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1. Overview : Spark Minda, Ashok Minda Group

2. Company Presentation : Minda Corporation Ltd – Die Casting Division

Table of Contents

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GROUP OVERVIEW

Primarily

Automotive

IndustryFounded in 1958 by

Late Shri. S.L Minda

Spark Minda Employees –

14,000 People & Growing

Group Annual Turnover:

INR 3200 Cr./USD 533Mn. (FY 2014-15)

UZAVTOSONOAT

Our JV/Collaboration with Global Leaders

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India :

26 plants

GLOBAL FOOTPRINT

Vietnam:

1 Plant

Indonesia:

1 Plant

Japan:

Design Office

Germany:

1Plant

Czech Republic:

1Plant

Poland:

1 Plant

Uzbekistan:

1 Plant

4

USA:

Local Representative

&

Warehouse

Minneapolis

Boston

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DOMESTIC FOOTPRINT

Gurgaon(1) Delhi NCR (9)

Mumbai (1)Pune (5)

Aurangabad (1)

Chennai (5)

Pantnagar (1)

Haridwar (1)

Pithampur (1)

Plant/UnitGroup HQ

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Our Product Lines

Electronic & Mechanical Security Systems,

E- Bike Controllers, Immobilizers, Latches, Striker, Door Handles,

Electronic Body Controllers, Start Systems, Power Closure Systems,

Fuel Lid Actuator, RCDL,ESCL, PEPS, Hood ,Tail Gate, Seat Latch,

Hinges, LED Soft Touch, Camera Modules

Keys (Mechanical & Electronics), Key Duplicating Machines

Die CastingAl – HPDC,GDC,LPDC

Zn – Hot Chamber

Instrument Cluster, Dashboard Assemblies, Digital Clocks, Tank Units & Gauges, Chime Bells &

Relays, Speed Sensors, Temperature Sensors, Position Sensors, Pressure Sensors, WIF

Sensors

Wiring Harness, Coupler & Terminals, Relay & Junction Box,

Steering Roll Connector

Injection Molding, 2K Molding Process :

Kinematic Component & Premium Surfaces, Garnish & Trims, Dashboard, Consoles,

Parcel Shelf, Air Vent, Air Duct, Ash Tray, Arm Rests, Cup Holder Glove Box , 5th Door Application, Truck Oil Housing, Cylinder Head

Covers, Rear Sheet Structure, Coupling, Transmission, Coolant

Tanks, Interior Steering, Tool Production

All Group Products under Safety, Security & Restraint Systems ,

Driver Information & Telematics Systems, Interior Systems

Safety, Security & Restraint Systems

Driver Information & Telematics Systems Interior Systems Aftermarket

Four Wheelers : Gear Shift Locks, Wiper Blades,

Auto Rollup Relays Filters (Tractors)

Two Wheelers:Wheel Locks, Helmet Locks,

Control Cables, CDI, Regulators, Rectifiers, Ignition Coil, Igniters,

Relays, Filters

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SPARK MINDA GROUP: PRODUCT LINES

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Minda Management Services Ltd.

Minda Corporation Ltd.

Minda VAST Access Systems Pvt. Ltd.

Minda Silca Engineering Ltd.

Minda Stoneridge Instruments Ltd.

Minda SAI Ltd.

Minda Furukawa Electric Pvt. Ltd.

Minda KTSN Plastic Solutions GmbH.

PT Minda Automotive Indonesia.

Minda Vietnam Automotive Company Ltd.

Minda Management Services Ltd.

UZ Minda LLC

Minda Automotive Solutions Ltd.

Group Corporate

Safety, Security & Restraint Systems

Safety, Security & Restraint Systems

Keys & Key Duplicating Machines

Driver Information & Telematics Systems, Sensors

Wiring Harness & Connective Systems

Wiring Harness & Connective Systems

Plastic Interiors, Tooling

All Group Products for ASEAN Market

All Group Products for ASEAN Market

Design & Marketing Office in Japan

All Group Products for Uzbekistan Market

Aftermarket

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SPARK MINDA GROUP COMPANIES

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SPARK MINDA GROUP: MAJOR CUSTOMERS

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TIER 1

Minda Corporation Limited:

Die Casting Division

Pune, India

Greater Noida, IndiaCasting Process GDC (Stationary & Tilting)

LPDC HPDC ( 150 T to 530 T)Zinc Hot Chamber ( 30 T to 280 T)

Facilities 2 Manufacturing PlantsEngineering CenterQuality & Testing LaboratoryMachine Shop with CNC, VMC Sub- assemblies

Product Range GDC : Upper Bracket & Handle holders for 2W, Compressor Housings for Turbochargers, Engine Mounting Brackets for 4W, Intake Manifolds , Brake Calipers, Tandem Master Cylinders for brake application, Housings for steering mechanism, Thermo Housing for water & Oil pump applicationLPDC : Cylinder Heads for 2W, Upper Bracket for 2WHPDC : Master Cylinders for 2W brake application, Seal plates for Turbochargers, Starter motor cover, Head CoverZinc : Ignition lock, Fuel Tank cap parts for 2W & 4W

No. of Employees Pune : 440 , G Noida : 445 ; Total = 885 Nos.

Quality Certification

ISO 9001:2008, ISO 14001, ISO/TS 16949:2009

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MINDA CORPORATION LTD. – DIE CASTING DIVISION

Sales 2015-16 : INR 166.33 Cr/ USD 26 Mn

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HISTORICAL MILESTONES

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20151958 1989 2005 2006 2007 2009 2010 2011 2012 2014

- Minda Group Founded

- Die Casting Facility (Hot Chamber) started for captive consumption at Minda Switch Auto with JV from Zadi, Italy

- First plant commenced in Greater Noida (Hot Chamber)

- Expansion of second facility exclusively for HPDC in Pune

- GDC facility introduced

- Powder coating machining introduced

- First business for bracket (Bajaj)

- Expansion of GDC at Pune.

- Introduction of Al. HPDC in Indonesia

- Incorporated Minda SM Technocast exclusively for Die Casting

- Second plant commenced in Pune (Hot Chamber / Al. HPDC)

- First business for Master Cyl.

- Export started to USA and Europe

- Merger of Minda SM Technocast into Minda Corp. Ltd.

- Introduction of hot chamber die casting facility at Indonesia

- Started Compressor Housing Business with Honeywell

- GDC facility set up in G. Noida

- LPDC facility set up in Pune

- Started mfg. of Engine parts

- Started mfg. of steering parts

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MAJOR CUSTOMERS

Automotive Non Automotive

Product Gallery

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Automotive Product Gallery- 2Ws

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Rider Step Holder

Pillion Step Holder

Chain Adjuster Engine Stay Holder

Caliper Body

Cylinder Head

Master Cylinder

Upper BracketHandle Holder

Fuel Tank Lid Fuel Tank Body

Switch Body

Rotor

Automotive Product Gallery- 4Ws

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Neck HousingCompressor Housing

Engine Mounting Bracket

Lock Body

Lock Body cover

Rotor

(Pulsar 135, 150, 200NS, 200SS)

Upper Brackets

Handlebar Holders

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PRODUCT GALLERY – GDC

Caliper Body 2W Disc brake application

Tandem Master Cylinder Brake application (4W, 3W & 2 Ton commercial vehicles)

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PRODUCT GALLERY – GDC

Upper Riser Lower Riser

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PRODUCT GALLERY – GDC

Thermo Housing Application : Water & oil

pumps for HCV

Neck HousingApplication : Steering

System for LCV

Base HousingApplication : Steering

System for LCV

Compressor Housings for Turbochargers

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PRODUCT GALLERY – GDC

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PRODUCT GALLERY – GDC

Engine Mounting Bracket

Intake Manifold & Pipe

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PRODUCT GALLERY – LPDC

Cylinder Head Upper Bracket

Pillion Step Holder Engine Stay Holder

Rider Step Holder Bottom Handlebar Holder

Top Handlebar Holder

Chain Adjuster

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PRODUCT GALLERY – ALUMINIUM PDC

Master Cylinders Converted from GDC to PDC to increase the productivity

Head Cover Starter Cover DAF Cover Seal Plate

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PRODUCT GALLERY – ALUMINIUM PDC

Fuel Tank Body(Scooty)

Lock Body

Fuel Tank Lid(Pulsar 150,180)

Fuel Tank Body(Pulsar 150,180)

Lock Body (Discover, Pulsar)

Starter Lock Body (Scooty)

Fuel Tank Lid(Scooty)

Lock Body(Dream Yuga)

Fuel Tank Lid

Lock Body(Activa)

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PRODUCT GALLERY – ZINC PDC

Cam

Lock Body (Scorpio, Xylo)

Lock Body (Alto)Lock Parts (Micra)

Lock Body (Indica, Sumo, Safari) Lock Parts (Figo)

Lock Parts (Beat)

(S101)

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PRODUCT GALLERY – ZINC PDC

Cam

Base

Valve Body

Body Base

Actuator Block

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PRODUCT GALLERY – ZINC PDC

Body (RC-51)

Base Small

Switch Base Lever Head Ring Nut

Limit Switch Socket Housing

Current Tower

Body (RC-42)

Body (RC-69)

Switchgear Assembly

Parts

Surround

Non-Automotive components

Infrastructure

Gravity Die Casting

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Die Casting Facility

Machines Capacity : Casting weight up to 15 Kg Technology : 0˚ to 90˚ Tilting with PLC Controlled Other Facility : Sand Core Shooters, T6 Heat Treatment Furnaces ,Sand de-coring ,Gate cutting SPMs etc.

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GDC FACILITY

Robotic arm for Auto-pouring

Capacity: Max950X950mm patternsize

Total Machine: 15 nos Machine Feature: 1. Can be operated from 0-

90°2. Temperature locking

system

Capacity: 250, 300, 500 & 750kg molten metal / hr Total machine: 4 nos Machine Feature: 1. Gas Fired fully automatic 2. Castable inside lining

Capacity: Solid & hollow sand cores up to 5 mm thickness Total machine: 04 nos Machine Feature: 1. Shell cores can be made

solid as well as hollow up to 5.0 mm thick

2. Both side shooting facility &Rollover with control parameter

GDC MachineMelting FurnaceCore Making Machine

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GDC FOUNDRY EQUIPMENT

Capacity: Max500kg Machine Feature:

1. PLC Controlled 2. Various types of castings be

Shot blasted.3. Surface roughness 4~6 Ra

can be achieve

Capacity: 1000Kg &500Kg Solutionizing + Ageing furnace

Total machine : 3nos Machine Feature:

1. PLC controlled

Capacity :500X300X300mm

Total machine: 3nos Machine Feature:

1. Two casting can cut at time2. Changeable fixtures

Shot Blasting MachineHeat Treatment – T6Riser Cutting - SPM

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GDC – POST FOUNDRY EQUIPMENT

Machines Capacity : CNC Turn dia. 350 mm & VMC bed size 1000X450 mm Technology : Rotary indexing Hydraulic fixtures ,tool breakage sensors, SPMs Other Facility : Washing, Leak test , Child part assembly, electronic gauging etc. in closed cabin

Machining Facility with Single Piece Flow Concept Cellular Post Machining Facility

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MACHINING FACILITY

Capacity: Bed size 1000X450 mm

Total machine: 22 nos Machine Feature: 1. Various types of castings can

be machining by changing Fixture

2. 12nos tool holder pocket

Capacity: 350mmTurn Diameter

Total machine: 8 nos Machine Feature: 1. Various types of castings can

be machining by changing chuck

2. Run out accuracy 5-10µm can be achieved

VMCCNC Turning Machine

Capacity: High Pressure Jet Washing up to 15 bar Total machine: 3 nos Machine Feature: 1. Can achieve 2~ 4 mg critical

Millipore value 2. Various types of casting can

washed by changing fixture.

Jet Washing Machine

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MACHINING & POST MACHINING EQUIPMENT

Capacity: 1000pcs /day Total machine: 2 nos Machine Feature: 1. Pokoyoke done in machine2. Assembly dimn can maintain

with in ±0.1mm

Capacity: 600pcs /Day Total machine: 4 nos Machine Feature: 1. Critical / significant

characteristics are checked 100%

2. Automatic data storage3. Online SPC processing

Sub AssemblyElectronic Gauging

Capacity : 800X500X300mm parts Sizecan be tested

Total machine: 4 nos Machine Feature: 1. Wet & dry leak testing can

be done.2. Various types of castings

can be leak tested only by changing fixture.

3. Parts can be tested at 1-4bar

Leak Testing Machine

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MACHINING & POST MACHINING EQUIPMENT

Automatic Pre- Treatment Facility Powder Coating Facility

In house Pre-treatment & powder coating facility. Pre-treatment : Pune- 7 tank treatment; Gr. Noida- 10 tank treatment No. of booths : Pune- 4 Nos.; Gr. Noida- 2 Nos. Baking Oven : Pune- 3 Nos.; Gr. Noida- 1 No Capacity : 25,000 parts / day

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POWDER COATING FACILITY

Infrastructure

Low Pressure Die Casting

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State of Art Bottom filled & fully PLC Controlled machine with movable holding furnace Bed Size : 1800*1600 with 500kg holding furnace. Machine make : Susha S 500 Capacity : Casting up to 25kg can be produced

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ALUMINIUM LPDC MACHINES

LPDC Machine – S500 Susha Make LPDC Machine –Working Concept

Infrastructure

High Pressure Die Casting

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State of Art PLC/CNC Controlled with partial & complete vacuum system Capacity : 150 to 530 Tons Locking Force Machine make : Buhler, Toshiba No. of Machines : Pune - 10 nos , G Noida - 2 Nos.

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ALUMINIUM HPDC MACHINES

Complete Automatic Zinc PDC machines Cellular Concept Layout – Die casting till packing in one single cell Capacity : 30 to 280 Tons locking force Make : Producer No. of machines : Pune – 23 nos , G Noida – 24 nos.

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ZINC PRESSURE DIE CASTING (HOT CHAMBER)

Infrastructure

Quality Lab

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• Density Index for Hydrogen gas analysis

• K mould for oxide / inclusion detection

• Spectrometer : Spectromax

• CMM : Carl Zeiss

• Contour Tracer : Mitutoyo

• Profile Projector

• Microscope with Particle Size Analyzer

• Millipore Test Rig

• Boroscope

• Hardness Tester : Rockwell B & C Scale , Brinell

• Sand Testing Equipments : Sieve Shaker, Hot Tensile Strength ,Scratch Hardness etc.

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INSPECTION & TESTING FACILITY

Infrastructure

Tooling Manufacturing

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Designing Capabilities :• MAGMA for Mould Flow Analysis • AutoCAD• Solid Works • Unigraphics Mac 1

Engineering Capabilities :• Simulation, Tooling design & manufacturing• Machining Fixtures design & manufacturing• Leak testing , washing fixtures design & manufacturing• Sub-assembly fixture designing & manufacturing

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DESIGN & ENGINEERING FACILITY

Software used for Die Manufacturing :• AutoCAD • Delcam

Tool Room Equipments :• VMC – HASS, MAKINO F5 • CNC Wire EDM – FANUC, AGIE & Charmilles• Other Conventional Machines

Pune Plant Capacity : 4 tools / monthGr. Noida Plant Capacity : 6 tools / month

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TOOL MANUFACTURING FACILITY

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AWARDS AND RECOGNITIONS

Thank You !

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Visit us at www.minda.co.in

For further information please contact : sachin.badgujar@mindacorporation.com