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DoD Corrosion DoD Corrosion Prevention and ControlPrevention and Control

Status and UpdateStatus and Update

DoD Corrosion DoD Corrosion Prevention and ControlPrevention and Control

Status and UpdateStatus and Update

16 Mar 04

Presentation toPresentation to

2004 Defense Standardization Program 2004 Defense Standardization Program ConferenceConference

Daniel J. Dunmire, OSD(PDUSD(AT&L))Daniel J. Dunmire, OSD(PDUSD(AT&L)) Director, Corrosion Policy and OversightDirector, Corrosion Policy and Oversight

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Senenmut, First (?) Corrosion Senenmut, First (?) Corrosion Engineer, circa 1480 B.C.EEngineer, circa 1480 B.C.E..

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•427 BC–Plato (Socrates student), Phaedo

“For this earth, and the stones and theentire region which surrounds us are spoilt and corroded, like the things in the sea which are corroded by the brine…”

•1675–Robert Boyle

Publishes first article on corrosion

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•1813–Sir Michael Faraday

Discovery of “Electrolysis” ordecomposition of materials to electriccurrent

•1824–Sir Humphrey Davy

First developed cathodic protection in1824 as a means of controlling corrosionon British naval ships

•1924–Ulick Richardson (U.R.) Evans

First text book on corrosion“Corrosion of Metals” (ICorr award)

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Leon Battista Alberti Leon Battista Alberti Conducting theConducting theFirst Corrosion Forum, First Corrosion Forum, circa 1450circa 1450

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Corroded Navy PierCorroded Navy Pier

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Army Equipment Headed for IraqArmy Equipment Headed for Iraq

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Corroded Aircraft PartCorroded Aircraft Part

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Corroded C-141Corroded C-141

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Corrosive Navy Deck EnvironmentCorrosive Navy Deck Environment

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Topics

Impact of CorrosionCongressional MandateVision, Policy and StrategyAccomplishments and Expectations

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Impact of CorrosionImpact of Corrosion

DOD Cost of Corrosion –

$10B to $20B per year$10B to $20B per yearMost dollars go toward mitigation

Detection and assessment of corrosion

Treatment to prevent or retard added effects

Repair damaged equipment or facilities

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The Vicious CycleThe Vicious Cycle

Corrosion OccursCorrosion Occurs Ready or OperatingReady or Operating

Detect & AnalyzeDetect & Analyze Treat or RepairTreat or Repair

DowntimeDowntime

AvailableAvailable

System orSystem orStructureStructure

+ Resources+ Resources

Corrosion OccursCorrosion Occurs Ready or OperatingReady or Operating

Detect & AnalyzeDetect & Analyze Treat or RepairTreat or Repair

DowntimeDowntime

AvailableAvailable

System orSystem orStructureStructure

+ Resources+ Resources

Ready or OperatingReady or OperatingCorrosion OccursCorrosion Occurs

Detect & AnalyzeDetect & Analyze Treat or RepairTreat or Repair

DowntimeDowntime

AvailableAvailable

System orSystem orStructureStructure

$$$ +$$$ + $ = $ = $10-$20B/yr$10-$20B/yr$$ +$$ +

Corrosion has impact on:Corrosion has impact on:• CapabilityCapability• ReadinessReadiness• SafetySafety

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DoD designate a responsible official or organization

DoD develop a long-term corrosion strategy to include

Expansion of emphasis on corrosion prevention & mitigationUniform application of requirements and criteria for the testing and certification of new corrosion prevention technologies within common materiel, infrastructure, or operational groupingsImplementation of programs to collect and share information on corrosion within the DoDEstablishment of a coordinated R&D program with transition plans

Strategy to include policy guidance & assessment of funding and personnel resources required

The LawThe LawPublic Law 107-314 Sec: 1067. Prevention and mitigation of corrosion of military equipment and infrastructure requires that:

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Download from www.dodcorrosionexchange.org

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VisionVisionNew culture addresses long-term effects of corrosion and creates new paradigms for characterizing, preventing and treating corrosionCooperative efforts between government, industry and academia to– accelerate modernization and close unneeded facilities– improve corrosion resistance products, systems and facilities– predict corrosion potential and effects– implement affordable detection and mitigation methods

Standard procedures for specs and standards and for qualification, validation and verificationRapid, reliable, web-based exchange of informationSafe, affordable equipment and facilities that– perform at required quality level– are available to perform when needed– can be acquired, operated and maintained at a reasonable cost

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PoliciesPoliciesRevitalize approach by implementing best practices and best value decisionsObjectively evaluate methods to prevent or mitigate corrosion through objective trade-offsEvaluate response to corrosion control requirements – early in review process by decision authorities at every levelInclude planning guidance in guidebooks and other appropriate documents

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StrategiesStrategiesRapidly replace aging assets and close marginal facilitiesWeb-based communication and sharing of best practicesCorrosion control planning – part of performance-base acquisition and logisticsStreamline specifications, standards and qualification processesFormal acquisition review structure up through DAB

– Form Corrosion Prevention and Control Teams– Include Integrating and Overarching IPTs in structure

Review and update acquisition-related directives to reflect corrosion policies and requirements

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OrganizationOrganizationCorrosion Official: PDUSD(AT&L), Hon. Michael W. Wynne

Director, Corrosion Policy and Oversight: Daniel J. Dunmire

The Three The Three RustcateersRustcateers

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Working IPTs (WIPTs)– Policy and requirements– Impact, metrics and sustainment– Science and Technology– Communication and outreach– Training and Doctrine– Facilities– Specifications and standards

IPT StructureIPT StructureCorrosion Prevention and Control IPT (CPCIPT)

Provide strategic review and adviceDevelop and recommend policy guidance

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AccomplishmentsAccomplishmentsIdentified “Quick Hits”DOD Strategic Plan for Corrosion Prevention and MitigationSix Year Program Budget DefinedCorrosion Policy in

– DODD 5000.1 – Guidebook for Designing and Assessing Supportability in

DOD Weapon Systems– CPC Requirements included in ICD/CDD– DFAR– DODI 5000.2

CPC part of Performance Based Acquisition and LogisticsCPC Planning Guidebook published

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CPC Planning GuidebookCPC Planning Guidebook

Download from www.dodcorrosionexchange.org

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AccomplishmentsAccomplishmentsIdentified “Quick Hits”DOD Strategic Plan for Corrosion Prevention and MitigationSix Year Program Budget DefinedCorrosion Policy J4 Will Include CPC Requirements in ICD/CDDCPC part of Performance Based Acquisition and LogisticsCPC Planning Guidebook published

Communication and Outreach Efforts– Corrosion Website– Special Interest Groups – SIGs– AMPTIAC Quarterly Issue– AT&L Magazine

Training– CPC Training Plan and Curriculum– Defense Acquisition University courses and video– NACE involvement– Mr. Wynne Training Video

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What We ExpectWhat We ExpectGetting InvolvedGetting Involved

Develop better materials & designs

Select corrosion resistant materials & processes

Reduce effects of corrosion & reduce resource consumption

Exchange ideas and successes

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What We ExpectWhat We ExpectPlanning Planning

Develop Corrosion Prevention and Control (CPC) PlansUse CPC Planning Guidebook– Management planning– Design requirements– Procurement specifications

Justify investment in corrosion prevention– Return on Investment (ROI) analysis– Track and validate ROI

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What We ExpectWhat We ExpectSpecifications and StandardsSpecifications and Standards

Determine what specs and standards are neededUse available databases

– ASSIST at DLA– DOD Corrosion Exchange Web Site– NACE Web Site

Use DOD Specs and Standards MatrixCurrently under developmentWill provide current applicable specs by service, system, etc.

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What We ExpectWhat We ExpectOther ActionsOther Actions

Users articulate needs and constraintsR&D community advertise technologies and capabilities Facilities and equipment groups coordinate and cooperateEveryone identify training needs and get people trainedIdentify near-term high-leverage programsAdvertise successesShare technologies and experiences

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SummarySummary

We are succeeding!We have excellent inter-service, inter-agency and military-civilian cooperation!We are getting wide-spread support for our WAR ON CORROSION