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1 Extension of Extension of Terrestrial Terrestrial Excavation Excavation Mechanics to Lunar Mechanics to Lunar Soil Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering June 5, 2007

1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

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Page 1: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

1

Extension of Terrestrial Extension of Terrestrial Excavation Mechanics Excavation Mechanics to Lunar Soilto Lunar Soil

Jason R. Florek, M.S.Rutgers UniversityDepartment of Mechanical and Aerospace EngineeringJune 5, 2007

Page 2: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

2J. R. Florek. Extension of Terrestrial Excavation Mechanics to Lunar Soil. 6/5/07.

MotivationMotivation

Nearly all lunar base designs call for some form of regolith shielding.

Moving regolith also necessary for paving roads and collecting natural resources.

Digging and excavating forces must be well understood for first generation design.

Forces directly related to required power and size, weight and cost of equipment.

Page 3: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

3J. R. Florek. Extension of Terrestrial Excavation Mechanics to Lunar Soil. 6/5/07.

Design of EquipmentDesign of Equipment

Grader with extended frame

Combination grader blade Smooth roller

Hemispherical dome wheel

All from Banks et al. (1990).

Page 4: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

4J. R. Florek. Extension of Terrestrial Excavation Mechanics to Lunar Soil. 6/5/07.

Modeling Required Modeling Required Cutting ForcesCutting Forces Analytical Models

Two-Dimensional Three-Dimensional Static Dynamic

Finite Element Models Empirical Models

Page 5: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

5J. R. Florek. Extension of Terrestrial Excavation Mechanics to Lunar Soil. 6/5/07.

Experiments on Experiments on Lunar Soil SimulantsLunar Soil Simulants

W. W. Boles, W. D. Scott, and J. F. Connolly, Excavation forces in reduced gravity environment. J. Aerospace Engng. 10(2) 99-103 (1997).

Scaled experiment aboard KC 135 aircraft to predict force to fail JSC-1 simulant .

Required force in reduced gravity did not scale by factor of 1/6.

Proposed using results at 1/6 g and 1 g as lower and upper bounds of force.

Page 6: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

6J. R. Florek. Extension of Terrestrial Excavation Mechanics to Lunar Soil. 6/5/07.

Experiments on Experiments on Lunar Soil SimulantsLunar Soil Simulants

B. M. Willman and W. W. Boles, Soil-tool interaction theories as they apply to lunar soil simulant. J. Aerospace Engng. 8(2) 88-99 (1995).

Measured average required drawbar forces: 192 N, 522 N and 825 N, respectively.

Values compared to four predictive models. One model: 627 N, 1157 N and 1639 N. Average of other models: 35 N, 112 N, 187 N. All predictive models rejected. Not all necessary parameters provided.

Page 7: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

7J. R. Florek. Extension of Terrestrial Excavation Mechanics to Lunar Soil. 6/5/07.

Cutting and Excavating Cutting and Excavating the Lunar Soilthe Lunar Soil

A. Wilkinson and A. DeGennaro, Digging and pushing lunar regolith: Classical soil mechnaics and the forces needed for excavation and traction. J. Terramech. 44(2) 133-152 (2007).

S. Blouin, A. Hemami, and M. Lipsett, Review of resistive force models for earthmoving processes. J. Aerospace Engng. 14(3) 102-111 (2001).

Numerous models for needed digging (drawbar) forces, each with varying complexities.

Authors hold back recommendation until after experimental validation.

Reducing failure plane angle to between 10.4-11.5 deg. creates a match between Gill model and Willman experimental data.

Page 8: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

8J. R. Florek. Extension of Terrestrial Excavation Mechanics to Lunar Soil. 6/5/07.

Logarithmic Spiral Logarithmic Spiral Failure PlaneFailure Plane

Locate spiral center.

Moment balance about center.

d2 most difficult distance to calculate.

Minimize pushing forces.

Failure model of Osman (1964).

Page 9: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

9J. R. Florek. Extension of Terrestrial Excavation Mechanics to Lunar Soil. 6/5/07.

Cutting ParametersCutting Parameters

Depth Cohesion Surcharge Adhesion

From Blouin et al. (2001).

Fundamental earthmoving equation from Reece (1964).

From Luengo et al. (1998).

Page 10: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

10J. R. Florek. Extension of Terrestrial Excavation Mechanics to Lunar Soil. 6/5/07.

Parameter NotationsParameter Notations

[5]-Willman & Boles (1995), [7]-Wilkinson & DeGennaro (2007), [11]-Luengo et al. (1998), [13]-Osman (1964)

Page 11: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

11J. R. Florek. Extension of Terrestrial Excavation Mechanics to Lunar Soil. 6/5/07.

Horizontal Force vs. Horizontal Force vs. Tool DepthTool Depth

Depth and tool-soil terms most important. Cutting force in Gill Model arbitrary.

Page 12: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

12J. R. Florek. Extension of Terrestrial Excavation Mechanics to Lunar Soil. 6/5/07.

Horizontal Force vs. Horizontal Force vs. Rake AngleRake Angle

Depth and tool-soil terms most important. Negative tool-soil contribution possible for

Swick model.

Page 13: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

13J. R. Florek. Extension of Terrestrial Excavation Mechanics to Lunar Soil. 6/5/07.

Horizontal Force vs. Horizontal Force vs. GravityGravity

Depth and tool-soil terms most important for Gill Model.

Only depth term important for Swick model.

Page 14: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

14J. R. Florek. Extension of Terrestrial Excavation Mechanics to Lunar Soil. 6/5/07.

Horizontal Force vs. Horizontal Force vs. Cohesion & Internal Cohesion & Internal FrictionFriction

Depth and tool-soil terms most important when changing friction angle.

Cohesion only important for high values.

Page 15: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

15J. R. Florek. Extension of Terrestrial Excavation Mechanics to Lunar Soil. 6/5/07.

Horizontal Force vs. Horizontal Force vs. Density & SurchargeDensity & Surcharge

Depth and tool-soil terms most important. Surcharge, cohesion and kinetic terms can in

most cases be neglected.

Page 16: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

16J. R. Florek. Extension of Terrestrial Excavation Mechanics to Lunar Soil. 6/5/07.

Depth vs. Soil Depth vs. Soil Density vs. Density vs. Cohesion vs. Cohesion vs. Friction AngleFriction Angle

Page 17: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

17J. R. Florek. Extension of Terrestrial Excavation Mechanics to Lunar Soil. 6/5/07.

Parameter Parameter DependenciesDependencies

Failure plane angle is a function of all other angles—rake angle and two friction angles.

Cohesion, friction angles and density are all related to soil depth.

Major problem in determining values for input to equations.

Page 18: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

18J. R. Florek. Extension of Terrestrial Excavation Mechanics to Lunar Soil. 6/5/07.

Depth-Varying DensityDepth-Varying Density

Assumed constant density of 1.68 g/cm3 [7]. First model matches density at 9 cm. Second model matches density at 30 cm.

Page 19: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

19J. R. Florek. Extension of Terrestrial Excavation Mechanics to Lunar Soil. 6/5/07.

Effect of Density Effect of Density Change with DepthChange with Depth

Assumed constant density of 1.68 g/cm3 (Wilkinson). First model matches density at 9 cm. Second model matches density at 30 cm.

Page 20: 1 Extension of Terrestrial Excavation Mechanics to Lunar Soil Jason R. Florek, M.S. Rutgers University Department of Mechanical and Aerospace Engineering

20J. R. Florek. Extension of Terrestrial Excavation Mechanics to Lunar Soil. 6/5/07.

ConclusionsConclusions

Required forces do not scale by 1/6 in reduced gravity.

Although some Earth based models correlate poorly with experimental results, others compare surprisingly well.

Depth and tool-soil terms appear to be most important.

Parameter dependencies should be accounted for in model.