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With Rajiv RanjanAPPAREL STANDARDS SPECIFICATION AND QUALITY CONTROLDEFECT ANALYSIS OF 4 GARMENTSNOVEMBER 10, 2010SHIRTDEFEC T NO. DEFECT NAME LOCATION CAUSE REMEDY DEPARTME NT PICTURE1.IMPROPER POSITIONING OF SIZE LABELUNDER YOKEOPERATOR INEFFICIENCYOPERATOR TRAININGSEWING/MARKING2.IMPROPER ATTACHMENT OF SIZE LABELUNDER YOKEOPERATOR INEFFICIENCYOPERATOR TRAININGSEWING3.IMPROPER POSITIONING OF BRAND LABELUNDER YOKEOPERATOR INEFFICIENCYOPERATOR TRAININGSEWING/MARKING4
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APPAREL STANDARDS
SPECIFICATION AND QUALITY CONTROL
DEFECT ANALYSIS OF 4 GARMENTS
NOVEMBER 10, 2010
SHIRTDEFECT NO.
DEFECT NAME
LOCATION CAUSE REMEDY DEPARTMENT
PICTURE
1. IMPROPER POSITIONING OF SIZE
LABEL
UNDER YOKE OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING/MARKING
2. IMPROPER ATTACHMENT OF SIZE
LABEL
UNDER YOKE OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
3. IMPROPER POSITIONING OF BRAND LABEL
UNDER YOKE OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING/MARKING
4. DAMAGED BUTTONHOLE
COLLAR, CUFF BLUNT KNIFE OR IMPROPER
STITCH DENSITY
REPLACE KNIFE/USE PROPER STITCH
DENSITY
SEWING
5. IMPROPER STITCH IN THE DITCH
COLLAR, CUFF, YOKE
OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
6. IMPROPER TOP STITCH COLLAR & COLLAR BAND
ATTACH, ARMHOLE,
HEMLINE, CUFF PLACKET,
BUTTONHOLE PLACKET,
SLEEVE, CUFF HEM
OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
7. UNTRIMMED THREAD BRAND LABEL, SIDE SEAM,
BUTTONHOLE PLACKET, UNDER
POCKET, CUFF BUTTON
IMPROPER INSPECTION
PROPER INSPECTION
FINISHING
8. STAINS COLLAR, LEFT FORNT
POCKET,WASHCARE LABEL, YOKE
MISHANDLING PROPER HANDLING
FINISHING
9. BUBBLING COLLAR, CUFF PLACKET
IMPROPER FUSING
PROPER FUSING
CONDITIONS – HEAT,
TEMPERATURE &
PRESSURE
FUSING
10. PILLING COLLAR IMPROPER HANDLING/
FABRIC WITH PILLS
PROPER HANDLING/ CHECKING
FABRIC TO BE USED
FINISHING/ INVENTORY
11. MISSING BUTTON COLLAR, RIGHT CUFF, BOTTON
PLACKET
IMPROPER ATTACHMENT/ MISHANDLING
PROPER ATTACHMENT/
PROPER HANDLING
SEWING/ FINISHING
12. SEAM PUCKER SIDE SEAM, SLEEVE
UNDERARM
OPERATOR INEFFICIENCY/ WRONG FEED
OPERATOR TRAINING/
RIGHT FEED MECHANISM
SEWING
13. DIRTY GARMENT WHOLE GARMENT
GARMENT NOT WASHED
PROPERLY
PROPERLY WASH
GARMENT
FINISHING
14. SEAM MISMATCH RIGHT ARMHOLE OPERATOR INEFFICIENCY/
WRONG FEEDING
OPERATOR TARINING/
RIGHT FEED MECHANISM
SEWING
15. IMPROPER BUTTON ATTACHMENT
BUTTON PLACKET, CUFF
PLACKET
POSITON NOT MARKED
PROPERLY
MARK POSITION PROPERLY
MARKING
16. WRONG POSITION OF FUSING
BUTTONHOLE PPLACKET
IMPROPER INTERLININ ALIGNMENT
PROPER LINING
ALIGNMENT
SEWING
17. UNEVEN STITCH DENSITY
BUTTON PLACKET
OPERATOR INEFFICIENCY –
UNEVEN THREAD TENSION
OPERATOR TRAINING –
PROPER THREAD TENSION
SEWING
18. STAGGERED STITCH COLLAR & COLLAR BAND ATTACHMENT,
DIAMOND PLACKET, YOKE
TOPSTITCH
OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
19. BACK TACK ABSENT MANY SEAMS OPERATOR INEFFICIENCY
OPREATOR TRAINNING
SEWING
20. IMPROPER BACK TACK MANY PLACE OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
21. ASSYMETRICAL POCKET SHAPE
POCKET INCORRECT PATTERN/ IMPROPER CUTTING
CORRECT PATTERN/ PROPER CUTTING
CUTTING
22. POCKET PLACEMENT LEFT FRONT INCORRECT MARKING
CORRECT MARKING
MARKING
23. PEN MARKS LEFT FRONT POCKET, COLLAR,
WASHCARE LABEL
IMPROPRER HANDLNIG
PROPER HANDLING
CUTTING/ FINISHING
24. THREAD COLOUR VARIATION
SIDE SEAM OPERATOR INEFFICIENCY
OPERTAOR TRAINING
SEWING
25. CREASE SLEEVE IMPROPER IRONING
PROPER IRONING
FINISHING
26. UNCUT SELVEDGE LEFT CUFF PLACKET
INCORRECT PATTERN/ IMPROPER CUTTING
CORRECT PATTERN/ PROPER CUTTING
CUTTING
27. SKIP STITCH SLEEVE, RIGHT CUFF
IMPROPER MACHINE SETTING
PROPER MACHINE SETTING
SEWING
28. TWISTED SEAM BOTTOM HEM OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
29. IMPROPER FOLDING BUTTONHOLE PLACKET
OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
30. WRONG FABRIC INLAY LEFT SIDE SEAM, LEFT ARMHOLE
OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
31. HIKING FRONT INCORRECT PATTERN/ IMPROPER CUTTING
CORRECT PATTERN/ PROPER CUTTING
PATTERN MAKING/ CUTTING
32. COLLAR BONE ATTACHMENT
COLLAR OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
33. UNDESIRED PLEAT FORMATION
SIDE SEAM OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
34. UNEVEN BUTTON PLACEMENT
CUFF PLACKET IMPROPER POSITIONING/ INCORRECT MARKING
PROPER POSITIONING/
CORRECT MARKING
SEWING/ MARKING
35. UNEQUAL LENGTH SLEEVE, SLEEVE PLACKET
IMPROPER CUTTING/ FOLDING
PROPER CUTTING/ FOLDING
CUTTING/ SEWING
36. IMPROPER SHAPE CUFF IMPROPER CUTTING/
INCORRECT PATTERN
PROPER CUTTING/ CORRECT PATTERN
CUTTING/ PATTERN
37. FRAYED EDGES IN STITCH
SIDE SEAM, HEM EDGE FINISHING/ PROPER
FOLDING NOT DONE
EDGE FINISHING/
PROPER FOLDING
SEWING
38. VISIBLE RAW EDGES DIAMOND PLACKET, LEFT
ARMHOLE
IMPROPER FOLDING/ SEAMING
PROPER FOLDING/ SEAMING
SEWING
39. SOILING WHOLE GARMENT
IMPROPER HANDLING
PROPER HANDLING
ALL
40. BAD ODOUR WHOLE GARMENT
NOT WASHED PROPERLY
WASH PROPERLY
FINISHING
T-SHIRTDEFECT.N
O.DEFECT LOCATION CAUSE REMEDY DEPARTMEN
TPICTURE
1. OPEN SEAM HEM OPERATOR INEFFICIENCY/
IMPROPER THREAD TENSION
OPERATOR TRAINING/PROPER THREAD TENSION
SEWING
2. HOLE FRONT, LEFT SLEEVE
FABRIC DEFECT/IMPROPER HANDLING
CHECK FABRIC/PROPER
HANDLING
INVENTORY/FINISHING
3. SEAM MISMATCH ARMHOLE OPERATOR INEFFICIENCY/INCORRECT
FEED
OPERATOR TRAINING/CORRECT
FEED
SEWING
4. BROKEN STITCH SLEEVE WEAK THREAD/ INAPPROPRIATE
TENSION
GOOD QUALITY THREAD/ PROPER THREAD TENSION
SEWING
5. CRACKED PRINT BACK & FRONT, NEAR HEM-
FRONT, RIGHT SLEEVE
IMPROPER PRINTING/ IMPROPER IRONING
PROPER PRINTING/ PROPER IRONING
PRINTING/ FINISHING
6. IMPROPER POSITIONING OF
SIZE LABEL
BELOW NECKLINE
OPERATOR INEFFICIENCY/
IMPROPER MARKING
OPERATOR TRAINING/ PROPER
MARKING
SEWING/ MARKING
7. SHADE VARIATION WHOLE GARMENT
IMPROPER DYEING/
EXCESSIVE IRONING
PROPER DYEING/ PROPER IRONING
DYEING & FINISHNG
8. HIKING FRONT & BACK INCORRECT PATTERN/ IMPROPER CUTTING
CORRECT PATTERN/ PROPER CUTTING
PATTERN MAKING/ CUTTING
9. TILTED BRAND LABEL
B ACK OPERATOR INEFFICIENCY
OPERATOR TRAINING
PRINTING
10. UNEQUAL SLEEVE LENGTH
RIGHT & LEFT INCORRECT PATTERN/ IMPROPER CUTTING/ OPERATOR
INEFFICIENCY
CORRECT PATTERN/ PROPER
CUTTING/ OPERATOR TRAINING
PATTERN MAKING/ CUTTING/ SEWING
11. TWISTED SEAM RIGHT SLEEVE, SIDE SEAM
OPERATOR INEFFICIENCY/
IMPROPER FEEDING
OPERATOR TRAINING/
RIGHT FEED
SEWING
12. IMPROPER FABRIC INLAY
HEM DIFFERNTIAL FEEDING OF
FABRIC PARTS
USE OF APPROPRIATE
FEED DOG
SEWING
13. SKIP STITCH COLLAR BAND OPERATOR INEFFICIENCY/
IMPROPER THREAD TENSION
OPERATOR TRAINING/ PROPER THREAD TENSION
SEWING
14. UNEQUAL PRINT DENSITY
FRONT, BACK, RIGHT SLEEVE
UNEQUAL PRINT PASTE
APPLICATION
PROPER PRINTING
TECHNIQUE
PRINTING
15. PENETRATION OF PRINT PASTE
FRONT IMPROPER IRONING
PROPER IRONING
FINISHING
16. UNCUT THREAD ARMHOLE, SIDE SEAM,
WASHCARE LABEL
OPERATOR INEFFICIENCY
OPERATOR TRAINING
FINISHING
17. FOREIGN THREAD ARMHOLE,SIDE SEAM
OPERATOR INEFFICIENCY
OPERATOR TRAINING
FINISHING
18. SEAM LINE MISMATCH
LEFT SIDE SEAM & HEM
OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
19. BAD ODOUR WHOLE GARMENT
NOT WASHED PROPERLY
WASH PROPERLY
FINISHING
20. DIRTY GARMENT WHOLE GARMENT
NOT WASHED PROPERLY
WASH PROPERLY
FINISHING
DENIMDEFECT NO.
DEFECT NAME
LOCATION CAUSE REMEDY
DEPARTMENT
PICTURE
1. BUTTONHOLE DAMAGED
WAISTBAND BLUNT KNIFE OR IMPROPER
STITCH DENSITY
REPLACE KNIFE/USE PROPER STITCH
DENSITY
SEWING
2. BRAND LABEL DAMAGED
WAISTBAND IMPROPER HANDLING/ IMPROPER IRONING
PROPER HANDLING/
PROPER IRONING
FINISHING
3. SIZE LABEL DAMAGED UNDER WAISTBAND
IMPROPER HANDLING/ IMPROPER IRONING
PROPER HANDLING/ IMPROPER IRONING
FINISHING
4. UNCUT THREAD WAISTBAND, BELT LOOP,
BRAND LABEL, POCKET, BACK
OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
5. SKIP STITCH WAISTBAND IMPROPER MACHINE SETTING
PROPER MACHINE SETTING
SEWING
6. BROKEN STITCH BRAND LABEL - UNDER
WAISTBAND
WEAK THREAD/ INAPPROPRIATE
TENSION
GOOD QUALITY THREAD/ PROPER THREAD TENSION
SEWING
7. IMPROPER BACKTACK ZIPPER, WAISTBAND
OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
8. MISSING BARTACK RIGHT FRONT POCKET
OPERATOR INEFFICIENCY
OPREATOR TRAINING
SEWING
9. IMPROPER J STITCH ZIPPER OPERATOR INEFFICIENCY
OPREATOR TRAINING
SEWING
10. IMPROPER TOPSTICH WAISTBAND, BOTH SIDE SEAM, HEM,
OPERATOR INEFFICIENCY
OPREATOR TRAINING
SEWING
11. EXTRA STITCH BRAND LABEL OPERATOR INEFFICIENCY
OPREATOR TRAINING
SEWING
12. MISSING RIVET RIGHT FRONT POCKET
IMPROPER HANDLING
PROPER HANDLING
FINISHING
13. SEAM MISMATCH CROTCH OPERATOR INEFFICIENCY
OPREATOR TRAINING
SEWING
14. STAGGERING STITCH CENTRE BACK OPERATOR INEFFICIENCY
OPREATOR TRAINING
SEWING
15. YARN UNRAVELLING BACK LEFT POCKET
IMPROPER HANDLING
PROPER HANDLING
FINISHING
V
16. UNEQUAL LENGTH BELT LOOP IMPROPER CUTTING/ FOLDING
PROPER CUTTING/ FOLDING
PATTERN MAKING/ CUTTING
17. FAULTY GRAIN POCKET PIPING IMPROPER CUTTING/ FOLDING
PROPER CUTTING/ FOLDING
MARKER MAKING/ SPREADING/
CUTTING
18. UNEQUAL WIDTH BACK POCKET PIPING
IMPROPER CUTTING/ FOLDING
PROPER CUTTING/ FOLDING
CUTTING/ SEWING
19. STAIN MARKS POCKET, RIGHT FRONT
MISHANDLING PROPER HANDLING
SEWING/ FINISHING
20. PEN MARKS LEFT FRONT IMPROPER HANDLING
PROPER HANDLING
CUTTING/ FINISHING
21. CREASE BACK POCKET, POCKET FABRIC
IMPROPER IRONING
PROPER IRONING
FINISHING
22. GRIN ZIPPER IMPROPER THREAD TENSION
PROPER THREAD TENSION
SEWING
23. SEAM LINE MISMATCH SIDE SEAM AND HEM
OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
24. IMPROPER FOLDING HEM OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
25. TWISTED SEAM HEM OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
26. IMPROPER THREAD COUNT & STITCH
DENSITY
HEM OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
27. PILLING POCKET FABRIC IMPROPER HANDLING/
FABRIC WITH PILLS
PROPER HANDLING/
PROPER HANDLING/ CHECKING FABRIC TO BE USED
FINISHING
28. FOREIGN MATERIAL SIDE SEAM OVERLOCK
OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
29. EXTRA FABRIC INLAY POCKET DIFFERENTIAL FEEDING OF
FABRIC PARTS
USE OF APPROPRIATE FEED DOG
MARKER MAKING/ CUTTING
30. UNEQUAL HEM ROUND HEM PANELS OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
31. IMPROPER SERGING INSEAM, SIDE SEAM
OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
32. SLACK STITCH BELT LOOP OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
33. BAD ODOUR WHOLE GARMENT
WHOLE GARMENT
NOT WASHED
PROPERLY
FINISHING
34. SOILING WHOLE GARMENT
IMPROPER HANDLING
PROPER HANDLING
FINISHING
SKIRTDEFECT NO.
DEFECT NAME LOCATION CAUSE REMEDY DEPARTMENT
PICTURE
1. MISSING FASTNER WAISTBAND OPERATOR INEFFICIENCY
OPERATOR TRAINING
INVENTORY/ SEWING/ FINISHING
2. UNCUT THREAD WHOLE GARMENT
OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
3. RAW EDGES VISIBLE WHOLE GARMENT
OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING/ FINISHING
4. IMPROPER FOLDING HEM OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
5. TWISTED SEAM HEM OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
6. IMPROPER TOPSTICH WAISTBAND, HEM
OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
7. YARN FAULTS SCATTERED IN GARMENT
DEFECTIVE FABRIC/
IMPROPER HANDLING
PROPER FABRIC/ PROPER
HANDLING
INVENTORY/ FINISHING
8. IMPROPER STITCH DENSITY
WHOLE GARMENT
OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
9. NOT UNIFORM GSM SCATTERED IN GARMENT
DEFECTIVE FABRIC
PROPER FABRIC INVENTORY
10. SEAM NOT PRESSED OPEN
SEAM OPERATOR INEFFICIENCY
OPERATOR TRAINING
FINISHING
11. THICK THREAD SCATTERED IN GARMENT
DEFECTIVE FABRIC
PROPER FABRIC INVENTORY
12. IMPROPER LENGTH WAISTBAND INCORRECT PATTERN/ IMPROPER CUTTING
CORRECT PATTERN/ PROPER CUTTING
PATTERN/MARKER MAKING/ CUTTING
13. UNCUT SELVEGDE UNDER FRONT & BACK
INCORRECT PATTERN/ IMPROPER CUTTING
CORRECT PATTERN/ PROPER CUTTING
CUTTING
14. SKIP STITCH WAISTBAND OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
15. STAIN WAISTBAND, HEM
IMPROPER HANDLING
IMPROPER HANDLING
FINISHING
16. GRIN GORE PANEL IMPROPER THREAD TENSION
APPROPRIATE THREAD TENSION
SEWING
17. SEAM LINE MISMATCH GORE PANEL & HEM
OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
18. IMPROPER SEAM DIRECTION
GORE PANEL OPERATOR INEFFICIENCY
OPERATOR TRAINING
SEWING
19. BAD ODOUR WHOLE GARMENT
NOT WASHED PROPERLY
WASH PROPERLY
FINISHING
20. SOILING WHOLE GARMENT
WHOLE GARMENT
IMPROPER HANDLING
CUTTING/ FINISHING
