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rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 1 of 30
The Evolution of Vacuum System Design for
Accelerators over 30 years at Daresbury Lab
Ron ReidGroup Leader, Vacuum Science Group
ASTeCCCLRC Daresbury Laboratory
Warrington WA4 4AD, UK
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 2 of 30
Outline
• Our second accelerator (SRS)• System Design
• Pressure calculations• Materials• Pumps• Gauges• Conditioning• Our next accelerator
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 3 of 30
The SRS
• NINA• SRS (1980)
• First 2nd Generation Light Source• Medium Energy• 2GeV, 1A (350mA), 100m, 3.88Å• 10-9 Torr; 12 hours
• < 10-9 Torr, >40 hrs @300mA• Two major upgrades
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 4 of 30
The SRS
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 5 of 30
The SRS
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 6 of 30
Simple Vacuum Layout
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 7 of 30
Vacuum System Design - Then
• Highly simplified – • Analytical solution of gas flow equations
• No PCs – mainframes with turnround of days
• Simple “finite element” models• Fortran decks
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 8 of 30
Vacuum System Design - Now
• PCs ubiquitous• Realistic calculations of complex systems
• Monte Carlo simulations• Angular coefficients
• Quick optimisations of layouts
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 9 of 30
Materials
• Stainless steels as now• Aluminium less common• Absorbers
• Copper• Finite element calculations
• Glidcop
• Fabrication Techniques• EB and plasma welding now more generally
available
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 10 of 30
Pumps
Then Now
Roughing
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 11 of 30
Pumps
Then Now
Roughing Sorption; Diaphragm
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 12 of 30
Pumps
Then Now
Roughing Sorption; Diaphragm
Dry mechanical pumps
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 13 of 30
Pumps
Then Now
Roughing Sorption; Diaphragm
Dry mechanical pumps
Turbos
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 14 of 30
Pumps
Then Now
Roughing Sorption; Diaphragm
Dry mechanical pumps
Turbos Oil sealed
Air Bearing
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 15 of 30
Pumps
Then Now
Roughing Sorption; Diaphragm
Dry mechanical pumps
Turbos Oil lubricated;
Air Bearing
Greased ceramic
Magnetic
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 16 of 30
Pumps
Then Now
Roughing Sorption; Diaphragm
Dry mechanical pumps
Turbos Oil lubricated;
Air Bearing
Greased ceramic
Magnetic
Ion Pumps
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 17 of 30
Pumps
Then Now
Roughing Sorption; Diaphragm
Dry mechanical pumps
Turbos Oil sealed
Air Bearing
Greased ceramic
Magnetic
Ion Pumps Diode; Triode; “Noble”
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 18 of 30
Pumps
Then Now
Roughing Sorption; Diaphragm
Dry mechanical pumps
Turbos Oil sealed
Air Bearing
Greased ceramic
Magnetic
Ion Pumps Diode; Triode; “Noble”
Diode; Triode; DI; Starcell
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 19 of 30
Pumps
Then Now
Roughing Sorption; Diaphragm
Dry mechanical pumps
Turbos Oil sealed
Air Bearing
Greased ceramic
Magnetic
Ion Pumps Diode; Triode; Noble
Diode; Triode; Noble; Starcell
UHV
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 20 of 30
Pumps
Then Now
Roughing Sorption; Diaphragm
Dry mechanical pumps
Turbos Oil sealed
Air Bearing
Greased ceramic
Magnetic
Ion Pumps Diode; Triode; Noble
Diode; Triode; Noble; Starcell
UHV TSP
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 21 of 30
Pumps
Then Now
Roughing Sorption; Diaphragm
Dry mechanical pumps
Turbos Oil sealed
Air Bearing
Greased ceramic
Magnetic
Ion Pumps Diode; Triode; Noble
Diode; Triode; Noble; Starcell
UHV TSP TSP; Neg
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 22 of 30
Pumping schemes
• In SRS about 50% of circumference is dipole magnets vacuum vessels
• Main radiation absorbers are linear (distibuted) in dipole vessels• Main gas load
• Most restricted pumping
• Solution: DIPs
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 23 of 30
DIPs
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 24 of 30
Pumping schemes
• In SRS the DIPs give almost half the applied pumping speed during beaming
• Losing just one DIP gives a noticeable decrease in lifetime
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 25 of 30
Pumping schemes
• Our new machine designs have much smaller apertures, dipoles occupy only a small fraction of the circumference
• DIPs no longer appropriate
• Machines use discrete photon stops
• Current preferred solution• NEG (discrete and film)
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 26 of 30
Gauges
• Little change in type of gauge• Except BAG often replaced by IMG
• Main difference is the electronics – now compact, more reliable
• Biggest difference is in control - then home brewed, now uses standard interfaces
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 27 of 30
Conditioning
• Then - beam scrubbing effect was known• But limited data and best measured values of
η were ~10-6 mol γ-1
• SRS design needed 10-7
• Cleanup rate not well characterised
• Now much greater range of systematic data and clean up rates predictable as a function of beam dose
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Our next accelerator – 4GLS
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4GLS
• Direct vacuum challenges are few
• Most of the machine needs to be at modest UHV, maybe HV
• But• Photocathode gun is XHV
• Superconducting linacs
• Particulate Cleanliness is a real challenge
rjr ALBA Workshop, Barcelona, 12-13th Sept 2005 30 of 30
Concluding Ramblings
Thanks for your indulgence!