Procedimiento Electrofusion Pe80 Pe100

8/18/2019 Procedimiento Electrofusion Pe80 Pe100

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INNOGAZ

The Innogaz range of polyethylene(PE) fittings for pressure applications

is offered by Innoge PE Industries,

based in the Principality of Monaco.

Our vast knowledge and experience of

the PE market and the field of

injection, manufacturing and fusion

of PE has allowed us to develop a

wide range of products for gas, water

and other fluid distribution networks.

We are a market leader in the production of ball valves and tapping teeswith a number of other electrofusion and spigot fittings completing our

product offering.

As part of the worlds largest plastics manufacturer – Aliaxis and with over

25 years experience in the electrofusion field, our fittings provide quality

pipeline solutions to gas and water companies and projects across the world.

The quality and reliability of our products is ensured as we work to ISO 9001.

Specific standards for gas and water distribution are also held and you will

find details on this later in the brochure.

An environment and health and safety management system operates within

our company and has been certified according to ISO 14001 (Environment)

and OHSAS 18001 (Health and Safety).

Constant investment in our manufacturing plants allows for innovative

products that meet the needs and desires of our customers to be developed.

This is an ongoing commitment with product improvements and product line

enhancements taking place continuously. As part of our commitment to you,

we will advise you regularly about changes to our range so that you are fully

aware of what products we are able to offer you.

You will find our efficient and friendly commercial team supportive throughout

the whole of the enquiry, ordering and delivery process. From delivery or

technical questions - whatever your query we are confident we will respond to

you in an informative and timely fashion.

Within this brochure we hope to provide you with an insight into the products

we have on offer.

Should you have any queries or would like to place an order, please contact us

by calling 00 377 92 05 50 00.


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INNOGAZ

IntroductionPolyethylene 2

Electrofusion 2-3

Butt-fusion 3

Conditions of Use 3

Operating Pressure 3

Nominal Pressure 4

Standard Dimensional Ratio 4

Approvals 4

Standards 4-5

Quality Assurance 5

Product Markings 5

Electrofusion Fittings

Couplers 7

Reducers 7

Equal Tees 8

90º Elbows 8

45º Elbows 8

Transition Fittings 9-11

Under Clamping Tapping Tees 13-14

Module ‘O’ 15

Under Clamping Branch Saddles 17Repair Saddles 18

Tapping Ball Valves 18

Spigot Fittings

Equal Tees 20

End Caps 20

Reduced Branch Tees 21

90º Elbows 22

45º Elbows 22

Reducers 23

Stub Flanges 24Backing Rings 24

Gaskets 25

Full Faced Flanges 25

Ball ValvesReduced Port 27

Full Port 27

Electrofusion Control Units

Connexion 29-30

Evolution 31

Tooling

Generator 31

Butt-Fusion Machine 31

Clamps 32-35Branch Saddle Adaptors 35

Scraping Tools 35-37

Squeeze-Off Tools 37-38

Pipe Roller 38

Pipe Re-Rounding Clamps 39

External Bead Removal Tool 40

Pipe Cutting Tools 40

Towing Heads 40

PE Pipe Solvent 40

Pipe Markers 40

The information contained within this brochure is provided as a guide toInnogaz products and product dimensions. For any technical information orinstallation procedures please contact us for further details.

Whilst every effort is taken to ensure the accuracy of the informationcontained within this product brochure, Innogaz accepts no liability forerrors or omissions.

To obtain further copies of this brochure please contact our Commercial Team on 00 377 9205 5000 or email your requirements [email protected]

Stock AvailabilityFor stock availability or to place an order please contact our Commercial Team on 00 377 9205 5000.

We reserve the right to modify products without prior notice as part of our

ongoing product improvement process.

Product ImagesImages within this brochure are provided for illustration purposes only.

Reproduction of any of the images in this brochure is not permittedwithout prior consent from the Innogaz marketing department – [email protected] or call 00 44 1543 273213.

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INNOGAZ

Polyethylene

Most of our fittings are made from PE, which benefits fromthe following characteristics:

• Good insulator – can help prevent the freezing of liquidpipe system contents.

• Resistant to abrasion and corrosion.• Flexible and rugged.• Resistant to chemical attack – It does not rot, rust, pit,

corrode or loose wall thickness through chemical orelectrical reaction with the surrounding soil.

• Light weight – reducing the need and costs of heavymachinery.

PE is therefore a good choice where traditional pipematerials would be unsuitable, where ground movement

occurs and where aggressive ground conditions are present.

Several types of PE exist. Each type is characterised by itsminimal required stress. PE used in electrofusion fittings hasthe following characteristics:

PE80 has been widely used for gas, water and industrial

applications for many years. Whilst we still continue toproduce products made from PE80 we hope to offer, wherepossible all products in PE100 from 2008.

PE100 is a higher performance, higher density PE, whichdemonstrates exceptional resistance to rapid crackpropagation and long-term stress cracking. Due to thehigher performance this type of PE allows for thinner walls atthe same operating pressure.

Jointing PE to PE by Fusion

Pipes of similar materials and/or wall thickness can be jointed by butt-fusion or electrofusion. Pipes of similar

materials but differing wall thickness can only be jointedthrough the use of electrofusion. Butt-welding differentpipe materials i.e. PE80 to PE100 is not recommended onsite.

Electrofusion

All electrofusion fittings contain an electrical heating coil,which when energised causes the adjacent material to meltand form an expanding pool. When this comes into contactwith the pipe it also causes the surface of the pipe to melt,this molten material then mixes together. After the heatcycle the fitting and pipe are left to cool so that the moltenmaterial can solidify and form a sound joint.

Electrofusion Cycle

2

Minimal Long-TermISO PE Required HydrostaticClassification Stress Resistance at 20ºC

PE80 8 MPa 6.3 MPa

PE100 10 MPa 8 MPa

Pop up

Indicator TerminalTop of

Coupler

Coils

Pipe Pipe

Pipe positioned in coupler prior to energising coil.

1

Coil energised.

2

Material surrounding coil starts to melt.

3

Heat transfers to pipe wall and pipe material starts to melt.

5

Freeze Freeze

Melt solidifies at the start of the cold zones, thereby sealing themelt zone. Further input of energy causes increase in melt pressure.

6

Area of melt extends leading to expansion towards pipe surface.

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INNOGAZ

The Innogaz electrofusion range contains couplers, reducers,tapping tees, branching saddles, elbows, tees, repair saddles

and the module “O”. Available in both metric and imperial sizes with 4.0mm terminal pins the range is offered in bothPE100 and PE80. By 2008 we hope to be able to offer all of our product range where possible in PE100 – contact us forfurther details.

Our fittings are available in 16 bar (water) and 10 bar (gas)rating. Care should be taken to ensure that the pressurerating of the fittings is equal to or greater than that of thepipe.

The electrical heating coils within Innogaz fittings arepositioned to ensure optimum melt pressure. This isachieved by:

• Positioning heating coils as close to the joint surface aspossible.

• Keeping heat distribution uniform.• Controlling melt pressure and temperature.• Protecting the heating coils from damage.

All our electrofusion products contain a universal fitting,which can be fused with two types of fusion sets that will energise the electrical heating coil:

1. ManualEach fitting displays the parameters required to program amanual electrofusion unit, either on the fitting itself or onan instruction card contained within the fitting packaging.

The information will display the voltage required, fusiontime, temperature correction with regards to the surroundingtemperature and also the cooling down period.

2. Bar codeEach fitting displays a bar code that contains theinformation required by the electrofusion unit. Thisinformation can be scanned and the machine will automatically start the fusion process.

As part of our range we also offer electrofusion control units.These can be purchased with the bar code reading functionor with manual fusion parameter entry.

3. TraceabilityTraceability bar codes containing specific informationrelating to the manufacture of the product are available onrequest.

If using the bar code reading facility of electrofusion unitsthe bar code system will automatically adjust the fusion timeby small amounts to compensate for variations in ambienttemperatures. Contact our Commercial Team for additional

data relating to extremes of temperature.

We are pleased to offer three electrofusion units within ourrange please see pages 29 and 30 for further details.

Butt-fusionButt-fusion should only be used for jointing PE of the sameSDR value and is the method where the ends of two pieces of PE (pipe and fitting) are heated to a molten state andpressed together for a specific fusion/cooling time to form ahomogeneous bond. The surfaces are heated through the useof electrically heated plates on a butt-fusion weldingmachine.

The joint formed is fully resistant to end thrust and hasidentical performance under pressure as the pipe.

We offer a range of spigot fittings in both PE80 and PE100including reducers, tees, elbows, caps, stub flanges andbutt-fusion machines.

Conditions of Use

TemperatureThe normal fusing temperature range is from -5ºC to +23ºC.The fittings are designed to work between -10ºC and +45ºC(metric sizes) and -30ºC and +50ºC (imperial sizes) with

automatic fusion temperature correction.

Operating PressuresThe levels of pressure used for the hydraulic pressureresistance tests, allow the definition, according to thecurrent regulation in each country, the maximum operatingpressures:

In no case should the pressure be higher than the valuesauthorised by the current regulations in each country.

Maximum Operating PressureThe maximum operating pressure (PMS) of piping items is themaximum inner allowable operating pressure for this item forthe kind of application considered.

The PMS is linked to the nominal pressure according to the

use envisaged. It can be inferior or superior to the nominal pressure depending on whether the conditions of service aremore or less severe than the reference conditions.

3

Maximum

Pressures Test Pressures and

Marking Generally Used Test Duration

PE80 – SDR 11 4 bar gas 80ºC 8 bar (σ = 4MPa) 1,000 hours

12.5 bar water 80ºC 9 bar (σ = 4.5MPa) 165 hours

PE80 – SDR 9 10 bar gas 80ºC 10 bar (σ

= 4MPa) 1,000 hours16 bar water 80ºC 11.25 bar (σ = 4.5MPa) 165 hours

PE100 – SDR11 10 bar gas 80ºC 10 bar (σ = 5MPa) 1,000 hours

16 bar water 80ºC 10.8 bar (σ = 5.4MPa) 165 hours

Melt pressure reaches optimum value at end of energising cycle.The pop up indicator appears to show fusion is complete.

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INNOGAZ

4

Nominal Pressure

The nominal pressure (PN) of piping items is expressed by anumber that indicates the capability of this item towithstand an inner pressure. It corresponds to the value

expressed in bar of an inner water pressure maintainedconstant that the piping items have to withstand withoutfailing for 50 years at a temperature of 20ºC. The nominal pressures are directly calculated from the long-termhydrostatic resistance at 20ºC.

σ. ePN = 20

D - e

PN = nominal pressureσ = long-term hydrostatic resistance at 20ºC (MPa)

e = (Minimum) nominal thickness of the pipe wallsexpressed in mm

D = nominal outside diameter (mm)

Standard Dimensional Ratio

The Standard Dimensional Ratio (SDR) is a rounded numberexpressing the ratio of the nominal diameter (outsideminimal diameter) – DN on the nominal thickness (minimal wall thickness) – e

DNSDR =

e

Approvals

The Innogaz range of electrofusion and spigot fittings areapproved for use in many countries. Examples of wheresecond/third party certification has been achieved are:

France NF mark/ACSGaz De France

Algeria SonelgazArgentina Argentinian Gas InstituteAustralia WSAABelgium Becetel Canada CSACzech Republic TSUGermany DVGWGreece DEPAHungary Hungarian Mining OfficeIran NIGCItaly IIP-UNIPoland IGNIG

Romania Central LaboratoryRussia Gost-RGosgorteknatzor

Spain Gas Natural UK British Gas/National Grid Transco

Gas Standards

ISO 4437 Buried polyethylene pipes for the supply of

gaseous fuels - metric series – specifications.

ISO 8085-2 Polyethylene fittings for use with polyethylene

pipes for the supply of gaseous fuels – metric

series – specifications – Part 2: Spigot fittings

for butt-fusion or for socket-fusion using

heated tools and for use with electrofusion

fittings.

ISO 8085-3 Polyethylene fittings for use with polyethylene

pipes for the supply of gaseous fuels – metric

series – specification – Part 3: Electrofusion

fittings.

ISO 10838-1 Mechanical fittings for polyethylene piping

systems for the supply of gaseous fuels – Part

1: Metal fittings for pipe of nominal outside

diameter less than or equal to 63mm.

ISO 10838-2 Mechanical fittings for polyethylene piping

systems for the supply of gaseous fuels – Part

2: Metal fittings for pipes of nominal outside

diameter greater than 63mm.

ISO 12176-4 Plastic pipes and fittings – equipment for

fusion jointing polyethylene systems – Part 4:

Traceability coding.

ISO/TR 13950 Plastic pipes and fittings – automaticrecognition systems for electrofusion joints.

NF EN 1555-1 Plastic piping systems for the supply of

gaseous fuels – polyethylene – Part 1: General.


gaseous fuels – polyethylene – Part 3:

Fittings.


gaseous fuels – polyethylene – Part 4: Valves.


gaseous fuels – polyethylene – Part 5: Fitnessfor purpose of the system.

XP CEN/TS 1555-7 Plastic piping systems for the supply of

gaseous fuels – polyethylene – Part 7:

Guidance for assessment of conformity.

ASTM F1055 Standard specification for electrofusion type

polyethylene fittings for outside diameter

controlled polyethylene pipe and tubing.

CSA B137.4 Polyethylene piping systems for gas services.

AS/NZS 4129 Fittings for polyethylene pipes for pressure

applications.

16.4mm wall thickness

180mm

OD

Relationship between wall thickness and outside diameter (OD)

180SDR11 =

16.4


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INNOGAZ

5

Water Standards

NF EN 12201-1 Plastic piping systems for water supply –

polyethylene – Part 1: General.


polyethylene – Part 3: Fittings.


polyethylene – Part 4: Valves.


polyethylene – Part 5: Fitness for purpose of

the system.

XP CEN/TS 12201-7 Plastic piping systems for water supply –

polyethylene – Part 7: Guidance for

assessment of conformity.

NF EN 13244-1 Plastic piping systems for buried and above-

ground pressure systems for water for general

purposes, drainage and sewerage –

polyethylene – Part 1: General.




polyethylene – Part 3: Fittings.



purposes, drainage and sewerage –polyethylene – Part 4: Valves.




polyethylene – Part 5: Fitness for purpose of

the system.

XP CEN/TS 13244-7 Plastic piping systems for buried and above-



polyethylene – Part 7: Guidance for

assessment of conformity.

AS/NZS 4020 Testing of products for use in contact with

drinking water.

Quality AssuranceOur fittings are designed to ensure total security during use.Important cold areas prevent any spraying of moltensubstance. The fusion area dimensions allow optimum

quality fusion.

All fittings are manufactured according to the quality systembased on the requirements of the ISO 9001 standard. Qualitycontrols and checks take place throughout all stages of ourmanufacturing process ensuring the highest quality. Thesetests are completed by qualified technicians within alaboratory environment.

Our quality system is certified by AFAQ an independentorganisation, internationally recognised and is regularlyaudited by our customers to ensure we meet their highstandards and expectations.

Product MarkingsWhere applicable, our fittings incorporate the followinginformation:• Material• SDR• Nominal Size (mm)• Fusion Time• Cooling Time• Application Information (Gas or Water)• Certifying Symbols and Standards• System Voltage if Applicable

Technical Support

For further information on our products or for help andsupport please contact our Commercial Team on00 377 92 05 50 00.

Product PackagingInnogaz PE fittings are packaged in individual bags, withinboxes/crates to prevent exposure to dust and light.

Installation ProceduresThe information contained within this brochure is providedas a guide to the products and product dimensions of theInnogaz range.

For information on technical guidelines and how to install

Innogaz products please contact us for further information.

Due to our continuous product improvement policy, wereserve the right to modify product specifications in linewith market requirements.


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INNOGAZ ELECTROFUSION FITTINGSThe electrofusion system

• Simple and secure method of jointing, ideal in trench conditions

• A full range of metric electrofusion fittings offering couplers,

tapping tees, reducers, tees, branch saddles, elbows, repair saddles

and transition fittings

• Imperial/Inch fittings also available

• PE80 or PE100 Black

• For applications up to 16 bar

• Complies with NF ISO 8085, NF EN 1555, NF EN 12201 and ASTMF1055

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INNOGAZ Electrofusion Couplers PE100 Black

Electrofusion Reducers PE100 Black

NominalBore D(mm)

ProductCode

A(mm)

B(mm)

Z(mm) SDR

IndividualWeight(kg)Image

Larger SDR17 sizes available soon - 450, 500, 560, 630 and 710mm – Contact us for further information.

1 20 1 003 020 30 61 3 11 < 10 Bar < 16 Bar 0.041 25 1 003 025 37 76 2 11 < 10 Bar < 16 Bar 0.05

1 32 1 003 032 44 81 2 11 < 10 Bar < 16 Bar 0.071 40 1 003 040 55.5 90 2 11 < 10 Bar < 16 Bar 0.091 50 1 003 050 65.5 98 0 11 < 10 Bar < 16 Bar 0.141 63 1 003 063 81 111 0 11 < 10 Bar < 16 Bar 0.212 75 1 003 075 95.5 118 0 11 < 10 Bar < 16 Bar 0.342 90 1 004 090 119 127 3 11 < 10 Bar < 16 Bar 0.602 110 1 004 110 141.5 135 3 11 < 10 Bar < 16 Bar 0.802 125 1 004 125 158.5 147 3 11 < 10 Bar < 16 Bar 1.102 140 1 004 140 175 154 3 11 < 10 Bar < 16 Bar 1.302 160 1 004 160 198 164 3 11 < 10 Bar < 16 Bar 1.602 180 1 004 180 221 167 3 11 < 10 Bar < 16 Bar 2.102 200 1 004 200 246 175 3 11 < 10 Bar < 16 Bar 2.703 225 1 003 225 278 220 8 11 < 10 Bar < 16 Bar 3.90

3 250 1 003 250 310 224 8 11 < 10 Bar < 16 Bar 5.103 280 1 003 280 341 256 8 11 < 10 Bar < 16 Bar 7.103 315 1 003 315 389 291 8 11 < 10 Bar < 16 Bar 9.503 355 1 003 355 405 295 4 17 < 4 Bar < 12.5 Bar 9.003 400 1 003 400 458 335 4 17 < 4 Bar < 12.5 Bar 12.08

Ratingfor Gas

Ratingfor

Water

Nominal BoreD1 x D2(mm)

ProductCode

A(mm)

B(mm)

L1(mm)

L2(mm) SDR

IndividualWeight(kg)

25 x 20 1 101 410 37 80 35.5 37 11 < 10 Bar < 16 Bar 0.0532 x 20 1 101 412 44.5 82.5 36.5 40.5 11 < 10 Bar < 16 Bar 0.0532 x 25 1 101 413 44.5 83.5 38 41 11 < 10 Bar < 16 Bar 0.0740 x 32 1 101 417 56 111.5 47 53 11 < 10 Bar < 16 Bar 0.1250 x 40 1 101 422 65 103.5 43.5 47 11 < 10 Bar < 16 Bar 0.1263 x 32 1 101 426 81 121 41 59 11 < 10 Bar < 16 Bar 0.1863 x 40 1 101 427 81 128.5 48 59 11 < 10 Bar < 16 Bar 0.2163 x 50 1 101 428 79 131 52 61 11 < 10 Bar < 16 Bar 0.2290 x 63 1 101 442 113 175 54.5 80 11 < 10 Bar < 16 Bar 0.60

110 x 90 1 101 452 136 189 72 85 11 < 10 Bar < 16 Bar 0.90125 x 90 1 101 461 155 210 67 90 11 < 10 Bar < 16 Bar 1.20125 x 110 1 101 462 156 201 73.5 95 11 < 10 Bar < 16 Bar 1.30160 x 110 1 101 483 195 254 72 101 11 < 10 Bar < 16 Bar 2.20180 x 125 1 101 496 214 276 83 110 11 < 10 Bar < 16 Bar 2.60

Ratingfor Gas

Ratingfor

Water

7

1

2

3

B

L2L1

Ad1d2

B

A


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INNOGAZ

Electrofusion 90º Elbows PE100 BlackNominalBore D(mm)

ProductCode

A(mm)

C(mm)

Z(mm) SDR


20 3 701 020 28.5 42 12 11 < 10 Bar < 16 Bar 0.0425 3 701 025 35 53.5 15.5 11 < 10 Bar < 16 Bar 0.0632 3 701 032 42 58 18.5 11 < 10 Bar < 16 Bar 0.0740 3 701 040 52.5 69 22.5 11 < 10 Bar < 16 Bar 0.1550 3 701 050 65 74.5 27 11 < 10 Bar < 16 Bar 0.2163 3 701 063 81.5 88 35 11 < 10 Bar < 16 Bar 0.37

75 3 701 075 96 95 40 11 < 10 Bar < 16 Bar 0.5090 3 701 090 114.5 118 49 11 < 10 Bar < 16 Bar 0.90110 3 701 110 137 130 60 11 < 10 Bar < 16 Bar 1.30125 3 701 125 155.5 143 67 11 < 10 Bar < 16 Bar 1.80160 3 701 160 199 171 87 11 < 10 Bar < 16 Bar 2.60180 3 701 180 222 185 98 11 < 10 Bar < 16 Bar 4.40

Ratingfor Gas

Ratingfor

Water

Electrofusion 45º Elbows PE100 Black

8

NominalBore D

(mm)

Product

Code

A

(mm)

C

(mm)

Z

(mm) SDR

IndividualWeight

(kg)

25 3 501 025 35 45 7 11 < 10 Bar < 16 Bar 0.0532 3 501 032 42 48 8 11 < 10 Bar < 16 Bar 0.0640 3 501 040 52.5 54.5 9.5 11 < 10 Bar < 16 Bar 0.1150 3 501 050 65.5 56.5 11.5 11 < 10 Bar < 16 Bar 0.1763 3 501 063 81 65 15 11 < 10 Bar < 16 Bar 0.2475 3 501 075 96 72.5 17.5 11 < 10 Bar < 16 Bar 0.5090 3 501 090 114.5 89 20 11 < 10 Bar < 16 Bar 0.80110 3 501 110 136 97 27 11 < 10 Bar < 16 Bar 1.00125 3 501 125 155.5 105 30 11 < 10 Bar < 16 Bar 1.40160 3 501 160 198 120 36 11 < 10 Bar < 16 Bar 2.60180 3 501 180 223 128 40 11 < 10 Bar < 16 Bar 3.40

Ratingfor

Gas

Ratingfor

Water

A

C

Z

A

C

Z

Electrofusion Equal Tees PE100 BlackNominalBore D(mm)

ProductCode

B(mm)

Z1(mm)

Z2(mm) SDR


20 3 011 020 75 15 61.5 11 < 10 Bar < 16 Bar 0.0425 3 011 025 99 22 68 11 < 10 Bar < 16 Bar 0.07

32 3 011 032 110 30 76.5 11 < 10 Bar < 16 Bar 0.0940 3 011 040 117.5 31.5 89 11 < 10 Bar < 16 Bar 0.1650 3 011 050 136.5 43 102 11 < 10 Bar < 16 Bar 0.2263 3 011 063 169 58 118 11 < 10 Bar < 16 Bar 0.3975 3 011 075 171 61 124 11 < 10 Bar < 16 Bar 1.0090 3 011 090 211 83.5 150 11 < 10 Bar < 16 Bar 1.10110 3 011 110 240 107.5 171 11 < 10 Bar < 16 Bar 1.70125 3 011 125 280 118.5 177 11 < 10 Bar < 16 Bar 2.30160 3 011 160 314 150 227 11 < 10 Bar < 16 Bar 4.40180 3 011 180 365 161 225 11 < 10 Bar < 16 Bar 5.80

Ratingfor Gas

Ratingfor

Water

B

Z1

Z2


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INNOGAZ

9

Electrofusion Brass Transition Fitting - Male - Straight PE100 Black

D1 x D2(mm x inch)

ProductCode

L1(mm) SDR


Ratingfor

Water

20 x 1 ⁄ 2 1 721 630 68 11 < 16 Bar 0.2325 x 3 ⁄ 4 1 721 637 74 11 < 16 Bar 0.26

32 x 1 1 721 644 81.5 11 < 16 Bar 0.2940 x 11 ⁄ 4 1 721 651 94.5 11 < 16 Bar 0.4050 x 11 ⁄ 2 1 721 658 95.5 11 < 16 Bar 0.7063 x 2 1 721 665 118 11 < 16 Bar 1.02

Electrofusion Brass Transition Fitting - Male - 90º Elbow PE100 Black

D1 x D2(mm x inch)

ProductCode

L1(mm) SDR


Ratingfor

Water

25 x 3 ⁄ 4 1 741 637 74 11 < 16 Bar 0.3132 x 1 1 741 644 81.5 11 < 16 Bar 0.3840 x 11 ⁄ 4 1 741 651 94.5 11 < 16 Bar 0.4450 x 11 ⁄ 2 1 741 658 95.5 11 < 16 Bar 0.8563 x 2 1 741 665 118 11 < 16 Bar 1.17

Electrofusion Brass Transition Fitting - Male - 45º Elbow PE100 Black

D1 x D2(mm x inch)

ProductCode

L1(mm) SDR


Ratingfor

Water


Electrofusion Brass Transition Fitting - Female - Straight PE100 Black

D1 x D2(mm x inch)

ProductCode

L1(mm) SDR


Ratingfor

Water

20 x 1 ⁄ 2 1 821 630 55 11 < 16 Bar 0.1525 x 3 ⁄ 4 1 821 637 59 11 < 16 Bar 0.1732 x 1 1 821 644 63.5 11 < 16 Bar 0.2540 x 11 ⁄ 4 1 821 651 74.5 11 < 16 Bar 0.3850 x 11 ⁄ 2 1 821 658 73.5 11 < 16 Bar 0.8463 x 2 1 821 665 93 11 < 16 Bar 0.89

D2 D1

L1

D2 D1

L1

D2

L1

D1

D2

L1D1


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INNOGAZ

10

Electrofusion Brass Transition Fitting - Female - 45º Elbow PE100 Black

D1 x D2(mm x inch)

ProductCode

L1(mm) SDR


Ratingfor

Water


Electrofusion Brass Transition Fitting - Travelling Nut - Straight PE100 Black

D1 x D2(mm x inch)

ProductCode

L1(mm) SDR


Ratingfor

Water

25 x 3 ⁄ 4 1 921 637 55 11 < 16 Bar 0.2525 x 1 1 921 638 56.5 11 < 16 Bar 0.2632 x 1 1 921 644 59.5 11 < 16 Bar 0.2832 x 11 ⁄ 4 1 921 645 66 11 < 16 Bar 0.3050 x 2 1 921 659 92 11 < 16 Bar 0.6563 x 2 1 921 665 112 11 < 16 Bar 0.95

Electrofusion Brass Transition Fitting - Travelling Nut - 90º Elbow PE100 Black

D1 x D2(mm x inch)

ProductCode

L1(mm) SDR


Ratingfor

Water

25 x 3 ⁄ 4 1 941 637 55 11 < 16 Bar 0.3325 x 1 1 941 638 56.5 11 < 16 Bar 0.3432 x 1 1 941 644 59.5 11 < 16 Bar 0.3632 x 11 ⁄ 4 1 941 645 66 11 < 16 Bar 0.3850 x 2 1 941 659 92 11 < 16 Bar 0.7363 x 2 1 941 665 112 11 < 16 Bar 1.03

D2

L1

D1

Electrofusion Brass Transition Fitting - Female - 90º Elbow PE100 Black

D1 x D2(mm x inch)

ProductCode

L1(mm) SDR


Ratingfor

Water

25 x 3 ⁄ 4 1 841 637 59 11 < 16 Bar 0.1932 x 1 1 841 644 63.5 11 < 16 Bar 0.27

40 x 11 ⁄ 4 1 841 651 74.5 11 < 16 Bar 0.4250 x 11 ⁄ 2 1 841 658 73.5 11 < 16 Bar 0.9063 x 2 1 841 665 93 11 < 16 Bar 1.04

D2

L1

D1

L1

D1D2

L1

D1

D2


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INNOGAZ TAPPING TEES

• 32 – 225mm PE80 and PE100 under

clamping tapping tees

• Double sealing with cap o-ring

• Cutter bottom and upper stops

• For applications up to 16 bar

• Complies with NF ISO 8085, NF EN 1555

and NF EN 12201

NEW INNO 3 TAPPING TEES

• 63 – 225mm PE100 under clamping tapping tees

• Available with 32mm double length spigot outlet

• Punching without fluid leakage

• Anti-unscrewing cap

• Cutter hole diameter corresponds to spigot outlet internal

dimension

• Cutter fully retracts into stack to reduce flow interference

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INNOGAZ

13

Electrofusion Under Clamping Tapping Tees BlackNominal

Bore d x d1(mm)

ProductCode

A(mm)

B(mm)

Z1(mm)

Z2(mm)

punch Ø(mm)

Clampingsystem SDR


Ratingfor Gas

Ratingfor

Water

40 x 20 2 011 415 105 108 72 45 18.5 1 11 < 4 Bar < 12.5 Bar 0.3240 x 25 2 011 416 105 108 75 45 18.5 1 11 < 4 Bar < 12.5 Bar 0.33

40 x 32 2 011 417 105 108 77 45 18.5 1 11 < 4 Bar < 12.5 Bar 0.3450 x 20 2 011 419 105 108 72 50 20 1 11 < 4 Bar < 12.5 Bar 0.3650 x 25 2 011 420 105 108 75 50 20 1 11 < 4 Bar < 12.5 Bar 0.3750 x 32 2 011 421 105 108 77 50 20 1 11 < 4 Bar < 12.5 Bar 0.3863 x 20 2 011 424 105 108 72 57 20 1 or 3 11 < 4 Bar < 12.5 Bar 0.4063 x 25 2 011 425 105 108 75 57 20 1 or 3 11 < 4 Bar < 12.5 Bar 0.4163 x 32 2 011 426 105 108 77 57 20 1 or 3 11 < 4 Bar < 12.5 Bar 0.4275 x 32 2 011 432 105 108 77 63 20 1 or 3 11 < 4 Bar < 12.5 Bar 0.4290 x 20 2 011 437 105 108 72 70 20 3 11 < 4 Bar < 12.5 Bar 0.4190 x 25 2 011 438 105 108 75 70 20 3 11 < 4 Bar < 12.5 Bar 0.4290 x 32 2 011 439 105 108 77 70 20 3 11 < 4 Bar < 12.5 Bar 0.43

110 x 20 2 011 445 105 108 72 80 20 3 11 < 4 Bar < 12.5 Bar 0.42110 x 25 2 011 446 105 108 75 80 20 3 11 < 4 Bar < 12.5 Bar 0.43110 x 32 2 011 448 105 108 77 80 20 3 11 < 4 Bar < 12.5 Bar 0.44125 x 20 2 011 454 105 108 72 88 20 3 11 < 4 Bar < 12.5 Bar 0.45

125 x 25 2 011 455 105 108 75 88 20 3 11 < 4 Bar < 12.5 Bar 0.46125 x 32 2 011 456 105 108 77 88 20 3 11 < 4 Bar < 12.5 Bar 0.47140 x 32 2 011 466 105 108 77 95 20 3 11 < 4 Bar < 12.5 Bar 0.47160 x 20 2 011 475 105 108 72 105 20 3 11 < 4 Bar < 12.5 Bar 0.46160 x 25 2 011 476 105 108 75 105 20 3 11 < 4 Bar < 12.5 Bar 0.47160 x 32 2 011 477 105 108 77 105 20 3 11 < 4 Bar < 12.5 Bar 0.48

For Tapping Tee and Coupler use code 2021 plus last three figures i.e. 2 021 477 for 160 x 32.

110 x 63 2 211 450 165 190 125 40 46 2 11 < 4 Bar < 12.5 Bar 3.4125 x 63 2 211 459 165 190 125 40 46 2 11 < 4 Bar < 12.5 Bar 3.4160 x 63 2 111 480 165 219 125 40 46 2 11 < 4 Bar < 12.5 Bar 3.8180 x 63 2 111 492 165 219 125 40 46 2 11 < 4 Bar < 12.5 Bar 3.8200 x 63 2 111 505 165 219 125 40 46 2 11 < 4 Bar < 12.5 Bar 3.8225 x 63* 2 111 519 165 219 125 40 46 4 11 < 4 Bar < 12.5 Bar 2.7

* Supplied without underclamp.

32 x 20 TBA TBA TBA TBA TBA 14 1 11 < 10 Bar < 16 Bar TBA

40 x 20 TBA 105 108 72 45 18.5 1 11 < 10 Bar < 16 Bar 0.3640 x 25 TBA 105 108 75 45 18.5 1 11 < 10 Bar < 16 Bar 0.3740 x 32 TBA 105 108 77 45 18.5 1 11 < 10 Bar < 16 Bar 0.3850 x 20 2 071 419 105 108 72 50 20 1 11 < 10 Bar < 16 Bar 0.3650 x 25 2 071 420 105 108 75 50 20 1 11 < 10 Bar < 16 Bar 0.3750 x 32 2 071 421 105 108 77 50 20 1 11 < 10 Bar < 16 Bar 0.3863 x 20 2 071 424 105 108 72 57 20 1 or 3 11 < 10 Bar < 16 Bar 0.4063 x 25 2 071 425 105 108 75 57 20 1 or 3 11 < 10 Bar < 16 Bar 0.4163 x 32 2 071 426 105 108 77 57 20 1 or 3 11 < 10 Bar < 16 Bar 0.4275 x 20 2 071 430 105 108 72 63 20 1 or 3 11 < 10 Bar < 16 Bar 0.4075 x 25 2 071 431 105 108 75 63 20 1 or 3 11 < 10 Bar < 16 Bar 0.4175 x 32 2 071 432 105 108 77 63 20 1 or 3 11 < 10 Bar < 16 Bar 0.4290 x 20 2 071 437 105 108 72 70 20 3 11 < 10 Bar < 16 Bar 0.4190 x 25 2 071 438 105 108 75 70 20 3 11 < 10 Bar < 16 Bar 0.4290 x 32 2 071 439 105 108 77 70 20 3 11 < 10 Bar < 16 Bar 0.43

110 x 20 2 071 445 105 108 72 80 20 3 11 < 10 Bar < 16 Bar 0.42110 x 25 2 071 446 105 108 75 80 20 3 11 < 10 Bar < 16 Bar 0.43110 x 32 2 071 448 105 108 77 80 20 3 11 < 10 Bar < 16 Bar 0.44125 x 20 2 071 454 105 108 72 88 20 3 11 < 10 Bar < 16 Bar 0.45125 x 25 2 071 455 105 108 75 88 20 3 11 < 10 Bar < 16 Bar 0.46125 x 32 2 071 456 105 108 77 88 20 3 11 < 10 Bar < 16 Bar 0.47140 x 20 2 071 464 105 108 72 95 20 3 11 < 10 Bar < 16 Bar 0.45140 x 25 2 071 465 105 108 75 95 20 3 11 < 10 Bar < 16 Bar 0.46140 x 32 2 071 466 105 108 77 95 20 3 11 < 10 Bar < 16 Bar 0.47160 x 20 2 071 475 105 108 72 105 20 3 11 < 10 Bar < 16 Bar 0.46160 x 25 2 071 476 105 108 75 105 20 3 11 < 10 Bar < 16 Bar 0.47160 x 32 2 071 477 105 108 77 105 20 3 11 < 10 Bar < 16 Bar 0.48180 x 20 2 071 487 105 108 72 115 20 3 11 < 10 Bar < 16 Bar 0.46180 x 25 2 071 488 105 108 75 115 20 3 11 < 10 Bar < 16 Bar 0.47200 x 20 2 071 500 105 108 72 125 20 3 11 < 10 Bar < 16 Bar 0.47200 x 25 2 071 501 105 108 75 125 20 3 11 < 10 Bar < 16 Bar 0.47225 x 20 2 071 514 105 108 72 138 20 3 11 < 10 Bar < 16 Bar 0.48225 x 25 2 071 515 105 108 75 138 20 3 11 < 10 Bar < 16 Bar 0.49


TBA - To be advised.

Clamp Types

1 – Permanent PE Underclamp

2 – Permanent PE Underclamp and Screws

3 – Permanent Strap Underclamp

4 – 10 times usable Strap Underclamp

See page 15 for further details.

P E 8 0 L O W V

O L U M E

P E 8 0 H I G H V O L U M E

P E 1 0 0 L O W V

O L U M E

Z2

d1

d

Z1

B

A


16/44

INNOGAZ Electrofusion Under Clamping Tapping Tees - Inno 3 - NEW PE100 Black

NominalBore d x d1

(mm)Product

CodeA

(mm)B

(mm)Z1

(mm)Z2

(mm)punch Ø(mm)

Clampingsystem SDR


Ratingfor Gas

Ratingfor

Water

63 x 32 2 111 426 130 108 115 52 26 1 11 < 10 Bar < 16 Bar 0.59

75 x 32 2 111 432 140 108 125 58 26 3 11 < 10 Bar < 16 Bar 0.58

90 x 32 2 111 439 140 108 125 65 26 3 11 < 10 Bar < 16 Bar 0.59110 x 32 2 111 447 140 108 135 75 26 3 11 < 10 Bar < 16 Bar 0.60

125 x 32 2 111 456 140 108 135 83 26 3 11 < 10 Bar < 16 Bar 0.61

140 x 32 2 111 466 140 108 135 90 26 3 11 < 10 Bar < 16 Bar 0.62

160 x 32 2 111 477 140 108 135 100 26 3 11 < 10 Bar < 16 Bar 0.63

180 x 32 2 111 489 140 108 135 110 26 3 11 < 10 Bar < 16 Bar 0.64

200 x 32 2 111 502 140 108 135 120 26 3 11 < 10 Bar < 16 Bar 0.65

225 x 32 2 111 516 140 108 135 133 26 3 11 < 10 Bar < 16 Bar 0.66


I N N O 3

Electrofusion Under Clamping Tapping Tees PE100 BlackNominal

Bore d x d1(mm)

ProductCode

A(mm)

B(mm)

Z1(mm)

Z2(mm)

punch Ø(mm)

Clampingsystem SDR


Ratingfor Gas

Ratingfor

Water

63 x 40 2 111 427 145 108 108 57.5 30 1 or 3 11 < 10 Bar < 16 Bar 0.7663 x 50* 2 151 428 145 108 168 57.5 30 1 or 3 11 < 10 Bar < 16 Bar 0.97

63 x 63* 2 151 429 145 108 189 57.5 30 1 or 3 11 < 10 Bar < 16 Bar 0.98

75 x 40 2 111 433 145 108 108 63.5 30 3 11 < 10 Bar < 16 Bar 0.79

75 x 50* 2 151 434 145 108 168 63.5 30 3 11 < 10 Bar < 16 Bar 0.91

75 x 63* 2 151 435 145 108 189 63.5 30 3 11 < 10 Bar < 16 Bar 1.00

90 x 40 2 111 440 145 108 108 71 30 3 11 < 10 Bar < 16 Bar 0.79

90 x 50* 2 151 441 145 108 168 71 30 3 11 < 10 Bar < 16 Bar 1.00

90 x 63* 2 151 442 145 108 189 71 30 3 11 < 10 Bar < 16 Bar 1.01

110 x 40 2 111 448 145 108 108 81 30 3 11 < 10 Bar < 16 Bar 0.80

110 x 50* 2 151 449 145 108 168 81 30 3 11 < 10 Bar < 16 Bar 1.01

110 x 63* 2 151 450 145 108 189 81 30 3 11 < 10 Bar < 16 Bar 1.02

125 x 40 2 111 457 145 108 108 89 30 3 11 < 10 Bar < 16 Bar 0.80

125 x 50* 2 151 458 145 108 168 89 30 3 11 < 10 Bar < 16 Bar 1.01

125 x 63* 2 151 459 145 108 189 89 30 3 11 < 10 Bar < 16 Bar 1.02

140 x 40 2 111 467 145 108 108 96 30 3 11 < 10 Bar < 16 Bar 0.80

140 x 50* 2 111 468 145 108 168 96 30 3 11 < 10 Bar < 16 Bar 0.92

140 x 63* 2 151 469 145 108 189 96 30 3 11 < 10 Bar < 16 Bar 1.01

160 x 40 2 111 478 145 108 108 106 30 3 11 < 10 Bar < 16 Bar 0.81

160 x 50* 2 151 479 145 108 168 106 30 3 11 < 10 Bar < 16 Bar 1.02

160 x 63* 2 151 480 145 108 189 106 30 3 11 < 10 Bar < 16 Bar 1.03

180 x 40 2 111 490 145 108 108 116 30 3 11 < 10 Bar < 16 Bar 0.82

180 x 50* 2 151 491 145 108 168 116 30 3 11 < 10 Bar < 16 Bar 1.03

180 x 63* 2 151 492 145 108 189 116 30 3 11 < 10 Bar < 16 Bar 1.04

200 x 40 2 111 503 145 108 108 126 30 3 11 < 10 Bar < 16 Bar 0.83

200 x 50* 2 151 504 145 108 168 126 30 3 11 < 10 Bar < 16 Bar 1.04

200 x 63* 2 151 505 145 108 189 126 30 3 11 < 10 Bar < 16 Bar 1.05

225 x 40 2 111 517 145 108 108 139 30 3 11 < 10 Bar < 16 Bar 0.84225 x 50* 2 151 518 145 108 168 139 30 3 11 < 10 Bar < 16 Bar 1.05

225 x 63* 2 151 519 145 108 189 139 30 3 11 < 10 Bar < 16 Bar 1.06

For Tapping Tees and Coupler use code 2121 plus last three figures i.e. 2 121 519 for 225 x 63.

* Medium Volume Tapping Tee plus Reducer

M E D I U M

V O L

U M E

Z2

d1

d

B

A

Z1

14

Clamp Types




Z2

Z1

B

A

Clamp Types





17/44

INNOGAZ

15

Electrofusion Module ‘O’ PE100 Black

Underclamp Types

NominalBore d x d1

(mm)Product

CodeA

(mm)Z1

(mm)Z2

(mm)

punchØ

(mm)Clampingsystem SDR


Ratingfor Gas

Ratingfor

Water

63 x 25 2 611 425 130 303 51.5 26 1 or 3 11 < 10 Bar < 16 Bar 1.1763 x 32 2 611 426 130 310 51.5 26 1 or 3 11 < 10 Bar < 16 Bar 1.1990 x 25 2 611 438 140 303 65 26 3 11 < 10 Bar < 16 Bar 1.1790 x 32 2 611 439 140 310 65 26 3 11 < 10 Bar < 16 Bar 1.19

110 x 25 2 611 446 140 303 75 26 3 11 < 10 Bar < 16 Bar 1.18110 x 32 2 611 447 140 310 75 26 3 11 < 10 Bar < 16 Bar 1.20125 x 25 2 611 455 140 303 82.5 26 3 11 < 10 Bar < 16 Bar 1.19125 x 32 2 611 456 140 310 82.5 26 3 11 < 10 Bar < 16 Bar 1.21160 x 25 2 611 476 140 303 100 26 3 11 < 10 Bar < 16 Bar 1.20160 x 32 2 611 477 140 310 100 26 3 11 < 10 Bar < 16 Bar 1.22180 x 25 2 611 488 140 303 110 26 3 11 < 10 Bar < 16 Bar 1.21180 x 32 2 611 489 140 310 110 26 3 11 < 10 Bar < 16 Bar 1.23200 x 32 2 611 502 140 310 120 26 3 11 < 10 Bar < 16 Bar 1.24

225 x 32 2 611 516 140 310 132.5 26 3 11 < 10 Bar < 16 Bar 1.25

Strap Tool for High Volume Tapping Tees

ProductCode

Description

8 201 003 For use with tapping tees with 63mm outlet

Equipment for Tapping Tees

ProductCode

DescriptionPitch(mm)

8 201 001 For use with tapping tees with 20, 25, 32 and 40mm outlets 108 201 002 For use with tapping tees with 63mm outlets 27

Clamp Types



Z2

Z1

A


4 – 10 times usable Strap Underclamp2 – Permanent PE Underclamp and Screws



18/44

INNOGAZ ELECTROFUSIONUNDER CLAMPING BRANCH SADDLESSimple electrofusion off-takes

• Comprehensive selection of 40 – 225mm electrofusion branch saddles

• SDR9 PE80 Black or SDR11 PE100 Black

• Supplied complete with either moulded or strap type underclamp

• For use on applications up to 16 bar

• Complies with NF ISO 8085, NF EN 1555 and NF EN 12201

16


19/44


20/44

INNOGAZ

18

Electrofusion Repair Saddles BlackNominalBore D(mm)

ProductCode Material

D1(mm)

L1(mm) SDR


Ratingfor Gas

Ratingfor

Water

40 2 501 040 PE100 TBA TBA 11 < 10 Bar < 16 Bar TBA63 2 501 063 PE100 TBA TBA 11 < 10 Bar < 16 Bar TBA

90 2 501 090 PE100 TBA TBA 11 < 10 Bar < 16 Bar TBA110 2 401 110 PE80 50 89 11 < 4 Bar < 12.5 Bar 1.5125 2 401 125 PE80 50 96.5 11 < 4 Bar < 12.5 Bar 1.5160 2 401 160 PE80 68 114 11 < 4 Bar < 12.5 Bar 1.8180 2 401 180 PE80 68 124 11 < 4 Bar < 12.5 Bar 1.8200 2 401 200 PE80 68 134 11 < 4 Bar < 12.5 Bar 1.8


Tapping Ball Valves PE100 BlackNominal Bore

D1 x D2(mm)

ProductCode

A(mm)

B(mm)

punchØ

(mm)ClampingSystem SDR


Ratingfor Gas

Ratingfor

Water

63 x 40* 8 050 801 416 131 42 1 11 < 10 Bar < 16 Bar 2.5163 x 63 8 050 802 335 131 42 1 11 < 10 Bar < 16 Bar 2.3090 x 63 8 050 890 335 131 42 3 11 < 10 Bar < 16 Bar 2.40

110 x 40* 8 050 804 416 131 42 3 11 < 10 Bar < 16 Bar 2.60

110 x 63 8 050 805 335 131 42 3 11 < 10 Bar < 16 Bar 2.49125 x 40* 8 050 808 416 131 42 3 11 < 10 Bar < 16 Bar 2.71125 x 63 8 050 809 335 131 42 3 11 < 10 Bar < 16 Bar 2.50160 x 40* 8 050 813 416 131 42 3 11 < 10 Bar < 16 Bar 2.72160 x 63 8 050 814 335 131 42 3 11 < 10 Bar < 16 Bar 2.51

Punching Tool 7 403 002 - - - - - - - 10.00

* Tapping Ball Valve plus Reducer.

D

L1

D1

B

A

Clamp Types





21/44


22/44

INNOGAZ

20

Spigot Tees PE100 BlackNominal Bore

D(mm)

ProductCode

B(mm)

L(mm)

Z(mm) SDR


Ratingfor Gas

Ratingfor

Water

20 3 111 020 112 40 56 11 < 10 Bar < 16 Bar 0.0325 3 111 025 115 45 62 11 < 10 Bar < 16 Bar 0.04

32 3 111 032 139 44 70 11 < 10 Bar < 16 Bar 0.0740 3 111 040 153 49 77 11 < 10 Bar < 16 Bar 0.0950 3 111 050 216 63 108 11 < 10 Bar < 16 Bar 0.2563 3 111 063 216 63 103 11 < 10 Bar < 16 Bar 0.3575 3 111 075 270 70 143 11 < 10 Bar < 16 Bar 0.6690 3 111 090 279 80 136 11 < 10 Bar < 16 Bar 0.65110 3 111 110 305 87 152 11 < 10 Bar < 16 Bar 1.20125 3 111 125 338 92 167 11 < 10 Bar < 16 Bar 1.89160 3 111 160 419 103 208 11 < 10 Bar < 16 Bar 4.50180 3 111 180 509 120 270 11 < 10 Bar < 16 Bar 7.10200 3 111 200 500 122 270 11 < 10 Bar < 16 Bar 8.00225 3 111 225 550 130 275 11 < 10 Bar < 16 Bar 11.12250 3 111 250 687 130 344 11 < 10 Bar < 16 Bar 18.70

280 3 111 280 692 140 346 11 < 10 Bar < 16 Bar 18.67315 3 111 315 830 150 413 11 < 10 Bar < 16 Bar 37.60400 3 111 400 915 195 455 11 < 10 Bar < 16 Bar 42.50500 3 111 500 TBA TBA TBA 11 < 10 Bar < 16 Bar TBA

For Tee and 3 Couplers use code 3121 plus last three figures i.e. 3 121 500 for 500mm.

Note: 250 and above sizes have sections of pipe butt-fused to the moulding. On these sizes L = minimum length of

pipe added.


Nominal BoreD

(mm)ProductCode

L(mm)

Z(mm) SDR


20 1 611 020 42 48 11 < 10 Bar < 16 Bar 0.0125 1 611 025 37 50 11 < 10 Bar < 16 Bar 0.0232 1 611 032 45 57 11 < 10 Bar < 16 Bar 0.0240 1 611 040 50 62 11 < 10 Bar < 16 Bar 0.0350 1 611 050 65 71 11 < 10 Bar < 16 Bar 0.0863 1 611 063 64 85 11 < 10 Bar < 16 Bar 0.1075 1 611 075 70 96 11 < 10 Bar < 16 Bar 0.2190 1 611 090 80 109 11 < 10 Bar < 16 Bar 0.26110 1 611 110 87 123 11 < 10 Bar < 16 Bar 0.40125 1 611 125 93 133 11 < 10 Bar < 16 Bar 0.57140 1 611 140 100 116 11 < 10 Bar < 16 Bar 0.74160 1 611 160 98 154 11 < 10 Bar < 16 Bar 1.07180 1 611 180 105 168 11 < 10 Bar < 16 Bar 1.80200

1 611 200116 182 11 < 10 Bar < 16 Bar 1.87

225 1 611 225 160 200 11 < 10 Bar < 16 Bar 2.76250 1 611 250 195 330 11 < 10 Bar < 16 Bar 5.25280 1 611 280 112 117 11 < 10 Bar < 16 Bar 5.00315 1 611 315 195 358 11 < 10 Bar < 16 Bar 8.70400 1 611 400 290 310 11 < 10 Bar < 16 Bar 9.33

For Cap and Coupler use code 1621 plus last three figures i.e. 1 621 315 for 315mm.

Ratingfor Gas

Ratingfor

Water

B

L

Z

L

Z

Spigot Caps PE100 Black


23/44

Ratingfor Gas

Ratingfor

Water

INNOGAZ

21

Reduced Branch Tees PE100 BlackNominal Bore

D1 x D2(mm)

ProductCode

B(mm)

L(mm)

Z(mm)


63 x 32 3 211 426 228 46 91 < 10 Bar < 16 Bar 0.3063 x 40 3 211 427 232 53 106 < 10 Bar < 16 Bar 0.30

63 x 50 3 211 428 215 56 103 < 10 Bar < 16 Bar 0.3075 x 32 3 211 432 260 50 107 < 10 Bar < 16 Bar 0.4975 x 40 3 211 433 260 50 100 < 10 Bar < 16 Bar 0.5375 x 50 3 211 434 260 55 141 < 10 Bar < 16 Bar 0.5375 x 63 3 211 435 255 63 117 < 10 Bar < 16 Bar 0.7690 x 32 3 211 439 303 50 115 < 10 Bar < 16 Bar 0.5690 x 50 3 211 441 303 60 95 < 10 Bar < 16 Bar 0.6090 x 63 3 211 442 303 65 100 < 10 Bar < 16 Bar 0.8590 x 75 3 211 443 272 68 138 < 10 Bar < 16 Bar 0.78

110 x 32 3 211 447 320 50 125 < 10 Bar < 16 Bar 0.94110 x 50 3 211 449 320 55 130 < 10 Bar < 16 Bar 0.94110 x 63 3 211 450 316 62 135 < 10 Bar < 16 Bar 1.45110 x 75 3 211 451 309 70 151 < 10 Bar < 16 Bar 1.16110 x 90 3 211 452 320 78 151 < 10 Bar < 16 Bar 1.52

125 x 63 3 211 459 320 68 150 < 10 Bar < 16 Bar 1.40125 x 75 3 211 460 357 72 144 < 10 Bar < 16 Bar 1.60125 x 90 3 211 461 320 82 165 < 10 Bar < 16 Bar 1.60125 x 110 3 211 462 341 83 170 < 10 Bar < 16 Bar 1.84140 x 63 3 211 469 386 77 160 < 10 Bar < 16 Bar 1.88140 x 75 3 211 470 386 78 173 < 10 Bar < 16 Bar 1.34140 x 90 3 211 471 388 87 182 < 10 Bar < 16 Bar 1.92140 x 110 3 211 472 388 95 188 < 10 Bar < 16 Bar 2.24140 x 125 3 211 473 390 94 188 < 10 Bar < 16 Bar 3.37160 x 63 3 211 480 424 72 174 < 10 Bar < 16 Bar 3.30160 x 75 3 211 481 424 73 180 < 10 Bar < 16 Bar 2.66160 x 90 3 211 482 424 84 190 < 10 Bar < 16 Bar 2.90160 x 110 3 211 483 424 93 197 < 10 Bar < 16 Bar 2.90160 x 125 3 211 484 425 91 156 < 10 Bar < 16 Bar 2.98

160 x 140 3 211 485 427 95 190 < 10 Bar < 16 Bar 4.60180 x 63 3 211 492 450 68 178 < 10 Bar < 16 Bar 3.34180 x 90 3 211 494 460 85 200 < 10 Bar < 16 Bar 3.50180 x 110 3 211 495 460 95 210 < 10 Bar < 16 Bar 3.30180 x 125 3 211 496 430 100 310 < 10 Bar < 16 Bar 3.38180 x 140 3 211 497 460 104 220 < 10 Bar < 16 Bar 3.60180 x 160 3 211 498 460 110 225 < 10 Bar < 16 Bar 6.06200 x 63 3 211 505 500 70 190 < 10 Bar < 16 Bar 4.70200 x 90 3 211 507 500 82 202 < 10 Bar < 16 Bar 6.50200 x 110 3 211 508 500 91 165 < 10 Bar < 16 Bar 6.50200 x 125 3 211 509 500 100 200 < 10 Bar < 16 Bar 6.58200 x 140 3 211 510 500 100 200 < 10 Bar < 16 Bar 6.50200 x 160 3 211 511 500 104 224 < 10 Bar < 16 Bar 4.88200 x 180 3 211 512 500 130 250 < 10 Bar < 16 Bar 4.88

225 x 75 3 211 520 555 70 215 < 10 Bar < 16 Bar 8.47225 x 90 3 211 521 535 82 215 < 10 Bar < 16 Bar 8.47225 x 110 3 211 522 522 92 271 < 10 Bar < 16 Bar 8.28225 x 125 3 211 523 522 93 266 < 10 Bar < 16 Bar 6.58225 x 140 3 211 524 535 105 210 < 10 Bar < 16 Bar 7.89225 x 160 3 211 525 522 109 252 < 10 Bar < 16 Bar 6.85225 x 180 3 211 526 560 105 280 < 10 Bar < 16 Bar 8.00225 x 200 3 211 527 535 105 238 < 10 Bar < 16 Bar 10.40250 x 110 3 211 537 600 91 236 < 10 Bar < 16 Bar 8.00250 x 125 3 211 538 600 90 180 < 10 Bar < 16 Bar 8.00250 x 140 3 211 539 535 105 210 < 10 Bar < 16 Bar 7.80250 x 160 3 211 540 600 104 250 < 10 Bar < 16 Bar 7.89250 x 180 3 211 541 600 105 210 < 10 Bar < 16 Bar 18.20315 x 90 3 211 552 700 82 260 < 10 Bar < 16 Bar 8.62315 x 110 3 211 553 700 90 268 < 10 Bar < 16 Bar 8.63315 x 160 3 211 556 700 106 230 < 10 Bar < 16 Bar 12.38315 x 180 3 211 557 700 107 285 < 10 Bar < 16 Bar 14.53315 x 200 3 211 558 700 120 298 < 10 Bar < 16 Bar 15.50315 x 225 3 211 559 700 120 298 < 10 Bar < 16 Bar 16.90315 x 250 3 211 560 695 130 325 < 10 Bar < 16 Bar 18.30

B

L

Z


24/44

INNOGAZ Spigot 90º Elbows PE100 Black

Nominal BoreD

(mm)ProductCode

L(mm)

Z(mm) SDR


Ratingfor Gas

Ratingfor

Water

20 3 811 020 50 75 11 < 10 Bar < 16 Bar 0.0225 3 811 025 48 65 11 < 10 Bar < 16 Bar 0.02

32 3 811 032 48 70 11 < 10 Bar < 16 Bar 0.0440 3 811 040 50 76 11 < 10 Bar < 16 Bar 0.0850 3 811 050 55 95 11 < 10 Bar < 16 Bar 0.1463 3 811 063 69 103 11 < 10 Bar < 16 Bar 0.2775 3 811 075 69 111 11 < 10 Bar < 16 Bar 0.3190 3 811 090 80 154 11 < 10 Bar < 16 Bar 0.63110 3 811 110 87 152 11 < 10 Bar < 16 Bar 1.04125 3 811 125 92 166 11 < 10 Bar < 16 Bar 1.45140 3 811 140 95 195 11 < 10 Bar < 16 Bar 1.92160 3 811 160 120 220 11 < 10 Bar < 16 Bar 2.90180 3 811 180 120 220 11 < 10 Bar < 16 Bar 3.60200 3 811 200 122 242 11 < 10 Bar < 16 Bar 5.00225 3 811 225 130 268 11 < 10 Bar < 16 Bar 6.40

250 3 811 250 150 400 11 < 10 Bar < 16 Bar 11.50280 3 811 280 140 340 11 < 10 Bar < 16 Bar 15.74315 3 811 315 150 420 11 < 10 Bar < 16 Bar 19.00400 3 811 400 200 635 11 < 10 Bar < 16 Bar 42.20500 3 811 500 TBA TBA 11 < 10 Bar < 16 Bar TBA

For 90º Elbow and 2 Couplers use code 3821 plus last three figures i.e. 3 821 500 for 500mm.


pipe added.


Spigot 45º Elbows PE100 Black

25 3 611 025 35 41 11 < 10 Bar < 16 Bar 0.0332 3 611 032 48 61 11 < 10 Bar < 16 Bar 0.0540 3 611 040 57 78 11 < 10 Bar < 16 Bar 0.0850 3 611 050 65 75 11 < 10 Bar < 16 Bar 0.0963 3 611 063 69 85 11 < 10 Bar < 16 Bar 0.2475 3 611 075 75 96 11 < 10 Bar < 16 Bar 0.3390 3 611 090 80 109 11 < 10 Bar < 16 Bar 0.50110 3 611 110 87 110 11 < 10 Bar < 16 Bar 0.75125 3 611 125 92 123 11 < 10 Bar < 16 Bar 1.09140 3 611 140 98 190 11 < 10 Bar < 16 Bar 1.60160 3 611 160 103 135 11 < 10 Bar < 16 Bar 2.30

180 3 611 180 120 157 11 < 10 Bar < 16 Bar 2.60200 3 611 200 122 172 11 < 10 Bar < 16 Bar 3.70225 3 611 225 130 185 11 < 10 Bar < 16 Bar 5.10250 3 611 250 130 246 11 < 10 Bar < 16 Bar 9.70280 3 611 280 140 246 11 < 10 Bar < 16 Bar 10.60315 3 611 315 150 293 11 < 10 Bar < 16 Bar 16.50400 3 611 400 200 380 11 < 10 Bar < 16 Bar 31.97500 3 611 500 TBA TBA 11 < 10 Bar < 16 Bar TBA

For 45º Elbow and 2 Couplers use code 3621 plus last three figures i.e. 3 621 500 for 500mm.


pipe added.


22

Nominal BoreD

(mm)ProductCode

L(mm)

Z(mm) SDR


Ratingfor Gas

Ratingfor

Water

L

Z

LZ


25/44

INNOGAZ

23

Spigot Reducers PE100 BlackNominal Bore

D1 x D2(mm)

ProductCode

L1(mm)

L2(mm)

Z(mm) SDR


25 x 20 1 211 410 50 50 114 11 < 10 Bar < 16 Bar 0.0232 x 20 1 211 412 48 42 103 11 < 10 Bar < 16 Bar 0.02

32 x 25 1 211 413 45 50 97 11 < 10 Bar < 16 Bar 0.0340 x 20 1 211 415 50 42 110 11 < 10 Bar < 16 Bar 0.0840 x 25 1 211 416 50 42 110 11 < 10 Bar < 16 Bar 0.0540 x 32 1 211 417 50 45 117 11 < 10 Bar < 16 Bar 0.0550 x 25 1 211 420 45 50 110 11 < 10 Bar < 16 Bar 0.0650 x 32 1 211 421 47 55 110 11 < 10 Bar < 16 Bar 0.0750 x 40 1 211 422 50 55 110 11 < 10 Bar < 16 Bar 0.0763 x 25 1 211 425 64 42 137 11 < 10 Bar < 16 Bar 0.1163 x 32 1 211 426 63 44 141 11 < 10 Bar < 16 Bar 0.1263 x 40 1 211 427 63 49 137 11 < 10 Bar < 16 Bar 0.1263 x 50 1 211 428 65 55 149 11 < 10 Bar < 16 Bar 0.1475 x 40 1 211 433 74 50 142 11 < 10 Bar < 16 Bar 0.1875 x 50 1 211 434 70 55 150 11 < 10 Bar < 16 Bar 0.25

75 x 63 1 211 435 63 70 165 11 < 10 Bar < 16 Bar 0.2190 x 50 1 211 441 80 56 174 11 < 10 Bar < 16 Bar 0.2890 x 63 1 211 442 80 65 173 11 < 10 Bar < 16 Bar 0.3090 x 75 1 211 443 75 84 192 11 < 10 Bar < 16 Bar 0.30

110 x 63 1 211 450 84 65 189 11 < 10 Bar < 16 Bar 0.45110 x 75 1 211 451 73 90 187 11 < 10 Bar < 16 Bar 0.49110 x 90 1 211 452 83 80 190 11 < 10 Bar < 16 Bar 0.55125 x 63 1 211 459 88 65 205 11 < 10 Bar < 16 Bar 0.63125 x 75 1 211 460 88 71 197 11 < 10 Bar < 16 Bar 0.70125 x 90 1 211 461 88 80 208 11 < 10 Bar < 16 Bar 0.78125 x 110 1 211 462 88 85 208 11 < 10 Bar < 16 Bar 0.81140 x 110 1 211 472 90 95 207 11 < 10 Bar < 16 Bar 0.92160 x 90 1 211 482 95 108 248 11 < 10 Bar < 16 Bar 1.10160 x 110 1 211 483 92 117 220 11 < 10 Bar < 16 Bar 1.30

160 x 125 1 211 484 96 111 226 11 < 10 Bar < 16 Bar 1.30180 x 125 1 211 496 94 112 251 11 < 10 Bar < 16 Bar 1.60180 x 160 1 211 498 103 105 220 11 < 10 Bar < 16 Bar 2.12200 x 160 1 211 511 93 110 265 11 < 10 Bar < 16 Bar 2.20225 x 110 1 211 522 94 130 312 11 < 10 Bar < 16 Bar TBA225 x 160 1 211 525 118 135 264 11 < 10 Bar < 16 Bar 3.20225 x 180 1 211 526 118 120 263 11 < 10 Bar < 16 Bar 3.32225 x 200 1 211 527 116 116 285 11 < 10 Bar < 16 Bar 5.00250 x 160 1 211 540 100 130 290 11 < 10 Bar < 16 Bar TBA250 x 180 1 211 541 111 130 303 11 < 10 Bar < 16 Bar 3.70250 x 200 1 211 542 130 138 300 11 < 10 Bar < 16 Bar 3.26250 x 225 1 211 543 135 138 288 11 < 10 Bar < 16 Bar 4.85280 x 200 1 211 603 140 112 333 11 < 10 Bar < 16 Bar 5.58315 x 200

1 211 558180 134 380 11 < 10 Bar < 16 Bar TBA

315 x 250 1 211 560 157 138 380 11 < 10 Bar < 16 Bar 9.10400 x 315 1 211 599 187 158 450 11 < 10 Bar < 16 Bar 11.13500 x 400 1 211 582 TBA TBA TBA 11 < 10 Bar < 16 Bar TBA

For Reducer and 2 Couplers use code 1221 plus last three figures i.e. 1 221 582 for 500 x 400.


Ratingfor Gas

Ratingfor

Water


26/44

INNOGAZ

24

Spigot Stub Flanges PE100 Black

Backing Rings BlackNominal

Bore(mm)

ProductCode

D1(mm)

D2(mm)

D3(mm)

K (mm)

B(mm)

No of Holes


Ratingfor Gas

Ratingfor

Water

25 x 20 4 104 025 34 118 14 75 18 4 < 10 Bar < 16 Bar 0.4032 x 25 4 104 032 42 122 14 85 17 4 < 10 Bar < 16 Bar 0.40

40 x 32 4 104 040 51 142 18 100 17 4 < 10 Bar < 16 Bar 0.5050 x 40 4 104 050 62 156 18 110 19 4 < 10 Bar < 16 Bar 0.7063 x 50 4 104 063 78 171 18 125 20 4 < 10 Bar < 16 Bar 0.9063 x 60 4 101 063 TBA TBA TBA TBA TBA 8 < 4 Bar < 12.5 Bar TBA75 x 65 4 104 075 92 191 18 145 21 4 < 10 Bar < 16 Bar 1.0090 x 80 4 104 090 108 206 18 160 21 8 < 10 Bar < 16 Bar 1.10

110 x 100 4 104 110 128 226 18 180 22 8 < 10 Bar < 16 Bar 1.50125 x 100 4 104 125 135 226 18 180 23 12 < 10 Bar < 16 Bar 1.40160 x 150 4 104 160 178 296 22 240 28 8 < 10 Bar < 16 Bar 1.80180 x 150 4 104 180 188 296 22 240 27 8 < 10 Bar < 16 Bar 1.90200 x 200 4 104 200 235 350 22 295 32 8 < 10 Bar < 16 Bar 3.10225 x 200 4 104 225 238 350 22 295 31 8 < 4 Bar < 12.5 Bar 3.10225 x 200 4 101 225 238 350 22 295 31 8 < 10 Bar < 16 Bar 3.10250 x 250 4 104 250 288 412 22 350 36 12 < 4 Bar < 12.5 Bar 4.90

250 x 250 4 101 250 288 412 22 350 36 12 < 10 Bar < 16 Bar 4.90315 x 300 4 104 315 338 462 22 400 42 12 < 4 Bar < 12.5 Bar 6.40315 x 300 4 101 315 338 462 22 400 42 12 < 10 Bar < 16 Bar 6.40355 x 350 4 101 355 376 525 22 460 52 16 < 10 Bar < 16 Bar 11.10400 x 400 4 101 400 430 586 26 545 56 16 < 10 Bar < 16 Bar 14.70


A

B

L

B

D2 KD1

D3

Nominal BoreD

(mm)ProductCode

A(mm)

B(mm)

L(mm) SDR


25 4 011 025 TBA TBA TBA 11 < 10 Bar < 16 Bar TBA32 4 011 032 68 88 60 11 < 10 Bar < 16 Bar 0.06

40 4 011 040 78 100 60 11 < 10 Bar < 16 Bar 0.0950 4 011 050 87 100 65 11 < 10 Bar < 16 Bar 0.1363 4 011 063 102 117 63 11 < 10 Bar < 16 Bar 0.2275 4 011 075 122 127 85 11 < 10 Bar < 16 Bar 0.3090 4 011 090 138 136 79 11 < 10 Bar < 16 Bar 0.46110 4 011 110 158 136 82 11 < 10 Bar < 16 Bar 0.65125 4 011 125 158 179 92 11 < 10 Bar < 16 Bar 1.20160 4 011 160 212 179 98 11 < 10 Bar < 16 Bar 1.55180 4 011 180 212 175 106 11 < 10 Bar < 16 Bar 1.85200 4 011 200 268 179 115 11 < 10 Bar < 16 Bar 2.50225 4 011 225 268 215 137 11 < 10 Bar < 16 Bar TBA250 4 011 250 320 235 146 11 < 10 Bar < 16 Bar TBA315 4 011 315 370 260 165 11 < 10 Bar < 16 Bar TBA

355 4 011 355 430 280 172 11 < 10 Bar < 16 Bar TBA400 4 011 400 482 310 195 11 < 10 Bar < 16 Bar TBA

For Stub Flange and Coupler use code 4021 plus last three figures i.e. 4 021 315 for 315mm.


pipe added.


Ratingfor Gas

Ratingfor

Water


27/44

INNOGAZ

25

Gaskets BlackNominal

Bore(mm)

ProductCode

D1(mm)

D2(mm)

HoleWidth(mm)


25 4 201 025 25 45 2 < 10 Bar < 16 Bar TBA32 4 201 032 32 58 2 < 10 Bar < 16 Bar TBA

40 4 201 040 34 82 3 < 10 Bar < 16 Bar TBA50 4 201 050 46 92 3 < 10 Bar < 16 Bar 0.0363 4 201 063 58 107 3 < 10 Bar < 16 Bar 0.0375 4 201 075 69 127 3 < 10 Bar < 16 Bar 0.0490 4 201 090 84 142 3 < 10 Bar < 16 Bar 0.06110 4 201 110 100 162 3 < 10 Bar < 16 Bar 0.07125 4 201 125 114 162 3 < 10 Bar < 16 Bar 0.07160 4 201 160 146 218 3 < 10 Bar < 1 6 Bar 0.11180 4 201 180 164 218 3 < 10 Bar < 16 Bar 0.11200 4 201 200 181 273 3 < 10 Bar < 16 Bar 0.13225 4 201 225 203 273 3 < 10 Bar < 16 Bar 0.14250 4 201 250 276 328 3 < 10 Bar < 16 Bar 0.20315 4 201 315 283 378 3 < 10 Bar < 16 Bar 0.28

355 4 201 355 319 435 3 < 10 Bar < 16 Bar 0.38400 4 201 400 359 489 3 < 10 Bar < 16 Bar 0.48


Ratingfor Gas

Ratingfor

Water

D2D1

Full Faced FlangeNominal

Bore(mm)

ProductCode

d(mm)

D(mm)

D1 /D2(mm)

T (mm)

Z(mm)

H(mm)

No of Holes


20 3 403 025 25 105 75 47 78 20 4 < 10 Bar < 16 Bar 0.6525 3 403 032 32 115 85 47 78 25 4 < 10 Bar < 16 Bar 0.80

40 3 403 040 40/32 150 100/110 60 97 25 4 < 10 Bar < 16 Bar 0.9050 3 403 050 50/40 165 110/125 67 106 30 4 < 10 Bar < 16 Bar 1.0565 3 403 063 63/50/60 185 125/145 75 122 30 4 < 10 Bar < 16 Bar 1.4880 3 403 075 75/60/65 200 145/160 80 130 35 8 < 10 Bar < 16 Bar 1.5880 3 403 090 90 200 160 84 140 35 8 < 10 Bar < 16 Bar 2.40100 3 403 110 110 220 180 87 140 35 8 < 10 Bar < 16 Bar 3.30100 3 403 125 125 220 180 92 165 35 8 < 10 Bar < 16 Bar 3.36125 3 403 140 140 250 210 111 180 49 8 < 10 Bar < 16 Bar 6.50150 3 403 160 160 285 240 116 180 48 8 < 10 Bar < 16 Bar 7.10150 3 403 180 180 285 240 105 250 48 8 < 10 Bar < 16 Bar 10.05200 3 403 200 200 340 295 112 280 55 8 < 10 Bar < 16 Bar 12.10200 3 403 225 225 340 295 120 315 55 8 < 10 Bar < 16 Bar 13.50250 3 403 250 250 395 350 129 225 64 12 < 10 Bar < 16 Bar 15.00250 3 403 280 280 395 350 139 375 64 12 < 10 Bar < 16 Bar 19.10

300 3 403 315 315 445 400 150 385 68 12 < 10 Bar < 16 Bar 23.50350 3 403 355 355 515 460 160 280 77 12 < 10 Bar < 16 Bar 38.00

Ratingfor Gas

Ratingfor

Water

d D2 D1 D

T H

Z


28/44

INNOGAZ BALL VALVES - For the safest cut-off

• Open and closed position with stop showing flow direction

• Spigot end for butt-fusion or electrofusion welding

• High performance fittings – up to 16 bar rated for water

and 10 bar for gas

• Complies with NF EN 1555 and NF EN 12201

FULL PORT BALL VALVES

• Available in sizes 20mm to 225mm and 1.25IPS to 8IPS• PE100 Black

• Full port ball valves without pressure drop

• Maintenance free shut-off valve

REDUCED PORT BALL VALVES

• Available in sizes 32mm to 225mm - PE100 Black

• Available in sizes 2IPS to 4IPS - PE80 Black and 6IPS to 8IPS - PE100 Black

• Maintenance free isolating valve

• Corrosion proofing unnecessary

26


29/44


30/44

NEW - CONNEXION

A safe and reliable method of installing electrofusion products

• Three models to suit your requirements:

Connexion Red – Fully Automatic

Connexion Green – Manual with Datalogging

Connexion Blue – Manual

• Customised to suit your preferred language and plug type

• Light-weight, robust, user friendly unit

• Simple easy to follow pictorial instructions

• Weatherproof to IP65

• CE marked

TOOLING

A wide selection of tools to aidpipeline installation

• Clamps

• Positioning Kits

• Scraping Tools

• Squeeze Off Tools• Pipe Rollers

• Re-rounding Clamps

• Pipe Cutters28


31/44

INNOGAZ

29

Welding Mode Barcode and Manual Manual with Datalogging Manual

Input Voltage Range AC180/270V AC180/270V AC180/270V

Frequency Range 45-66 Hz 45-66 Hz 45-66 Hz

Amps AC 20A maximum AC 20A maximum AC 20A maximum

Power AC 3.5KVA AC 2.5KVA AC 2.5KVA

Circuit Breaker 20A slow 20A slow 20A slow

Housing Protection IP65 Protection IP65 Protection IP65

Electrical Safety Class 1 Class 1 Class 1

Connection Cable 4m 4m 4m

Fusion Cable 4m 4m 4m

Weight 22kg 22kg 22kg

Barcode Type 2/5 interleaved code n/a n/a

Working Temperature Range -20ºC – +45ºC -20ºC – +45ºC -20ºC – +45ºC

Fusion Current Monitor Short and open circuit Short and open circuit Short and open circuit

Printer Interface USB USB n/a

Quality CE and GS CE and GS CE and GS

Carrying Case Yes Optional Optional

4.0mm connector plugs Yes Yes Yes

Hand Scraper Optional Optional Optional

Emergency Stop Yes Yes Yes

Number of Fusions

Recordable1,000 1,000 n/a

Language Variants Yes – See table on page 30 Yes – See table on page 30 n/a

Memory Stick with

Software IncludedYes Yes No

Product Code for 230V 7 903 001 7 903 002 7 903 003

Product Code for 110V 7 903 000 Contact us Contact us

Description Connexion Red Connexion Green Connexion Blue

Connexion


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INNOGAZ

30

A110V, 16A YellowIEC309 (BS4343)

B110V, 32A YellowIEC309 (BS4343)

C230V, 16A BlueIEC309 (BS4343)

D230V, 32A BlueIEC309 (BS4343)

E120V, 15ANEMA 5-15P

F

120V, 20ANEMA 5-20P

G230V, 15AAustralian AS3112

H230V, 15A EuropeSchuko CEE 7/7

J230V, 15AOld British BS546

L230V, 13AUK BS1363

M48V, 16AEN60309 BS4343

N220V, 10AAustralian AS3112

Connexion Options

The following languages options are

available for the Connexion green and

red:

English, French, Italian, Spanish,

Portuguese, Norwegian, Swedish,

Danish, Japanese, German, Finnish

and Dutch

In addition the following sets of

languages can be inset into the

Connexion Units memory:

European (Central/South) -

English, French, German plus either

Italian, Spanish, Portuguese or Dutch

European (East) -


Polish, Magyar or Czech

European (North) -


Swedish, Finnish, Norwegian or Dutch

7 900 850 Steel case for Connexion control boxes7 900 900 Steel case with spare set of fitting connectors and hand scraper

Code Description

8 701 015 Pen bar code reader with USB connector8 701 020 Scanner bar code reader with USB connector

Code Description

Steel Carry Case

Bar Code Reading


33/44

INNOGAZ

31

8 002 006 Adaptor 4.7mm probe to 4.0mm receptacle insulated (per 2)8 002 005 Adaptor 4.0mm probe to 4.7mm receptacle insulated (per 2)

Code Description

7 903 004 Evolution 80 – 110V x 80V7 903 005 Evolution 40/80 – 110V x 40V and 80V

Requires manual input of fusion times, has weld data recording capabilities without power transformer with detachableoutput lead(s).

Code Description

Evolution

Terminal Adaptors

7 802 001 230V PT 160 – For pipes and fittings 40–160mm

7 802 002 230V PT 250 – For pipes and fittings 63–250mm7 802 003 230V PT 315 – For pipes and fittings 90–315mm7 802 006 230V PT 500 – For pipes and fittings 200-500mm

The basic butt-welding unit for PE pipe includes, a frame, a set of shells for different pipe diameters,

a hydro-electrical set with a heating element and a scraper. Suitable for pipes SDR41 to SDR6.

Options available include a fully automatic butt-welding unit, welding traceability,

alternative voltages and a shell set for inch sized pipe – please contact us for further information.

Code Description

7 612 007 Low tension 230V or 110V generator

Manual generator with 6.5 litre tank with IP23 protection.

Code Description

Generator

Butt-Fusion Machine


34/44

INNOGAZ

32

7 502 207 For sizes 16, 20, 25, 32, 50 and 63mm

7 502 208 For sizes 20, 32, 40, 50 and 75mm7 502 209 For sizes 25, 32, 40, 50 and 63mm

Code DescriptionFor straight and angle connections withchangeable rotating jaws for pipe sizes

16-75mm.

7 503 150 For sizes 16, 20, 25, 32, 50 and 63mm

7 503 200 For sizes 20, 32, 40, 50 and 75mm7 503 250 For sizes 25, 32, 40, 50 and 63mm

Code DescriptionFor straight and reduced outletconnections, with changeable rotating jaws, for pipe sizes 16-75mm.

7 503 400 Clamp with 16mm x 20mm and 25mm x 32mm jaws7 503 450 Clamp with 20mm x 32mm jaws7 503 500 Clamp with 25mm x 32mm jaws

Accessories7 503 410 Spare 20mm x 32mm jaw set7 503 420 Spare 25mm x 16mm jaw set7 503 430 Spare 25mm x 32mm jaw set

Code DescriptionWith changeable jaws for couplers,reducers and branches 16–32mm.

7 503 550 Midi Clamp with 20mm x 25mm and 32mm x 63mm jaws7 503 600 Maxi Clamp with 20mm x 25mm, 40mm x 50mm and 32mm x 63mm jaws

Accessories

7 503 610 Spare 20mm x 25mm jaw set7 503 620 Spare 20mm x 32mm jaw set7 503 630 Spare 25mm x 32mm jaw set7 503 640 Spare 32mm x 40mm jaw set7 503 650 Spare 32mm x 50mm jaw set7 503 660 Spare 40mm x 50mm jaw set7 503 670 Spare 32mm x 63mm jaw set7 503 680 Spare 40mm x 63mm jaw set7 503 690 Spare 50mm x 63mm jaw set

Code Description

Universal Superclamp

Superclamp

Mini Clamp

Midi and Maxi Clamping Tool

7 503 850 For sizes 20, 25 and 32mm

7 503 900 For sizes 20, 25, 32 and 63mm

Code DescriptionFor positioning electrofusion elbows.

Simple Bar Clamp

With changeable jaws for couplers,reducers and branches, for sizes20-63mm.


35/44

INNOGAZ

33

7 503 300 For sizes 63, 75, 90, 110 and 125mm Straights7 503 350 For sizes 63, 75, 90, 110 and 125mm Angles

Code DescriptionFor straight and angle connections for pipes 63-125mm.

7 503 700 2 way configuration with single base7 503 750 2 way configuration with angle base7 503 800 3 way configuration with angle base

Accessories7 503 810 T retrofit base adaptor bar7 503 820 Jaw set only

Code DescriptionMulti-size positioner with fixed jaws for couplers, reducers, elbows and branches20-63mm.

Universal Megaclamp

Magi-Clamp

7 503 910 20mm x 20mm7 503 920 25mm x 25mm7 503 930 32mm x 32mm7 503 940 40mm x 40mm

7 503 950 50mm x 50mm7 503 960 63mm x 63mm

Code DescriptionFor equal ended couplers.

Simple Positioning Clamp

7 503 965 2 way configuration with straight base7 503 970 2 way configuration with 500mm angle-maker7 503 975 2 way configuration with 750mm angle-maker7 503 980 3 way configuration with 500mm angle-maker and branch leg7 503 985 3 way configuration with 750mm angle-maker and branch leg

Accessories7 503 990 Retro-Fit 2 to 3 way adaptor short branch leg 500mm7 503 995 Retro-Fit 2 to 3 way adaptor long branch leg 750mm

Code DescriptionFor pipes 63-180mm. Does not requireshells or liners.

Joint-Master Multi-Size Positioning Clamp


36/44


37/44

INNOGAZ

35

7 501 180 63-250mm7 501 315 63-400mm

Code DescriptionFor top loading saddles 63-250mmand 63-400mm.

7 500 315 63-500mm

Code DescriptionFor top loading saddles 63-500mm.

7 500 316 63 and 90mm Branching Saddles7 500 317 63, 90 and 125mm Branching Saddles

Code DescriptionReplaces mounting foot on pillar andstrap type pressure clamps for use withtop loading branch saddles withoutcutters.

Pillar Type Pressure Clamp

Strap Type Pressure Clamp

Branch Saddle Adaptors

7 102 201 2.5” Hand tool with blade7 102 202 2.5” Replacement hand tool blade7 102 203 1.5” Hand tool with blade7 102 204 1.5” Replacement hand tool blade

Code Description

Hand Scraping Tool


38/44

INNOGAZ

36

7 102 100 Standard tool box with foam insert

7 102 101 PT1E pistol hand tool 20-90mm with cutting tip

7 102 102 Pipe insert 20mm x 3.0mm wall





7 102 107 Pipe insert 63mm x 5.8mm wall 7 102 108 Pipe insert 75mm x 6.9mm wall


7 102 110 Replacement single scraping tip small

7 102 111 Replacement single scraping tip large

For replacement blades – see Uniprep 4 on page 37.

Code Description

Surprep Rotary Scraping Tools

7 101 500 20mm Ø pipe x 3.0mm wall




7 101 700 50mm Ø pipe x 4.6mm wall 7 101 750 63mm Ø pipe x 5.8mm wall

Code Description

Calder-Prep Rotary Scraping Tool

7 101 150 Uniprep 2 without toolbox

7 101 200 Uniprep 2 with toolbox

7 101 101 Replacement tip holder

7 102 110 4 edge tungsten carbide replacement scraping tip

Code DescriptionMechanical Rotary Scraping Tool.

Uniprep 2 (125-500mm)








39/44

INNOGAZ

37

8 402 001 Heavy duty double U loop pattern squeeze tool with buffer stops (For 16, 20, 25 and 32mm pipe)

Code Description

Mechanical Squeeze-off Tool With Buffer Stops (16mm – 32mm)







7 101 351 Replacement single scraping tip small*

7 101 352 Replacement single scraping tip large*

* Also for use with Surprep Scraping Tools











40/44

INNOGAZ

38

8 401 008 Pipe roller for pipes up to 355mm

Code Description

Pipe Roller for Pipes up to 355mm

8 401 004 Heavy duty double U loop pattern squeeze tool (For 63mm-125mm pipe)

Code Description

Mechanical Squeeze-off Tool (63mm – 125mm)

8 401 006 Heavy duty double U loop pattern A-Frame hydraulic powered squeeze tool

(For 160, 180, 200, 225 and 250mm SDR11 and SDR17 pipe)

Code Description

Hydraulic Powered A-Frame Squeeze-off Tool (160mm – 250mm)

8 401 005 Heavy duty double U loop pattern hydraulic powered squeeze tool

(For 63, 90, 125 and 180mm SDR11 and SDR17pipe)

8 401 007 Heavy duty double U loop pattern hydraulic powered squeeze tool

(For 63, 75, 90, 110, 140, 160 and 180mm SDR11 and SDR17 pipe)

Code Description

Hydraulic Powered Squeeze-off Tool (63mm – 180mm)

8 401 001 Heavy duty double U loop pattern squeeze tool with buffer stops (For 20, 25, 32 and 63mm pipe)

8 401 002 Heavy duty double U loop pattern squeeze tool with buffer stops (For 20, 32, 40, 50 and 63mm pipe)

Also available with stainless steel feed screw - contact us for further details.

Code Description

Mechanical Squeeze-off Tool With Buffer Stops (20mm – 63mm)


41/44

INNOGAZ

39

8 602 600 400mm – Re-rounding Clamp



8 602 603 710mm – Re-rounding Clamp8 602 604 Replacement hydraulic pump with hose

8 602 605 Replacement hose with coupling

Code DescriptionKit comprises of 1 collar and 1 pump.

Intermediate sizes can be achieved by

adding reducing shells.

Hydraulic Re-rounding Clamps (400mm – 710mm)

8 602 500 20mm – Nutcracker type




8 602 504 50mm – Nutcracker type8 602 505 63mm – Hinged collar type

8 602 506 75mm – Hinged collar type







8 602 513 200mm – Split collar with ratchet



8 602 516 315mm – Segmented collar with ratchet

Code Description

Mechanical Re-rounding Clamps

5 602 700 400mm – Dual positioning kit




5 602 704 Replacement hydraulic pump with hose

5 602 705 Replacement hose with couplings

Code DescriptionKit comprises of 2 collars, 2 pumps and

2 bars.

Intermediate sizes can be achieved by

adding reducing shells.

Dual Hydraulic Positioning Kits (400mm – 710mm)


42/44

INNOGAZ

40

7 002 001 Standard 42mm hand pipe cutter

7 002 004 Standard 63mm hand pipe cutter

7 002 101 Guillotine for pipes 63-125mm



Code Description

9 900 001 1 litre of pipe solvent

9 900 002 200 ready to use electrofusion wipes

Code Description

7 602 200 For pipes 55mm Ø












Code Description

8 602 800 For pipes (90-400mm)

8 602 850 For pipes (355-630mm)

Replacement Blade for External De-beading Tool

8 602 801 Spare blade for 400mm de-beading tool 8 602 851 Spare blade for 630mm de-beading tool

Code Description

External Bead Removing Tool

Pipe Cutting Tools

Towing Heads for PE Pipes SDR11 and SDR17

PE Pipe Solvent

7 702 001 Pencil – 12 per box

7 702 002 Marker – 12 per box

Code Description

Pipe Markers


43/44

INNOGAZ

General Conditions of Sale

THE FOLLOWING CONDITIONS SHALL TAKE ABSOLUTE PRIORITY OVER ANY STIPULATIONS APPEARING

ON THE DOCUMENTS OF THE PURCHASER UNLESS OTHERWISE AGREED IN WRITING BY OUR COMPANY.

ORDER

No order taken by our agents or employees shall be bindingupon us until it has been ratified. We shall not be bound by theagreed timescales, and any exceeding of such timescales shall

not under any circumstances give rise to any compensation or tocancellation of the order without advance written notice.

SALE

1. Our sales are made at the price in effect on the date of

delivery. Any price changes arising from legal or contractual modifications (customs duties, taxes of any kind, freightcharges, etc.) which arise between the date of the order and

the date of delivery shall be applied at the time of invoicing.

2. All our sales are made SUBJECT TO RETENTION OF TITLE.

Consequently:

The transfer to the purchaser of title to the delivered

merchandise shall be conditional upon full payment of theprice.

Partial payment shall not entail novation and shall not bedeemed to derogate from the present retention of titleclause.

* Risk shall transfer to the purchaser at the moment of delivery.

In particular, the purchaser shall be responsible for takingout insurance against all risks of loss, damage or liabilitycaused or incurred by the products concerned.

* In order to allow the identification of merchandisebelonging to us, the purchaser shall respect the markings

applied to packagings and the instructions given thereon.The purchaser shall also keep an inventory of suchmerchandise, and any such in its possession shall be stored

in clearly marked dedicated locations.

Within the context of its normal activities, the purchaser

may have merchandise in its possession before full paymentof the price with a view to its processing, consumption orresale. This entitlement shall be rightfully withdrawn from

the purchaser without prior notice in the event of non-payment on the due date, irrespective of the cause. Wetherefore reserve the right to demand the return of any

merchandise for which full payment has not been made,even in the event of judicial settlement or liquidation.

The purchaser shall send us, at the first time of asking, an

inventory of the merchandise still in its possession at thedate on which the payment becomes due or at the date of commencement of the judicial settlement or liquidation

procedure. The merchandise appearing on this inventoryshall be deemed to be that not paid for.

The present retention of title clause shall take priority overany other contrary provision.

DELIVERY

1. Our merchandise is sold ex our warehouses or those of theconsignor chosen by us. They shall always travel at thepurchaser’s risk, even in the event of a carriage-paid price.

2. The weights and measures recorded at the time of departureof the merchandise shall be deemed to be those of the

delivered quantities.

The numbers and weights of packages shown on the

consignment note shall be deemed to be those delivered tothe recipient, who shall be personally responsible for makingany claim against the carrier in respect of any missing item,

damage, lateness, etc., and under no circumstances shall ourCompany be held liable in this regard.

In the event of delivery of merchandise by tanker lorry, such

merchandise is delivered to the doorstep of the purchaser,who shall carry out all appropriate verifications uponreceipt. No claim shall be accepted after delivery has been

made.

3. We accept no responsibility for the conditions in which the

sold merchandise is received, stored, used or retailed by thepurchaser.

CONDITIONS OF PAYMENT

1. All our sales are payable in cash, without discount, in

Monaco. No other form of payment shall be valid except forsupplies in respect of which such paymen

Documents

Procedimiento Electrofusion Pe80 Pe100