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JCB | DEFENCE Commercial Off The Shelf machines for the military

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Page 1: 12228 Defence COTS & MOTS Brochure:BACK …cominasia.com/wp-content/uploads/JCB-Defence-Commercial...JCB backhoe loaders JCB’s biggest backhoe loaders are the 3CX and 4CX series

JCB | DEFENCECommercial Off The Shelf machines for the military

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JCB IN THE DEFENCE INDUSTRYPAGES 1 – 2

COTS DEFENCE SOLUTIONSPAGES 3 – 4

JCB BACKHOE LOADERSPAGES 5 – 6

JCB TELESCOPIC HANDLERSPAGES 7 – 8

WHEELED LOADERS & EXCAVATORSPAGES 9 – 10

COMPACT HANDLING SOLUTIONSPAGES 11 – 12

MILITARY MODIFICATIONSPAGES 13 – 14

COTS MACHINE ATTACHMENTSPAGES 15 – 16

GLOBAL OPERATIONS & SUPPORTPAGES 17 – 18

CONTENTS Combining military knowledge and engineering expertise

In 1945, Joseph Cyril Bamford launched the construction

and agricultural manufacturing company that bears his

initials. Over the years, the company’s pioneering spirit

and reputation for superb build quality has led to huge

success: we now lead the world in backhoe loaders and

telescopic handlers, we manufacture over 300 machines

and we boast some of the finest engineering facilities

across the globe.

During the last few decades, the JCB Defence division

has built on the company’s rich engineering heritage,

using specialist military expertise to create a number

of high-speed (all are capable of up to 80kph) defence

solutions: the JCB High Mobility Engineer Excavator

(HMEE), the JCB High Mobility Rough Terrain Forklift

(HMRTF) telescopic handler and the JCB Military

Fastrac (HMF) general logistics utility vehicle. (For further

information about the high mobility range, see the JCB

Defence High Mobility brochure).

But in addition to these highly specialist military machines,

defence operations throughout the world are also

coming to rely more and more on existing JCB

technology for vital frontline work as well as construction

and reconstruction tasks. With a choice of over 300

commercial engineering and logistics models, it’s easy

to see why.

From backhoe loaders, telescopic handlers, wheeled

loading shovels and excavators, to our compact range of

machines, skid steers, Teletruks and the Groundhog 4x4

utility vehicle, the versatility, reliability and productivity

of JCB machinery is quite simply second to none.

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Commercial Off The Shelf (COTS) defence solutions

3

When you have a specific requirement – reconstruction

work as part of a humanitarian mission or nation

building tasks, preparing defence positions and

obstacles, supporting minefield breaching and crossing

operations, unloading pallets on an aircraft carrier,

etc – you need specific machinery to get the job done

efficiently and effectively. With over 300 COTS

machines at your disposal, JCB has a solution for

every potential application: excavating, lifting, precision

construction, logistic support, transport and even

drilling and power generation.

All of our machines are built with ultimate flexibility in

mind, so as well as tackling specific applications you’ll

also find they have numerous secondary capabilities.

And of course, our vast range of attachments opens up

a whole new dimension of flexible working.

There are many advantages of choosing JCB COTS

machines: they’re usually available quickly, they’re

supported by our worldwide, legendary back up

network, and there are significant cost savings.

Our military specialists take time to understand your

specific requirements and can advise you on whether

COTS machines represent the best solution, and value

for you. If you do require your machines to be used

in theatre with other military vehicles, or in more

complex military applications, you may wish to opt

for a modified model.

Virtually all of our COTS machines can be modified to

suit your precise requirements: from reduced cab height

for accessing a C130, to additional storage, protection

and electrics options. You’ll find more detail on page 13.

Plus, we can also put together comprehensive ILS

packages to support these tailored machines.

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FAST FACTS● Choice of over 300 machines

to suit most militaryapplications

● Wide range of attachmentsallow you to maximise theversatility of your machine

● Comprehensive back-upensures maximum machineuptime

● COTS machines are quicklyavailable anywhere in theworld

● Military modifications offeradditional transportation,storage, electrics andprotection options

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JCB backhoe loaders

JCB’s biggest backhoe loaders are the 3CX and 4CX

series. These powerful machines offer unrivalled loader

performance with high lift capacities and breakout forces,

making them the ultimate in flexible workhorses.

Exceptional load-over heights, added to a heavy-duty

loader arm design that resists twisting when engaging

the pile, allow you to load a high-sided truck with ease.

Large capacity shovels mean you can move a huge

amount of material in a short amount of time. Add an

auxiliary hydraulic circuit and you can swap between a

vast array of attachment options enabling huge versatility

from a single machine.

These are machines you can rely on to keep supporting

your tasks.

5

From the 22.5hp (16.8kW) Mini CX with a 2.54m dig

depth to the 100hp (74.2kW) 4CX Super Sitemaster

with a 6m plus dig depth, we’ve got every type of

backhoe loader covered. Whether you need these

machines for the construction of defensive positions,

in support of offensive operations, or for construction/

reconstruction tasks, JCB backhoes provide the superb

build quality and reliability that military operations

demand and when combined with their versatility

will tackle almost any task.

The two smallest models in the JCB range are the

Mini CX and 1CX. The Mini CX is similar in weight

to a mini excavator but its top speed of 10kph is over

three times faster. At just 1.4 metres wide with the

ability to turn on its own axis, the 1CX operates in

virtually any environment. It comes with full side-shift

capability and, with a reach of over 3.38 metres, allows

you to dig and prepare defensive positions with minimal

time needed for repositioning.

The next machines in the JCB backhoe family are the

2CXs; five models offering high performance and

versatility in a compact package. Every 2CX features

a powerful, self-levelling loader with high lift capacities

and breakout forces maximising productivity,

while also being able to maintain the load

level during raise and lower cycles.

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FAST FACTS● Mini CX has a 1455kg/1960kg

towing weight for easytransport on a trailer

● 1CX superb manoeuvrabilitylets you operate in tight areas

● 2CX four-wheel steer letsyou turn within a singlecarriageway

● 3CX/4CX durable, heavy-duty loader-arm design resiststwisting when engaging pile

● 3CX/4CX 201° bucketrotation improves square endtrenching and materialretention when loading

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JCB telescopic handlers

Ultimate reliability as standard, sophisticated design

processes, high quality manufacturing and meticulous

testing. All are trademarks of the JCB telescopic handler,

a concept that we pioneered in 1977. It’s no wonder

that we sell more of these incredibly versatile machines

than any other manufacturer.

With capacities of 2 to 2.7 tonnes and lift heights from

4 to 5.6 metres, the JCB 520-40, 524-50 and 527-55

are compact performers perfect for working in confined

spaces such as storage facilities, hangars or ship’s decks.

These machines are fitted with naturally aspirated

engines, producing from 50 to 85hp (37.5 to 63kW).

All the engines drive through a high-ratio and low-ratio

hydrostatic transmission for simple operation and ease

of handling and you’ll find that high engine output,

combined with low overall weight, equals a high

power-to-weight ratio.

Also ideal for small sites or bases, and working inside

containers the compact, rear-engine 526 and 528 are

genuine tool carriers that can get through impressive

workloads. Plus, an optional powershift transmission

and turbocharged engines offer even higher

productivity. And moving on to the side-engine

531-70, 536-60 and 541-70, these machines

offer increased payloads and reach together

with excellent loader performance.

7

Plus, the patented JCB auto steer-mode alignment

system allows tight lock angles for easier turning.

For precision lift and place performance, and unloading

containers, you’ll find the extra reach and payload you

need within the rest of our range, from the 535-95

to our flagship 540-170. All these models, except the

533-105, also boast the optional JCB sway system,

which levels the machine when traversing a gradient

and makes inserting forks into pallets on uneven

ground easier.

Throughout the range our reliable 85, 100 or 125hp

(63, 74.2 or 93kW) JCB Dieselmax engines drive

through a torque converter to the standard JCB 4-speed

transmission, while low centres of gravity and long

wheel bases aid stability when roading at speed.

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FAST FACTS● Compact 520-40/524-50/

527-55 offer capacities of 2-2.7 tonnes for performancein restricted areas

● 526/528 optional powershifttransmission and turbo -charged engines give superbproductivity

● 531-70/536-60/541-70 allowtight lock angles for easierturning

● Models from 535-95 to 540-170 offer extra reach and payload

● All models are powered bythe extremely reliable 85, 100or 125hp (63, 74.2 or 93kW)JCB Dieselmax engines

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JCB wheeled loading shovels and excavators

JCB wheeled loaders are designed to work exceptionally

hard. So at the heart of every machine in the range

is impressive power, from either a JCB, Deutz or

Cummins engine. All develop excellent torque at

low engine speeds and offer proven reliability, low

noise and low exhaust emissions.

On our larger wheeled loading shovels (411 upwards),

JCB fully automatic powershift transmissions give you the

necessary tractive effort for working in the toughest

conditions. Plus, the automatic transmission accurately

matches engine speed to application, maintaining

optimum fuel efficiency at all times.

Limited slip differentials are optional across all larger

models for efficient transmission of power to the

non-slipping wheel in arduous conditions. You can also

opt for the JCB smoothride system, which improves

productivity by enabling the machine to work faster

over rough terrain and enhancing operator comfort.

Whether preparing defensive positions, route

preparation and clearing, or more general

construction, humanitarian or reconstruction

tasks, or quarrying or demolition, tasks, every

JCB JS tracked excavator provides the

performance you need to get the

operation completed.

9

For example, the JS330 HRD (high reach) 3-piece

modular demolition dig-end can be replaced with a

standard boom and dipper configuration for increased

versatility and machine utilisation. We offer XD (extra

duty) models for particularly arduous applications.

LR (long reach) models for digging in water. LC (long

carriage) for added stability and a TAB (triple articulated

boom) version for easier transportation, digging closer

to the machine and greater lift capacity.

If you need road speeds of up to 30kph as well as

performance, you need our wheeled excavator models.

There are five machines in the range, all featuring the

same powerful Isuzu engine. Together with the tracked

models, there is no doubt that these are among the

best excavators we have ever built. Powerful and fuel

efficient for high performance and low running costs,

comfortable for excellent productivity,

and reliable, durable and easy to

service for minimum downtime.

They’re very hard to beat.

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FAST FACTS● WLS engines offer proven

reliability, and low noise andexhaust emissions

● Fully automatic powershifttransmissions (411 upwards)give added tractive effort fortough conditions

● Smoothride system enablesfaster working over roughterrain and enhances comfort

● Excavators are powerful and fuel efficient for highperformance and low running costs

● Legendary JCB reliability and serviceability result inmaximum uptime

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Compact handling solutions

11

If it’s productive digging power in confined spaces you

need, you can’t beat a JCB mini excavator. Precision

control, unrivalled service access and an exceptional

operator environment, all in a compact package that’s

easy to transport by road, air or sea. Five of the models

in the range also offer true zero tailswing with no

compromise to ease of operation and control.

And finally the diesel powered Groundhog 4x4, a genuine

All Terrain Vehicle (ATV) which can go anywhere

carrying a 500kg load whilst towing the same weight

at the same time. This machine can be adapted to

suit many requirements and is ideal for transporting

equipment and personnel over difficult areas and through

the most demanding conditions. in any operational phase.

The JCB skid steer was the first in the world to offer

the safety and convenience of side access. The smallest

model in the range, with a rated operating capacity of

600kg, is the 160. Its short wheelbase and compact,

narrow, low design give excellent manoeuvrability.

The skid steer 170, 180 and 190 (700kg, 800kg and

900kg operating capacities) feature a longer wheelbase

for increased stability, and the optional Hi-Flow hydraulics

give increased pump flow to power more specialised

attachments. The largest wheeled machine is the 1110.

Fitted with a turbocharged JCB Dieselmax engine (like

the 190), it’s ideal for larger operations.

Three compact tracked loaders complete the line-up;

the 180T, 190T and 1110T. These offer increased

operating capacity and excellent lateral stability, traction

and low ground bearing pressure for the most arduous

applications.

JCB Teletruks are unique counterbalanced forklifts

combining all the advantages of a telescopic boom with

small size, excellent manoeuvrability and superb forwards

visibility, perfect for working inside containers. These

machines bring the carriage rotation, which is common

on larger telescopic handlers to small, counterbalanced

FLTs. So whether you are moving palletised loads or

bulk materials with a bucket, it’s easier, faster and safer

with a Teletruk.

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FAST FACTS● 8 skid steers and compact

tracked loaders from 600kgto 1100kg rated capacity

● Skid steers all offer side entrydesign for maximum operatorsafety

● 3 Teletruks range from 3- to3.5-tonne capacities, ideal forworking inside containers

● JCB range of mini excavatorsgives excellent digging powerin confined spaces

● Groundhog 4x4 ATVs willtransport personnel andequipment over tough ground conditions

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Military modifications

13

At JCB, we understand that engineering and logistics

machines sometimes need to be adapted to specific

military uses, particularly when involved in operations.

We can offer virtually any modification you require as

part of our bespoke military service, so please talk to

our Defence team about your specific needs. Some

common modifications include the following:

Transportation

COTS machines may be adapted to suit military

transportation requirements, including: strengthened

tie down and lifting points, reduced cab height to fit

inside a C130, non-standard tyre inflation systems and

run-flat systems.

Protection

Protected cabs and components to meet the national

and STANAG ballistic and blast requirements, as well as

chemical and environmental protection options, are

available. JCB is also able to provide anti-spark systems,

waterproofing, including improved wading capability,

with different exhaust and air intake structure and

components, and a cold weather capability. Remote

control protection, but linked with normal operating,

is also available on some models.

Electrics

Adaptations include 24V system, convoy and blackout

lights, NATO slave socket and external cut-off switch.

Whether you choose a machine from our best-value,

proven performance COTS range, or you need to

make significant modifications, JCB can supply you

with the solution, including in-built reliability, versatility

and productivity.

Storage

Increased storage capability for weapons, toolkit, personal

kit and NBC kit.

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FAST FACTS● Lifting and tie-down points,

and reduced height cabs adaptmachines for maximumtransportability

● Specialised paint options areavailable

● Remote control models areideal for highly dangerousapplications

● Electrical and climaticprotection adapt machineryto particular environments

● Additional storage optionsallow for specialist equipmentto be safely stowed

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COTS machine attachments

15

All JCB COTS machines are designed to give the ultimate in

flexible performance. Our range of genuine JCB attachments

makes them even more versatile.

We use only the finest in raw materials combined with top quality

engineering skill and exhaustive testing to ensure you receive only

the very best tools for the job, perfectly matched to your machine.

From our genuine JCB buckets, which vary in size and style, from

150mm to 1,100mm, to our wide array of speciality hydraulic

attachments, JCB has an attachment to meet the most unique

and demanding customer needs. In addition, JCB attachments

are backed up by a full JCB warranty, for complete peace of mind.

Whatever the application, there’s a JCB attachment specifically

designed to maximise the versatility and productivity of your JCB

COTS machine – a few are illustrated here.

6 IN 1 SHOVEL● Total versatility in all material handling duties from simple loading to precision grading● Direct mount or JCB Quickhitch compatible● Drilled to accept toeplate or teeth

QUICKHITCH WITH INTEGRATED FORKS● Hydraulic quick coupler speeds up attachment changeover times and

increases productivity ● Flip-over integrated fork design increases fork lift capacity to 2000kg● Exceptional visibility of the forks when materials handling

SWEEPER COLLECTORS● Heavy-duty one-piece canopy for maximum durability● Class-leading visibility● Floating mounting frame for increased sweeper output● Combination steel and polypropylene brush

HAMMERS● JCB Hammermaster series incorporate high power ratings to ensure greater

work speed● Constant blow energy is maintained irrespective of hydraulic oil f low● Quiet version available

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CRANE HOOK● Ideal attachment for safe lifting● Fork mounted for fitment● 4-tonne lift capacities available● Secure system for locking to forks● Lifting test certificate included

COMPACTORS● All hydraulic components are protected within the high

sides of the base plate● Optional bolt-on extension leg available for use in

deep trenches● An in-line protection valve eliminates damaging

pressure surges

SIDESHIFT FORKS● Speed up operations by minimising machine

repositioning● Independent fork positioning from within cab● Particularly effective for precision placing of the load● Fork spacing locked by sideshift ram

PATCH PLANERS● Variable wheel configuration enables planing right up to

the kerb or wall● Variable depth control gives consistent planing● Fast pick changeover from concrete to asphalt planing● Quickhitch compatibility ensures fast changeover

SNOW BLADE● Independently powered, rotary action snow clearer ● Quickly fitted to the loader arms● Adjustable blowers direct snow away from the machine

STANDARD AND DEEP PROFILE BUCKETS● Heavy-duty design maximises machine performance● All buckets are quickhitch compatible allowing rapid

changeover● Available in a variety of sizes ranging from 150mm

to 1,100mm ● Deep profile buckets allow up to 0.48m³ capacity for

increased bulk muck shifting

AUGERS● For drilling large holes in the ground quickly

and accurately● Diameters: 152mm to 914mm (6in to 36in)● Depths: 1016mm to 1829mm (40in to 72in)

TIPPING SKIP● Strong lightweight design● Fork mounted for fitment to a number of machines● Fork entry from rear or sides for greater

manoeuvrability● Fork and skip lock safety mechanisms

16

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Military organisations require their equipment to be able to operate

efficiently and effectively in some of the world’s most extreme

conditions. They also need to know that if something does go wrong,

they can get the parts and support they need immediately, however

remote their location.

We work closely with the JCB commercial support and back-up

service, utilising over 1,000 dealer depots in 150 countries and

12 strategically placed, state-of-the-art parts warehouses around

the world. Using the latest logistics and warehouse management

systems we ensure that 95% of required parts are normally

delivered, anywhere in the world, within 24 hours. All of our

service technicians are trained by JCB.

We can also produce technical publications in military-approved

formats.

Our impressive global network has also enabled us to develop an

unprecedented understanding of the differences between one

region of the world and another. We use this local understanding

to tailor our machines and services to suit the characteristics of

the countries and environments, from the searing heat of the

desert, to Arctic conditions with temperatures as low as -45°C.

All together it means that JCB’s back-up service is quite simply the

best in the business, providing through-life support for every JCB

machine no matter where in the world you need it to be.

Global operations and support

17

JCB’s tailored Integrated Logistic Support (ILS) service provides a

cost-effective support infrastructure through the whole life of our

machines (ISO Standard 10303).

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Parts Distribution Warehouse JCB Dealership

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Printed in England. 9999/5387 6/08 Issue 1

Comin Asia Company Limited. Cuu Long Apt, 351/31 No Trang Long, W. 13, Binh Thanh Dist. Tel: (84) 8 5445 3001. Fax: (84) 8 5445 3002. www.cominasia.comJCB reserves the right to change specifications without notice. Illustrations shown may include optional equipment and accessories. The JCB logo is a registered trademark of JC Bamford Excavators Ltd.