16' A KILN CHAMBER AND CONTROL ROOM PLAN VIEW · PDF filekiln chamber and control room plan view a ... typical section through kiln chamber and control room a ... false ceiling 2x4

P.O. Box 1107 Bangor, Maine 04402Tel: 1-207-989-4335 Fax: 207-989-1101 Email: [email protected]

1-800-777-6953EA

(B-F)/2

F/2

F/2

(B-F)/2

B

16'

8'

4'

I

KJ

F

2' (TYP.)

REAR EDGE OFFALSE CEILINGAND LUMBER PILE

(APPROX.)

ALUMINUM DUCT STACKS

WOOD STOPS

WET BULB TRAY (4' OFF FLOOR)

REAR DRY BULB SENSOR(4' OFF FLOOR)

FLOORDRAIN TROUGH(OPTIONAL)

INSULATED SERVICE DOOR

NOTE:CONTROL ROOM MAY NEEDTO BE BUILT LARGER IF ABOILER IS TO BE INSTALLED.A LARGER DOOR MAY ALSOBE REQUIRED.

VENT BOX

OPTIONAL VENT BOXLOCATION

NOTE:SPACE FANS EVENLYACROSS KILN CHAMBER

NOTE:WOOD STOPS IN FRONT OF DEHUMIDIFIERTO BE REMOVABLE TO ALLOW FORINSTALLATION OF DEHUMIDIFIER

CIRCULATING FANS

FRONT DRY BULB OVERHEAD(BRACKET BY NYLE)

FRONT EDGE OF FALSE CEILING AND LUMBER PILE

VENT BOX(IN WALL OVER DOOR)

OPTIONAL VENT BOXLOCATION

NOTE:CIRCULATING FANS ANDVENTS TO BE FIELD WIREDBY CUSTOMER

3/16" = 1' - 0"

KILN CHAMBER AND CONTROL ROOM PLAN VIEWA

ENTRY DOOR LOCATIONOPTIONS

A4

2'

NOTE:SEE SHEET 16 FOR CHAMBER SIZES

DEHUMIDIFIER

DRAWINGS ARE SUGGESTIONS ONLY. VERIFY DESIGN AND ENGINEERINGLOCALLY. NYLE PROVIDES THESE DRAWINGS AT NO CHARGE AND TAKES NORESPONSIBILITY FOR THEIR USE.

OPTIONAL STEAM/WATERSPRAY VALVE


1-800-777-6953

3/16" = 1' - 0"

TYPICAL SECTION THROUGH KILN CHAMBER AND CONTROL ROOMA

2" BLUE STYROFOAMUNDER ONE LAYER OF 6 MIL

POLY VAPOR BARRIER

SEE NOTE 3 ON SHEET 15

SLOPE FLOOR 2" FROMFRONT TO DRAIN TROUGH

LUMBER PILE

WOOD STOPS ARE 4" PIPE OR EQUAL

DRAIN TROUGH4" DEEP x 8" WIDE

G

FRONTDRY BULB CIRCULATING FAN

12" PLYWOOD ALUMINUM

DUCT

HJ

DEHUMIDIFIER

INSULATE CONTROL ROOMIN ACCORDANCE W/ LOCALCONDITIONS

EAVE VENT

14" x 16" VENT BOXALLOW 141

2" WIDE x 16 12" HIGH R.O.

DEPTH OF FOOTINGS DETERMINEDBY LOCAL CODES OR FROST

CONDITIONS

RIDGE VENT

OPTIONAL SINGLE SLOPE ROOF

ALUMINUMROOFING OVER2x4 STRAPPING

NOTE:ROOF TRUSS DESIGN BY OTHERS

STEEL LINTEL BEAMSEE NOTE 1 ON SHEET 15

NOTE:INSULATE SPACEBEHIND LINTEL BEAMAND HEADER FRAMES

D

C


12" PLYWOOD

FALSE CEILING2x4

FIXED AIR DEFLECTOR TOEXTEND TO 6" BELOW TOP OF

LUMBER PILE. ( 12" PLYWOOD)

HINGED BAFFLE TO RESTAGAINST LUMBER PILE

OPTIONAL STEAM/WATERSPRAY VALVE

TREADED ROD TOSUPPORT FALSE CEILING

OPTIONALSTEAM COILSEE NOTE 11

ON SHEET 15


1-800-777-6953

1/2" = 1' - 0"

ALTERNATE WALL/CONCRETE FLOOR DETAILA

3/4" = 1' - 0"

ALTERNATE 2x6 WALL SECTIONC

3/4" = 1' - 0"

ALTERNATE WALL/WOOD FLOOR DETAILB

R19 FIBERGLASS OR BLOWN MINERAL WOOL(NO CELLULOSE)

2x4 STUD WALLS

1" FOIL FACED POLYISOCYANURATE(SEE NOTE 6 ON SHEET 15)

12" CDX PLYWOOD OVER6 MIL POLY VAPOR BARRIER

12" PLYWOOD OR SIDING

(BE SURE OUTSIDE WALL ISWELL VENTILATED)

TREATED SILL

FLASHING

2" BLUE STYROFOAMOR FOIL FACED

POLY.AROUND PERIMETER 2" BLUE STYROFOAM

OR FOIL FACED POLY.6 MIL POLY BETWEEN

CONCRETE AND INSULATION

4" REINFORCED CONCRETE

R19 FIBERGLASSOR BLOWN MINERAL WOOL(NO CELLULOSE)

2x4 STUD WALLS

12" CDX PLYWOOD OVER6 MIL POLY VAPOR BARRIER

12" PLYWOOD OR SIDING

(BE SURE OUTSIDE WALL ISWELL VENTILATED)

TREATED SILL

FLASHING

FIBERGLASS OR STYROFOAMTO R30 MIN.

2x6 FLOOR STRINGERS

12" CDX PLYWOOD OVER 6 MILPOLY VAPOR BARRIER

2" BLUE STYROFOAM

2x8 HEADER

AIR SPACE TOWARDSOUTSIDE OF KILN

12" CDX PLYWOOD OR SIDING

(WELL VENTILATED)

2x6 WALL STUD

2" FOIL FACED POLY. OR 3" BLUE STYROFOAM

12" CDX OVER 6 MIL POLY V.B.

ALTERNATE SYSTEM:(2) 2" THK. LAYERS OF FOILFACED POLY.

SAME SYSTEM MAY BE USEDIN WALLS, ROOF, OR CEILING.

NOTE:ALTERNATIVE CONSTRUCTIONMETHODS MAY BE USED INWALLS AND CEILING.


2" BLUE STYROFOAMOR FOIL FACED

POLY.AROUND PERIMETER


*PREFERRED METHOD *

* NOTE: FOAM BOARD INSULATION CAN BE EITHER POLYISOCYANURATE OR EXTRUDED POLYSTYRENE (PREFERRED)



1-800-777-6953

1/4" = 1' - 0"

SECTION THROUGH WIDTH OF KILNA

TYPICAL TRUSS OR RAFTER ROOF CONSTRUCTION

SEE NOTE 5 ON SHEET 15FOR FAN TRUSSCONSTRUCTION

VENT BOXSEE CHART 2 FOR R.O.(OPTIONAL LOCATION)

2 LAYERS OF 2"FOIL FACED INSULATION

(POLYISOCYANURATE)

AIR SPACE TOWARDSOUTSIDE OF KILN

12" CDX PLYWOODOR SIDING OVER

STRAPPING(WELL VENTILATED)

NOTE:WOOD STOPS IN FRONT OFDEHUMIDIFIER TO BE REMOVABLE TO ALLOW FORINSTALLATION OFDEHUMIDIFIER.

ALUMINUMDUCT

BY NYLE

DEHUMIDIFIER

SEE CHART ONPAGE 2 FORR.O. AT UNIT

WOOD STOPS (TYP.)4" STEEL PIPE OR EQUAL

12" CDX PLYWOODOVER 6 MIL POLY

TOP OF LUMBER PILE

INSULATED SERVICEDOOR

REAR DRYBLUB SENSOR

WET BULBTRAY &

SENSOR

CIRCULATING FANS (TYP.)SEE CHART 1 BELOW FOR R.O.

G

D

4'


2" BLUE STYROFOAMOR FOIL FACED POLY.

INSULATIONMODELL1200SL2500

QUANITY45

HP EA.23

UNIT DIM.30"36"

R.O. DIM.361

4" x 3614"

4214" x 421

4"

CHART 1: ROUGH OPENING FOR FANS

MODELL1200SL2500

UNIT DIM.14" W x 16" H

CHART 2: ROUGH OPENING FOR VENTS

20" W x 20" H

R.O. DIM.141

2" W x 1612" H

2012" W x 201

2" H


1-800-777-6953

5/8" = 1' - 0"

TYPICAL FRONT WALL SECTIONA

SCREENED VENTING

TYPICAL 2x6CONSTRUCTION

2x4 STRAPPING

ALUMINUM ROOFING

PRE-ENGINEERED TRUSSESOR RAFTERS

FIXED AIR DEFLECTORSEE NOTE 4 ON SHEET 15 INSULATE CEILING WITH 2 LAYERS

OF FOIL FACED POLYISOCYANURATE.

FOR AN ALTERNATIVE, THE CEILINGMAY BE INSULATED WITH 1" FOIL FACEDAND 12" FIBERGLASS INSULATION.

12" PLYWOOD

2x4 OR 1x3 STRAPPING

AIR SPACE

ALUMINUM SIDING

ANCHOR BOLT4'-0" O.C.

PRESSURE TREATED SILLOVER STANDARD SILL SEAL

NOTE:USE ONLY STAINLESS STEEL OR ALUMINUMFASTENERS WHERE SUBJECT TO KILN CONDITIONS

6" 2500# TEST CONCRETEW/ 6x6x6 WIRE REINFORCEMENT(DO NOT USE QUICK SET CONC.)

2" BLUE STYROFOAM

NOTE:DEPTH OF FOOTINGSDETERMINED BY LOCALCODES AND FROST CONDITIONS

2"6"

6"



1-800-777-6953

1" = 1' - 0"

FRAMING AT VENT BOXA

NOTE:FRAMING SHOWN IS FOR WALL OVER DOORWITH CLEARANCE THROUGH FIXED DEFLECTOR .THE VENT BOX ROUGH OPENING WILL BE THESAME FOR THE REAR VENT.

ROOF FRAMING

VENT BOX

LINTEL BEAM(SIZED BY OTHERS)

R.O.

R.O.


NOTE: SEE CHART 2 ON SHEET 3 FOR VENT ROUGH OPENING


1-800-777-6953

2" = 1' - 0"

GASKET AT DOOR JAMBB

2" = 1' - 0"

MATING FLANGE DET.A

L2" x 2" x 18" ALUM. ANGLE

PERIMETER GASKET

OTHER DOOR

34" TEK SCREW

NOTE:CENTER GASKET MAY BE INSTALLEDEITHER INSIDE OR OUTSIDE

PERIMETER DOOR GASKET

34" TEK SCREW L2" x 1" x 18" ALUM. ANGLE



1-800-777-6953

3" = 1' - 0"

DETAIL FOR HINGE PINSB

6" = 1' - 0"

TYP. HINGE PLATE DETAILA

3" = 1' - 0"

HINGE ASSEMBLYC

4"

GRIND FLUSH

1" SCH. 40 PIPE

14"

SLIDE 34" PIPE IN TO

1" SCH. 40 PIPE ON BOTTOMSECTION OF HINGE

& WELD AT END

34" SCH. 40 PIPE

414"41

4"

114"

114"

114"

114"

9"612"

114"

14" ALUM. PL.

1" SCH. 40 PIPE

114"

Ø 38"

TOP SECTIONMOUNTED TO

DOOR

BOTTOM SECTIONATTACHED TO

BUILDING

114"

114"



1-800-777-6953

4" = 1' - 0"

TURN BUCKLE ANCHORSA

L2x2x14" WELEDED

TO DOOR

L2x2x14" WELEDEDTO DOOR

FEED CABLE THROUGH ANGLE BRACKETAND PLACE 2 STAINLESS STEEL

CABLE CLAMPS TO SECURE END

316" OR 1

4" STAINLESS STEEL CABLE(USE STAINLESS STEEL TURNBUCKLES,CLAMPS, AND THIMBLES TO SECURE)

KILN DOOR(BOTTOM CORNER)

KILN DOOR(TOP CORNER)



1-800-777-6953

3/4" = 1' - 0"

SLIDING BARREL LATCHESA

1" SCH. 40 PIPE SLEEVEIN CONCRETE FOR DOOR

PIN

DOOR PIN ASSEMBLY

TRUCK LATCH ASSEMBLY

DOOR LATCH

NOTE:TRUCK LATCH, DOOR LATCH, AND DOORPIN ASSEMBLIES MAY BE PURCHASEDFROM NYLE.



1-800-777-6953

3/4" = 1' - 0"

KILN DOOR & HEADERA

L12"x12" ANGLE,

34" TEK SCREW, &FOLDED RUBBERBOTTOM DOOR GASKET1"

6 MIL VAPOR BARRIER

12" PLYWOOD

L2"x1"x18" ANGLE,

34" TEK SCREW, &PERIMETER GASKET

LINTEL BEAM TO BESIZED BY OTHERS

6 MIL VAPOR BARRIER12" PLYWOOD

2 LAYERS OF 2" FOIL FACED INSULATION

12" PLYWOOD

C

D

KILN FLOOR

NOTE:DOOR GASKET KITS AREAVAILABLE FROM NYLE.

INSTALL ANGLES AND GASKETSSO THE GASKET WILL BE SLIGHTLYCOMPRESSED.



1-800-777-6953

1/2" = 1' - 0"

DOOR FRAMINGA

E/2 - 1"10" 1'-4" 2' 2' 2' 2' 2' 9"

C - 1 1/2"

1'-3"

9"

C/2 - 28 3/4"

9"

C/2 - 28 3/4"

9"

1'-3"

STAINLESS STEELTURN BUCKLE ONINSIDE OF DOOR

2x6 TYP.

2 LAYERS OF 2" FOIL FACEDPOLYISOCYANURATE



1-800-777-6953

1/4" = 1' - 0"

FRONT WALL FRAMINGA

RAFTERS OR TRUSSES

LINTEL BEAM

NOTE:GASKET AND GASKET HARDWARE AREAVAILABLE FROM NYLE AT EXTRA COST.

DOOR HARDWARE AND FRAMING KITS AREALSO AVAILABLE FROM NYLE. CONTACTNYLE FOR MORE INFORMATION.

C

D

E

2x6 STUDS 2'-0" O.C.

2x6

2x6



1-800-777-6953

1/4" = 1' - 0"

FRONT ELEVATIONA

ALUMINUM ROOF

ALUMINUMSIDING

DOORLATCHES

DOORPINS

TURNBUCKLE TURNBUCKLE

TOP OF LUMBER PILE

DOORHINGE

4'

1'-8"

C/2 - 1'-8"

C/2 - 1'-8"

1'-8"

C

DOOROPENING

A11

B7

C8

E/2 - 1" E/2 - 1"

G

TOP OFCONCRETE PAD

VENT


GENERAL NOTES

1. STEEL LINTELA steel lintel to support the weight of the roof should besized by a local engineer. If no additional kilns are planned,trusses can run parallel to front of building thus eliminatingthe need for heavy-duty lintel beam.

2. DEHUMIDIFIER PADPad for dehumidifier should be even with top offoundation and control room floor. Dehumidifier shouldbe min. 8" above kiln floor to facilitate trapping theunit drain.

3. DRAIN TROUGH TRAPProvide a trap at one end of drain trough to preventair from entering the kiln from the drain.

4. FIXED AIR DEFLECTORSFixed air deflectors are used to enhance air flow. Ifmore than one kiln is being built, vents will need to beplaced in front and back wall of each kiln. Allow 8"-10"at both sides of vent opening when constructingdeflectors to facilitate vent installation.

5. FAN TRUSSConstruct fan truss with 2X4 framing and cover one orboth sides of truss with 1

4" or greater plywood. Seerough opening chart for fan rough openings. Spread fansevenly across the width of kiln.

6. Polyisocyanurate insulation board (Celotex, Thermax, R-Factor,or Tuff-R) is strongly recommended for interior insulationsheathing, 1" is shown but thicker is preferred especially if usingfiberglass or blown mineral wool insulation. (When spraying,spray 2 layers at a 2.2 lb/cu. ft density. No interior plywood orvapor barrier is necessary if insulation is sprayed on.)

7. DO NOT USE CELLULOSE OR EXPANDED POLYSTYRENE (WHITESTYROFOAM) INSULATION IN THE DRYING KILN.

8. INSTALL EXHAUST VENTS AT CONVENIENT ELEVATION TOALLOW FOR MANUAL ADJUSTMENT.

9. POWERED VENT SYSTEM AVAILABLE, CONTACT NYLE.

10. FALSE CEILING SYSTEMThe false ceiling is used to enhance proper air flow through thelumber pile. It should be of sufficient strength to permitmaintenance of fans. Treaded rod may be used to suspend thekiln ceiling.Nyle offers an all aluminum false ceiling system that consists ofaluminum panels extending the width of the kiln chamber andreaching to the front and back of the lumber pile. The falseceiling would be supplied with a system of ropes and pulleys topermit the panels to be raised and lowered. Contact Nyle fordetails.

11. HEATSteam heat consists of a steam coil duct mounted with 1"supply and 3

4" drain outlet. A boiler will be required. All pipingfrom the coil to the boiler is to be supplied by the customer.Electric heat consists of duct mounted heavy-duty electricelement completely pre-wired. Electric heat is standard, steamor hot water is an extra cost option.


1-800-777-6953



1-800-777-6953

KILN CHAMBER SIZE CHART1


13000

BF OFLUMBER

NET LENGTH(ft.)

STICKERSIZE (ft.)

PKGS.DEEP

# OF 4"BOLSTERS

# OFLAYERS A B C D E F G

BUILDING DIMENSIONS (OPEN SPACE INSIDE) (ft.)

18 4 4 4 53 21 24 11 14 19 16 1025 4 3 2 59 28 20 11.5 14 26 12 10

4 3 3 78 28 15 17 133 65 13 15 11

4 3 74 14 17 13

15000

4 4 88 17 19 154 4 103 19 22 18

UNITH I J

UNIT DIMENSIONS (in.)

L1200S 54 64 66K

39

BUILDING WIDTHBUILDING DEPTHDOOR HEIGHTEAVE HEIGHTDOOR WIDTHLUMBER DEPTHLUMBER HEIGHTUNIT HEIGHTUNIT WIDTHUNIT DEPTHDISTANCE UNIT EXTENDS INTO CHAMBER

A -B -C -D -E -F -G -H -I -J -K -ROUGH OPENING FOR UNIT

SHALL HAVE A 1" CLEARANCEAROUND UNIT.

2000022000250003000035000

2525252525

44

4

44

28282828

2024242424

2626

262626

1216161616

10000 18 4 3 3 54 22 24 11 15 19 12 10

Documents

16' A KILN CHAMBER AND CONTROL ROOM PLAN VIEW · PDF filekiln chamber and control room plan view a ... typical section through kiln chamber and control room a ... false ceiling 2x4