200 & 1500

Applicator part numbers

X 8111347356 Complete applicator kit

X 8111336515 60MM linear ball bearing lubricator






(long version)

Precise and efficient grease application

32

Figure 2 Grease Applicator Tools for GKF 400, 700 models

GKF 400 & 700

Applicator part numbers

X 8111347355 Complete applicator kit

X 8111336517 - 25MM linear ball bearing lubricator




(long version)


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Lower Segment Carrier Alignment Tool 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Lower Segment Carrier Alignment Tool

Eliminate downtime caused by improperly aligned segments

Description

Capsule splits and poor separation can be caused by

improper parallel alignment between the upper and the

lower segments. This simple, easy to use tool helps to

align the parallel position of the lower segments on your

equipment.

Figure 1 Alignment Tool (tool for GKF 2000 shown)

Your Benefits

X Easy to install and use

X Eliminates lower segment alignment errorX Reduces lower segment holder installation

time

X Upper segments align faster and easier when

lower segments are aligned properly

Part number

GKF 701, 702, 705: 8108072950

GKF 1400: 8104500249

GKF 2000, 2500: 8108063086

GKF 1505, 3005: 8109607895


All GKF capsule fillers listed above

29


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Rectifier Alignment Pins 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Rectifier Alignment Pins

Eliminate the eyeball method from the rectifier cage

alignment procedure on your GKF encapsulators. Gua-

ranteed accuracy of alignment is critical for proper

capsule separation. Utilization of the Rectifier Alignment

Pins is an inexpensive way to ensure proper machinefunctionality. By using the Rectifier Alignment Pins from

Bosch, concentricity within the sorting block slots to the

bores of the segments is set to factory specifications,

which maximizes your efficiency and production!

Figure 2

Rectifier Alignment Pins

All GKF and DMW Models

Rectifier alignment pin part numbers

X 8 111 338 331 Size 000 Rectifier Alignment Pin








order in multiples of 2 required

High-precision alignment through Rectifier Alignment Pins

A

A: Alignment Pins placed in a GKF encapsulator

34


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Transfer Station to Segment Turret Allignment Pins 6/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Transfer Station To SegmentTurret Alignment Pins

With these Bosch alignment pins, you can create perfect alignment between the segment and dosing tur-

rets, lower segments, and dosing disk.

X The segment turret alignment should be verified and/or corrected before checking transfer station

alignment.

X Two alignment pins are placed on opposite ends of a lower segment and indexed to the powder transfer

station. Dosing disk bolts are left finger tight to allow rotational adjustment.

X Using the supplied screws, pass through the dosking disk and thread into the alignment pins and pull

them into the dosing disk. If the pins cannot be pulled into the dosing disk, move the dosing gearbox to

correct the alignment.

X Once the pins can be pulled into the dosing disk, tighten the dosing disk bolts.

X Use the dosing disk alignment pins to check alignment between dosing disk and tamping pin guide ring.

If alignment is not correct, loosen tamping shaft pillow blocks and adjust until alignment is correct.

Transfer Station Alignment Pin Part Numbers

X 8111344939 Size 00

X 8111344940 Size 0

X 8111344941 Size 1

X 8111344942 Size 2

X 8111344943 Size 3

X 8111344944 Size 4

High-precision transfer station alignment pins

Figure 1 Segment Turret Alignment Pins

31


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Upper Segment Carrier Alignment Tool 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Upper Segment Carrier Alignment Tool

Eliminate downtime caused by improperly aligned segments

Description

Capsule splits and poor separation can be caused by

improper parallel alignment between the upper and the

lower segments. This simple, easy to use tool helps to

align the parallel position of the upper segments.

Figure 1 Alignment Tool and its usage

Part number

X 8111351146

Applicable equiment

GKF1200, GKF 1500, DMW 1500, and DMW 2000

30


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Capsule Polisher 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Capsule Polisher


Less than 1500 capsules per minute: 8111 322 260

More than 1500 capsules per minute: 8111 334 386

Eliminate empty capsules and polish filled capsules

Figure 1 Capsule Polisher

Description

This capsule polisher uses a proven vacuum design and

a brush to clean filled capsules and remove empty

capsules.

Standard Equipment

X Air Flow Shaft

X Coil Flite

X Discharge End Baffle

X Empty Capsule Eliminator

Options

X Spare Brush

X Brush Container

X 7 Hand Feed Hopper

X Dual Brush Driver

Your Benefits

X Variable speed drive with adjustable machine

angle

X will vary polishing/dedusting cycle.

X Smooth polishing tube eliminates need for

nylon net

X All stainless steel contact parts

X Easy disassembly/assembly for cleaning

X GMP design

X Cleaning brush easily removed and replaced

X Cleans capsules or tablets

X 30-day money back guarantee

37


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Dust Collection Systems 4/2014 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Dust Collection Systems

Figure 1 Dust Collection System

Spare Parts

Replacement Cartridge Filters

3707/10 requires 4x 8111 347 075

3306/3307/3308/3508W/ requires 3x 8111 361 386

T63 PLUS / VHW420

Replacement Downstream HEPA Filters

3707/10 requires 1x 8111 397 020

T63 PLUS requires 1x 8111 397 021

3306/3307/3308/3508W requires 1x 8111 377 386

VHW420 requires 1x 8110 400 124

Polyliners for collection container

3707/10 1/ea. 8111 350 755

3307/3308/3580W/ 25/pkg. 8111 350 754

T63 PLUS

3306 25 pkg. 8111 375 235

VHW420 25 pkg. 8110 400 125

VHW420 polyliner adapter kit, galvanized 1/ea. 8110 400 126

VHW420 polyliner adapter kit, 304 SS 1/ea. 8110 400 127

Applicable Equipment *

GKF 120, GKF 130, GKF 330, GKF 400, GKF 700, GKF 701,

GKF 702, GKF 705, GKF 800, GKF 1200, GKF 1400,

GKF 1400 ASB 100%, DMW 1500, GKF 1500, GKF 1505,DMW 2000, GKF 2000, GKF 2500, GKF 2500 ASB 100%,

GKF 3000, GKF 3005

* Please call your customer service representative to deter-

mine the correct dust collection model for your GKF capsule

filling machine

Efficient Dust Collection Systems

40

DescriptionAll dust collection systems include all necessary hoses

and fittings to connect to the dust collection hardware

supplied with your machine.

Models T63 Plus, 3707/10 and VHW420 available

in painted or stainless steel.


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Dust Collection Systems 4/2014 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Dust Collection Systems

System Specifications

Units T63 PLUS 3707/10 VHW420

Voltage @ 60Hz Volts 200-240/440-480 440-480 only 220/460/575

Type of Power # of phases 3 3 3

Power KW 6.3 9.0 2.52

Current Draw Amps 25.0/13.3 19.6 4.55

Waterlift, controlled Inches H20 82.6 92.3 76.0

Airflow, Max. CFM 345 518 222Filter Area, cartridge Sq. Ft. 56.5 75.4 21.5

Filter Area, HEPA

(upstream)

Sq. Ft. 37.7 129.2 22.6

Noise Level dB(A) 71 @ 1.5m 78 @ 1m 66 @ 1.5m

Tank Capacity Gallons 26 46 12.6

Machine Inlet Inches 3 4 2.8

Dimensions (LxWxH) Inches 50.8 x 23.6 x 64.6 63 x 31.5 x 71.3 38.1 x 21.2 x 54.8

Weight Pounds 367 672 220

Cord Length Feet 30 30 30

Filter Efficiency, HEPA(DOP-Tested)

% 99.95% @ 0.18microns

99.97% @ 0.3 microns 99.995 @ 0.18microns

41


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Empty Capsule Conveyor 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Empty Capsule Conveyor

Increase operational efficiency by installing an Empty Capsule Conveyor

Description

Operational efficiency does not only rely on the main

product flow, but also on the consistent supply of

materials. The Empty Capsule Conveyor continuously

supplies empty capsules into the capsule hopper from a

large supply bin, allowing your production personnel to

focus on the operation of the equipment instead of

refilling empty capsules.

Figure 1 Empty Capsule Conveying System

Your Benefits

X Moveable Stainless steel supply bin with a

capacity greater than one box of capsulesX Smooth capsule transfer by means of

adjustable compressed air

X Utilizes self-contained hopper inlet sensor to

maintain fill level

X No tools required to disassemble for cleaning

Electrical supply

120 VAC / 5A

Air supply

23.5 CFM @ 87 PSI

Dimensions

approx. 34w x 42d x 56h


Empty capsule conveyor: 8111 357 635

Adapter Plate*: 8111 357 226

* required for GKF1500, DMW1500, DMW2000


All GKFs (some models may require extra parts for

proper interfacing)

39


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Slug Tester 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Slug Tester

Determine the optimal dosing disk height for any capsule size

Figure 1 Slug Tester

Legend

1. Slug Tester

2. Resistance Handle

3. Compression Pin

4. Compression Die

5. Hand Wheel

6. Die Holding Plate

7. Control Panel

8. Powder Tray

Description

The slug tester is used to accurately determine theoptimum dosing disk height for any size capsule (000,

00, 0, 1, 2, 3, 4, 5) relative to the product dosage

required. It is also very useful in determining slug quality

and simulates the transfer of the slug from the dosing

disk to the lower capsule. The slug tester can also be

used during the Research and Development phase of

new products. The created slugs can then be used for

dissolution testing and excipient usage determination.

Kit part number

8111376670 With custom hard sided case

Applicable Equipment

most GKF machines

38

1

2

3

4

5

6

7

8


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Aftermarket Products Encapsulation Machines 4/2010 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

All GKF machines

Figure 1 GKF 2000 / 2500Figure 2 GKF 1200 / 1500

DMW 1500 / 2000

Figure 3 GKF 1400 Figure 4 GKF 701 Figure 5 GKF 700

28


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GKF 700

The Bosch GKF 700 has proven to be a reliableworkhorse for the capsule filling market. the GKF

has set the standard for mid sized capsule filling

machines by delivering an outstanding return on

investment by producing a quality product.

Now improved with updated controls, the GKF

700 offers customers increased functionality with

an integrated touch sreen control.

The GKF 700 precisely aligns and separates cap-

sules before being filled using Boschs highly

accurate 5-step tamping process, ensuring mini-

mal dust and product loss. Unseparated or double

cap capsules are ejected automatically.

GKF 700 - Standard Filling and Closing Machine for Powders

and Pellets

4


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GKF 1200 / 1500DMW 1500 / 2000

With first rate, no-risk techno-

logy and highest experience

potential, Bosch has onceagain succeeded in setting a

new standard with this hard

gelatine capsule filling and

closing machine.

The GKF 1200 / 1500 , DMW

1500 / 2000 fulfils and even

exceeds market requirements.

In a precision functional pro-

cess the capsules, fed pre-

locked and non-oriented, are

aligned, opened, filled and

reclosed. Capsules inserted

cap first or non-separated

capsules as well as capsules

with two caps are recognized

and rejected.

High filling accurancy is attai-

ned by a 5-up tampig proce-

dure with minimal dust occur-

rence and without loss of

product.

Standard Hard Gelatine Filling and Closing Machine

for Powder and Pellets

7


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GKF 2000 / 2500

Every year we develop new ways to increase the performance and efficiency of our GKF capsule filling machines. Over

the years, our machines have evolved with smoother easy to clean surfaces featuring rounded corners, coatings that

product wont stick to, and sealed shafts. Each of these features reduces the amount of time your team will spend

cleaning the machine, increasing your profit by making the machine available to production as much as possible.

The GKF 2000 is also easy to operate. Simple control panels, single tool change overs, and reduced down time due to

product jams makes for a more productive workforce that will have to spend less time tending to the machine and

allows you to concentrate on growing your business.

GKF 2000 - High Speed Capsule Filling and Closing Machine

21


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KKE 2000

KKE 2000 - capsule inspection system for 100% weight verification

of field hard gelatine capsules

The KKE 2000 is a precision inspec-

tion machine, to ckeck filled hardgelatine capsules for correct weight

and offers among other things the

following special features:

X Short changeover times

X No impairment due to atmosheric

hunidity

X reliable gravimetric measuring

system

X Low capsule passage speed,

gentle processing of capsules

X Direct capsule passage, noo

unnecessary capsule recovery

44


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KKE 2500

KKE 2500 - Highspeed capsule checkweigher

Pharmaceutical security

Permanent positive guidance of

the capsules guarantees pass

production and reliable avoidance

of product intermixing.

ASB as standard

Highly efficient automatic trouble-

shooting (ASB), provided as stan-

dard, detects and reliably ejects

deformed and damaged capsules,

i.e. increases machine availability.

Reproducible weighing results

New, patented suspended weig-hing trays with Click-fix faste-

ning guarantee the reproducibility

of the weighing results and pre-

vent product deposits on the

weighing trays.

Optimal accessibility

Due to the consistent balcony-type

construction, exposed position of

the process zone and automati-

cally opening round guarding.

GMP

Extremely easy, residue-free

cleaning due to the tool-free

fastening of all attachments.

Size changeover in less than 5

minutes !

Robust

Robust weighing cells with a new

overload safety device which is

flexible in all spatial directions

prevents damage to weighing

cells caused by mechanical loads.

Ease of operation

Fully integrated, easily learnable

PC machine control system, inclu-

ding process data acquisition

software, which can be operated

keyboard-free via the touchscreen

interface.

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Index of machine models

DMW 700 ................................................................................................................................................... 13, 19, 38, 39

DMW 1500 ......................................................................... 13, 19, 25, 27, 28, 29, 31, 33, 33, 34, 35, 36, 38, 39, 40, 48

DMW 2000 ..................................................................................... 13, 19, 25, 27, 29, 31, 33, 34, 35, 36, 38, 39, 40, 48

GKF 400 ........................................................................................................... 13, 19, 28, 29, 33, 34, 36, 38, 39, 44, 45

GKF 700 ................................................................................... 13, 19, 28, 29, 31, 33, 34, 35, 36, 38, 39, 42, 44, 45, 47

GKF 701 ........................................................................................................... 19, 29, 33, 34, 35, 37, 38, 39, 42, 44, 45

GKF 702 ................................................................................................................................... 19, 35, 37, 38, 39, 44, 45

GKF 1200 ..................................................................... 17, 19, 25, 26, 27, 29, 31, 32, 33, 35, 36, 38, 39, 40, 44, 45, 48

GKF 1400 ........................................................................................................................... 19, 29, 33, 37, 38, 39, 44, 45

GKF 1400L ........................................................................................................................................... 22, 38, 39, 44, 45

GKF 1500 ....................................... 13, 17, 19, 23, 25, 26, 27, 28, 29, 31, 32, 33, 34, 35, 36, 38, 39, 40, 42, 44, 45, 48

GKF 2000 ..................................................................... 13, 18, 19, 20, 21, 29, 30, 32, 33, 34, 37, 38, 39, 40, 44, 45, 49

GKF 2500 ....................................................................................... 13, 18, 19, 20, 21, 29, 33, 37, 38, 39, 42, 44, 45, 49

GKF 2500 ASB 100% ...............................................................................................................19, 22, 38, 39, 42, 44, 45

GKF 2500 ASB IPK ......................................................................................................................... 13, 19, 38, 39, 44, 45

GKF 3000 ....................................................................................................................................... 19, 38, 39, 42, 44, 45

GKF Capsylon 705 ...........................................................................................13, 19, 29, 34, 35, 37, 38, 39, 42, 44, 45

GKF Capsylon 1505 .........................................................................................13, 19, 29, 33, 34, 37, 38, 39, 42, 44, 45

GKF Capsylon 3005 .....................................................................................................19, 29, 34, 37, 38, 39, 42, 44, 45

KKE 1500 ............................................................................................................................................................... 15, 50

KKE 1700 ..................................................................................................................................................................... 22

Documents

172526255-Aftermarket-Products-For-Encapsulation-Machines.pdf