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MFC2000-3A High-Speed Bus Power Transfer System User Manual Wiscom System Co., Ltd.

1 MFC2000-3A High-speed Bus Power Transfer System Users'Manual

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  • MFC2000-3A

    High-Speed Bus Power

    Transfer System

    User Manual

    W i s c o m S y s t e m C o . , L t d .

  • Copyright Wiscom System Co., Ltd, All rights reserved

    Version: MFC2000-3A-D V1.0 Published2008.4

    Applicable to Indonesia PALABUHAN Project

    This instruction is only for reference.

  • Table of Contents

    1. Introduction ................................................................... 1

    2. Hardware Configuration ........................................................ 2

    2.1 Front-panel ......................................................................................................................................... 2 2.2 Backboard Plug-in and Terminals ...................................................................................................... 4

    3. LCD Display and Operation .................................................... 13

    3.1 Interface Structure ............................................................................................................................ 13 3.2 Interface & Operation Introduction .................................................................................................. 14

    4. Setting Report ................................................................ 35

    4.1 Setpoints ........................................................................................................................................... 35 4.2 Controls ............................................................................................................................................ 36 4.3 Description ....................................................................................................................................... 37

    5. Running and Checking Illustration ............................................... 42

    5.1 LED Indicators and DCS Signals ..................................................................................................... 42 5.2 Panel Checking ................................................................................................................................ 42

    6. On-site Testing and Commissioning .............................................. 43

    6.1 Preparation ....................................................................................................................................... 43 6.2 Static Debug Test ............................................................................................................................. 43 6.3 Unload Transmission Test ................................................................................................................ 45 6.4 Load Transmission Test .................................................................................................................... 46

    7. Report ...................................................................... 48

    7.1 Mark in the above when the test item is finished. .............................................................. 48 7.2 Reports preparation .......................................................................................................................... 48 7.3 Others ............................................................................................................................................... 48

    8. Appendix .................................................................... 49

  • Diagram lists Figure 1 Front-panel Plan .................................................................................................................... 2 Figure 2 Backboard Plug-in & Terminal Diagram .............................................................................. 5 Figure 3 Menu Structure Diagram..................................................................................................... 13 Figure 4 Typical Interface Structure ................................................................................................. 14 Figure 5 Wring Display Interface (Default) ...................................................................................... 15 Figure 6 State Report Interface ......................................................................................................... 16 Figure 7 Lockout/blocking Logic Diagram ....................................................................................... 17 Figure 8 Action Report Interface ...................................................................................................... 19 Figure 9 Curve Display Interface ...................................................................................................... 20 Figure 10 Manual Transfer Interface ................................................................................................. 24 Figure 11 Semi-auto Parallel Transfer Interface (1st Step) ................................................................ 24 Figure 12 Semi-auto Parallel Transfer Interface (Success) ............................................................... 25 Figure 13 DI Debug Interface ........................................................................................................... 28 Figure 14 Regulate Precision Interface ............................................................................................. 29 Figure 15 GPS Port Monitoring Interface ......................................................................................... 30 Figure 16 Advanced Function Interface ............................................................................................ 31 Figure 17 Communication Setting Interface ..................................................................................... 32 Figure 18 Shortcut Key Setting Interface .......................................................................................... 33

  • MFC2000-3A High-speed Bus Power Transfer System User Manual V1.0

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    1. Introduction Based on the first and second generation device, a third generation MFC2000-3A high-speed bus

    power transfer device is developed. The new device with back-plugin and fieldbus backboard structure

    employs 4U cabinet and 320X240 LCD display. Master CPU module adopts 32-bit SCM plus DSP. All

    the features endow the device with improved technical performance, high reliability and friendly HMI

    and so on..

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    2. Hardware Configuration

    MFC2000-3A device has the following hardware mainly

    Front-panel

    Backboard plug-inincluding terminals

    2.1 Front-panel

    Figure 1 Front-panel Plan

    This panel covers LCD display, control keys, shortcut keys, status indicators and 232 communication

    port.

    2.1.1 LCD Display

    The LCD with 320 X 240 dot-matrices is the communication bridge between operators and the device

    itself. Through the control keys, operators can display measured values, set setpoints, implement manual

    transfer, search oscillographic curve and print message etc.

    2.1.2 Control Keys

    The 7 control keys are

    direction keys are used to move the cursor up/down/left/right to the desired

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    message;

    CANCELCancel the current operation or escape from the current menu.

    OKConfirm the operation of menu selection or value modification.

    RESETReset master and slave CPUs and clear all signals.

    2.1.3 Shortcut Keys

    Key1~4The concrete functions are listed in the right shortcut bar. Users can also self-define

    their separate functions as they need.

    Key 5Also called Help key. Press it, menu-related topics will be displayed; in default menu,

    current device running status will be indicated.

    2.1.4 Panel Status Indicators

    There are 10 indicator lights in the panel

    RUNThe LED flashes slowly when the device runs normally, it flashes fast when the device is

    blockedthe LED will be blacked out when the device is in debugging state or CPU doesnt

    work.

    TRBLOCKTransfer Blocking Indicator. The LED illuminates when the device is in

    lockout/blocking status, no transfer is permitted.

    ACTThe LED illuminates when the device has finished the transfer operation just now and it

    extinguish after resetting.

    WORKThe status indicator illuminates when the work power source works.

    STANDBYThe status indicator illuminates when the standby power source works.

    REMOTEIts on when the device is in remote operation mode, otherwise, in local mode.

    (RLYACT)RLYACT is not used yet.

    RESERVEReserve for future use.

    RXCommunication receiver between the device and PC.

    TXCommunication sender between the device and PC.

    2.1.5 232 Communication Port

    Users can implement setting modification, event query, oscillographic wave print operations etc after

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    connecting PC, installed MFC2000-3A system software with this port.

    2.2 Backboard Plug-in and Terminals

    2.2.1 Plug-in Components Plan

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    Figure 2 Backboard Plug-in & Terminal Diagram NoteTerminals in parenthesis are not used yet.

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    2.2.2 Plug-in Components Introduction

    Power ModuleEMPW400

    Convert DC220V or DC110Vvoltage into small voltage +5V15V and +24V for device

    internal use. The tailor-made voltage delay circuit can ensure no misoperation during the process

    of power-on and power-off. The power source is for AC/DC both.

    AI ModuleMAI400

    AC Input module.Isolate and transform the secondary output current (CT) and voltage (VT)

    into small signals for master CPU component.

    DI ModuleEMDI400

    Digital Input module.Send the Digital inputs (dry contacts) from console, protection circuit and

    other control devices to CPU after undergoing relay isolation and photoelectric isolation.

    Signal ModuleEMSO400, EMSO-401

    EMSO400DCS signal module

    EMSO401Central control signal module

    The digital signal outputs are designed to connect with dry contacts. This component can be

    connected with LED board, DCS system or other devices.

    Output ModuleEMDO400,EMDO401

    Group and send close/trip commands from CPU to output relay after photoelectric isolation and

    middle relay isolation and amplification.

    Master CPU ModuleEMCPU400

    Undertake measurement, calculation and judgment functions etc., the communication between

    master and slave CPUs are implemented through dual-SPI.

    Slave CPU ModuleEMCPU401

    This module is responsible for LCD display, keyboard operation, communication and print etc.

    Test ModuleEMTEST400

    It includes analog CB, control button and signal indicators so on, even without practical

    operations, users can still test the performance of internal input & output circuit. The special

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    hardware switch supplied can cut off the test circuit in normal operation condition, while connect

    it when testing.

    2.2.3 Terminal Connection Instruction

    Power ModuleEMPW400

    DC+DC- (PWR)connected with device power source220/110VDC/AC power source

    GNDground.

    AI ModuleMAI400

    UaUbUcUnAuxiliary bus 3-phase voltage. UaUb and Uc for line voltage Ua, Ub

    Uc and Un for phase voltage.

    UgzUgz*Work power voltage (auxiliary branch or VT voltage), which can be line voltage

    or phase voltage.

    UbyUby*Standby power voltage, which can be phase-to-phase voltage or phase-to ground

    voltage.

    Urs1Urs1*Urs2Urs2*Reserved.

    IgzIgz*Branch current input, which can be phase-to-phase current or phase-to-ground

    current.

    IbaIba*IbbIbb*IbcIbc*Standby branch 3-phase current input.

    DI ModuleEMDI400

    RLYInitXC-1Relay initiate contact. Connected with output contacts of generator,

    transformer or generator-transformer unit. Pickup mode is closed short-pulse.

    RLYBlock(XC-2)Relay blocking contact. Connected with some protection output contacts.

    When these protections work, the transfer system will be blocked. Pickup mode is closed

    short-pulse.

    WorkCB(XC-3)Auxiliary make contact of work power supply.

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    StbCB(XC-4)Auxiliary make contact of standby power supply.

    VTIS(XC-5)Auxiliary make contact of VT isolating switch.

    ManInit(XC-6)Initiating manual transfer contact. The pick-up mode is closed short-pulse

    ( 50ms). This signal is valid only when the setting Control Mode is set as Remote.

    ManMode(XC-7)Manual transfer mode selection contact. The pickup mode is long-holding.

    Disconnected, it is Parallel Transfer; Connected, its Sequential Transfer (when setting Remote

    Tran Group is set as Par Seq) or Simultaneous Transfer (when setting Remote Tran Group is

    set as Par Sim). This signal is valid only when the setting Control Mode is set as Remote.

    TranExit(XC-8)Contact for Enable/Disable transfer manually. Disconnected, transfer is

    enabled; connected, transfer function is disabled. When the transfer function is disabled, an alarm

    signal will be sent to operators. The pickup mode is long-holding.

    RSV1(XC-9)Reserved.

    Reset(XC-10)Contact for resetting device. The pick-up mode is closed short-pulse(50ms).

    After-transfer blocking/lockout, users should clear fault or abnormity first and then reset the

    device and clear signals.

    SCBOEna(XC-11)Enable/Disable Single-Circuit-Breaker Operation manually. The pickup

    mode is long -holding. Disconnected, the function is disabled; connected, SCBO is enabled.

    SCBCWork(XC-12)Single-Circuit-Breaker Close Operation contact, to close working

    transformer breaker remotely. This signal is valid only when the device is in remote control mode.

    The pick-up mode is closed short-pulse(50ms).

    SCBCStb(XC-13)Single-Circuit-Breaker Close Operation contact to close standby LV

    transformer breaker remotely. The pick-up mode is closed short-pulse (50ms). The signal is

    valid only when the device is in remote control mode.

    (RLYExit)XC-14Not used yet.

    +24V(XC-15): +24V DC power supply output contact, connected with debugger.

    COMMON(XC-16)Common terminal.

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    DCS Signal Module & Central Control Signal ModuleEMSO400EMSO401

    All signal outputs are connected with dry contacts.

    SuccessXG1-1XG1-2Make contact. Signals for successful completed transfer. It will

    be hold until the device is reset.

    Fail ( XG1-3XG1-4)Make contact. Signal for failed transfer. It will be hold until the device

    is reset.

    TrBlock (XG1-5XG1-6)Make contact. Signals for transfer blocking. It will be hold until the

    blocking is cleared and the device is reset . The reasons for transfer blocking:

    VT fuse-lossBoth breakers same statusDevice faultRelay blockingStandby-Source-

    Under-Voltage blocking or Transfer disabled

    After transfer blocking.

    TrExit (XG1-7XG1-8)Make contact. When the device is in the following situations, the

    signal will be sent and the device cannot undertake transfer operation. If any of the following

    situations is not met, the signal will be cleared and the device is allowed to transfer without

    resetting.

    Digital input TranExit is closed

    Setting Transfer is set as Disable

    Transfer methods , including Fast Transfer, Lead Phase TransferLead Time Transfer

    Residual Voltage Transfer and Fixed Time Transfer are all disabled.

    PWROff (XG1-9XG1-10XF1-9XF1-10)Break contact. Disconnected, the device has

    power, connected, power is lost. These two pair terminals have the same function.

    RT/LC ( XF1-1XF1-2)Dry contact. Disconnected, it is remote control; connected, it is local

    control.

    Par/Seq(Par/Sim) ( XF1-3XF1-4)Disconnected, the remote transfer mode is Parallel

    Transfer; connected, it is Sequential Transfer (when setting Remote Tran Group is set as Par

    Seq) or Simultaneous Transfer (when setting Remote Tran Group is set as Par Sim)

    XF1-5XF1-6& XF1-7XF1-8Not yet used.

    BSS (XG2-1XG2-2)Make contact. Signals for breaker status abnormity. Under the

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    following conditions, the device will block the transfer function and send the signals.

    Abnormal situations: Work breaker and standby breaker are closed or open together, or VT

    isolating switch is open..

    SSUVB (XG2-3XG2-4)Make contact. Signals for Standby-Source-Under-Voltage-Blocking.

    When standby power voltage is lower than setting SSUV Vol Amp and the setting SSUVB is

    enabled, the contact is closed. It will be kept until the problem is solved and the standby power

    voltage gets right.

    NoteWhen standby VT is taken out of service for maintenance, operators can disable the

    Standby-Source-Under-Voltage-Blocking function through setting menu. In this case, the

    device can transfer normally when the standby power source has power, if power is lost, the

    device can only implement Residual Voltage Transfer and Fixed Time Transfer.

    VTFL (XG2-5XG2-6)Make contact. When VT fuse loss is detected, transfer function is

    blocked and the signal is sent. It will be kept until the problem is solved and the device is reset.

    Fault (XG2-7XG2-8)Make contact. It will block the transfer function and send the signal

    when fault is detected in self-check process. In fault report, operators can find out the detailed

    information about the fault. It will be kept until the problem is solved and the device is reset.

    AAP (XG2-9XG2-10)Make contact. When transfer is initiated, this contact is closed to

    initiate the after-accelerated protection of branch protection. Contact closing duration is transfer

    time + 500ms.

    PSCBO(XF2-1XF2-2)Make contact. If the Single-Circuit-Breaker Close Operation is

    permitted, the signal is sent.

    RSV1RSV2RSV3RSV4(XF2-3XF2-4, XF2-5XF2-6, XF2-7XF2-8, XF2-9

    XF2-10)Make contact. Reserved for future use.

    DO Module 1EMDO401

    CloseWork (XE1-1XE1-2)Work power close Output. This contact is current-self-holding

    mode.

    TripWork (XE1-3XE1-4) Work power trip Output. This contact is current-self-holding

    mode.

    RSV1RSV2(XE1-5XE1-6, XE1-7XE1-8)Reserved output contacts.

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    LoadShed1LoadShed2 ( XE1-9XE1-10 ,XE1-11XE1-12)Output contacts for 1st load

    shedding and 2nd load shedding.

    DO Module2EMDO400

    CloseStb-L (XE2-1XE2-2)Standby power LV side close Output. This contact is

    current-self-holding mode.

    TripStb (XE2-3XE2-4)Standby power trip output. Pickup mode is the same as above.

    CloseStb-H (XE2-5XE2-6)Standby transformer HV side Close Output. Pickup mode is the

    same as above.

    (RelayOTP) (XE2-7XE2-8)not used yet

    RSVOut1RSVOut2 (XE2-9XE2-10 ,XE2-11XE2-12)Reserved.

    Master CPU ModuleEMCPU400

    DEBUGDebug Port. Connected with 232 port .Basically, users can not use it.

    Slave CPU ModuleManagement ModuleESCPU401

    DEBUGDebug Port.Connected with 232 port .Basically, users can not use it.

    PrintPort1Printer interface.

    NET1ANET1BFiledbus 485 port. Communication protocol could be MFC1.0 or Modbus.

    NET2ANET2BFiledbus 485 port. Communication protocol could be MFC1.0 or Modbus.

    GPS+GPS-Connected with external 24V second pulse signal.

    Test ModuleEMTEST400

    For the convenience of on-site testthe device is equipped with a test module.

    NoteAfter the test, switches K1~K6 must be turned off and switch K7 is on. Or operators can

    plug out the module.

    Panel indicators and switches in test module

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    WorkIlluminated when the work power switch is closed.

    Standby Illuminated when the standby power switch is closed.

    TestState Illuminated when the device is in testing status.

    CloseWorkTo close the work power switch in test board.

    TripWorkTo trip work switch in test board.

    CloseStandbyTo close standby switch in test board.

    TripStandby To trip standby switch in test board.

    Switches in test board

    K1Close Enable Switch. When the switch is tripped, the work switch in test board can not be

    closed.

    K2Trip Enable Switch. When the switch is tripped, the work switch in test board can not be

    tripped.

    K3When the switch is in open status, CPU treats the work switch in open status always.

    K4Close Enable Switch. When the switch is tripped, the standby switch in test board can not be

    closed.

    K5Trip Enable Switch. When the switch is tripped, the standby switch in test board can not be

    tripped.

    K6When the switch is in open status, CPU treats the standby switch in open status always.

    K7Test switch. When the device is implementing transfer test, this switch must be turned to

    testing status, after the test, turn it back to running status.

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    3. LCD Display and Operation

    MFC2000-3A device adopt 320*240 LCD. Graphics display mode and hotkeys help users simplify the

    operation effectively.

    MFC2000-3A menu structure is as follows

    Figure 3 Menu Structure Diagram

    3.1 Interface Structure

    Typical interface structure is as follows:

    Take main menu as an example. Basically, the interface can be divided into three parts:

    Main ViewOn the left-up of the whole screen.

    The relevant functions in different interfaces are different.

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    Status barIts on the bottom of the whole screen, mainly to show the running status and time

    etc. The icons and their meaning in the status bar are shown below:

    The master CPU is send oscillagraphic curves to slave CPU.

    The communication between master CPU and slave CPU is interrupted.

    The number 1,2,3 means running mode 1mode 2 and mode 3 separately.

    The device is in blocking status.

    Master CPU is implementing transfer operation.

    Shortcut BarOn the right side of the whole screen.

    Functions in the shortcut bar correspond with hotkeys (shortcut keys) in the panel. Different

    interfaces have different shortcut icons as well as different hotkey functions.

    Figure 4 Typical Interface Structure

    3.2 Interface & Operation Introduction

    After boot up or press the button Cancel continuously, the device will enter default interface

    automatically. Default interface will display Wiring(Connection) or System information, dependent

    on users setting.

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    Press any key except Reset and Help to enter Main menu interface.

    Generally, Wiring display interface is the suggested default interface.

    MFC2000-3A device displays system diagram in graphics stamped with related measured parameters.

    In the following diagram, except some real-time measured quantities, the position status of work breaker,

    standby breaker and VT isolating switch also are displayed practically.

    Figure 5 Wring Display Interface (Default)

    Note: Standby frequency displayed is either work frequency (fgz) or standby frequency (fby) which

    depends on the work breaker status. When the work breaker is closed, standby frequency (fby) is

    adopted; when it is open, work frequency (fgz) is adopted.

    3.2.1 Main Menu

    Enter default interface automatically after the startup, press Cancel key to enter Main menu

    interface, see figure 4. Press , , and keys to get to relevant submenu, and then press

    OK key or relevant hotkeys to enter the submenu. Press Cancel to return to default interface.

    3.2.2 Measure

    This submenu has three items: WiringDisp, PhaseDisp and ListDisp.

    Press , , or keys to find the relevant item and then press OK to enter the interface.

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    WiringDisp

    Wiring(connection) display interface.See Figure 5.

    PhaseDisp

    Display the relationship between bus voltage and work voltage/standby LV voltage in phase, from which users can find out the phase angle change between the two voltages easily.

    ListDisp

    Display the values of measured quantities and DI quantities in table.

    3.2.3 Report

    Under this submenu, there are 6 items: StateRPT, ActRPT, AbnEvent, RunRecord,

    DIRecord and StatiRPT.

    Press , , or keys to find the relevant item and then press OK to enter the submenu.

    StateRPT

    Figure 6 State Report Interface

    Just as shown in figure 6, transfer blocking/lockout situations and reasons are displayed here.

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    BSS

    Fault

    Realy

    SSUVB

    VTFL

    DisableTransfer

    ExtTran

    IntTran

    AftTran

    Methods

    Transfer blocking

    Non-Self-Resetblocking

    Self-Resetblocking

    Figure 7 Lockout/blocking Logic Diagram

    Figure7 shows the lockout/blocking logic. Transfer blocking/lockout is a general blocking status.

    When any of the following situations occurs, the device enters blocking status and cannot implement

    transfer function. The situations include:

    1) Relay: relay blocking

    2) VTFL: Abbreviation of VT fuse-lose blocking

    3) AftTran: Abbreviation of after transfer blocking

    4) VTIS: if the VT Isolating switch is open, transfer is blocked.

    5) BSS: Abbreviation of breakers same status blocking

    6) SSUVB: Abbreviation of standby-source under-voltage blocking

    7) Fault: Device fault blocking.

    7) ExtTran: External transfer blocking.

    8) IntTran: Internal transfer blocking.

    9) Methods: All transfer methods blocking.

    The above lockout/blocking reasons can be classified as: self-reset lockout/blocking and

    non-self-reset lockout/blocking. Self-reset lockout/blocking means when the lockout condition is cleared,

    the device can recover to running status automatically; Non-self-reset lockout/blocking means the device

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    can return to running status only by manual reset after lockout condition is cleared.

    Self-reset lockout/blocking

    SSUVB: when the setting SSUVB is set as Enable, and standby source voltage is lower than

    the setting SSUV Vol Amp, the device blocks the transfer.

    NoteWhen the setting SSUVB is set as Disable, although the voltage is lower than the

    setting SSUV Vol Amp, the transfer function is not blocked, but only Residual-voltage

    Transfer or Fixed Time Transfer can be adopted.

    ExtTran: if digital input contact TranExit is closed, the transfer function is blocked. If the

    contact is open, the device recover running status.

    IntTran: if the setting Transfer is set as Disable, the transfer function is blocked.

    Methods: All transfer methods are disabledWhen the setting Fast Tran, DIP Lead Phase

    Tran, DIP Lead Time Tran, ResVol Tran and Fixed Time Tran are all disabled, the

    transfer function is blocked.

    Non-self-reset lockout/blocking

    FaultWhen device faults are detected in the self-check process, the transfer function is

    blocked.

    BSSWhen work breaker and standby breaker both are closed or open , the transfer function is

    blocked.

    VTIS: When VT isolating switch is open, the transfer function is blocked.

    RelayWhen external digital input RLYBlock is closed, the transfer function is blocked.

    VTFLWhen VT fuse loss is detected through analyzing voltage, the transfer will be blocked.

    AftTranOne transfer has been implemented just now, the function will be blocked. Only after

    resetting device manually, it can return to running status.

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    ActRPT

    Figure 8 Action Report Interface

    Latest 36 action reports can be kept at most.

    If the chosen action report includes oscillagraphic curve, operators can press hotkey2 to search

    related curve. See figure 9 for reference. The oscillagraphic curves in 5s (0.1 + 4.9) about UmaUmb

    UmcUbyUgzIgzIbaIbbIbcdfdq and fm etc, will be shown.

    This device adopts two kinds of oscillagraphic recording formats.

    for Uma, Umb, Umc, Uby, Ugz, Igz, Iba, Ibb and Ibc curve display. 24

    samples per cycle will be recorded from100ms before initiating to 200ms after initiating, and then, 12

    samples per cycle will be recorded for 2 seconds (time from 200ms to 2.2S), afterwards, one effective

    value per 10ms is kept for 2.7 seconds.

    For Uma, df, Uma, dq, Uma, fm and Uma, df,,dq curve display. One effective value per

    10ms will be recorded within 5S, (time from 100ms before initiating to 4.9s after initiating).

    In Figure 9, press CHOS CURV hotkey to get a dialog box. Press , and OK keys to

    select or cancel a curve display. Only one curve can be displayed one time. After selection, press

    Cancel key to return to curve display interface.

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    Note: for convenience of display, the wave of df is magnified 60 times and current wave is magnified

    20 times.

    Figure 9 Curve Display Interface In Figure 8hotkey3 is to view detailed action information of current report.

    Action report covers the following information

    Initiating time.

    Initiating methodRelay, Manual, Under-voltage and Auto-trip etc,.

    Transfer modeSequential, Auto parallel, Semi-auto parallel and Simultaneous

    Transfer methodFast, Lead angle, Lead time, Residual voltage transfer and so on

    Close/trip command records.

    Closing conditionsFast Transfer, Delayed In-Phase Transfer, Residual-voltage Transfer and Fixed Time Transfer etc,.

    Time, frequency difference, phase difference, bus 3-phase voltage and branch current when the device is initiated.

    Time, frequency difference, phase difference, bus 3-phase voltage and branch current when tripping command is issued.

    Time, frequency difference, phase difference, bus 3-phase voltage and branch current when breaker is tripped.

    Time, frequency difference, phase difference, bus 3-phase voltage and branch current when closing command is issued.

    Time, frequency difference, phase difference, bus 3-phase voltage and branch current when breaker is closed.

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    AbnEvent, RunRecord and DIRecord

    These three interfaces and operation are similar, thus we will only take AbnEvent(Abnormal Event)

    interface as an example

    Users can view latest 72 abnormal events at most. Each screen can display 9 records with event

    number, event date and event description etc.

    Abnormal events include following types :

    Abnormal Event Type

    (shown on device)

    Corresponding Full Name

    SSUV Standby-Source Under-Voltage

    SSV Normal Standby Source Voltage Normal

    BKS Open.E Breakers All Open when Electrified

    BKS Closed.E Breakers All Closed when Electirfied

    BKS Closed.CW Breakers All Closed when Close Work

    BKS Closed.CS Breakers All Closed when Close Standby

    BKS Open.TS Breakers All Open when Trip Standby

    BKS Open.SCBO Breakers All Open when Single-Circuit-Breaker Operation

    VTIS Open VT Isolating Switch Open

    VTFL VT Fuse-Loss

    Device Fault

    Abnormal Init Abnormal Initiated

    Work Fake Open

    NoteWork Fake Open means the device detects the work switch auxiliary contact is open, but

    the work branch current is higher than the setting Under-current Value.

    Run records include following types:

    Run Record Type

    (shown on device)

    Corresponding Full Name

    Electrify Electrify Device

    Device Reset

    Remote Reset

    Comm Reset Communication Reset

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    Modify Setting

    Ext Disable Tran External Disable Transfer

    Ext Enable Tran External Enable Transfer

    Int Disable Tran Internal Disable Transfer

    Int Enalbe Tran Internal Enalbe Transfer

    Dis Tran Methods Disable all Transfer Methods

    Free Dis Methods Free Disable all Transfer Methods

    Modify Presicion

    Ext Enalbe SCBO External Enable Single-Circuit-Breaker Operation

    Ext Disable SCBO External Disable Single-Circuit-Breaker Operation

    Int Enalbe SCBO Internal Enable Single-Circuit-Breaker Operation

    Int Disable SCBO Internal Disable Single-Circuit-Breaker Operation

    Note: External means operation through digital input contacts, which are controlled by DCS or

    console; Internal means operation through device panel, such as Setting interface and so on.

    DI(Digital Input) records are corresponding with DI terminals.

    StatiRPT

    Statistic report can show the following contents

    ActTimes: The action times since the device is utilized.

    SucTimes: The successful transfer times.

    AbnEvent: Total abnormal event number.

    DIRecord: Digital input status changing times.

    ModSetting: Setting modification times.

    The times of each kind of transfer method.

    3.2.4 Setting

    Setting menu has five screens totally which can be displayed through hotkey operation.

    Setting modification procedure

    Choose this submenu and press OK key

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    Input the correct password and press OK key to get a dialog box prompting that the

    password is correct, and then press any key to cancel the box.

    Press and key or PAGE Up or PAGE DOWN key to get to the wanted item.

    Press or to move the cursor to wanted place.

    Press VALU PLU1or VALU RDU1 to change the number and then press OK to

    confirm the operation.

    NoteEach modification is followed by the press of OK key.

    3.2.5 Clear

    In this menu, you can clear the reports and take Clear Run Record as an example to show the

    procedure.

    Move the cursor to Clear Run Record

    Input the correct passport and then press OK

    Press CNFM CLER in the shortcut bar to confirm the operation and clear records.

    3.2.6 ManTran

    Manual transfer, which is bidirectional, can be classified as local and remote manual transfer. Local

    manual transfer means to implement transfer operation in the device itself(through ManTran

    interface to operate);remote transfer means the operation is implemented in console or DCS system.

    Transfer mode includes: Auto parallel transfer, Semi-auto parallel transfer, Sequential transfer and

    Simultaneous transfer.

    Local semi-auto parallel transfer

    Take the transfer from work to standby as an example.

    Preparation

    Set Control mode in Setting submenu as Local

    Set Local ManTran Mode in Settings submenu as SAuto Parallel(Note: SAuto is the

    abbreviation of Semi-auto)

    Ensure the device is in normal running status. (no blocking situations)

    Operation

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    Enter ManTran submenu shown in Figure 10.

    Input the correct passport and press OK key

    Press EXEC ACT hotkey to close standby breaker, shown in Figure 11. After the

    implementation, a successful closing operation message is displayed, if it failed, the transfer is

    disabled.

    Press EXEC ACT key to trip work breaker, shown in Figure 12.

    Figure 10 Manual Transfer Interface

    Figure 11 Semi-auto Parallel Transfer Interface (1st Step)

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    Figure 12 Semi-auto Parallel Transfer Interface (Success)

    NoteDuring the manual transfer process, there is an icon in status bar.

    Local auto parallel transfer, sequential transfer and simultaneous transfer

    Take the auto parallel transfer from work to standby as an example.

    Preparation

    Set Control mode in Settings submenu as Local

    Set Local ManTran mode in Settings submenu as Auto Parallel

    Ensure the device is in normal running status.

    Operation

    Enter ManTran submenu.

    Input the correct passport and press OK

    Press EXEC ACT button. The device will close the standby breaker and trip work breaker at

    the same time automatically.

    Remote semi-auto parallel transfer

    Take the transfer from work to standby as an example.

    Preparation

    Set Control mode in Setting submenu as Remote

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    Set Remote ParTran Mode in Setting submenu as Semi-auto

    Ensure the device is in running status.

    Operation

    Set digital input ManMode as Parallel in console or DCS system;

    Press the button of Manual Initiate in console or DCS system, the standby breaker is closed

    automatically.

    After confirmation of the closing operation, operator will trip work breaker manually.

    Then the LED indicators TRBLOCK and ACT are illuminated, the transfer process is

    over.

    Remote auto parallel transfer:

    Take the transfer from work to standby as an example.

    Preparation

    Set Control Mode in Setting submenu as Remote

    Set Remote ParTran Mode in Setting submenu as Auto

    Ensure the device is in running status.

    Operation

    Set digital input ManMode as Parallel in console or DCS system;

    Press button of Manual Initiate in console or DCS system, the device will issue commands

    to close standby breaker and trip work breaker at the same time automatically.

    Then the LED indicators TRBLOCK and ACT are illuminated, the transfer process is

    over.

    Remote sequential, simultaneous transfer

    These two transfer methods are similar except the setting Remote Tran Group. Take the sequential

    transfer from work to standby as an example.

    Preparation

    Set Control Mode in Setting submenu as Remote.

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    Set Remote Tran Group as Par Seq.

    Ensure the device is in running status.

    Operation

    Set ManMode as Sequential in console or DCS system;

    Press the button of Manual Initiate in console or DCS system, the work breaker is tripped

    first and then the standby breaker is closed automatically.

    Then the LED indicators TRBLOCK and ACT are illuminated, the transfer process is

    over.

    3.2.7 DUBUG

    There are five items under this submenu: Simulate, SCBO, DI Debug, Precision and Watch

    Comm.

    Press , , or key to get to the wanted option and press OK key to enter related

    interface.

    Note: when the device is in debugging status, RUN LED indicator will stop flashing. Remote

    resetting command and communication resetting command play no role.

    Simulate

    Transfer simulation is bidirectional and it used to examine trip-close circuit before the device is

    placed into operation.

    The process is

    Press or key to the wanted option

    Input the correct password and press OK key, in this case, a dialog box will appear

    indicating the password is correct, and then press any key to return it.

    Press CNFM EXEC hotkey. If the circuit works well, it will return to Tran Success,

    otherwise, return to Tran Failure.

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    SCBO

    The function of this interface is the simulation of Single-Circuit-Breaker operation. Only one breaker is involved in SCB Operation each time. The operation process is similar with it of transfer simulation.

    DI Debug

    It is used to check whether the external Digital Input circuit works well. See the following figure, White dot means closed, blue dot means open..

    Figure 13 DI Debug Interface

    Precision

    Just as shown in Figure14the function of this interface is to compensate the difference between the

    measured value and the real value of voltage, current and phase difference etc, caused by transmission

    disturbance or measurement circuit error.

    The second row data is benchmark value, the third row is real value. Precision regulation enables the

    real value to close to benchmark value.

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    Figure 14 Regulate Precision Interface

    There are two regulation modes: Auto and Manual. Press the hotkey SWTH MODE to choose

    regulation mode.

    Auto regulation

    1. when adjusting, AI inputs should be supplied with rated voltage and current ( phase voltage

    is 63.5vline voltage is 110v and current is 5.00A). Work voltage and standby voltage are in

    phase.

    2. Input the correct password and press OK key.

    3. Choose Auto mode.

    4. Press OK key. Through the calculation of inner software, the device will adjust the

    coefficient automatically.

    5. Finish massage will be displayed in the screen after the adjustment.

    Manual regulation

    1. when adjusting, AI terminals should be supplied with rated voltage and current ( phase

    voltage is 63.5vline voltage is 110v and current is 5.00A). Work voltage and standby voltage

    are in phase.

    2. Input the correct password and then press OK

    3. Choose Manual mode.

    4. Move the cursor to the wanted value and set the value through VALU PLU1 and VALU

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    RDU1 hotkeys.

    Note.dq1 compensates the error caused by measuring the phase difference between

    standby branch and bus; dq2 compensates the error caused by measuring the phase

    difference between work branch and bus. If these two precisions are to be adjusted, they

    should be done in the related status.

    Watch Comm

    The function of this interface is to watch the communication between the device and external devices.

    Its port could be 485 port1, 485 port2, GPS port or inner SPI. Press SWTH PORT hotkey to choose

    wanted port. Press STOP/BEGN WATH hotkey to stop the process or start the process. Press CLER

    SCRN hotkey to clear the screen.

    The monitoring interface is divided into two parts. The upper part is to display message received and

    the lower part is for message sent. Each message is displayed in two lines, the symbol > means the

    displayed message is the current sending/receiving message.

    GPS monitoring interface is different from others. When the device receives GPS signals, GPS level

    number will be shown in the upper message zone. If the number increases continuously, it means the

    GPS port works well; if the number doesnt change, that means the port fails.

    Figure 15 GPS Port Monitoring Interface

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    Advanced function

    If operators input super-password (0100) when entering Debug submenu, the shortcut bar will show

    ADVS FUCT option. On the option with two items: Reserve and IniEERAM. Reserve interface

    is used to set reserved output and signals; IniEERAM interface is used to initialize EERAM, which is

    to recover settings and precisions to factory default.

    NoteThis advanced function is used for factory debugging, thus users had better not use it,

    and otherwise, if the device fails due to this reason, Wiscom do not take any responsibility!

    Figure 16 Advanced Function Interface

    3.2.8 SetSystem

    This submenu has seven options: Clock, Password, Comm, Shortcut, DefScrn and

    Language.

    Press , , and key to get to the wanted option, and press OK to enter the related

    interface.

    Clock

    Set time of device in this interface.

    Password

    The procedure is as follows

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    Input the old password to Old PSW box and.

    Move cursor to New PSW box and input the new password.

    Input the new password to Ensure PSW box.

    And then press OK to finish the modification.

    Note: 0100 is the super password, thus 0100 is not recommended here.

    If users forget their passwords, they can solve the problem as follows:

    Input 0100 in the Old PSW box.

    Move cursor to New PSW box and input the new password.

    Input the new password again to Ensure PSW box.

    And then press OK key to finish the modification.

    Comm

    The function of this interface is to set device address, communication protocol and baud rate.

    Figure 17 Communication Setting Interface

    Device address: 001~255

    Communication port: net1 net2 and com, among which net1 and net2 are 485 port, for

    communication with DCS system.Com is 232 port for communication with portable PC.

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    Communication protocolMFC1.0, MODBUS.

    Baud rate48009600192003840057600 and 115200.

    Take NET2 amendment as an example to show the operation.

    Press SWTH PORT hotkey to switch to Net2 port.

    Input the correct password and press OK key

    Amend parameters about net2. NoteEach parameter modification is followed by OK

    pressing

    Escape from the current interface.

    Shortcut(Hotkey)

    Set shortcut keys(hotkeys) in the main menu interface.

    Figure 18 Shortcut Key Setting Interface

    Shortcut key setting processtake shortcut key 4 as an example

    PressSHT CUT4button

    Press , , and to choose the wanted function.

    Press OK to confirm the setting.

    DefScrn

    The function of this interface is to set default interface. At present the device supplies users with two

    default interfaces---Wiring display and System information. Choose the wanted default interface and

    press Ok key to save setting.

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    Language

    In order to exploit international market, the new generation transfer device supports multi-languages.

    Switch between Chinese and English is available.

    3.2.9 Print

    Print submenu has 6 options: ActReport, AbnEvent, RunRecord, DIRecord Statistic,

    Setting.

    Press , , and keys to choose the wanted option, and then press OK key to enter the

    wanted interface, choose the object and print the content.

    If want to print the waveform of action report, users are suggested to download the curves to PC

    through MFC2000-3A management software and then print it.

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    4. Setting Report

    All settings can be set in LCD display through the buttons according to the menu indication, but

    before modification, operators must input correct 4-bit password. The factory default password is 1000

    users can set their own password as they like.

    4.1 Setpoints

    Default values are the reference setpoints when the breaker close time is 65ms. Operators

    should regulate them according to the on-site situation

    Item Name Unit Range Default Full Name

    1 Running Mode

    NoneMode1Mode2

    Mode3

    Mode1

    2 ParTran Delta Vol 020 20 Parallel Transfer Delta Voltage Limit 3 ParTran Delta Freq Hz 0.020.50 0.50 Parallel Transfer Delta Frequency Limit 4 ParTran Delta Phase D 0.520.0 15.0 Parallel Transfer Delta Phase Limit 5 ParTran Trip Delay s 0.015.00 0.50 Parallel Transfer Trip Delay 6 SimTran Close Delay Ms 1500 50 Simultaneous Transfer Close Delay 7 Standby Close Delay Ms 0120 0

    8 FastTran Delta Freq Hz 0.12.0 1.5 Fast Transfer Delta Frequency 9 FastTran Delta Phase D 0.560.0 30.0 Fast Transfer Delta Phase

    10 DIP Tran Delta Freq Hz

    0.15.0 5.0 Delayed In-Phase

    Transfer Delta Frequency

    11 Lead Phase of DIP D -30-120 -90 Lead Phase of Delayed In-Phase Transfer 12 Lead Time of DIP Ms 1150 70 Lead Time of Delayed In-Phase Transfer

    13 ResVol Tran Vol Amp

    2060 25 Residual-voltage

    Transfer Voltage Amplitude

    14 UV Init Vol Amp. 2090 40 Under-voltage Initiating Voltage Amplitude 15 UV Init Delay s 0.105.00 1.00 Under-voltage Initiating Delay

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    16 SSUV Vol Amp

    5090 80 Standby-Source

    Under-voltage Voltage Amplitude

    17 SSUV Delay ms 200-500 200 Standby-Source Under-voltage Delay 18 1st Loadshed Vol 2080 60 1

    st Loadshedding Voltage

    19 2nd Loadshed Vol 2080 60 2nd Loadshedding

    Voltage 20 1st Loadshed Delay s 0.020.0 0.5 1

    st Loadshedding Delay

    21 2nd Loadshed Delay s 0.020.0 9.0 2nd Loadshedding Delay

    22 Comp Delta Phase 1 D 0/30.0/60.0/

    90.0/120.0

    0 Compensation Delta Phase Angle1

    23 Comp Delta Phase 2 D 0/30.0/60.0/

    90.0/120.0

    0 Compensation Delta Phase Angle2

    24 Under-current Value A 0.50-2.00 0.50

    25 Fixed Time Delay s 0.5-10.0 9.0 Fixed Time Transfer Delay

    26 SCB Non-Vol Limit 0-60 60 Voltage Limit of

    Single-Circuit-Breaker Non-voltage Close

    27 SCB SynClose DelPha D 0.5-60.0 30.0 Delta Phase of

    Single-Circuit-Breaker Synchronization Close

    28 SCB SynClose DelVol 0-20 20 Delta Voltage of

    Single-Circuit-Breaker Synchronization Close

    29 SCB SynClose DelFreq Hz 0.1-2.0 1.5 Delta Freqency of

    Single-Circuit-Breaker Synchronization Close

    Note: D(Unit)=Degree

    4.2 Controls

    Item Name Range Default Full Name

    1 Control Mode RemoteLocal Remote

    2 Relay Init Tran Mode SeqSim Seq Relay Initiated Transfer Mode 3 UV Init Tran Mode SeqSim Seq Under-voltage Initiated Transfer Mode

    4 Local ManTran Mode Auto ParSAuto Par

    Seq Sim. Auto Par

    Local Manual Transfer Mode

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    5 Remote ParTran Mode AutoSemi-auto Auto Remote Parallel TransferMode 6 Remote Tran Group Par Seq Par Sim Par Seq Remote Transfer Group

    7 UV Init Enable, Disable Enable Under-voltage Initiating

    8 Fast Tran Enable, Disable Enable Fast Transfer

    9 DIP Lead Phase Tran Enable, Disable Disable Lead Phase Transfer (Delayed In-Phase) 10 DIP Lead Time Tran Enable, Disable Enable Lead Time Transfer (Delayed In-Phase) 11 ResVol Tran Enable, Disable Enable Residual-voltage Transfer 12 1st Loadshed Enable, Disable Disable 1

    st load shedding

    13 2nd Loadshed Enable, Disable Disable 2nd load shedding

    14 SSUVB Enable, Disable Enable Standby-Source Under-voltage Blocking15 Transfer Enable, Disable Enable

    16 SCBO Enable, Disable Disable Single-Circuit-Breaker Operation 17 Under-current CRTA Enable, Disable Disable Under-current Criteria

    18 Fixed Time Tran Enable, Disable Disable Fixed Time Transfer

    19 SCB Non-Vol Close Enable, Disable Disable Single-Circuit-Breaker

    Non-voltage Close Operation

    20 SCB SynClose Enable, Disable Disable Single-Circuit-Breaker Synchronization Close

    Operation

    Note:

    Seq=Seqential

    Sim=Simultaneous

    Par=Parallel

    SAuto=Semi-auto

    4.3 Description

    Running ModeThere are three setpoints, namely mode 1, mode 2 and mode 3.

    ParTran Delta Vol, ParTran Delta Freq, ParTran Delta Phase and ParTran Trip DelayParTran

    means Manual Parallel Transfer, the transfer method of which must be Fast Transfer. When

    the voltage difference, frequency difference and phase difference between work power and

    standby power are lower than their separate setpoints, the device will issue command to close

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    the standby(work) breaker, and after the ParTran Trip Delay time, it will trip the

    work(standby) breaker.

    SimTran Close DelayUnder simultaneous transfer mode, after the Trip command is issued,

    the close command will be sent after this time delay.

    Standby Close DelayAfter the command to close the standby high-voltage side breaker is

    issued, the command to close the standby Low-voltage side breaker will be issued after this

    delayed time.

    FastTran Delta Freq and Delta PhaseUnder fast transfer, if the frequency difference and

    phase difference between work power and standby power are lower than the two setpoints, the

    device will issue Close command. These setpoints are decided by the residual voltage

    characteristic and standby breaker closing performance. If users want a high transfer success

    rate, the setpoints could be set larger. If users need a high motor security, then the setpoint

    should be smaller.

    DIP Tran Delta Freq: This is the prerequisite of Lead Phase Transfer. Default is 5HZ.

    Lead Phase of DIPIf the frequency difference is lower than the setting DIP Tran Delta

    Freq, and the phase angle difference is within this range, the device will issue closing

    command. This setting is decided by the residual voltage characteristic and standby breaker

    closing performance.

    Lead Time of DIPIt depends on the total closing delay of standby breaker.

    ResVol Tran Vol AmpUnder residual voltage transfer, if the bus voltage is lower than this

    setpoint, the device will issue Close command. Default value is 25.

    UV Init Vol Amp and UV Init Delay When the bus voltage is lower than the setpoint and the

    duration exceeds the time delay, Under-voltage Initiated Transfer could be implemented.

    Default values are 40 and 1s respectively.

    SSUV Vol Amp and Delay When the standby source voltage is lower than the set amplitude

    and duration exceeds the delayed time, at the same time, the setting SSUVB is enabled, the

    device will block the transfer function. The default value is 80and 200ms separately.

    1st Loadshed Vol and Delay, 2nd Loadshed Vol and Delay: Whether motors can be started up

    successfully after the transfer, is mainly decided by standby transformer capacity, bus voltage

    and the amount and capacity of all motors that will self-start. It is helpful to cut off some

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    insignificant motors in order to maintain the continuity of important load. Default values are

    60%0.5s609.0s respectively

    Comp Delta Phase 1To compensate the phase difference between standby voltage and bus

    voltage. Default value is 0. For example, supposed bus voltage and standby voltage are in

    phase, if UAN is adopted as standby voltage and bus voltage, then the initial phase angle is

    0if UAN and UAB are adopted, the phase angle is -30; while if they are UAC and UAB,

    then the phase angle is -60.

    Comp Delta Phase 2To compensate the phase difference between work voltage and bus

    voltage. Default value is 0.

    Under-current ValueIn Auto-trip Initiate logic, if setting Under-current CRTA is set as

    Enable, the work breaker is tripped as well as the work branch current is smaller than this

    setpoint, the device enters Auto-trip logic. Default value is 0.5A

    Fixed Time DelayWhen Fixed Time Transfer is initiated, after this delay time, the device

    will issue a Close command without voltage difference, current difference and phase

    difference analysis. The default value is 9s.

    SCB Non-Vol LimitUnder single-circuit-breaker-close operation, any side voltage of the

    breaker is smaller than this setpoint, Non-voltage Close operation is met. The default value is

    60.

    SCB SynClose Delpha, SCB SynClose DelVol, SCB SynClose DelFreq Under

    single-circuit-breaker synchronization close operation, if the phase difference, voltage

    difference and frequency difference are smaller than these setpoints, Synchronization Close

    operation is satisfied. The default values are 3020and 1.5Hz.

    Control ModeWhen it is set as Remote, users can implement operations in console or DCS

    system, and the local operations are prohibited. Vice versa. The default value is Remote.

    Relay Init Tran ModeThis control word decides the transfer method initiated by external

    protection. Default value is Seq.

    UV Init Tran ModeThis control word decides the transfer mode initiated by Under-voltage.

    Default value is Seq.

    Local ManTran modeThis control word decides the local manual transfer mode. The default

    value is Auto Par.

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    Remote ParTran ModeThis control word decides the remote manual parallel transfer mode

    Auto or Semi-auto. Default value is Auto.

    Remote Tran GroupWhen the control word is parallel /sequential, the remote manual transfer

    can only be parallel or sequential transfer. When the control word is parallel /simultaneous,

    the remote manual transfer can only be parallel or simultaneous transfer. Default value is Par

    Seq.

    UV InitThis word will decide whether the under-voltage initiated transfer is enabled. Default

    value is Enable.

    Fast TransferThis word will decide whether Fast Transfer is enabled. Default value is

    Enable.

    DIP Lead Phase TranIt will decide whether this kind of transfer is enabled, and the default

    value is Disable.

    DIP Lead Time TranIt will decide whether this kind of transfer is enabled, and the default

    value is Enable.

    ResVol TranIt will decide whether this kind of transfer is enabled, and the default value is

    Enable.

    1st Loadshed, 2nd LoadshedIt will decide whether this function is enabled, the default value is

    Disable.

    SSUVB: when this word is adopted, if the Standby-Source-Under-Votage blocking conditions

    are met, the device will block the transfer function. On the occasion that standby VT is out of

    service for maintenance, the word should be disabled temporarily. In this case, even the

    blocking conditions are met, the device can still implement transfer operation. When the

    standby source is under-voltage without blocking, only Residual Voltage transfer and Fixed

    Time transfer can be adopted. The default value is Enable

    TransferWhen it is set as Disable, the transfer function is blocked. The default value is

    Enable.

    SCBOWhen it is set as Disable, the function of Single-Circuit-Breaker operation is

    blocked, the default value is Disable.

    Under-current CRTAUnder-current Criteria is used to decide whether the judgement of

    work branch current is needed in Auto-trip Initiated logic. If it is set as Disable, when work

    breaker trips, Auto-trip Initiated transfer will be implemented. If it is set as Enable, work

    breaker trips as well as the work branch current is smaller than the setting Under-current

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    Value, then transfer initiated. Otherwise, transfer can not be initiated even the work breaker

    is tripped and the device enters into the status of work fake open.

    Fixed Time TranIt will decide whether this kind of transfer is enabled, the default value is

    Disable.

    SCB Non-Vol CloseThis setpoint will decide whether Non-voltage Close is permitted. The

    default value is Disable.

    SCB SynCloseThis setpoint will decide whether this Close method is permitted. The default

    value is Disable.

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    5. Running and Checking Illustration

    5.1 LED Indicators and DCS Signals

    The LED indicators will not be illuminated when the whole power plant system and the device work

    well. Illuminated indicator shows fault status and operators should solve the problem accordingly. After

    that, press the button Reset to reset LED indicators.

    PWROff: check devices DC power source voltage, including the fuse of power supply incoming

    wire and the status of air switch and power switch etc,. If all the above work well, operators

    should check the small panel indicators (+5V+15V-15V and +24V) to find out the fault circuit.

    If the device cannot work because of itself defectiveness, please contact us immediately

    TrBlock: this is a general signal which means the device is in lockout/blocking status because of

    some reasons. According to the LED indicators or device interface of StateRPT, operator can

    find out the blocking reason. Please see 3.2.3.

    5.2 Panel Checking

    When the device works normally, only one of the panel indicators WORK or STANDBY

    will be illuminated; RUN indicator flashes slowly; REMOTE indicator is on and ACT

    and TRBLOCK indicators are off.

    Measurement displayThe displayed voltage, current, frequency value and so on should be

    consistent with the real status.

    Setting: All settings should be consistent with the values shown in setting submenu.

    Abnormal eventNo abnormal event occurs.

    State reportThere should be no abnormal report.

    Status barThe clock should work correctly, running mode is consistent with the setpoint and

    there should be no lockout icon.

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    6. On-site Testing and Commissioning

    6.1 Preparation

    6.1.1 External Examination and Cleanness

    Check whether cabinet terminal crews are fixed tightly and fuses are complete.

    Check whether air switch crews are fixed tightly.

    Check whether backboard modules are inserted tightly

    Check whether backboard terminals are plugged in tightly.

    6.1.2 Power Source Checkout

    Disconnect the output press plate.

    Turn on the power switch to monitor the +5V15V and +24V powers.

    Monitor the panel display

    6.1.3 Settings

    Set as the requirement in section 4.

    Press Reset button to check again whether the settings are set correctly.

    6.2 Static Debug Test

    Preparation Turn off the power switch.

    Connect the debugger to the device.

    6.2.1 Analog Measurement Circuit

    Regulate voltage inputs to see whether the voltage, current, frequency and phase etc, are

    displayed normally.

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    If amplitude adjustment is needed, 3.2.7 precision regulation is the principle.

    6.2.2 External Digital Input Circuit

    Enter DI Debug interface to see each digital input quantity.

    RLYInit. Press the button RLYInit in the debugger manually. If possible, operators can

    directly simulate the action of generator-transformer protection and see the result.

    RLYBlock. Press the button RLYBlock in the debugger. If possible, operators can directly

    simulate the action of branch over-current protection or bus differential protection and see the

    result.

    ManInit. Press the button ManInit in the debugger. If possible, operate the transfer switch in

    console or DCS control terminal directly.

    ManMode. Press the button in the debugger. If possible, operate the transfer mode selection

    switch in console or DCS control terminal directly.

    WorkCB/StbCB . Operate the work/standby circuit breaker to see the result.

    VTIS. Press the VT isolating switch button in the debugger, if possible, open/close VT

    isolating switch in bus directly.

    Reset. Press the reset button in the debugger; if possible, operate the reset button in console or

    DCS control terminal.

    TranExit. Press the button in debugger to enable/disable the transfer function; if possible,

    operate in console or DCS control terminal directly.

    6.2.3 Trip/Close Output

    Choose one or more transfer mode to check whether the breaker in debugger works well.

    TripWork CloseStb-H CloseStb-L

    CloseWork TripStb

    Other outputs

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    6.2.4 Signal Output

    Simulate relevant situations to monitor the work of central control signal indicators and DCS signal

    indicators. If possible, check LED indicators directly.

    Success Fail TrBlock

    TrExit PWROff BSS

    SSUVB VTFL Fault

    AAP LC/RT PSCBO

    Par Seq/ Par Sim

    6.2.5 Print

    Simulate an accident transfer

    Monitor panel indicators, outputs and signals.

    Print and check the action report.

    6.2.6 Completion Plug out the debugger and recover all terminal connection.

    6.3 Unload Transmission Test

    Preparation

    Turn off the power switch.

    Connect work and standby breakers.

    Supply simulated AC voltage.

    Connect output press plate.

    Turn on the power switch

    Confirm that the device is ready ( without lockout/blocking signals)

    Confirm all settings are correct.

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    6.3.1 Normal Transfer

    Choose auto parallel transfer mode as an example.

    Conduct the transfer operation in console or DCS terminal directly

    Monitor LED indicators and panel status indicators

    Print SOE records and save the print results.

    Implement the transfer from work source to standby source and from standby to work at least

    one time separately.

    If necessary, modify setpoints.

    6.3.2 Accident Transfer

    Sequential transfer mode, for example

    Simulate relay operation to initiate transfer in generator-transformer cabinet.

    Monitor LED indicators and panel status indicators

    Print SOE records and save the print results.

    If necessaryamend setpoints.

    6.3.3 Other Tests

    Conduct some tests according to the on-site situation and clients request, such as Auto trip, VT fuss

    loss, Relay blocking etc.

    6.4 Load Transmission Test

    Preparation

    Confirm that the device is ready( without lockout and alarm indication)

    Confirm that all indicators in panel work well.

    Confirm all settings are correct.

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    6.4.1 Normal Transfer

    Choose auto parallel transfer mode as an example.

    Conduct the transfer in console or DCS terminal directly

    Check the status of related devices during the transfer process.

    Monitor LED indicators and panel status indicators

    Print SOE records and save the print results.

    Implement the transfer from work source to standby source and from standby to work at least

    one time separately.

    If necessary, amend setpoints.

    6.4.2 Accident Transfer

    Sequential transfer mode, for example

    Simulate relay operation to initiate a transfer in generator-transformer cabinet.

    Check the status of related devices during the transfer process.

    Monitor LED indicators and panel status indicators

    Print SOE records and save the print results.

    If necessaryamend setpoints.

    6.4.3 Other Tests

    According to the on-site situation and clients request, other tests can be conducted.

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    7. Report

    7.1 Mark in the above when the test item is finished.

    7.2 Reports preparation

    Appendix 1 Report about the discovered problems, solutions and relevant results.

    Appendix 2 Report about the unsolved problems in detailed explanation

    Appendix 3 Parameter print record

    Appendix 4 Records about Unload Transmission Test

    Appendix 5 Records about Load Transmission Test

    7.3 Others

    Client Generator Unit # segment #

    Client representative Telephone

    Date : Test person

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    8. Appendix For the reason of screen size, we adopt abbreviation in some interface. The contrast table is as flowing:

    Abbreviation Full Name

    Tran Transfer

    ManTran Manual Transfer

    SysInfo System Information

    InitTime Initiated Time

    InitMeth Initiated Method

    TranDire Transfer Direction

    TranMeth TranMethod

    Stb Standby

    BLK block

    RLY Relay

    PSW Password

    BSS Breakers Same Status

    TP Trip

    CL Close

    TWC Trip Work Command

    TSC Trip Standby Command

    LimitT Limit Time

    RVFT Residual-voltage Transfer and Fixed Time Transfer

    Cond Condition

    ResVol Residual-voltage

    LoadShed Load Shedding

    Int Internal

    Ext External

    Dis Disable

    Mod Modify

    AbnEvent Abnormal Event

    RPT Report

    RTID Time Remove DI Ditherding Time

    AAP After Accelerated Protection

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    Comm Communication

    DefScrn Default Screen

    Dev Device

    DISP Display

    PRNT Print

    STAI Statistic

    STAE State

    CANL Cancel

    RPT Report

    SETT Setting

    PREC Precision

    WIRI Wiring

    PHAS Phase

    RCOD Record

    VALU Value

    PLU1 Plus 1

    RDU1 Reduce 1

    WATH Watch

    CNFM Confirm

    EXEC Execute

    ADVS FUNC Advanced Function