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7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
http://slidepdf.com/reader/full/1-ulrich-schulte-pe100-presromania2007 1/35
d o n ‘ t c r a c k u n d e r p r e s s u r e 115.11.2007PE100+Association
Facilitating the pipe system choice
d o n ‘ t c r a c k u n d e r p r e s s u r e
Sinaia, Romania
November 15th, 200
!lrich Schulte, "#100$ %ssociation
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e 215.11.2007PE100+Association
&ntroduction
• More than 50 years of experience with pipes made
from Polyolefins• ey s!ccess factors for pipes made from PE
• "ac#$ro!nd and scope of the PE100+ Association
• PE Pipe Model
• "!tt %!sion &armonisation Pro'ect
• (oncl!din$ remar#s
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e '15.11.2007PE100+Association
(reating value in "ipe ) basic human needs• )ater s!pply
• Ener$y s!pply *$as oil hot water,
• -ewa$e disposal
• elecom
/oman times and today
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e *15.11.2007PE100+Association
&n #urope, "# + "" pipes have an impressive track record
150s 3 first PE press!re pipe installed
170s 3 second $eneration PE for water and $as
3 crosslin#ed PE *PE4, for hot water
10s 3 PP pipe systems for new applications
10s 3 6imodal PE100 introd!ced
3 hi$her press!res and lar$er pipes
3 P pipe mar#ets $row at 8 9
2000 3 hi$h moment!m into the new millenni!m
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e 515.11.2007PE100+Association
• 50 years of experience with pipes made from
Polyolefins• ey s!ccess factors for pipes made from PE
• "ac#$ro!nd and scope of the PE100+ Association
• PE Pipe Model
• "!tt %!sion &armonisation Pro'ect
• (oncl!din$ remar#s
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e 15.11.2007PE100+Association
-ey success .actor .or "# pipes/Fleibility
• :on$ len$ths in coils
• (!r;in$ trenches
• Modern installation
techni<!es
= /elinin$
= &ori>ontal drillin$
= Plowin$ in
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
http://slidepdf.com/reader/full/1-ulrich-schulte-pe100-presromania2007 7/35d o n ‘ t c r a c k u n d e r p r e s s u r e 15.11.2007PE100+Association
-ey success .actor .or "# pipes/eldability
• (ost effecti;e 6!tt weldin$
• -afe and practical
electro f!sion
• :ea# ti$ht pipeline = Earth<!a#es
= ?ro!nd mo;ements
= ree roots
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
http://slidepdf.com/reader/full/1-ulrich-schulte-pe100-presromania2007 8/35d o n ‘ t c r a c k u n d e r p r e s s u r e 15.11.2007PE100+Association
-ey success .actor .or "# pipes/ater neutrality
• @o corrosion
• @e!tral towards drin#in$
water
• @o encr!station
• :ow co3efficient of friction
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
http://slidepdf.com/reader/full/1-ulrich-schulte-pe100-presromania2007 9/35d o n ‘ t c r a c k u n d e r p r e s s u r e 315.11.2007PE100+Association
-ey success .actor .or "# pipes/"ositive image
• nno;ation B new $enerations
• &i$h le;el of standards
• -afe for $as transportation
• En;ironmentally friendly
• 100 years reference desi$n life
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
http://slidepdf.com/reader/full/1-ulrich-schulte-pe100-presromania2007 10/35d o n ‘ t c r a c k u n d e r p r e s s u r e 1015.11.2007PE100+Association
4inimum sa.ety .actor o. 1,25 .or ater alloedbecause/
• Experience with extrapolation methods
• Coc!mented ready made compo!nds• (om6ination of tests
done on compo!nds and
pipes
• -ystem standards*ype test PD "/,
• Positi;e trac# record
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
http://slidepdf.com/reader/full/1-ulrich-schulte-pe100-presromania2007 11/35d o n ‘ t c r a c k u n d e r p r e s s u r e 1115.11.2007PE100+Association
6ispersion o. additives
he demand on proper homo$enisation can only 6e met 6y
hi$h <!ality ready madeF raw material compo!nds.
he re<!irements are descri6ed in - 155G.
150 µm
Perfect homogenisation of 2,25%
carbon black by professional
compounding equipment
Unacceptable homogenisation
by a single scre pipe e!truder
"natural resin # master batch$mage taken from &' 1(55)
150µm
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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7est on real pipe systems to con.irm 8uality
%!ll scale and internal press!re test
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
http://slidepdf.com/reader/full/1-ulrich-schulte-pe100-presromania2007 13/35d o n ‘ t c r a c k u n d e r p r e s s u r e 1'15.11.2007PE100+Association
6rinking ater 8uality
/i$oro!s or$anoleptic testin$ *odo!r and taste, of pipes and $ran!les
"atch release test
!nder control of external instit!tes
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e 1*15.11.2007PE100+Association
6rinking ater 8uality
%!rther impro;ement of test methods o;er the yearsH
do!r test in the past
and todayI
Electronic nose
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e 1515.11.2007PE100+Association
• 50 years of experience with pipes made from
Polyolefins• ey s!ccess factors for pipes made from PE
• "ac#$ro!nd and scope of the PE100+ Association
• PE Pipe Model
• "!tt %!sion &armonisation Pro'ect
• (oncl!din$ remar#s
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e 115.11.2007PE100+Association
9ackground
An association of prod!cers 3 a promotionplace needed 6y the pipe ind!stry in PE and
PE 100 with common <!ality o6'ecti;es
• Polyethylene *PE, 3 a well3
esta6lished pipe material in
$as and water transport
• PE 100 3 the standard
material for hi$hly demandin$
applications
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e 115.11.2007PE100+Association
• %o!nded on 2Jth %e6r!ary 1 6y "orealis Elenac and -ol;ay
• (onsistin$ of ei$ht 6oard mem6er companies c!rrently =
9asell, 9orealis, 9orouge, &neos, "rime "olymer, S%9&(,7hai "olyethylene and 7otal "etrochemicals
• -!pported 6y echnical (ommittee and Ad;isory (ommittee
"#100$ %ssociation
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e 115.11.2007PE100+Association
Scope o. "#100$ %ssociation
• #stablish#stablish a <!ality la6el for PE100+ prod!cts
• %ssure%ssure consistent <!ality at the hi$hest le;el in the
prod!ction and application of PE 100 pipe materials
• "romote"romote !sa$e of PE pipin$ systems in $eneral
• FocusFocus towards end3!sers with more information s!pport
• elcomeelcome any polyethylene man!fact!rer whose materialscomply with the enhanced re<!irements of the PE100+
Association
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e 2015.11.2007PE100+Association
9alance o. mechanical properties
Rapid (rack
"ropagation :R(";
Slo (rack
<roth :S(<;
:on$ erm &ydrostatic -tren$th *M/-,
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e 2115.11.2007PE100+Association
7echnical Re8uirements
All tests are performed on 110 mm -C/ 11 pipes
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e 2215.11.2007PE100+Association
"# 100
4anu.acturer
%dministrator
<%S7#(
7<4&nternal "ressure
7est
%dministrator
-&%=<%S7#(
"ositive >ist
"#100$
%ssociation
9odycote, &&"
Notch 7est
9ecetel
S* 7est
#very months#very months 15 pipes15 pipes
#ach 5 pipes#ach 5 pipes
ResultsResults
7est Rounds
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e 2'15.11.2007PE100+Association
"#100$ ?uality 4aterials
Dalid !ntil -eptem6er G0st 2007
"roduct 4anu.acturer
@ostalen (R" 100 black 9asell "olyole.ine <mb@
@ostalen (R" 100 blue 9asell "olyole.ine <mb@
9orstarA @#'*30B>S :black; 9orealis %C9C
9orstarA @#'*32B>S :orange; 9orealis %C9C
9orstarA @#'*3*B>S :blue; 9orealis %C9C
9orstarA @#'*30B>S :black; 9orouge "te, >td
#>7#DA 7!9 121 :black; &neos
#>7#DA 7!9 125 N2025 :orange; &neos
#>7#DA 7!9 12* N2025 :blue; &neos
#>7#DA 7!9 121 N'000 :black; &neos
@&BE#D 00 49- :9lack; "rime "olymer (oC, >tdC
S%9&( estolenA % 00 R :black; S%9&( "olyole.ine <mb@
S%9&( estolenA % 00 R :blue; S%9&( "olyole.ine <mb@
#>B>#N# @1000"( :black; 7hai "olyethylene (oC, >td
@6"# DS10@ :blue; 7otal "etrochemicals
@6"# DS109 :black; 7otal "etrochemicals
@6"# DS10 Grange H(F 7otal "etrochemicals
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e 2*15.11.2007PE100+Association
7he %ssociation moved .rom a technical
tool to a promotion tool as an anser to
trends in the #uropean utility industry
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e 215.11.2007PE100+Association
"romotion %ctivities o. the "#100$
%ssociation• (o3sponsorship of ind!stry e;ents
= )ies6aden (onference in ?ermany
= PP4D in -ept. 200 in "!dapest
• PE100+ seminars
= !r#ey
= Poland
= /omania in @o;. 2007
• Ed!cation tools = PE Pipe &and6oo# in talian
= PE100 Pipe -ystems *new iss!e in pro$ress,
= PE Pipe Model
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e 215.11.2007PE100+Association
"roduct (erti.ication Schemes .orpipes
• PE100+ Association will s!pport any new EK
Mem6er state re<!estin$ assistance• )e will coordinate these acti;ities to$ether with
EPP%A and PD(JPipe
• )e will !se the model de;eloped in Poland which
was a spin off from a PE100+ /oad -how
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e 215.11.2007PE100+Association
• 50 years of experience with pipes made from
Polyolefins• ey s!ccess factors for pipes made from PE
• "ac#$ro!nd and scope of the PE100+ Association
• PE Pipe Model
• "!tt %!sion &armonisation Pro'ect
• (oncl!din$ remar#s
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e 2315.11.2007PE100+Association
"# "ipe 4odel
• P!rpose
= o ed!cate and inform decision ma#ersa6o!t PE
= %oc!s on water and $as distri6!tion
= E!ropean approach with reference to
local re<!irements
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e '015.11.2007PE100+Association
"# pipe model update
• @ew PE Pipe Model ali;e at PE100pl!s.net
• Kpdated 6y Lason (ons!lts and )e6master *with expert inp!ts,• ;iew it on Cpe100plusCnet
• ntrod!ction
• Cisclaimer
• - -tandards
Design Materials Construct. Operation MaintenanceEnviroment.
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e '115.11.2007PE100+Association
• 50 years of experience with pipes made from
Polyolefins• ey s!ccess factors for pipes made from PE
• "ac#$ro!nd and scope of the PE100+ Association
• PE Pipe Model
• "!tt %!sion &armonisation Pro'ect
• (oncl!din$ remar#s
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
http://slidepdf.com/reader/full/1-ulrich-schulte-pe100-presromania2007 30/35
d o n ‘ t c r a c k u n d e r p r e s s u r e '215.11.2007PE100+Association
9utt.usion @armonisation "roIect
• "hase 1 GbIective ) #valuation o. test methods
• Short term ) potential site ?(
B 6S #N 121* 9end test
B !- &S tensile test :energy measurement;
• >ong 7erm ) con.irmation o. .usion procedure
B 6S #N 121* (reep test• <dF ill carry out ‘cylindrical FN(7 testJ
• 7est samples available .or other contributions
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e ''15.11.2007PE100+Association
9utt.usion @armonisation "roIect
• elding procedures ) #uropean Single "ressure
B !- 6ual "ressure
B !S% Single :@igh; "ressure
• ‘"oor eldsJ to be included
• 1200 mm by mm pipe supplied by #geplast :"# 100$;
• Reinert RitK to machine pipe and eld L '0 mm
50mm=mm
• 4c#lroy to produce elds using !S% procedure
• elding scheduled to commence in Mune 200• 7esting by 9ecetel, 9odycote "6>, @esseltechnik, <dF
• elding ) Mune, 7est results ) year end
• "hase 2 Revise &SG standards=procedures
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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d o n ‘ t c r a c k u n d e r p r e s s u r e '*15.11.2007PE100+Association
"roIect Steering <roup/• -."eech (ons!ltant (hairman
• L.&essel &essel n$enie!rtechni# ?m6&
• P.Danspey6roec# "ecetel
• /.&er#ens ?astec
• C.?!e!$na!t ?d%• P.?odon neos
• K.-ch!lte "asell
• P."elloir otal
• A.&!tten -A"(
• (.?oetsloff "orealis
• "y in;itationI M. /it> /E@E/3/ ?m6&
. -pNth E$eplast )erner -tr!mann ?m6&O(o
C.:owe "odycote PC:
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
http://slidepdf.com/reader/full/1-ulrich-schulte-pe100-presromania2007 33/35
d o n ‘ t c r a c k u n d e r p r e s s u r e '515.11.2007PE100+Association
• 50 years of experience with pipes made from
Polyolefins• ey s!ccess factors for pipes made from PE
• "ac#$ro!nd and scope of the PE100+ Association
• PE Pipe Model
• "!tt %!sion &armonisation Pro'ect
• (oncl!din$ remar#s
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
http://slidepdf.com/reader/full/1-ulrich-schulte-pe100-presromania2007 34/35
d o n ‘ t c r a c k u n d e r p r e s s u r e '15.11.2007PE100+Association
e have achieved a robust base .orthe .uture/
• ?ood wor#in$ relationships with many actions 6ein$carried o!t
• Excellent rep!tation
• Mem6ers from o!tside E!rope
7/18/2019 1. Ulrich Schulte - PE100+ Pres_Romania_2007
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"lan .or the net yearB
(ontinue ith the success.ul theme
(reate 7rust in @igh ?uality "#
materials
<lobally